Vehicle charging port and vehicle charging device including same
The vehicle charging device addresses inefficiencies in heat dissipation and electromagnetic interference by integrating wired and wireless charging with heat dissipation and shielding, improving charging efficiency and safety.
Patent Information
- Application Number
- PCT/KR2025/001873
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-07
- Filing Date
- 2025-02-07
- Publication Date
- 2025-08-14
AI Technical Summary
Existing vehicle charging systems face inefficiencies in heat dissipation and electromagnetic interference, leading to performance degradation, shortened component lifespan, and fire hazards due to overheating, with passive methods being inefficient and active methods complex and costly.
A vehicle charging device incorporating both wired and wireless charging units with heat dissipation and electromagnetic shielding, utilizing a combination of coils, shielding members, and heat dissipation structures to manage heat and interference, along with a housing design for enhanced air circulation.
The solution enhances charging efficiency by active heat dissipation and reduces electromagnetic interference, protecting vehicle components and ensuring safe, efficient charging operations.
Smart Images

Figure KR2025001873_14082025_PF_FP_ABST
Abstract
Description
Vehicle charging port and vehicle charging device including the same
[0001] The present invention relates to a vehicle charging port and a vehicle charging device including the same.
[0002] Eco-friendly vehicles such as electric vehicles (EVs) or plug-in hybrid electric vehicles (PHEVs) use electric vehicle supply equipment (EVSE) installed at charging stations to charge their batteries.
[0003] Several standards are actively being developed to facilitate interaction between electric vehicles and EVSE. These standards for electric vehicle charging can be broadly categorized into charging systems, charging interfaces, and communication protocols.
[0004] However, since different regulations are adopted by each country or automobile company, the charging devices, battery packs, and battery management systems (BMS) of electric vehicles must be developed and designed according to the regulations.
[0005] To enhance the convenience of drivers of eco-friendly vehicles such as electric vehicles, various technologies are needed to shorten electric charging times and improve the environment of charging stations, including electric vehicle chargers.
[0006] The vehicle charging port generates heat during charging. Effective heat control is essential to prevent performance degradation, shortened component lifespan, and fire hazards due to overheating. Existing heat dissipation methods include passive methods utilizing fans and heat sinks, and active methods utilizing coolant. Passive methods are inexpensive and easy to maintain, but suffer from low efficiency. Active methods offer high cooling efficiency, but suffer from complex structures and high maintenance costs.
[0007] The technical problem to be solved by the present invention is to provide a vehicle charging port and a vehicle charging device including the same.
[0008] In order to solve the above technical problem, a vehicle charging device according to an embodiment of the present invention includes a first wired charging unit that is coupled with a second wired charging unit of a charging gun to charge a battery; and a first wireless charging unit that is arranged to face the second wireless charging unit of the charging gun to charge the battery, wherein the first wireless charging unit includes a receiving coil arranged at an edge of the first wired charging unit.
[0009] The above-mentioned receiving coil may include a first region disposed at an edge of the first wired charging portion and a second region formed to protrude from an edge of the first region.
[0010] It may include a shielding member that surrounds the outer surface of the second region of the receiving coil.
[0011] The first wired charging unit may include a support member protruding from the receiving coil and a power line arranged at the center of the support member.
[0012] The above first wired charging unit may include a heat dissipation member arranged on the outer surface of the support member.
[0013] The above first wired charging unit may include a shielding member arranged on the outer surface of the support member.
[0014] In order to solve the above technical problem, a vehicle charging gun according to the present embodiment includes a second wired charging unit that is coupled with a first wired charging unit of a vehicle inlet to charge a battery; a second wireless charging unit that is arranged to face the second wireless charging unit of the vehicle inlet to charge the battery, and the second wireless charging unit includes a transmitting coil arranged at an edge of the second wired charging unit.
[0015] The above-mentioned transmitting coil may include a third region disposed at an edge of the second wired charging portion and a fourth region formed to protrude from an edge of the third region.
[0016]
[0017] In order to solve the above technical problem, a vehicle charging port according to an embodiment of the present invention includes a housing; a charging socket disposed in the housing; and a door connected to the housing, wherein one surface of the housing faces the door, the other surface of the housing faces the interior of the vehicle, and the other surface of the housing includes a plurality of protrusions disposed spaced apart from each other.
[0018] Each of the above plurality of protrusions can be formed in any one of a triangular plate shape, a semicircular plate shape, and a square plate shape.
[0019] At least one of the ends of the housing may be provided with a wing plate connected to the interior of the vehicle.
[0020] The above plurality of protrusions may be made of a metal material, and the surfaces of the above plurality of protrusions may be made of a PVC (Polyvinyl Chloride) material.
