Dehumidifying module, method for manufacturing dehumidifying module, and dehumidifier comprising dehumidifying module
The dehumidifier with a cylindrical dehumidifying module and vacuum pump system addresses temperature discomfort and cycle stabilization issues, enabling efficient, constant temperature dehumidification with reduced time and improved performance.
Patent Information
- Application Number
- PCT/KR2024/009240
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-07
- Filing Date
- 2024-07-01
- Publication Date
- 2025-08-14
AI Technical Summary
Conventional dehumidifiers cause discomfort due to temperature increase in the discharged air, and they require a refrigeration cycle stabilization time, which prolongs dehumidification time.
A dehumidifier with a dehumidifying module that includes a cylindrical structure with a membrane, allowing for selective moisture separation without a refrigeration cycle, featuring a cylindrical suction portion, increased air contact area, and a through hole for easy air discharge, utilizing a vacuum pump for moisture separation and a cyclone-type moisture separator.
Achieves constant temperature dehumidification without increasing indoor space temperature, reduces dehumidification time, and enhances dehumidifying performance by maximizing membrane area and air flow contact.
Smart Images

Figure KR2024009240_14082025_PF_FP_ABST
Abstract
Description
Dehumidifying module, method for manufacturing the dehumidifying module, and dehumidifier including the dehumidifying module
[0001] The present invention relates to a dehumidifying module, a method for manufacturing the dehumidifying module, and a dehumidifier including the dehumidifying module.
[0002] A dehumidifier is a type of home appliance that lowers the humidity in a desired space by sucking in air from a desired space, removing the moisture contained in the air, and discharging the dehumidified air into the desired space.
[0003] Conventional dehumidifiers remove moisture by sucking in air from a desired space and passing it through a heat exchanger consisting of a condenser and an evaporator, thereby exchanging heat between the refrigerant flowing through the condenser and the air passing through the evaporator.
[0004] The evaporator absorbs heat from the surrounding air by evaporating the liquid refrigerant, and the condenser releases heat by condensing the gaseous refrigerant, thereby transferring the heat to the surrounding air. In other words, the air passing through the heat exchanger exchanges heat with the refrigerant as it passes through the evaporator, thereby lowering its humidity. As the air with reduced humidity passes through the condenser, it exchanges heat with the refrigerant, thereby undergoing a drying process.
[0005] The dried air passing through the above heat exchanger is discharged to the desired space, thereby lowering the humidity in the air of the desired space.
[0006] These conventional dehumidifiers had the problem of causing discomfort to the user due to the temperature of the discharged air rising.
[0007] The purpose of the present invention is to provide a dehumidifier capable of implementing constant temperature dehumidification without increasing the temperature of an indoor space by selectively separating moisture in the air through a dehumidification module including a membrane without operating a refrigeration cycle.
[0008] The present invention aims to provide a dehumidifier in which dehumidification can be performed by passing through a dehumidification module without requiring time for stabilization of a refrigeration cycle, thereby shortening the dehumidification time.
[0009] The purpose of the present invention is to provide a dehumidifier capable of increasing the amount of air sucked into the dehumidifier by forming a cylindrical suction portion.
[0010] The purpose of the present invention is to provide a dehumidifier having a dehumidifying module having a cylindrical structure, thereby increasing the contact area of air flow to the dehumidifying module and reducing the size of the dehumidifying module compared to dehumidifying modules of other shapes having the same contact area.
[0011] The purpose of the present invention is to provide a dehumidifier having a dehumidifying module having a contact area in the circumferential direction, thereby reducing the thickness of the dehumidifying module, thereby reducing pressure loss, and improving dehumidifying performance by maximizing the membrane area of the dehumidifying member.
[0012] The purpose of the present invention is to provide a dehumidifier that forms a through hole penetrating in the axial direction of a dehumidifying module so that dehumidified air can easily be discharged through the through hole while passing from the outer surface to the inner surface of the dehumidifying module.
[0013] The present invention aims to provide a dehumidifier that is arranged to increase the amount or density of a dehumidifying member in an area that comes into contact with humid air having a relatively large amount of moisture.
[0014] The present invention aims to provide a dehumidifier that can easily perform a potting process of a dehumidifying member by separately manufacturing a plurality of module parts and forming a dehumidifying module by combining the manufactured plurality of module parts in a circumferential direction.
[0015] The purpose of the present invention is to provide a dehumidifier that can move water vapor in air passing through a dehumidifying module to the inside of a membrane by generating a pressure difference between the inside and outside of the membrane using a vacuum pump.
[0016] The purpose of the present invention is to provide a dehumidifier capable of efficiently separating moisture when a pressure higher than a certain level is formed using a pressure relief valve.
[0017] The purpose of the present invention is to provide a dehumidifier capable of effectively separating moisture formed into droplets by high pressure through a cyclone-type moisture separator according to the operation of a vacuum pump.
[0018] The purpose of the present invention is to provide a dehumidifier in which a water tank for storing water separated through a moisture separator is placed at the bottom of the dehumidifier, thereby facilitating the flow of water in the direction of gravity.
[0019] A dehumidifying module according to an embodiment of the present invention includes an outer circumferential surface formed in a circumferential direction and an inner circumferential surface defined by a through hole, so that air introduced into the outer circumferential surface flows toward the inner circumferential surface, and air dehumidified by a dehumidifying member can be easily discharged through the through hole.
[0020] The outer surface of the above dehumidifying module can be formed by polymer membrane fibers.
[0021] The inner surface of the above dehumidifying module can be formed by polymer membrane fibers.
[0022] A plurality of polymer membrane fibers can be arranged in the area between the outer surface and the inner surface of the above dehumidifying module.
[0023] The above dehumidifying module may include a dehumidifying member composed of the above polymer membrane fibers.
[0024] The above dehumidification module can be configured by combining multiple module parts.
[0025] The above plurality of module parts are arranged in a circumferential direction, and a boundary line can be defined between edges of the above plurality of module parts.
[0026] The above dehumidifying module may include a dehumidifying member and a fixing member that fixes both ends of the dehumidifying member. For example, the fixing member may supply a potting solution, and the supplied potting solution may be formed by hardening.
[0027] Caps may be provided at both ends of the above dehumidifying member. The fixing member may be arranged in the internal space of the cap.
[0028] The above dehumidifying module includes a dehumidifying member having a thickness in the radial direction, and the amount of the dehumidifying member provided in the radially outer region may be configured to be greater than the amount of the dehumidifying member provided in the radially inner region. Accordingly, among the air flowing from the radially outer to the inner side of the dehumidifying module, dehumidification can be more easily achieved in the air in the outer region having a relatively large moisture content.
[0029] The above dehumidifying module may include a module housing in which a dehumidifying member and a fixing member are arranged. A first cap may be provided at one end of the module housing, and a second cap may be provided at the other end.
[0030] The above module housing may include a separation guide that radially separates the internal space of the first cap or the internal space of the second cap into a first space and a second space.
[0031] The above first space is arranged radially outside the above second space and can be arranged to surround the above second space.
[0032] The amount of the dehumidifying member arranged in the first space may be greater than the amount of the dehumidifying member arranged in the second space.
[0033] The above dehumidifying module includes a connection port for discharging separated water vapor, and a connection pipe for guiding water vapor to a vacuum pump can be connected to the connection port.
[0034] A dehumidifier according to an embodiment of the present invention may include a case forming an intake portion and a dehumidifying module provided on the inside of the case and having a circumferential air contact area. With this configuration, the air contact area can be increased.
[0035] The above dehumidifier includes a fan that generates air flow, and when the fan operates, air sucked into the dehumidifier flows from the outer peripheral surface of the dehumidifying module toward the inner peripheral surface, and in this process, moisture (water vapor) in the humid air can be separated.
[0036] The above separated moisture is not 100% water, and can be understood as moist air with a high water vapor partial pressure.
[0037] The above separated moisture can be discharged through the connection port of the dehumidification module.
[0038] The air from which moisture has been separated flows along the above-described perforation and can be sucked into the fan.
[0039] The water vapor compressed at high pressure in the above vacuum pump changes into a liquid phase, and a water separator for separating the phase-changed moisture (liquid droplets) can be placed on the outlet side of the vacuum pump.
[0040] High pressure is required for moisture separation in the above moisture separator, and a pressure relief valve may be installed on the outlet side of the vacuum pump to generate a high pressure environment.
[0041] The above pressure relief valve may be configured to open when a pressure exceeding a set pressure is applied. For example, the set pressure may be formed within a range of 2 to 3 (bar).
[0042] The above water separator may include a cyclone section that generates a cyclone flow. Water centrifugally separated in the cyclone section may be stored in a water tank connected to the water separator.
[0043] In one aspect of the present invention, a dehumidifying module may include an outer surface formed in a circumferential direction so that air can contact it; and an inner surface provided radially inward of the outer surface and formed in a circumferential direction so that air introduced through the outer surface can pass through it.
