Polycarbonate resin composition
Patent Information
- Application Number
- PCT/JP2025/007481
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-09-13
- Filing Date
- 2025-03-03
- Publication Date
- 2025-10-02
AI Technical Summary
Existing polycarbonate resins face challenges in achieving high flame retardancy without using halogen-based or phosphorus-based flame retardants, which are toxic and environmentally harmful, while also meeting stringent regulatory requirements.
A polycarbonate resin composition containing alumina hydrate, a non-phosphorus and non-halogen flame retardant, and a filler, with specific ratios and combinations to achieve V-0 flame retardancy without toxic gas emission.
The composition achieves high flame retardancy, meets environmental regulations, and maintains mechanical performance, ensuring a V-0 rating in the UL-94 test without harmful emissions.
Abstract
Description
Polycarbonate resin composition
[0001] The present invention relates to a polycarbonate resin composition, and more particularly to a polycarbonate resin composition that satisfies various environmental regulations and has excellent flame retardancy.
[0002] Polycarbonate resins are resins with excellent heat resistance, mechanical properties, and electrical characteristics, and are widely used, for example, as materials for manufacturing vehicle parts, electrical and electronic equipment parts, housing materials, and other parts in industrial fields. In particular, flame-retardant polycarbonate resin compositions are suitably used as vehicle parts, electrical and electronic equipment parts such as personal computers, mobile phones, and battery cases, and parts for office automation and information equipment such as printers and copiers.
[0003] In recent years, the trend toward flame retardancy has grown, leading to a demand for high levels of flame retardancy in polycarbonate resins, with many cases requiring a V-0 rating under the UL-94 testing method. Halogen-based and phosphorus-based flame retardants have been used to impart flame retardancy to polycarbonate resins. However, a relatively high addition rate of phosphorus-based flame retardants is required to achieve V-0 flame retardancy, which can easily reduce the mechanical performance of polycarbonate resin materials. Flame retardants using halogen-based bromine- or chlorine-based flame retardants are increasingly being banned due to the toxicity and environmental concerns of the harmful gases they emit.
[0004] In particular, fluorine-based flame retardants, such as perfluoroalkane metal salts proposed in Patent Documents 1 and 2, can achieve high flame retardancy with a relatively small amount. Furthermore, by incorporating such flame retardants with polyfluoroethylene as an anti-dripping agent, dripping can be suppressed and flame retardancy can be further improved. However, in recent years, fluorine compounds have become subject to international restrictions, particularly in Japan, Europe, and the United States. In the EU, perfluorobutanesulfonic acid and its metal salts (PFBS) are restricted by REACH. Furthermore, PFAS restrictions on perfluoro- and polyfluoroalkyl compounds are also being implemented, primarily in the EU and the United States. These restrictions are becoming even more stringent.
[0005] Japanese Patent Publication No. 47-40445 Japanese Patent Publication No. 49-88943
[0006] Therefore, there is a strong demand for a highly functional flame-retardant polycarbonate resin composition that does not emit toxic gases during combustion, meets various regulations, and is environmentally friendly. However, it is not easy to achieve a V-0 rating in the UL-94 test without using a non-halogen flame retardant or a non-phosphorus flame retardant, or without further using polytetrafluoroethylene as a drip prevention agent. The present invention has been made in view of the above circumstances, and its object (object) is to provide a polycarbonate resin composition that meets various regulations, exhibits environmentally friendly, and exhibits highly functional flame retardancy.
[0007] The present inventors have conducted extensive research to achieve the above object, and as a result have found that the above object can be achieved by containing an alumina hydrate, a non-phosphorus or non-halogen flame retardant, and a filler, and adjusting the ratio of the content of the alumina hydrate to the content of the filler within a specific range, thereby completing the present invention. The present invention relates to the following polycarbonate resin composition and molded article.