[0021] The other surface of the housing includes a plate, an electromagnetic shielding plate disposed on the plate, and a heating plate disposed on the electromagnetic shielding plate, and the plurality of protrusions of the housing can be formed on the heating plate.
[0022]
[0023] In order to solve the above technical problem, a vehicle charging port according to an embodiment of the present invention includes a housing; a charging socket disposed in the housing; and a door connected to the housing, wherein one side of the housing faces the door, the other side of the housing faces the interior of the vehicle, and the other side of the housing includes a plate, a first pattern layer disposed on the plate to form a first region, and a second pattern layer disposed on the first pattern layer to form a second region.
[0024] The other surface of the housing may include a first structure including a plurality of first holes spaced apart from each other and a second structure including a plurality of second holes spaced apart from each other, and the first region and the second region may be formed to connect the first holes and the second holes.
[0025] A fan module may be placed in at least one of the plurality of first holes and the plurality of second holes.
[0026] A portion of the first pattern layer may be fixed to the plate, and the remaining portion may be spaced apart from the plate to form the first portion, and a portion of the second pattern layer may be fixed to the first pattern layer, and the remaining portion may be spaced apart from the first pattern layer to form the second portion.
[0027] At least one of the above plate and the first pattern layer may be made of a metal material.
[0028] According to the present embodiments, charging efficiency can be increased through a vehicle charging inlet and charging gun combination structure that enables simultaneous wired and wireless charging.
[0029] Additionally, the use of shielding can improve wireless charging efficiency by reducing leakage flux and prevent EMF (Electromagnetic field) that may occur during charging.
[0030] In addition, the coupling coefficient can be increased by increasing the area where the transmitting coil and receiving coil face each other, thereby improving wireless charging efficiency.
[0031] Additionally, the heat generated at the contact points of the charging gun and charging socket during charging can be actively dissipated to maximize charging efficiency.
[0032] Additionally, the vehicle components can be protected from EMF generated from the charging socket through a structure in which ferrite is wrapped around the heat dissipation structure of the charging socket.
[0033] Additionally, the heat dissipation structure is maintained through PVC material, and the material that mixes metal and graphite materials allows the maximum surface area to be exposed to the air, and by making contact with the car body, heat dissipation can be achieved over the maximum surface area.
[0034] In addition, by applying a structure that allows air to circulate at the rear of the vehicle charging port, the heat generated at the contact points of the charging gun and charging socket during charging can be actively dissipated, thereby maximizing charging efficiency.
[0035] Figure 1 illustrates a vehicle charging device.
[0036] Fig. 2 illustrates a vehicle charging device according to the present embodiment.
[0037] Fig. 3 is a block diagram of a vehicle charging device according to the present embodiment.
[0038] Fig. 4 illustrates a vehicle inlet of a vehicle charging device according to the present embodiment.
[0039] Fig. 5 illustrates a vehicle charging gun according to the present embodiment.
[0040] Fig. 6 illustrates one side of a vehicle inlet of a vehicle charging device according to the present embodiment.
[0041] FIG. 7 illustrates one side of a vehicle inlet of a vehicle charging device according to another embodiment of the present invention.
[0042] Fig. 8 is a cross-sectional view of the vehicle inlet illustrated in Fig. 7 taken along the line P-P'.
[0043] Fig. 9 illustrates the upper surface of the first wired charging section of the vehicle inlet of the vehicle charging device according to the present embodiment.
[0044] Fig. 10 is a cross-sectional view of a vehicle inlet and a vehicle charging gun combined in a vehicle charging system according to the present embodiment.
[0045] FIG. 11 is a cross-sectional view of a vehicle inlet and a vehicle charging gun combined in a vehicle charging system according to another embodiment of the present invention.
[0046] Fig. 12 is a flowchart for explaining an operation of selecting a charging method among the first to third charging modes in a vehicle charging system according to the present embodiment.
[0047] Fig. 13 illustrates one side of a vehicle charging port according to the present embodiment.
[0048] Fig. 14 illustrates the other side of the vehicle charging port according to the present embodiment.
[0049] Fig. 15 is a perspective view of the other side of the vehicle charging port according to the present embodiment.
[0050] Fig. 16 is a cross-sectional view of the other surface of the vehicle charging port according to the present embodiment.
[0051] Fig. 17 illustrates a side view of a vehicle charging port according to another embodiment of the present invention.
[0052] Fig. 18 shows a cross-section taken along line P-P' of Fig. 17.
[0053] Figure 19 is a block diagram of a vehicle charging device according to another embodiment of the present invention.
[0054] Fig. 20 is a circuit diagram of the vehicle charging device illustrated in Fig. 19.