[0044] The above dehumidifying module may include a through hole defining the inner surface and penetrating in the axial direction; a dehumidifying member constituting at least a portion of the outer surface and the inner surface and configured to separate moisture in the air; a cap covering an end of the dehumidifying member; and a fixing member provided in the inner space of the cap and configured to fix the dehumidifying member.
[0045] The above dehumidifying member includes polymer membrane fibers having a hollow fiber structure, and the polymer membrane fibers can be arranged in a circumferential direction along the outer surface.
[0046] The above polymer membrane fibers can be arranged in a circumferential direction along the inner surface.
[0047] The cap includes a first cap provided at one end of the dehumidifying member and a second cap provided at the other end of the dehumidifying member, and the dehumidifying member may have an axial length from the first cap to the second cap.
[0048] It includes a module part forming a part of the outer surface and a part of the inner surface, and a plurality of module parts can be combined to form the outer surface and the inner surface.
[0049] The above module part may include a pair of supports that support the dehumidifying member, a first frame part that is connected to the supports and forms a part of the outer circumferential surface, and a second frame part that is connected to the supports and forms a part of the inner circumferential surface.
[0050] The apparatus further includes a separation guide connected to the support, and the separation guide can be configured to separate the space defined by the support, the first frame part, and the second frame part into a first space and a second space.
[0051] The above dehumidifying member is arranged in each of the first space and the second space, and the amount or density of the dehumidifying member arranged in the first space may be formed to be greater than the amount or density of the dehumidifying member arranged in the second space.
[0052] The cap is arranged to cover the support, the first frame part, and the second frame part, and the end of the separation guide is spaced apart from the cap by a set distance, so that the fixing part can be arranged to connect the first and second spaces.
[0053] The above fixed part is characterized in that it is formed by supplying potting liquid to the first space and the second space and hardening the supplied potting liquid.
[0054] The above cap may include a connection port for discharging water vapor separated from the dehumidifying member.
[0055] From another perspective, a method for manufacturing a dehumidifying module may include the steps of: arranging a polymer membrane fiber for a dehumidifying member inside a module housing; supplying a first potting solution to the module housing and curing it to fix one side of the polymer membrane fiber; changing the position of the module housing and joining a cap; supplying a second potting solution to the internal space of the cap and curing it to fix the other side of the polymer membrane fiber; and assembling a plurality of module housings.
[0056] The step of arranging the polymer film fibers may include a step of arranging a larger amount of polymer film fibers in the second space than in the first space, with respect to the first space and the second space separated inside the module housing.
[0057] The method may include a step of separating the cap after fixing the other side of the polymer film fiber; a step of cutting a portion of the other side of the polymer film fiber and a portion of the cured second potting liquid; and a step of reattaching the cap to the module housing.
[0058] The step of assembling the plurality of module housings may include a step of assembling the plurality of module housings by arranging them in a circumferential direction.
[0059] In another aspect of the present invention, a dehumidifier may include a first housing forming an intake portion for sucking air in a circumferential direction; a dehumidifying module provided inside the first housing and having a dehumidifying member for separating moist air from the air; a vacuum pump fluidly connected to the dehumidifying module for compressing the separated moist air; and a water tank for storing water generated from the compressed moist air.
[0060] The dehumidifying module may include an outer surface that is arranged to face the suction portion and extends in a circumferential direction to form a contact area with which the suctioned air comes into contact; a through hole formed penetrating the inner side of the outer surface; an inner surface defined by the through hole and through which air passing through the outer surface passes; a cap that covers ends of the outer surface and the inner surface; and a connection port provided in the cap for discharging humid air separated from the dehumidifying member from the dehumidifying module.
[0061] The above dehumidifying member includes a plurality of polymer membrane fibers having a hollow fiber structure, and the plurality of polymer membrane fibers can be arranged in a region between the outer peripheral surface and the inner peripheral surface.
[0062] The above connection port includes a first connection pipe connecting to the inlet side of the vacuum pump and a second connection pipe connecting to the outlet side of the vacuum pump, and the second connection pipe can be connected to a moisture separator separating water contained in the compressed wet air from the vacuum pump.
[0063] The vacuum pump may further include a pressure relief valve provided on the outlet side and opened when a reference pressure or higher is applied by driving the vacuum pump to allow the flow of air discharged from the vacuum pump.
[0064] The above cap includes a first cap and a second cap that are spaced apart from each other, and the dehumidifying member can extend from the first cap to the second cap.
[0065] According to an embodiment of the present invention, by selectively separating moisture in the air through a dehumidification module including a membrane without driving a refrigeration cycle, constant temperature dehumidification can be effectively implemented without increasing the temperature of an indoor space.
[0066] According to an embodiment of the present invention, dehumidification can be performed by passing through a dehumidification module without requiring time for stabilization of the refrigeration cycle, so that the dehumidification time can be shortened.
[0067] According to an embodiment of the present invention, a cylindrical suction portion can be formed to increase the amount of air sucked into the dehumidifier.
[0068] According to an embodiment of the present invention, by providing a dehumidifying module having a cylindrical structure, the contact area of air flow to the dehumidifying module can be increased, and the size of the dehumidifying module can be reduced compared to a dehumidifying module of a different shape having the same contact area.
[0069] According to an embodiment of the present invention, by providing a dehumidifying module having a contact area in the circumferential direction, the thickness of the dehumidifying module can be reduced, thereby reducing pressure loss and maximizing the membrane area of the dehumidifying member to improve dehumidifying performance.
[0070] According to an embodiment of the present invention, a through hole penetrating in the axial direction of the dehumidifying module can be formed so that dehumidified air can be easily discharged through the through hole while passing from the outer surface to the inner surface of the dehumidifying module.
[0071] According to an embodiment of the present invention, the dehumidifying performance can be improved by increasing the amount or density of the dehumidifying member in an area that comes into contact with humid air having a relatively large amount of moisture.
[0072] According to an embodiment of the present invention, a plurality of module parts are manufactured separately, and a plurality of manufactured module parts are combined in a circumferential direction to form a dehumidifying module, thereby facilitating a potting process of a dehumidifying member.
[0073] According to an embodiment of the present invention, by generating a pressure difference between the inside and outside of the membrane using a vacuum pump, water vapor in the air passing through the dehumidification module can be easily moved into the inside of the membrane.
[0074] According to an embodiment of the present invention, moisture separation can be efficiently achieved when a pressure higher than a certain level is formed using a pressure relief valve.
[0075] According to an embodiment of the present invention, moisture that has been formed into droplets by high pressure according to the operation of a vacuum pump can be effectively separated through a cyclone-type moisture separator.
[0076] According to an embodiment of the present invention, a water tank for storing water separated through a moisture separator is placed at the bottom of the dehumidifier, thereby facilitating the flow of water in the direction of gravity.
[0077] Figure 1 is a perspective view showing the appearance of a dehumidifier according to an embodiment of the present invention.
[0078] Figure 2 is an exploded perspective view of a dehumidifier according to an embodiment of the present invention.
[0079] Figure 3 is a cross-sectional view taken along line 3-3 of Figure 1.
[0080] Figure 4 is a perspective view showing a first housing according to an embodiment of the present invention.
[0081] Fig. 5 is a drawing showing the lower configuration of a dehumidifier according to an embodiment of the present invention.
[0082] Figure 6 is a drawing showing the connection configuration of a connection port of a dehumidifying module and a vacuum pump according to an embodiment of the present invention.
[0083] Fig. 7 is a drawing showing the connection configuration of a vacuum pump and a moisture separator according to an embodiment of the present invention.
[0084] Fig. 8 is a front view showing the connection configuration of a water separator and a water tank according to an embodiment of the present invention.
[0085] Fig. 9 is a perspective view showing the connection configuration of a water separator and a water tank according to an embodiment of the present invention.
[0086] Fig. 10 is a side view showing the connection configuration of a water separator and a water tank according to an embodiment of the present invention.
[0087] Fig. 11 is a perspective view showing the configuration of a dehumidifying module according to an embodiment of the present invention.
[0088] Fig. 12 is a bottom perspective view showing the configuration of a dehumidifying module according to an embodiment of the present invention.
[0089] Figure 13 is a cross-sectional view taken along line 13-13 of Figure 11.
[0090] Fig. 14 is a perspective view showing a module housing of a dehumidification module according to an embodiment of the present invention.
[0091] Fig. 15 is a perspective view showing a part of the configuration of the second cap of the module housing according to an embodiment of the present invention.
[0092] Figures 16 to 20 are drawings showing the manufacturing process of a dehumidifying module.
[0093] Figure 21 is a flow chart showing a method for manufacturing a dehumidifying module according to an embodiment of the present invention.
[0094] Figure 22 is a drawing showing the appearance of air flow and moisture flow in a dehumidifier according to an embodiment of the present invention.
[0095] Hereinafter, some embodiments of the present invention will be described in detail with reference to exemplary drawings. When designating components in each drawing, it should be noted that, where possible, identical components will be given the same reference numerals, even if they appear in different drawings. Furthermore, when describing embodiments of the present invention, detailed descriptions of related known structures or functions will be omitted if they are deemed to hinder understanding of the embodiments of the present invention.
[0096] Additionally, terms such as first, second, A, B, (a), (b), etc. may be used to describe components of embodiments of the present invention. These terms are only intended to distinguish the components from other components, and the nature, order, or sequence of the components are not limited by the terms. When it is described that a component is "connected," "coupled," or "connected" to another component, it should be understood that the component may be directly connected or connected to the other component, but another component may also be "connected," "coupled," or "connected" between each component.
[0097] FIG. 1 is a perspective view showing the appearance of a dehumidifier according to an embodiment of the present invention, FIG. 2 is an exploded perspective view of a dehumidifier according to an embodiment of the present invention, and FIG. 3 is a cross-sectional view taken along line 3-3 of FIG. 1.
[0098] Referring to FIGS. 1 to 3, a dehumidifier (10) according to an embodiment of the present invention may include a first part (100) forming an upper portion of the dehumidifier.
[0099] The first part (100) may include a first housing (110) forming a suction portion (112). The first housing (110) may be referred to as a “case.”
[0100] The above first housing (110) may have a hollow cylindrical shape.
[0101] The above suction portion (112) may include a plurality of suction holes formed in a circumferential direction along the outer surface of the first housing (110).
[0102] The above plurality of suction holes may be arranged in a circumferential direction to form a plurality of rows. The above plurality of suction holes may be arranged in a vertical direction to form a plurality of columns.
[0103] Through the above-mentioned plurality of suction holes, air outside the dehumidifier can flow in a radial direction and be sucked into the interior of the first housing (110).
[0104] The first part (100) may further include a discharge device (190) for discharging dehumidified air. The discharge device (190) may be provided at the upper end of the first housing (110).
[0105] For example, at least a portion of the discharge device (190) can be inserted into the interior of the first housing (110) through the open upper portion of the first housing (110).
[0106] Another part of the discharge device (190) may be located outside the first housing (110). Another part of the discharge device (190) may be exposed to the outside of the dehumidifier (10).
[0107] The above discharge device (190) may include a discharge body (191). For example, the discharge body (191) may have a thin cylindrical shape with an outer circumferential surface. The inner circumferential surface of the first housing (110) may be fitted onto the outer circumferential surface of the discharge body (191).
[0108] The above discharge device (190) may include a discharge portion (192) formed in a circumferential direction to discharge air. The discharge portion (192) is formed along the inner circumference of the discharge body (191) and may include a discharge grill.
[0109] The above first part (100) may include a display portion (195) located at the center of the discharge portion (192).
[0110] The above discharge device (190) may include a mounting portion (193) on which the display portion (195) is mounted. The discharge portion (192) may be formed along the perimeter of the mounting portion (193).
[0111] The above display unit (195) can display information regarding the operation of the dehumidifier (10). For example, the display unit (195) may have a circular shape. However, the shape of the display unit (195) is not limited thereto.
[0112] A display PCB (196) may be mounted on the lower portion of the display portion (195). For example, the display PCB (196) may be placed on the lower portion of the mounting portion (193). However, the position of the display PCB (196) may not be limited thereto.
[0113] The above discharge portion (192) and display portion (195) can form the upper exterior of the dehumidifier (10).
[0114] The above first part (100) may further include a blower that generates air flow and guides the flow from the intake part (112) to the discharge part (192).
[0115] The above blower may be placed on the lower side of the discharge device (190).
[0116] The above blower may include a fan (160) that generates air flow. The fan (160) may be placed on the outlet side of the dehumidification module (120). For example, the fan (160) may include a centrifugal fan that draws in air in the axial direction and discharges the air radially upward.
[0117] The first fan (160) may include a hub (161) to which a rotation shaft (165a) of a fan motor (165) is coupled, a shroud (162) disposed spaced apart from the hub (161), and a plurality of blades (163) disposed between the hub (161) and the shroud (162). The fan motor (165) may be coupled to the upper side of the fan (160).
[0118] The above blower may further include an air guide device (170) coupled to the upper side of the fan (160) to guide the flow of air passing through the fan (160).
[0119] The above air guide device (170) may include an outer wall (171) having a cylindrical shape and an inner wall (172) located on the inner side of the outer wall (171) and having a cylindrical shape.
[0120] The outer wall (171) is arranged to surround the inner wall (172). An air passage (172a) through which air flows can be formed between the inner surface of the outer wall (171) and the outer surface of the inner wall (172).
[0121] The air guide device (170) may further include a guide rib (175) arranged in the air path (172a). The guide rib (175) extends from the outer surface of the inner wall (172) to the inner surface of the outer wall (171). A plurality of the guide ribs (175) may be arranged spaced apart from each other. The plurality of guide ribs (175) perform a function of guiding air introduced into the air path (172a) through the first fan (160) upward.
[0122] The above air guide device (170) may further include a motor receiving portion (173) that extends downward from the inner wall (172) and receives the fan motor (165). The motor receiving portion (173) may have a bowl shape with a diameter that becomes smaller as it goes downward.
[0123] The shape of the above motor receiving portion (173) corresponds to the shape of the hub (161), and the above motor receiving portion (173) can be inserted into the inside of the hub (161).
[0124] The first fan motor (165) of the fan motor may be supported on the upper side of the motor receiving portion (173). In addition, the rotation shaft (165a) of the first fan motor (165) may extend downward from the fan motor (165) and may be coupled to the hub (161) by penetrating the bottom surface of the motor receiving portion (173).
[0125] The first part (100) may further include a dehumidifying unit for removing moisture from the air. The dehumidifying unit may include a dehumidifying module (120). The dehumidifying module (120) may be positioned below the blower unit and may be located in the internal space of the lower side of the first housing (110).
[0126] The above dehumidifying module (120) may have a cylindrical shape.
[0127] The above dehumidifying module (120) may have a cylindrical shape with an empty interior.
[0128] The above dehumidifying module (120) may include a through hole (125) that penetrates in the vertical direction (axial direction) from the lower part to the upper part of the dehumidifying module (120).
[0129] The above dehumidifying module (120) may have an outer circumferential surface located on the inner surface of the suction portion (112). The above dehumidifying module (120) includes an outer circumferential surface in the circumferential direction, and the outer circumferential surface may constitute a contact surface with which air sucked from the suction portion (112) comes into contact.
[0130] By the above through hole (125), the dehumidifying module (120) can have an inner circumference defined. The inner circumference can form the circumference of the through hole (125).
[0131] Air introduced into the dehumidifying module (120) through the outer surface of the dehumidifying module (120), i.e., the contact surface, can flow in the inner radial direction of the dehumidifying module (120). In this process, the air can pass through the dehumidifying member (121).
[0132] When the vacuum pump (230) is driven, a pressure difference occurs between the outside and inside of the dehumidifying member (121), and a negative pressure lower than the external pressure can be formed inside the dehumidifying member (121).
[0133] As air passes through the dehumidifying member (121), moisture contained in the air may be adsorbed by contacting the surface of the dehumidifying member (121). Then, the adsorbed moisture may be selectively separated from the air by diffusing and then being desorbed from the surface.
[0134] The separated moisture flows downward inside the dehumidifying member (121) and can flow toward the second part (200) through the connection ports (131 to 134, see FIG. 6) provided at the lower end of the dehumidifying module (120).
[0135] The above dehumidifier (10) may include a second part (200) forming the lower part of the dehumidifier. The second part (200) may be understood as a "machine room" in which a vacuum pump, a water tank, etc. are placed for the operation of the dehumidifier.
[0136] The second part (200) may include a second housing (210). A number of components may be installed inside the second housing (210).
[0137] The above second housing (210) may include a bottom portion (211). The bottom portion (211) may be placed on the ground, for example.
[0138] The second housing (210) may include an upper surface (212). The upper surface (212) may be arranged to face the lower surface (211).
[0139] The lower part of the first housing (110) may be supported by the upper part (212). The lower part of the first housing (110) and the upper part (212) may be arranged to face each other.
[0140] The second housing (210) may include a module support member (215) that supports the first housing (110). The module support member (215) may protrude upward from the upper surface (212) and be positioned to fit into the inner circumferential surface of the first housing (110).
[0141] The second housing (210) may include a port communication hole (216) through which moisture separated from the dehumidifying module (120) flows. The port communication hole (216) may be formed on the upper surface (212).
[0142] The above port communication hole (216) can be connected to the above connection port (131 to 134).
[0143] The above port communication holes (216) may be formed in multiple numbers corresponding to the number of connection ports (131 to 134). For example, the multiple port communication holes (216) may be spaced apart from each other and arranged to form a central angle of 90 degrees. However, although the drawing shows four port communication holes being formed, three or fewer or five or more port communication holes may be formed.