[0055] Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the attached drawings.
[0056] However, the technical idea of the present invention is not limited to some of the embodiments described, but can be implemented in various different forms, and within the scope of the technical idea of the present invention, one or more of the components between the embodiments can be selectively combined or substituted for use.
[0057] In addition, terms (including technical and scientific terms) used in this embodiment may be interpreted as having a meaning that can be generally understood by a person of ordinary skill in the technical field to which this embodiment belongs, unless explicitly and specifically defined and described, and terms that are commonly used, such as terms defined in a dictionary, may be interpreted in consideration of the contextual meaning of the relevant technology.
[0058] Additionally, the terms used in this embodiment are for the purpose of describing the embodiments and are not intended to limit the present invention.
[0059] In this specification, the singular may also include the plural unless specifically stated otherwise in the phrase, and when it is described as “A and / or at least one (or more) of B, C”, it may include one or more of all combinations that can be combined with A, B, C.
[0060] Additionally, in describing the components of this embodiment, terms such as first, second, A, B, (a), (b), etc. may be used. These terms are only intended to distinguish the components from other components, and are not intended to limit the nature, order, or sequence of the components.
[0061] And, when a component is described as being 'connected', 'coupled', or 'connected' to another component, it may include not only cases where the component is 'connected', 'coupled', or 'connected' directly to the other component, but also cases where the component is 'connected', 'coupled', or 'connected' by another component between the component and the other component.
[0062] Additionally, when described as being formed or arranged "above" or "below" each component, "above" or "below" includes not only cases where the two components are in direct contact with each other, but also cases where one or more other components are formed or arranged between the two components. Furthermore, when expressed as "above" or "below," the meaning may include not only the upward direction but also the downward direction based on one component.
[0063]
[0064] Fig. 1 illustrates a vehicle charging device according to the present embodiment. A charging system including an electric vehicle according to the present embodiment may include a vehicle (10) and an Electric Vehicle Supply Equipment (EVSE) 200. The vehicle (10) is an electric vehicle (EV) and can be charged from the EVSE (200). In order for the vehicle (10) to receive charging power from the EVSE (200), a charging cable connected to the EVSE (200) can be connected to the inlet of the vehicle (10).
[0065] The EVSE (200) is a device that supplies AC or DC and can be placed at a charging station or placed in a home. The EVSE (200) is not limited to a location and can also be implemented to be portable. In this specification, the EVSE (200) can be used interchangeably with a charging station (Supply), an AC charging station (AC supply), a DC charging station (DC supply), a socket-outlet, etc. The EVCC (Electric Vehicle Communication Controller) is a component included in the vehicle (10) and can be connected to an ECU (Electronic Control Unit) in the vehicle (10). The EVCC can perform charging signals and charging power amount control within the vehicle.
[0066] When a user carries the charging gun (210) by hand and charges the charging connector of the charging gun (210) into the inlet (21) provided in the vehicle (10), power supplied from the EVSE (200) is supplied to the vehicle (10) through the charging cable and the charging gun (210), thereby charging the battery of the vehicle (10).
[0067] A vehicle battery is designed to power the vehicle motor and can be installed within an electric vehicle. The vehicle is an electric vehicle (EV), and the battery can be charged from an electric vehicle supply equipment (EVSE).
[0068]
[0069] FIG. 2 illustrates a vehicle charging device according to the present embodiment, FIG. 3 is a block diagram of a vehicle charging device according to the present embodiment, FIG. 4 illustrates a vehicle inlet of a vehicle charging device according to the present embodiment, FIG. 5 illustrates a vehicle charging gun according to the present embodiment, FIG. 6 illustrates one side of a vehicle inlet of a vehicle charging device according to the present embodiment, FIG. 7 illustrates one side of a vehicle inlet of a vehicle charging device according to another embodiment of the present invention, FIG. 8 is a cross-sectional view taken along the line P-P' of the vehicle inlet illustrated in FIG. 7, FIG. 9 illustrates an upper surface of a first wired charging part of the vehicle inlet of the vehicle charging device according to the present embodiment, FIG. 10 is a cross-sectional view of a state in which a vehicle inlet and a vehicle charging gun are coupled in a vehicle charging system according to the present embodiment, and FIG. 11 is a cross-sectional view of a state in which a vehicle inlet and a vehicle charging gun are coupled in a vehicle charging system according to another embodiment of the present invention.
[0070] A vehicle charging device (20) according to the present embodiment includes a first wired charging unit (110) and a first wireless charging unit (120), and may include an EVCC (130). A charging gun (210) according to the present embodiment includes a second wired charging unit (220) and a second wireless charging unit (230), and may include a control unit.