[0144] The second part (200) is connected to the port communication hole (216) and may further include a first connecting pipe (235) that guides the water vapor separated from the dehumidifying module (120) to the vacuum pump (230). The water vapor may be understood as air containing moisture.
[0145] The above vacuum pump (230) can be installed inside the second housing (210). The vacuum pump (230) is placed on the base panel (216), and the base panel (216) can be placed on the bottom surface (211) of the second housing (210).
[0146] The above vacuum pump (230) can be understood as a component that sucks in moisture (water vapor) separated from the dehumidifying module (120), compresses it at high pressure, discharges the compressed air, and sends it to the moisture separator (260). The above vacuum pump (230) may also be called a “vacuum compression pump.”
[0147] The vacuum pump (230) may include a pump inlet (232) connected to the first connecting pipe (235). For example, the pump inlet (232) may be formed at one end of the vacuum pump (230).
[0148] The vacuum pump (230) may further include a pump discharge portion (234) for discharging compressed air. For example, the pump discharge portion (234) may be formed at the other end of the vacuum pump (230).
[0149] A second connecting pipe (236) may be connected to the pump discharge portion (234). The second connecting pipe (236) may extend from the pump discharge portion (234) to a pressure relief valve (240).
[0150] A moisture separator (260) may be installed in the second connecting pipe (236). High-pressure air discharged from the vacuum pump (230) may be introduced into the moisture separator (260) through the second connecting pipe (236). In addition, moisture (water) in the air may be separated in the moisture separator (260), and the separated water may be introduced into a water tank (250).
[0151] The second connecting pipe (236) may include a first pipe (236a, see FIG. 7) extending from the vacuum pump (230) to the moisture separator (260) and a second pipe (236b, see FIG. 7) extending from the moisture separator (260) to the pressure relief valve (240).
[0152] The second housing (210) may further include a discharge port (217) through which air, after water has been separated from the high-pressure wet air discharged from the vacuum pump (230) in the moisture separator (260), is discharged from the second part (200).
[0153] The above discharge port (217) protrudes upward from the upper surface (212) and can be located inside the through hole (125) of the dehumidifying module (120).
[0154] The above discharge port (217) may constitute at least a portion of the pressure relief valve (240). That is, the discharge port (217) may be formed by a housing that constitutes the exterior of the pressure relief valve (240). The discharge port (217) may also be referred to as a “valve housing.”
[0155] The above pressure relief valve (240) may be configured to have a preset reference pressure and to be closed when the reference pressure is lower than the reference pressure and open when a pressure higher than the reference pressure is applied.
[0156] When the vacuum pump (230) is driven and a pressure higher than the reference pressure is applied, the pressure relief valve (240) opens and high-pressure air can be discharged from the vacuum pump (230). The pressure relief valve (240) can be connected to the outlet side of the vacuum pump (230).
[0157] Considering the phase change property of water, the compressed air discharged from the vacuum pump (230) can contain a large amount of moisture by utilizing the fact that gas changes into liquid when pressure increases.
[0158] The second part (200) may further include a moisture separator (260) connected to the outlet side of the vacuum pump (230). The compressed air containing a large amount of moisture is introduced into the moisture separator (260), and water in the air can be separated. The separated water can be collected in a water tank (250).
[0159] For example, the moisture separator (260) may include a cyclone-type moisture separator that separates water from the air by generating a cyclone-shaped air flow.
[0160] The above moisture separator (260) may be placed between the vacuum pump (230) and the pressure relief valve (240) based on the air flow.
[0161] The reference pressure set in the above pressure relief valve (240) may be formed in the range of 2 to 3 (bar). The higher the reference pressure, the higher the possibility that gas in the air will change into liquid. However, if the reference pressure is set too high, the pump performance may be limited, so setting the reference pressure to an appropriate level may be required.
[0162] The above pressure relief valve (240) may include a pipe connection portion (241) forming a first opening portion (241a) to which a second pipe (236a) of a second connection pipe (236) is connected. A portion of the pipe connection portion (241) may be disposed on the lower side of the upper surface portion (212), and another portion may be disposed on the upper side of the upper surface portion (212).
[0163] The above pressure relief valve (240) may further include a plunger (242) that is movably provided inside the valve housing forming the discharge port (217). When the pressure acting on the pressure relief valve (240) becomes higher than the reference pressure, the plunger (242) can move.
[0164] The above pipe connection part (241) may include a second opening part (241b) that is selectively opened and closed by the plunger (242). The first opening part (241a) may be formed at one end of the pipe connection part (241), and the second opening part (241b) may be formed at the other end of the pipe connection part (241).
[0165] When a pressure lower than the reference pressure is applied to the pressure relief valve (240), the plunger (242) may be in a position to close the second opening (241b) by the restoring force of the spring (245). For example, the reference pressure may be set by adjusting the elastic coefficient of the spring (245).
[0166] The spring (245) is provided inside the valve housing (217) and one end thereof may be supported by a spring support member (246). The other end of the spring (245) may be supported by the plunger (242).
[0167] The spring support (246) may be provided on the upper inner side of the valve housing (217). A spring (245) may be supported at the center of the spring support (246), and exhaust holes (246a) through which air is discharged may be formed at both sides.
[0168] When a pressure higher than the reference pressure is applied to the pressure relief valve (240), the plunger (242) moves upward while compressing the spring (245), and the second opening (241b) can be opened.
[0169] Air is discharged through the above-mentioned open second opening (241b), and the discharged air can be discharged from the pressure relief valve (240) through the discharge hole (246a).
[0170] The second housing (210) may include a side surface (213) connecting the bottom surface (211) and the top surface (212). The side surface (213) may form a side appearance of the second housing (210).
[0171] In the above side portion (213), a slit (213a) may be formed as a communication portion communicating with the outside of the second part (200).
[0172] The second part (200) may further include a front portion (214) forming an opening (214a). A water tank (250) may be detachably mounted in the opening (214a). The water tank (250) may be inserted into the opening (214a) and may be pulled backward. A user may pull the water tank (250) forward to detach it.
[0173] The water tank (250) is connected to a water separator (260), and the outlet of the water separator (260) can be fluidly connected to the inlet of the water tank (250). Accordingly, water discharged from the water separator (260) can flow into the water tank (250).
[0174] FIG. 4 is a perspective view showing a first housing according to an embodiment of the present invention, FIG. 5 is a drawing showing a lower configuration of a dehumidifier according to an embodiment of the present invention, and FIG. 6 is a drawing showing a connection configuration of a connection port of a dehumidification module and a vacuum pump according to an embodiment of the present invention.
[0175] First, referring to FIG. 4, the first housing (110) according to the embodiment of the present invention may have a cylindrical shape with an empty interior.
[0176] The first housing (110) may include a first housing part (110a) in which the dehumidifying unit is accommodated. The first housing part (110a) may extend upward to have a first height set from the lower end of the first housing (110).
[0177] The first housing (110) may include a second housing part (110b) that accommodates the blower (110b). The second housing part (110b) may extend downward from the upper end of the first housing (110) to have a second height set.
[0178] The above second housing part (110b) can be formed on the upper side of the above first housing part (110a).
[0179] The first housing (110) may include a suction unit (112) for sucking air. The suction unit (112) includes a plurality of suction holes, and the plurality of suction holes may be formed to form a plurality of rows in a circumferential direction and a plurality of columns in a vertical direction.
[0180] The above suction part (112) may include a first suction part (112a) formed at the lower portion of the first housing part (110a) and a second suction part (112b) formed at the upper portion of the second housing part (110a). The second suction part (112b) may be arranged above the first suction part (112a).
[0181] The first suction part (112a) and the second suction part (112b) may each include a plurality of suction holes.
[0182] The suction area of the first suction unit (112a) may be larger than the suction area of the second suction unit (112b). Since the blower is positioned above the dehumidifying unit, the distance from the fan (160) to the first suction unit (112a) may be larger than the distance from the fan (160) to the second suction unit (112b).
[0183] Accordingly, a condition may be created in which the suction amount through the first suction part (112a) becomes smaller than the suction amount through the second suction part (112b). To compensate for this, the suction area of the first suction part (112a) may be created to be larger than the suction area of the second suction part (112b).
[0184] For example, in order to form the suction area in the first suction part (112a) larger than the suction area in the second suction part (112b), the number of suction holes provided in the first suction part (112a) may be formed to be greater than the number of suction holes provided in the second suction part (112b).
[0185] As another example, in order to form the suction area in the first suction part (112a) larger than the suction area in the second suction part (112b), the area of the suction hole provided in the first suction part (112a) can be formed larger than the area of the suction hole provided in the second suction part (112b).
[0186] Of course, the number and area of suction holes provided in the first suction part (112a) may be formed to be larger than the number and area of suction holes provided in the second suction part (112b).
[0187] In a state where the first housing (110) accommodates the dehumidifying module (120), the lower portion of the dehumidifying module (120) may be positioned lower than the lower portion of the first housing (110). The lower portion of the dehumidifying module (120) may be supported or mounted on the upper surface (212) of the second housing (210).
[0188] The lower part of the above dehumidification module (120) may include a cap (130). The cap (130) may be provided with connection ports (131 to 134) for discharging moisture (water vapor) separated from the dehumidification module (120). A plurality of connection ports (131 to 134) may be provided.
[0189] The above-mentioned plurality of connection ports (131 to 134) may include a first connection port (131), a second connection port (132), a third connection port (133), and a fourth connection port (134). The number of the connection ports (131 to 134) may correspond to the number of modules constituting the dehumidification module (120).
[0190] For example, the above-described multiple connection ports can be understood to be located in the first quadrant, the second quadrant, the third quadrant, and the fourth quadrant, respectively, when looking at the bottom surface (130a) of the cap (130).
[0191] In this embodiment, as an example, it is described that a dehumidifying module (120) is configured by assembling four modules, and four connection ports (131 to 134) are provided as described above. However, the number of modules and the number of connection ports (131 to 134) may not be limited to four.
[0192] The above-mentioned plurality of connection ports (131 to 134) may be configured to protrude downward from the bottom surface (130a) of the cap (130).
[0193] The bottom surface (130a) of the cap (130) may have a ring shape with a central portion penetrating upward and downward. The cap (130) may further include a penetrating opening (130b) penetrating the central portion of the bottom surface (130a).
[0194] The above through opening (130b) can be fluidly connected to the through hole (125) of the dehumidifying module (120). The discharge port (217) of the second part (200) can be inserted into the through opening (130b).
[0195] The above dehumidifier may further include a first connection pipe (235) that is connected to the plurality of connection ports (131 to 134) and guides water vapor separated from the dehumidifying module (120) to a vacuum pump (130).
[0196] The first connecting pipe (235) may include a first pipe (235a) connected to the first connecting port (131). The first pipe (235a) may extend from the first connecting port (131) and have a shape that is bent in a predetermined direction.
[0197] The first connecting pipe (235) may include a second pipe (235b) connected to the second connecting port (131). The second pipe (235b) may extend from the second connecting port (132) and have a shape that is bent in a predetermined direction.
[0198] The first pipe (235a) and the second pipe (235b) may be extended by bending in a direction toward each other. The dehumidifier may further include a first coupler (237a) connecting the first pipe (235a) and the second pipe (235b). The first pipe (235a) may be connected to a first port of the first coupler (237a), and the second pipe (235b) may be connected to a second port of the first coupler (237a).
[0199] The first connecting pipe (235) may include a third pipe (235c) connected to a third connecting port (133). The third pipe (235c) may extend from the third connecting port (133) and have a shape that is bent in a predetermined direction.
[0200] The first connecting pipe (235) may include a fourth pipe (235d) connected to a fourth connecting port (134). The fourth pipe (235d) may extend from the fourth connecting port (134) and have a shape that is bent in a predetermined direction.
[0201] The third pipe (235c) and the fourth pipe (235d) may be extended by bending in a direction toward each other. The dehumidifier may further include a second coupler (237b) connecting the third pipe (235c) and the fourth pipe (235d). The third pipe (235c) may be connected to the first port of the second coupler (237b), and the fourth pipe (235d) may be connected to the second port of the second coupler (237b).
[0202] The first coupler (237a) may include a third port. A fifth pipe (235e) may be connected to the third port of the first coupler (237a). Steam flowing through the first pipe (235a) and the second pipe (235b) may flow to the fifth pipe (235e) through the third port of the first coupler (237a).
[0203] The second coupler (237b) may include a third port. A sixth pipe (235f) may be connected to the third port of the second coupler (237b). Steam flowing through the third pipe (235c) and the fourth pipe (235d) may flow to the sixth pipe (235f) through the third port of the second coupler (237b).
[0204] The dehumidifier may further include a third coupler (237c) connecting the fifth pipe (235e) and the sixth pipe (235f). The fifth pipe (235e) may be connected to the first port of the third coupler (237b), and the sixth pipe (235f) may be connected to the second port of the third coupler (237b).
[0205] The third coupler (237c) may include a third port. A seventh pipe (235g) may be connected to the third port of the third coupler (237c). Steam flowing through the fifth pipe (235e) and the sixth pipe (235f) may flow to the seventh pipe (235g) through the third port of the third coupler (237c).
[0206] The seventh pipe (235g) can extend from the third coupler (237c) to the vacuum pump (230). The seventh pipe (235g) can be connected to the pump inlet (232) of the vacuum pump (230). The water vapor flowing through the seventh pipe (235g) can be sucked into the vacuum pump (230) through the pump inlet (232).
[0207] The above vacuum pump (230) includes a pump discharge portion (234), and air compressed at high pressure in the vacuum pump (230) can be discharged through the pump discharge portion (234).
[0208] A second connecting pipe (236) is connected to the pump discharge portion (234), and the compressed air can be introduced into a moisture separator (260) through the second connecting pipe (236). The compressed air contains a high moisture content, and moisture (water) can be separated in the moisture separator (260).
[0209] The above moisture separator (260) may include a cyclone section (261) capable of centrifugally separating moisture by generating a cyclone flow of introduced air. The cyclone section (261) may include an inner peripheral surface having a cylindrical, cylindrical, or similar shape.
[0210] The separated water can be stored in a water tank (250) that is fluidly connected to the water separator (260).
[0211] The above water separator (260) can be coupled to the water tank (250). The water tank (250) can include a lower part (251) of the water tank forming a water storage space.
[0212] The water tank (250) may include a water tank upper portion (252) located above the water tank lower portion (251) and providing an area where the water separator (260) is coupled. The water tank upper portion (252) may form an inclined surface and may be configured to support the water separator (260) on the inclined surface.
[0213] FIG. 7 is a drawing showing a connection configuration of a vacuum pump and a water separator according to an embodiment of the present invention, FIG. 8 is a front view showing a connection configuration of a water separator and a water tank according to an embodiment of the present invention, FIG. 9 is a perspective view showing a connection configuration of a water separator and a water tank according to an embodiment of the present invention, and FIG. 10 is a side view showing a connection configuration of a water separator and a water tank according to an embodiment of the present invention.
[0214] Referring to FIGS. 7 to 10, a moisture separator (260) according to an embodiment of the present invention may be provided in a second part (200) of a dehumidifier.
[0215] The above moisture separator (260) can be connected to the second connecting pipe (236).
[0216] The second connecting pipe (236) may include a first pipe (236a) that is connected to the pump discharge portion (234) of the vacuum pump (230) and extends to the moisture separation inlet portion (260a) of the moisture separator (260). High-pressure air discharged from the vacuum pump (230) may flow through the first pipe (236a) and be introduced into the moisture separator (260) through the moisture separation inlet portion (260a).
[0217] The high pressure air above contains moisture (water) that has been transformed into a liquid by pressure, and the moisture can be separated while flowing inside the moisture separator (260).
[0218] The above moisture separator (260) may include a cyclone section (261) that separates moisture using a cyclone method (centrifugal separation method). The cyclone section (261) may include an inner surface or inner wall that guides moisture in the introduced air to fall upon collision. The fallen moisture may be introduced into a water tank (250).
[0219] The above moisture separator (260) may include a moisture separation discharge unit (260b) through which moisture-separated air is discharged. The second connecting pipe (236) may include a second pipe (236b) connected to the moisture separation discharge unit (260b).
[0220] The second pipe (236b) can extend from the moisture separation discharge unit (260b) to the pressure relief valve (240). Air flowing through the second pipe (236b) can pass through the open pressure relief valve (240) and flow toward the through hole (125) of the dehumidifying module (120) through the discharge port (217).
[0221] The above pressure relief valve (240) can be opened when a pressure higher than the reference pressure is applied. Specifically, when the vacuum pump (230) is operated and a set time has elapsed, if a pressure higher than the reference pressure is applied to the pressure relief valve (240), the plunger (242) can move to open the flow path within the valve.
[0222] When the flow path within the above valve is opened, high-pressure compressed air is discharged from the vacuum pump (230) and can flow through the moisture separator (260) to the pressure relief valve (240).
[0223] The water separator (260) may include a water discharge portion (265) through which separated water is discharged. The water discharge portion (265) may be provided at the lower end of the cyclone portion (261). For example, the water discharge portion (265) may protrude downward from the lower end of the cyclone portion (261), and at least a portion of the water discharge portion may be inserted into the inside of the water tank (250).
[0224] The water tank (250) may form a groove (253) in which at least a portion of the water separator (260) is positioned. The groove (253) may be formed in the upper portion (252) of the water tank. For example, the groove (253) may be formed to be sunken in the inclined surface (252a) of the upper portion (252) of the water tank.
[0225] A part of the moisture separator (260) can be inserted into the above home portion (253).