[0071] The first wired charging unit (110) can charge the battery by combining with the second wired charging unit (220) of the charging gun (210). The first wired charging unit (110) can include a support member (113) arranged on one surface of the inlet (21). The support member (113) can protrude in a first direction more than the receiving coil. The receiving coil can protrude in the first direction more than the support member (113). The support member (113) can include a power line arranged at the center of the power line. The power line can include a DC(+) line (111) and a DC(-) line (112). A PVC (114) can be arranged on an outer surface of the DC(+) line (111), and a PVC (115) can be arranged on an outer surface of the DC(-) line (112). The first wired charging unit (110) of the inlet (21) may include various ports such as an AC port and a communication port in addition to a DC port depending on the charging standard.
[0072] The first wired charging unit (110) may include a heat dissipation member (116) arranged on the outer surface of the support member (113). The heat dissipation member (116) may prevent heat generated in the first wired charging unit (110) from being transferred to the first wireless charging unit (120). The first wired charging unit (110) may include a first shielding member (117) arranged on the outer surface of the support member (113). The first shielding member (117) may prevent mutual interference between an electromagnetic field generated in the first wired charging unit (110) and an electromagnetic field generated in the first wireless charging unit (120). Here, the shielding member may be ferrite. The heat dissipation member (116) and the first shielding member (117) may be sequentially arranged on the outer surface of the support member (113) of the first wired charging unit (110). The first shielding member (117) may be arranged between the first wired charging unit (110) and the first wireless charging unit (120).
[0073] The first wireless charging unit (120) can charge the battery by combining with the second wireless charging unit (230) of the charging gun (210). The first wireless charging unit (120) can include a receiving coil arranged at the edge of the first wired charging unit (110). The receiving coil can be arranged on one surface of the inlet (21). The receiving coil can include a first region (121) arranged at the edge of the first wired charging unit (110) and a second region (122) protruding from the edge of the first region (121). A second shielding member can be arranged on one surface of the inlet (21) where the receiving coil is arranged. A third shielding member (22) can be arranged to surround the outer surface of the second region (122) of the receiving coil.
[0074]
[0075] The second wired charging unit (220) can charge the battery by combining with the first wired charging unit (110) of the inlet (21). The second wired charging unit (220) can include a support member arranged on one side (211) of the charging gun (210). The support member can protrude in a first direction relative to the transmitting coil. The transmitting coil can protrude in the first direction relative to the supporting member. A power line arranged at the center of the support member can be included. The power line can include a DC(+) line and a DC(-) line. The second wired charging unit (220) of the charging gun (210) can include various ports such as an AC port and a communication port in addition to a DC port depending on the charging standard.
[0076] The second wired charging unit (220) may include a heat dissipation member arranged on the outer surface of the support member. The heat dissipation member may prevent heat generated in the second wired charging unit (220) from being transferred to the second wireless charging unit (230). The second wired charging unit (220) may include a fourth shielding member arranged on the outer surface of the support member. The fourth shielding member may prevent mutual interference between an electromagnetic field generated in the second wired charging unit (220) and an electromagnetic field generated in the second wireless charging unit (230). Here, the fourth shielding member may be ferrite. The heat dissipation member and the fourth shielding member may be sequentially arranged on the outer surface of the support member of the second wired charging unit (220). The fourth shielding member can be placed between the second wired charging unit (220) and the second wireless charging unit (230).
[0077] The second wireless charging unit (230) can charge the battery by combining with the first wireless charging unit (120) of the inlet (21). The second wireless charging unit (230) can include a transmitting coil arranged at an edge of the second wired charging unit (220). The transmitting coil can be arranged on one surface of the charging gun (210). The transmitting coil can include a third region arranged at an edge of the second wired charging unit (220) and a fourth region protruding from the edge of the third region. A fifth shielding member can be arranged on one surface of the charging gun (210) where the transmitting coil is arranged. A sixth shielding member (212) can be arranged to surround an outer surface of the fourth region of the transmitting coil.
[0078]
[0079] When the charging gun (210) is coupled to the inlet (21), the first region (121) of the receiving coil may overlap the third region of the transmitting coil in a first direction. The second region (122) of the receiving coil may overlap the fourth region of the transmitting coil in a second direction perpendicular to the first direction. The fourth region of the transmitting coil may be arranged between the first wired charging unit (110) and the second region (122) of the first wireless charging unit (120). The outer surface of the fourth region of the transmitting coil may be arranged to face the inner surface of the second region (122) of the receiving coil. The diameter of the first region (121) of the receiving coil may be larger than the diameter of the third region of the transmitting coil. The diameter of the second region (122) of the receiving coil may be larger than the diameter of the fourth region of the transmitting coil.
[0080] FIG. 11(a), FIG. 11(b), and FIG. 11(c) illustrate a process of coupling a first wired charging unit (110) and a first wireless charging unit (120) of an inlet (21) with a second wired charging unit (220) and a second wireless charging unit (230) of a charging gun (210). The first wired charging unit (110) and the second wired charging unit (220) may be coupled to each other, and the first wireless charging unit (120) and the second wireless charging unit (230) may be arranged to face each other. Through this, the coupling coefficient between the two coils can be increased by increasing the area where the receiving coil and the transmitting coil face each other, and the charging efficiency can be improved. As shown in Fig. 11(c), when the charging gun (210) is completely connected to the inlet (21), the shielding member (22) placed on the outer surface of the first wireless charging unit (120) can minimize the electromagnetic field generated from the first wireless charging unit (120) and the second wireless charging unit (230) from leaking to the outside.
[0081] According to another embodiment, when the charging gun (210) is coupled to the inlet, the second region (122) of the receiving coil may be disposed between the second wired charging unit (220) and the fourth region of the second wireless charging unit (230). The outer surface of the second region (122) of the receiving coil may be disposed to face the inner surface of the fourth region of the transmitting coil. The diameter of the first region (121) of the receiving coil may be smaller than the diameter of the third region of the transmitting coil. The diameter of the second region (122) of the receiving coil may be smaller than the diameter of the fourth region of the transmitting coil.
[0082]
[0083] The Electric Vehicle Communication Controller (EVCC, 130) can perform charging signal and charging power control within the vehicle. The EVCC (130) can be connected to an Electronic Control Unit (ECU) within the vehicle (10). The EVCC (130) can communicate with the battery management unit of the vehicle (10). The EVCC (130) can be connected to the battery management unit via wired or wireless connections.
[0084] The Battery Management System (BMS) can monitor the temperature of the vehicle battery. The BMS monitors the voltage, current, and temperature of the vehicle battery to maintain it in optimal condition. The BMS can transmit vehicle battery charge information, vehicle charging speed, and vehicle battery information to the EVCC (130). The BMS can also transmit the vehicle battery temperature to the EVCC (130).
[0085] The EVCC (Electric Vehicle Communication Controller, 130) can control the first wired charging unit (110) and the first wireless charging unit (120) according to the charging method. The EVCC (130) can communicate with the control unit of the EVSE (200). A control signal generated by the EVCC (130) according to the charging method can be transmitted to the control unit of the EVSE (200). The control unit of the EVSE (200) can control the second wired charging unit (220) and the second wireless charging unit (230) according to the charging method.
[0086] The EVCC (130) can control the charging method in one of the following: a first charging mode in which the battery is charged with the first wired charging unit (110), a second charging mode in which the battery is charged with the first wireless charging unit (120), and a third charging mode in which the battery is charged with the first wired charging unit (110) and the first wireless charging unit (120).
[0087] The EVCC (130) can control the charging method in a first charging mode in which the battery is charged with the first wired charging unit (110) when wireless charging is not possible. The EVCC (130) can control the charging method in a second charging mode in which the battery is charged with the first wireless charging unit (120) when wired charging is not possible. The EVCC (130) can charge the vehicle battery and the starting battery in the second charging mode. The EVCC (130) can perform emergency charging of the discharged starting battery in the second charging mode. The EVCC (130) can perform V2V (Vehicle to Vehicle) charging in the second charging mode in a situation in which the vehicle cannot go to a charging station. The EVCC (130) can control the charging method in a third charging mode in which the battery is charged with the first wired charging unit (110) and the first wireless charging unit (120) when fast charging is required.
[0088] The EVCC (130) can control the charging method to one of the first charging mode to the third charging mode depending on the amount of heat generated by the first wired charging unit (110) and the first wireless charging unit (120). When the temperature between the inlet (21) and the charging gun (210) exceeds a first value, the EVCC (130) can be controlled to the first charging mode or the second charging mode. Here, the first charging mode or the second charging mode can be set by the user's selection and can be selected by the charging environment. When the temperature between the inlet (21) and the charging gun (210) is lower than the first value, the EVCC (130) can be controlled to the third charging mode. According to another embodiment, the EVCC (130) can control the charging method based on the temperature of the battery rather than the temperature between the inlet (21) and the charging gun (210).
[0089] The EVCC (130) can control the charging method to one of the first charging mode to the third charging mode depending on the charging speed of the first wired charging unit (110) and the first wireless charging unit (120). For example, in a charging environment where both wired charging and wireless charging are possible, if the wired charging speed is fast, charging can be controlled to the first charging mode, and if the wireless charging speed is fast, charging can be controlled to the second charging mode.