[0226] The inner surface of the above home portion (253) can form a guide surface (255) for guiding water discharged from the water discharge portion (265) to the water storage space (251) of the water tank (250).
[0227] In order for water discharged from the water discharge portion (265) to fall to the guide surface (255), the guide surface (255) may be formed on the lower side of the water discharge portion (265).
[0228] The above guide surface (255) can extend from the lower side of the water discharge portion (265) toward the inlet hole (254). The inlet hole (254) is formed by opening a portion of the groove portion (253) and can guide water to fall into the water storage space of the water tank (250).
[0229] The above guide surface (255) can extend downwardly from the lower portion of the water discharge portion (265) toward the inlet hole (254). Referring to Fig. 10, the above guide surface (255) can extend downwardly toward the inlet hole (254) at a set angle (θ) with respect to the horizontal line (ℓ).
[0230] Due to the downwardly inclined configuration of the above guide surface (255), water (fw) discharged from the water discharge portion (265) can easily flow toward the inlet hole (254).
[0231] FIG. 11 is a perspective view showing the configuration of a dehumidification module according to an embodiment of the present invention, FIG. 12 is a bottom perspective view showing the configuration of a dehumidification module according to an embodiment of the present invention, FIG. 13 is a cross-sectional view taken along line 13-13 of FIG. 11, FIG. 14 is a perspective view showing a module housing of a dehumidification module according to an embodiment of the present invention, and FIG. 15 is a perspective view showing a part of the configuration of a second cap of the module housing according to an embodiment of the present invention.
[0232] First, referring to FIGS. 11 and 12, a dehumidification module (120) according to an embodiment of the present invention can be configured by assembling a plurality of modules.
[0233] The above multiple modules may include a first module (120a), a second module (120b), a third module (120c), and a fourth module (120d).
[0234] The first to fourth modules (120a, 120b, 120c, 120d) can be arranged in a circumferential direction and cooked. Any one of the first to fourth modules (120a, 120b, 120c, 120d) can be inserted between two other adjacent modules.
[0235] A boundary line (120e) may be formed between one of the above modules and the other two adjacent modules, which are arranged in contact with or adjacent to each other. Since four modules are provided, the dehumidifying module (120) may include four boundary lines (120e). However, the number of modules may not be limited thereto.
[0236] The above-described first to fourth modules (120a, 120b, 120c, 120d) may have substantially the same configuration. The following description will be based on one module, and it can be understood that the dehumidification module of the present embodiment is provided by combining multiple modules. The above-described single module is referred to as a "module part."
[0237] The above module part may include a dehumidifying member (121) that forms an air contact surface and selectively separates moisture in the air.
[0238] The above dehumidifying member (121) may include a membrane.
[0239] In detail, the dehumidifying member (121) may include a polymer membrane fiber (122) having a hollow fiber structure with excellent selectivity for moisture. The polymer membrane fiber (122) may be cut to a predetermined length and used. The polymer membrane fiber (122) may be referred to as a "hollow fiber membrane."
[0240] The above polymer film fiber (122) can be configured to have a set length (L1) within the dehumidification module (120).
[0241] The above polymer film fiber (122) can be configured to have a diameter (D1) of, for example, about 400 to 420 μm.
[0242] The above polymer film fibers (122) may be provided in multiple strands. The multiple strands of polymer film fibers (122) may be densely arranged and arranged in the circumferential and radial directions.
[0243] The above module part may include a fixing part (123) that supports both sides of the dehumidifying member (121) and a cap (130, 140) that fills the fixing part (123).
[0244] The above-mentioned fixing member (123) may be configured to be filled and hardened in a liquid form inside the cap (130, 140) to fix the position of the dehumidifying member (121). For example, the above-mentioned fixing member (123) may be configured of a urethane or epoxy material.
[0245] The above caps (130, 140) may include a first cap (130) provided at the lower end of the module part and a second cap (140) provided at the upper end of the module part.
[0246] The internal space of the first and second caps (130, 140) can form a space filled with the fixing part (123). The first and second caps (130, 140) can be called "potting caps."
[0247] The above module part may include a support (148) that supports both sides of the dehumidifying member (121). The dehumidifying member (121) may be placed in the space formed by the support (148) and the first cap (130) and the second cap (140).
[0248] The first cap (130) may include a bottom portion (130a) supported on the upper portion (212) of the second housing (210). A through opening (130b) communicating with the through hole (125) of the dehumidifying module (120) may be formed in the center of the bottom portion (130a).
[0249] The above-mentioned bottom portion (130a) may include a plurality of connection ports (131, 132, 133, 134) arranged at positions corresponding to the lower ends of the first to fourth modules (120a, 120b, 120c, 120d). Through the plurality of connection ports (131, 132, 133, 134), water vapor separated from the first to fourth modules (120a, 120b, 120c, 120d) may be discharged.
[0250] The above discharged water vapor can be introduced into the vacuum pump (230) through the first connecting pipe (235). The first connecting pipe (235) can be connected to the plurality of connecting ports (131, 132, 133, 134).
[0251] Next, referring to FIGS. 13 to 15, a module part according to an embodiment of the present invention may include a module housing (150) that provides an installation space for a dehumidifying member (121) and supports the dehumidifying member (121).
[0252] The above module housing (150) may include a frame part (151, 152, 153) provided at the lower end of the module housing (150) and providing a structure to which the first cap (130) is coupled.
[0253] The above frame part (151, 152, 153) may include a first frame part (151) forming a portion of the outer surface of the lower part of the module part and a second frame part (152) forming a portion of the inner surface of the lower part of the module part.
[0254] The first frame part (151) and the second frame part (152) may have the shape of an arc extending in the circumferential direction. The circumferential length of the first frame part (151) may be formed to be longer than the circumferential length of the second frame part (152).
[0255] The above frame part (151, 152, 153) may include a third frame part (153) connecting an end of the first frame part (151) and an end of the second frame part (152).
[0256] The third frame part (153) extends in the radial direction of the module part, and a pair is provided to connect both ends of the first and second frame parts (151, 152).
[0257] The lower part of the dehumidifying member (1231) can be accommodated in the internal space formed by the above frame parts (151, 152, 153).
[0258] The lower part of the above frame part (151, 152, 153) is open, and the open lower part can be shielded by the first cap (130).
[0259] The space defined by the above frame parts (151, 152, 153) and the first cap (130) can form a first potting space in which the fixing part (123) is provided as a potting liquid.
[0260] The above module housing (150) may include a second cap (140) provided at the upper end of the module housing (150). The second cap (140) may include first to fourth parts (141, 142, 143, 144).
[0261] The above first part (141) has a configuration corresponding to the above first frame part (151) and can form a part of the outer surface of the upper part of the above module part.
[0262] The above second part (142) has a configuration corresponding to the second frame part (152) and can form a part of the inner surface of the upper part of the module part.
[0263] The first part (141) and the second part (142) may have the shape of an arc extending in the circumferential direction. The circumferential length of the first part (141) may be formed to be longer than the circumferential length of the second part (142).
[0264] The third part (143) above has a configuration corresponding to the third frame part (153), and may include a third part (143) connecting an end of the first part (141) and an end of the second part (142).
[0265] The third part (143) extends in the radial direction of the module part, and a pair is provided to connect both ends of the first and second parts (141, 142).
[0266] The fourth part (144) may constitute the closed top of the module part. The fourth part (144) may constitute one surface that supports the fixing part (123) when the fixing part (123) is filled. The fourth part (144) may be integrally formed with the module housing (150).
[0267] The upper part of the dehumidifying member (1231) can be accommodated in the internal space formed by the above 1st to 4th parts (141, 142, 143, 144).
[0268] The space defined by the above 1st to 4th parts (141, 142, 143, 144) can form a second potting space in which the fixed part (123) is provided as a potting liquid.
[0269] In summary, the lower part of the module housing (150) may be provided with first to third frame parts (151, 152, 153) and a separate first cap (130) may be configured to be coupled to the first to third frame parts (151, 152, 153).
[0270] On the other hand, the upper part of the module housing (150) may be provided with the first to third parts (141, 142, 143) and the fourth part (144) integrally to form the second cap (140). However, unlike this, the upper part of the module housing (150) may also be configured in the same manner as the lower part of the module housing (150), such that the first to third frame parts are provided and a separate second cap (140) is coupled thereto.
[0271] The above module housing (150) may include supports (148a, 148b) that support both ends of the support member (121). The supports (148a, 148b) may include a first support (148a) that supports one end of the support member (121) and a second support (148b) that supports the other end.
[0272] The first and second supports (148a, 148b) can extend in the vertical direction to connect the third frame part (153) of the lower part of the module part and the third part (143) of the upper part of the module part.
[0273] The space between the radially outermost ends of the first and second supports (148a, 148b) and the space between the radially innermost ends are open, and the open space can form an opening (145). Through the opening (145), air can flow radially inwardly of the module part.