[0090] The EVCC (130) can control the charging ratio of the first wired charging unit (110) and the first wireless charging unit (120) according to the heat generation and charging speed of the first wired charging unit (110) and the first wireless charging unit (120) in the third charging mode. For example, in the third charging mode, when the heat generation of the first wired charging unit (110) is greater than the heat generation of the first wireless charging unit (120), the EVCC (130) can control the charging ratio of the first wired charging unit (110) to be greater than the charging ratio of the first wireless charging unit (120). In the third charging mode, when the charging speed of the first wired charging unit (110) is greater than the charging speed of the first wireless charging unit (120), the EVCC (130) can control the charging ratio of the first wired charging unit (110) to be greater than the charging ratio of the first wireless charging unit (120).
[0091] In the third charging mode, when the temperature between the inlet (21) and the charging gun (210) exceeds the second value, the EVCC (130) can control the charging ratio of the first wired charging unit (110) to be greater than the charging ratio of the first wireless charging unit (120). In the third charging mode, when the temperature between the inlet (21) and the charging gun (210) is less than the second value, the EVCC (130) can control the charging ratio of the first wired charging unit (110) to be lower than the charging ratio of the first wireless charging unit (120).
[0092] The EVCC (130) can control the charging ratios of the first wired charging unit (110) and the first wireless charging unit (120) according to the heat generation amount of the battery in the third charging mode. When the temperature of the battery exceeds the third value in the third charging mode, the EVCC (130) can control the charging ratio of the first wired charging unit (110) to be greater than the charging ratio of the first wireless charging unit (120). When the temperature of the battery is lower than the third value in the third charging mode, the EVCC (130) can control the charging ratio of the first wired charging unit (110) to be lower than the charging ratio of the first wireless charging unit (120).
[0093] Fig. 12 is an exemplary flowchart illustrating the operation of selecting a charging method among the first to third charging modes by the EVCC (130). Charging is initiated by selecting a charging method according to a charging environment that allows wired charging, wireless charging, or both wired and wireless charging. If the battery temperature is below 90°C while wired charging is in progress, vehicle battery charging continues, and if the battery temperature exceeds 90°C, vehicle battery charging may be terminated.
[0094] If the battery temperature exceeds 40°C while wireless charging is in progress, the vehicle battery can be charged, and in an emergency, the starting battery can be charged. If the battery temperature is below 40°C, the charging method can be controlled to allow both wired and wireless charging. If the battery temperature exceeds 90°C while wired and wireless charging are in progress, the charging method is controlled to wireless charging. If the battery temperature is below 90°C, the vehicle battery can be charged, and in an emergency, the starting battery can be charged. These are examples only, and the charging method may vary depending on the charging environment and battery temperature.
[0095]
[0096] FIG. 13 illustrates one side of a vehicle charging port according to the present embodiment, FIG. 14 illustrates the other side of a vehicle charging port according to the present embodiment, FIG. 15 is a perspective view of the other side of a vehicle charging port according to the present embodiment, and FIG. 16 is a cross-sectional view of the other side of a vehicle charging port according to the present embodiment.
[0097] A vehicle charging port according to the present embodiment may include a housing, a charging socket, and a door.
[0098] The housing can be fixedly connected to the vehicle body. The housing can include a charging socket for charging the vehicle's battery. The housing can include a hole into which the charging socket is inserted. The housing can have a structure in which the charging socket penetrates inwardly through the housing. The other surface of the housing can face the interior of the vehicle body. The other surface of the housing can be extended so that a charging line connected to the charging socket can be connected to the battery. A door can be connected to the housing. The door can be rotatably connected to the housing. The door can be hingedly connected to the housing. The charging socket can be exposed to the outside depending on the opening and closing of the door.
[0099] The other surface of the housing may include a plate (1111), an electromagnetic shielding plate (1125) disposed on the plate (1111), and a heating plate (1121) disposed on the electromagnetic shielding plate (1125). A plurality of protrusions (1122) may be formed on the heating plate (1121). The heating plate (1121) may be made of the same material as the plurality of protrusions (1122). The plurality of protrusions (1122) may be formed as an integral part of the heating plate (1121). The plate (1111) may be made of a PVC material and may be connected to the interior of the vehicle. The electromagnetic shielding plate (1125) may be made of a ferrite material. Through this, electromagnetic waves generated from the housing and the charging socket may be prevented from being exposed to the outside.
[0100] At least one of the two ends of the housing may be provided with a wing plate (1131, 1132) connected to the interior of the vehicle. The wing plate (1131, 1132) may be connected to the vehicle body to allow heat to be released in the direction of the vehicle body. The wing plate (1131, 1132) may be made of a metal material with good thermal conductivity. The wing plate (1131, 1132) may be formed as an integral part of the heating plate (1121). The wing plate (1131, 1132) may be configured to extend from the heating plate (1121).
[0101] The other surface of the housing may include a plurality of protrusions (1122) that are spaced apart from each other. The plurality of protrusions (1122) may be arranged in rows and columns on the other surface of the housing. This may form a flow path through which air may flow. The plurality of protrusions (1122) may be formed in any one of a triangular plate shape, a semicircular plate shape, and a square plate shape. The plurality of protrusions (1122) having a triangular plate shape have the effect of being easier to be injection-molded during the manufacturing process. The larger the surface area of the plurality of protrusions (1122), the higher the heat dissipation effect.
[0102] The plurality of protrusions (1122) may be made of a metal material. The inner material (1123) of the plurality of protrusions (1122) may be made of a material mixed with a metal material and a graphite material. Graphite is a material in which carbon atoms are arranged in a planar manner and is characterized by high ductility and high electrical and thermal conductivity. Graphite is a chemically stable material with excellent electrical conductivity and heat resistance. The outermost surface (1124) of the plurality of protrusions (1122) may be made of a PVC (Polyvinyl Chloride) material.
[0103]
[0104] According to the present embodiments, the heat generated at the contact point of the charging gun and the charging socket during charging can be actively dissipated to maximize charging efficiency. In addition, the structure in which the heat dissipation structure of the charging socket is wrapped with ferrite can protect vehicle components from EMF generated from the charging socket. In addition, the heat dissipation structure is maintained through the PVC material, and the material that mixes metal and graphite materials can expose the maximum surface area to the air, and by making contact with the vehicle body, heat dissipation can be achieved over the maximum surface area.
[0105]
[0106] FIG. 17 is a cross-sectional view of a vehicle charging port according to another embodiment of the present invention, FIG. 18 is a cross-section taken along line P-P' of FIG. 17, FIG. 19 is a block diagram of a vehicle charging device according to another embodiment of the present invention, and FIG. 20 is a circuit diagram of the vehicle charging device illustrated in FIG. 19.
[0107] A vehicle charging port according to the present embodiment may include a housing, a charging socket, and a door.
[0108] The housing can be fixedly connected to the vehicle body. The housing can include a charging socket for charging the vehicle's battery. The housing can include a hole into which the charging socket is inserted. The housing can have a structure in which the charging socket penetrates inwardly through the housing. The other surface of the housing can face the interior of the vehicle body. The other surface of the housing can be extended so that a charging line connected to the charging socket can be connected to the battery. A door can be connected to the housing. The door can be rotatably connected to the housing. The door can be hingedly connected to the housing. The charging socket can be exposed to the outside depending on the opening and closing of the door.
[0109] The other surface of the housing may include a plate (2123), a first pattern layer (2121), and a second pattern layer (2122). The plate (2123) may have a structure connected to the interior of the vehicle. Through the plate (2123) connected to the interior of the vehicle, heat may be distributed to the interior of the vehicle body and dissipated. The first pattern layer (2121) and the second pattern layer (2122) may be formed in a radiator shape, thereby increasing the contact area with air and enhancing the heat dissipation effect.
[0110] The first pattern layer (2121) may be disposed on the plate (2123) to form a first region (S1). The second pattern layer (2122) may be disposed on the first pattern layer (2121) to form a second region (S2). The first pattern layer (2121) and the second pattern layer (2122) may form an air layer through a wafer structure. The first region (S1) may be formed between the plate (2123) and the first pattern layer (2121). The second region (S2) may be formed between the first pattern layer (2121) and the second pattern layer (2122). The second region (S2) may be formed to surround the outside of the first region (S1).
[0111] A portion of the first pattern layer (2121) may be fixed to the plate (2123), and the remaining portion may be spaced apart from the plate (2123) to form a first portion (S1). A portion of the second pattern layer (2122) may be fixed to the first pattern layer (2121), and the remaining portion may be spaced apart from the first pattern layer (2121) to form a second portion (S2). Each portion of the first pattern layer (2121) and the second pattern layer (2122) may be fixed by fusion.
[0112] The other surface of the housing may include a first structure (2111) including a first hole (2112) and a second structure (2113) including a second hole (2114). The first region (S1) and the second region (S2) may be formed to connect the first hole (2112) and the second hole (2114). The first region (S1) and the second region (S2) may be arranged to overlap the first hole (2112) or the second hole (2114). The first structure (2111) and the second structure (2113) may be formed in a block shape including a plurality of holes.