[0274] The above module housing (150) may further include a separation guide (146) provided in an area corresponding to the lower and upper portions of the dehumidifying member (121) to separate the installation space of the dehumidifying member (121) into a first space and a second space.
[0275] The above separation guide (146) can form a circle around the center of the dehumidifying module so that the flow speed of air flowing into the dehumidifying module (120) can be formed uniformly.
[0276] The above separation guide (146) may include a first separation guide (146a) provided in an area corresponding to the lower end of the dehumidifying member (121) and a second separation guide (146b) provided in an area corresponding to the upper end of the dehumidifying member (121).
[0277] The above first separation guide (146a) has a length extending in the circumferential direction, and both ends of the above first separation guide (146a) can be connected to a pair of third frame parts (153).
[0278] The center of curvature of the first separation guide (146a), the center of curvature of the first frame part (151), and the center of curvature of the second frame part (152) may coincide.
[0279] The above first separation guide (146a) can separate the internal space of the frame part (151, 152, 153) into a first space (157a) and a second space (157b). The first space (157a) is formed on the radially outer side of the second space (157b) and can be formed to surround the second space (157b).
[0280] The second separation guide (146b) has a length extending in the circumferential direction, and both ends of the second separation guide (146b) can be connected to a pair of third parts (143).
[0281] The center of curvature of the second separation guide (146b), the center of curvature of the first part (141), and the center of curvature of the second part (142) may coincide.
[0282] The second separation guide (146b) can separate the internal space of the first to fourth parts (141, 142, 143, 144) into a first space (147a) and a second space (147b). The first space (147a) is formed on the radially outer side of the second space (147b) and can be formed to surround the second space (147b).
[0283] The first space (157a) at the bottom of the module part and the first space (147a) at the top of the module part are aligned in the vertical direction, and the second space (157b) at the bottom of the module part and the second space (147b) at the top of the module part can be aligned in the vertical direction.
[0284] Among the plurality of strands (122) of the polymer film fibers (122) constituting the above dehumidifying member (121), a certain amount of strands may be placed in the first space (157a, 147b) and another certain amount of strands may be placed in the second space (157b, 147b).
[0285] The amount or density of the polymer film fibers (122) provided in the first space (157a, 147a) may be formed to be greater than the amount or density of the polymer film fibers (122) provided in the second space (157b, 147b).
[0286] Since the air flows radially inward from the outer surface of the dehumidifying module (120), it first passes through the dehumidifying member (121) arranged in the first space (157a, 147a) and then passes through the dehumidifying member (121) arranged in the second space (157b, 147b).
[0287] Accordingly, during the dehumidification process, the moisture content (water vapor partial pressure) of the air passing through the first space (157a, 147a) may be greater than the moisture content of the air passing through the second space (157b, 147b). To reflect this, the amount of the dehumidifying member (121) arranged in the first space (157a, 147a) may be configured to be greater than the amount of the dehumidifying member (121) arranged in the second space (157b, 147b).
[0288] In detail, a plurality of first polymer film fibers (122a) having a first amount (or a first density) may be arranged in the first space (157a, 147a), and a plurality of second polymer film fibers (122b) having a second amount (or a second density) may be arranged in the second space (157b, 147b). The first amount (or the first density) may be greater than the second amount (or the second density).
[0289] The upper and lower ends of the first polymer film fiber (122a) may be fixed by a fixing member (123). The upper and lower ends of the second polymer film fiber (122b) may be fixed by a fixing member (123). The fixing member (123) may be provided as a potting solution and may be provided after being hardened.
[0290] The above separation guide (146a, 146b) may be provided so as not to completely separate the first space (157a, 147a) and the second space (157b, 147b) so as to allow the flow of potting liquid between the first space (157a, 147a) and the second space (157b, 147b).
[0291] In detail, the second cap (140) provided on the upper part of the module part will be described with reference to FIG. 15.
[0292] The upper part of the second separation guide (146b) and the fourth part (143) can be spaced apart by a first distance (△). Through the spaced apart space, the potting liquid can flow from the first space to the second space, or from the second space to the first space.
[0293] The lower part of the second separation guide (146b) and the lower part of the third part (143) can be spaced apart by a second distance (△). Through the spaced apart space, the potting liquid can flow from the first space to the second space, or from the second space to the first space.
[0294] By this configuration, even if the potting liquid is poured into either the first space or the second space, it can flow evenly into and fill the first and second spaces.
[0295] FIG. 15 describes the configuration of the second separation guide (146b) provided on the second cap (140) side, but the same configuration can also be applied to the first separation guide (146a), the frame parts (151, 152, 153), and the structure of the first cap (130).
[0296] That is, the lower part of the first separation guide (146a) may be spaced apart from the first cap (130) by a first distance, and the upper part of the first separation guide (146a) may be spaced apart from the upper part of the third frame part (153) by a second distance.
[0297] Figures 16 to 20 are drawings showing a manufacturing process of a dehumidifying module, and Figure 21 is a flow chart showing a method for manufacturing a dehumidifying module according to an embodiment of the present invention.
[0298] Referring to FIGS. 16 to 21, a module housing (150) is prepared, the module housing (150) is positioned so that the second cap (140) faces downward, and a polymer membrane fiber (122) is placed (S11, S12).
[0299] In detail, as shown in Fig. 16, the module housing (150) is placed so that the second cap (140) forms the bottom and the frame part (151, 152, 153) forms the top.
[0300] When the above dehumidifying module (120) is installed in the dehumidifier (10), the second cap (140) forms the upper part of the dehumidifying module (120), but in order to first form the fixing part (123) on the side of the second cap (140), the module housing (150) can be placed as shown in FIG. 16.
[0301] The polymer film fiber (122) can be placed inside the module housing (150) so that the polymer film fiber (122) is positioned in the first space (157a, 147a) and the second space (157b, 147b).
[0302] As described above, the amount or density of the first polymer film fiber (122a) disposed in the first space (157a, 147a) may be greater than the amount or density of the second polymer film fiber (122b) disposed in the second space (157b, 147b).
[0303] The lower end of the first polymer film fiber (122a) and the lower end of the second polymer film fiber (122b) can be located in the internal space of the second cap (140).
[0304] The upper part of the first polymer film fiber (122a) and the upper part of the second polymer film fiber (122b) can protrude upward from the frame part (151, 152, 153).
[0305] For example, as shown in FIG. 17, the upper part of the first polymer film fiber (122a) and the upper part of the second polymer film fiber (122b) may be at a position higher than the frame part (151, 152, 153) by a first height (△).
[0306] A portion of the fiber (122a, 122b) protruding from the above frame part (151, 152, 153) by the first height (△) can form a protrusion (122c).
[0307] Among the above frame parts (151, 152, 153), the front end of the first frame part (151) may include a first flange (151a) protruding in the circumferential direction. The first flange (151a) may include a coupling surface (contact surface) with which the first cap (130) is coupled or comes into contact.
[0308] A process for providing a first fixing part (123a) for fixing the polymer film fiber (122) to the internal space of the second cap (140) can be performed. In detail, a first potting liquid can be injected into the internal space of the second cap (140) and waited for it to harden (S13).
[0309] When the first potting liquid is hardened, a first fixing part (123a, see FIG. 20) is formed inside the second cap (140) to fix one end of the polymer film fiber (122). The first fixing part (123a) may be provided in the space between a plurality of polymer film fibers (122).
[0310] The above first fixed part (123a) may be called a “first potting part.”
[0311] The module housing (150) can be positioned so that the above frame parts (151, 152, 153) face downward. That is, the module housing (150) in the state of FIG. 17 can be flipped upside down and positioned as in FIG. 18.
[0312] A first cap (130) can be coupled to the above frame parts (151, 152, 153). The first cap (130) can include a second flange (130b) protruding in the circumferential direction. When the first cap (130) is coupled to the frame part, the second flange (130b) can come into contact with the first flange (151a) of the first frame part (151) (S14).
[0313] A process for providing a second fixing part (123b) for fixing the polymer film fiber (122) to the internal space of the first cap (130) can be performed. In detail, a second potting liquid can be injected into the internal space of the first cap (130) and waited for it to harden (S15).
[0314] When the second potting liquid is hardened, a second fixing part (123b, see FIG. 20) is formed inside the first cap (130) to fix the other end of the polymer film fiber (122). The second fixing part (123b) may be provided in the space between a plurality of polymer film fibers (122).
[0315] The above second fixing unit (123b) may be called a “second potting unit.”
[0316] The first cap (130) can be separated from the frame part, and a portion of the polymer film fiber (122) and a portion of the second fixing part (123b) can be cut horizontally to the lower end of the frame part (S16).
[0317] Then, the first cap (130) can be reassembled and a connection port (131 to 134) can be mounted on the first cap (130) (S17).
[0318] When the first cap (130) is reassembled after the above cutting, a space (130c) can be formed inside the first cap (130), as shown in FIG. 20.