[0113] The first holes (2112) may be arranged along the first direction on the first structure (2111). The second holes (2114) may be arranged along the first direction on the second structure (2113). The first region (S1) and the second region (S2) may extend along the second direction perpendicular to the first direction. A plurality of first regions (S1) and second regions (S2) may be formed to be parallel to each other.
[0114] A fan module may be placed in at least one of the plurality of first holes (2112) and the plurality of second holes (2114). The fan module may generate air circulation so that external air flows across the other surface of the housing. For example, air may be drawn in through the first hole (2112) and discharged through the second hole (2114). Natural air may be drawn in through the first hole (2112) and the second hole (2114) to provide a heat dissipation effect.
[0115]
[0116] Fig. 19 is a block diagram of a vehicle charging device according to the present embodiment, and Fig. 20 is a circuit diagram of the vehicle charging device illustrated in Fig. 19.
[0117] The fan module disposed in at least one of the plurality of first holes (2112) and second holes (2114) may be controlled for operation by a Micro Control Unit (MCU). More specifically, the MCU may detect a temperature through a temperature detection sensor disposed in the housing of the vehicle charging port, and control the operation of the fan module according to the detected temperature. For example, if the temperature of the housing of the charging port is detected to be higher than a first value, the fan module may be controlled to operate. If the temperature of the housing of the charging port is detected to be lower than the first value, the operation of the fan module may be controlled to stop. Alternatively, the MCU may control the operation of the fan module according to the detected battery temperature.
[0118] Referring to the circuit diagram of the vehicle charging device illustrated in Fig. 20, Battery Temp.Control for battery temperature detection may be connected at one end, and MICRO Controller_SW for controlling the operation of the fan module may be connected at the other end. The circuit diagram of the vehicle charging device includes a switching element (Q1, D2), a plurality of resistors (R3, R4, R5, R6, R7), and a capacitor (C2), and power supply (Vcc) for the operation of the circuit diagram may be provided.
[0119]
[0120] According to the present embodiments, a structure that allows air to circulate at the rear of the vehicle charging port can be applied to actively dissipate heat generated at the contact points of the charging gun and the charging socket during charging, thereby maximizing charging efficiency.
[0121] Those skilled in the art will appreciate that the present invention can be implemented in modified forms without departing from the essential characteristics of the above-described description. Therefore, the disclosed methods should be considered illustrative rather than restrictive. The scope of the present invention is set forth in the claims, not the foregoing description, and all differences within the scope equivalent thereto should be construed as being encompassed by the present invention.
Claims
1. Housing; a charging socket disposed in the housing; and including a door connected to the housing; One side of the housing faces the door, and the other side of the housing faces the interior of the vehicle body. A vehicle charging port having a plurality of protrusions spaced apart from each other on the surface of the housing.
2. In paragraph 1, A vehicle charging port in which each of the plurality of protrusions is formed in one of a triangular plate shape, a semicircular plate shape, and a square plate shape.
3. In paragraph 1, A vehicle charging port having a wing plate connected to the interior of the vehicle at least at one of the ends of the housing.
4. In paragraph 1, A vehicle charging port in which the plurality of protrusions are made of a metal material and the surfaces of the plurality of protrusions are made of a PVC (Polyvinyl Chloride) material.
5. In paragraph 1, The above surface of the above housing includes a plate, an electromagnetic shielding plate disposed on the plate, and a heating plate disposed on the electromagnetic shielding plate, A vehicle charging port in which the plurality of protrusions of the housing are formed on the heating plate.
6. Housing; a charging socket disposed in the housing; and including a door connected to the housing; One side of the housing faces the door, and the other side of the housing faces the interior of the vehicle, A vehicle charging port comprising a plate on the surface of the housing, a first pattern layer disposed on the plate to form a first region, and a second pattern layer disposed on the first pattern layer to form a second region.
7. In paragraph 6, The above surface of the housing includes a first structure including a plurality of first holes spaced apart from each other and a second structure including a plurality of second holes spaced apart from each other, A vehicle charging port in which the first region and the second region are formed to connect the first hole and the second hole.
8. In paragraph 7, A vehicle charging port in which a fan module is arranged in at least one of the plurality of first holes and the plurality of second holes.
9. In paragraph 6, A portion of the first pattern layer is fixed to the plate, and the remaining portion is spaced apart from the plate to form the first region. A vehicle charging port in which a portion of the second pattern layer is fixed to the first pattern layer, and the remaining portion is spaced apart from the first pattern layer to form the second region.
10. In paragraph 6, A vehicle charging port, wherein at least one of the above plate and the first pattern layer is made of a metal material.
Citation Information
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