[0319] The above space (130c) forms a space where moisture separated from the dehumidifying member (121) gathers, and the moisture in the space (130c) can be discharged from the dehumidifying module (120) through the connection ports (131 to 134).
[0320] A single module part can be manufactured in this manner. A plurality of module parts can be manufactured and combined to produce a dehumidifying module (120) as shown in FIG. 11. The plurality of module parts can be joined in a circumferential direction. For example, the plurality of module parts can be joined using an adhesive (S18).
[0321] Another embodiment is proposed.
[0322] In the embodiment described above, it is described that a dehumidifying member is provided for each module part and a plurality of module parts are combined to form a dehumidifying module.
[0323] However, in contrast, a dehumidifying member may be provided in one module part and an air purifying member capable of selectively removing or releasing a specific gas may be provided in another module part, and these may be combined to form a dehumidifying module.
[0324] That is, by providing a variety of materials for the dehumidification module, it can perform functions such as air purification or supply of a specific gas in addition to dehumidification.
[0325] Figure 22 is a drawing showing the appearance of air flow and moisture flow in a dehumidifier according to an embodiment of the present invention.
[0326] Referring to Fig. 22, when the fan (160) is driven, air can be drawn into the interior of the dehumidifier (10) through the suction portion (112). Corresponding to the suction portion (112) formed in the circumferential direction, air can be sucked into the center of the interior of the dehumidifier in the circumferential direction.
[0327] Air passes through a dehumidifying module (120) located inside the suction section (112), and moisture (water vapor) in the air can be separated. At this time, moisture can permeate the hollow fiber membrane of the dehumidifying module (120) due to the partial pressure difference of the water vapor.
[0328] The air from which the moisture has been separated flows through the through hole (125) of the dehumidifying module (120) and can flow axially (upward) toward the suction side of the fan (160).
[0329] The air passing through the fan (160) passes through the air guide device (170) and can be discharged to the outside of the dehumidifier through the discharge device (190).
[0330] The separated moisture can be discharged downward from the dehumidifying module (120) and introduced into the vacuum pump (230) through the first connecting pipe (235).
[0331] When the vacuum pump (230) is driven, a vacuum of about 0.2 Bar is maintained at the inlet side of the vacuum pump (230), and the pressure at the outlet side of the vacuum pump (230) increases while the pressure relief valve (240) is closed, so that high pressure can be applied. In addition, when the high pressure becomes higher than the reference pressure, the pressure relief valve (240) can be opened.
[0332] The air compressed at high pressure by the vacuum pump (230) contains a large amount of moisture that has changed into a liquid phase, and the air containing the moisture can be separated into moisture while passing through the moisture separator (260). That is, the water vapor partial pressure reaches the saturated water vapor pressure, and the moisture becomes condensate and can be collected as water. In addition, the separated moisture can be stored by flowing into the water tank (250) located below the moisture separator (260).
[0333] The air from which the moisture has been separated passes through the pressure relief valve (240) and can be introduced into the through hole (125) of the dehumidifying module (120) through the discharge port (217). The air in the through hole (125) passes through the fan (150) and the air guide device (170) and can be discharged to the outside of the dehumidifier through the discharge device (190).
[0334] Meanwhile, when the pressure acting on the pressure relief valve (240) becomes lower than the reference pressure again, the pressure relief valve (240) can be closed again.
[0335] A dehumidifying module according to an embodiment of the present invention comprises an outer circumferential surface formed in a circumferential direction and an inner circumferential surface defined by a through hole, such that air introduced into the outer circumferential surface flows toward the inner circumferential surface, and air dehumidified by a dehumidifying member can be easily discharged through the through hole. Therefore, the dehumidifying module has remarkable industrial applicability.
Claims
1. The outer surface is formed in a circumferential direction so that air can come into contact with it; An inner surface provided on the radially inner side of the outer surface and formed in a circumferential direction so that air introduced through the outer surface passes through; A through hole defining the inner surface and penetrating in the axial direction; A dehumidifying member that forms at least a portion of the outer surface and the inner surface and is configured to separate moisture in the air; A cap covering the end of the above dehumidifying member; and A dehumidifying module including a fixing member provided in the internal space of the cap and configured to fix the dehumidifying member.
2. In paragraph 1, A dehumidifying module in which the above dehumidifying member includes polymer membrane fibers having a hollow fiber structure, and the polymer membrane fibers are arranged in a circumferential direction along the outer surface.
3. In paragraph 2, A dehumidifying module in which the polymer membrane fibers are arranged in a circumferential direction along the inner surface.
4. In paragraph 1, The above cap includes a first cap provided at one end of the dehumidifying member and a second cap provided at the other end of the dehumidifying member, The above dehumidifying member is a dehumidifying module having an axial length from the first cap to the second cap.
5. In paragraph 1, A dehumidifying module comprising a module part forming a portion of the outer surface and a portion of the inner surface, wherein a plurality of module parts are combined to form the outer surface and the inner surface.
6. In paragraph 5, The above module part, A dehumidifying module comprising a pair of supports supporting the dehumidifying member, a first frame part connected to the supports and forming a part of the outer circumferential surface, and a second frame part connected to the supports and forming a part of the inner circumferential surface.
7. In paragraph 5, Further comprising a separation guide connected to the above support, A dehumidifying module in which the above separation guide is configured to separate the space defined by the support, the first frame part, and the second frame part into a first space and a second space.
8. In paragraph 7, The above dehumidifying member is placed in the first space and the second space, respectively. A dehumidifying module in which the amount or density of the dehumidifying member arranged in the first space is formed to be greater than the amount or density of the dehumidifying member arranged in the second space.
9. In paragraph 7, The above cap is arranged to cover the support, the first frame part, and the second frame part, A dehumidifying module in which the end of the above separation guide is spaced apart from the cap by a set distance, and the fixing part is arranged to connect the first and second spaces.
10. In paragraph 1, The above fixed part, A dehumidifying module characterized in that a potting solution is supplied to the first space and the second space, and the supplied potting solution is formed by hardening.
11. In paragraph 1, The above cap is a dehumidifying module including a connection port for discharging water vapor separated from the dehumidifying member.
12. A step of placing a polymer membrane fiber for a dehumidifying member inside the module housing; A step of supplying a first potting liquid to the module housing and curing it to fix one side of the polymer film fiber; Step of changing the position of the above module housing and joining the cap; A step of supplying a second potting liquid to the internal space of the cap and curing it to fix the other side of the polymer film fiber; and A method for manufacturing a dehumidifying module, comprising the step of assembling a plurality of module housings.
13. In paragraph 12, The step of placing the above polymer membrane fibers is: A method for manufacturing a dehumidifying module, comprising the step of arranging a larger amount of polymer membrane fibers in the second space than in the first space, with respect to the first space and the second space separated inside the module housing.
14. In paragraph 12, A step of separating the cap after fixing the other side of the polymer membrane fiber; A step of cutting a portion of the other side of the polymer film fiber and a portion of the cured second potting liquid; and A method for manufacturing a dehumidifying module, comprising the step of reattaching the cap to the module housing.
15. In paragraph 12, The step of assembling the above multiple module housings is: A method for manufacturing a dehumidifying module, comprising a step of assembling the above plurality of module housings by arranging them in a circumferential direction.
16. A housing forming an intake portion for sucking air in a circumferential direction; A dehumidifying module provided inside the housing and having a dehumidifying member for separating moist air from the air; A vacuum pump fluidly connected to the dehumidifying module and compressing the separated humid air; and Includes a water tank for storing water generated from the compressed humid air, The above dehumidifying module, An outer surface that is positioned to face the above suction portion and extends in a circumferential direction to form a contact area with which the suctioned air comes into contact; A through hole formed through the inner surface of the outer surface; An inner surface defined by the above-mentioned through-hole, through which air passing through the outer surface passes; A cap covering the ends of the outer and inner surfaces; and A dehumidifier having a connection port for discharging humid air separated from the dehumidifying member from the dehumidifying module, the dehumidifying device being provided in the cap.
17. In paragraph 16, A dehumidifier in which the above dehumidifying member comprises a plurality of polymer membrane fibers having a hollow fiber structure, and the plurality of polymer membrane fibers are arranged in an area between the outer peripheral surface and the inner peripheral surface.
18. In paragraph 16, The above connection port includes a first connection pipe connecting the inlet side of the vacuum pump and a second connection pipe connecting the outlet side of the vacuum pump, A dehumidifier in which the second connecting pipe is connected to a moisture separator that separates water contained in the compressed humid air from the vacuum pump.
19. In paragraph 16, A dehumidifier further comprising a pressure relief valve provided on the outlet side of the vacuum pump and opened when a reference pressure or higher is applied by driving the vacuum pump to allow the flow of air discharged from the vacuum pump.
20. In paragraph 16, A dehumidifier in which the cap includes a first cap and a second cap that are spaced apart from each other, and the dehumidifying member extends from the first cap to the second cap.
Citation Information
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