[0008] 1. A polycarbonate resin composition comprising 0.25 to 7 parts by mass of alumina hydrate (B), 0.01 to 5 parts by mass of a non-phosphorus or non-halogen flame retardant (C), and 1 to 90 parts by mass of a filler (D) relative to 100 parts by mass of polycarbonate resin (A), wherein the mass ratio (B / D) of the contents of the alumina hydrate (B) to the filler (D) is 0.005 to 0.11. 2. A resin composition according to the above 1, which has a glass transition temperature of 135°C or higher. 3. A resin composition according to the above 1 or 2, wherein the alumina hydrate (B) is boehmite. 4. A polycarbonate resin composition comprising a polycarbonate resin (A) having a specific surface area of S (m 2 / g), and when the content of the alumina hydrate (B) per 100 parts by mass of the polycarbonate resin (A) is M parts by mass, the resin composition according to any one of the above 1 to 3, wherein S×M is in the range of 0.5 to 20. 5. The resin composition according to any one of the above 1 to 4, wherein the flame retardant (C) is an organic sulfonic acid metal salt. 6. The resin composition according to any one of the above 1 to 5, wherein the filler (D) is glass fiber. 7. The resin composition according to any one of the above 1 to 6, further containing 0.1 to 2 parts by mass of a mold release agent (E) per 100 parts by mass of the polycarbonate resin (A). 8. The resin composition according to any one of the above 1 to 7, wherein the UL-94 rating of a 1.5 mm thickness is V-0. 9. Pellets of the resin composition according to any one of the above 1 to 8. 10. A molded article of the resin composition according to any one of the above 1 to 8. 11. A molded article of the pellets according to the above 9.
[0009] The polycarbonate resin composition of the present invention does not generate toxic gases when burned, meets various regulations, and has a high level of flame retardancy that is environmentally friendly.
[0010] The present invention will be described in detail below with reference to embodiments and examples. In this specification, unless otherwise specified, the term "to" is used to mean that the numerical values before and after it are included as the lower limit and upper limit.
[0011] The polycarbonate resin composition of the present invention is characterized in that it contains, relative to 100 parts by mass of polycarbonate resin (A), 0.25 to 7 parts by mass of alumina hydrate (B), 0.01 to 5 parts by mass of a non-phosphorus-based or non-halogen-based flame retardant (C), and 1 to 90 parts by mass of a filler (D), and the mass ratio (B / D) of the contents of alumina hydrate (B) to filler (D) is 0.005 to 0.11.
[0012] [Polycarbonate Resin (A)] The polycarbonate resin (A) used in the present invention is not particularly limited, and various types can be used. Polycarbonate resins can be classified into aromatic polycarbonate resins in which the carbons directly bonded to carbonate bonds are aromatic carbons, and aliphatic polycarbonate resins in which the carbons directly bonded to carbonate bonds are aliphatic carbons, and either can be used. Among these, aromatic polycarbonate resins are preferred as the polycarbonate resin (A) from the viewpoints of heat resistance, mechanical properties, electrical properties, etc.
[0013] Among the monomers that serve as raw materials for aromatic polycarbonate resins, examples of aromatic dihydroxy compounds include: dihydroxybenzenes such as 1,2-dihydroxybenzene, 1,3-dihydroxybenzene (i.e., resorcinol), and 1,4-dihydroxybenzene; dihydroxybiphenyls such as 2,5-dihydroxybiphenyl, 2,2'-dihydroxybiphenyl, and 4,4'-dihydroxybiphenyl;
[0014] dihydroxynaphthalenes such as 2,2'-dihydroxy-1,1'-binaphthyl, 1,2-dihydroxynaphthalene, 1,3-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, and 2,7-dihydroxynaphthalene;
[0015] dihydroxydiaryl ethers such as 2,2'-dihydroxydiphenyl ether, 3,3'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-dimethyldiphenyl ether, 1,4-bis(3-hydroxyphenoxy)benzene, and 1,3-bis(4-hydroxyphenoxy)benzene;
[0016] 2,2-bis(4-hydroxyphenyl)propane (i.e., bisphenol A), 1,1-bis(4-hydroxyphenyl)propane, 2,2-bis(3-methyl-4-hydroxyphenyl)propane (i.e., bisphenol C), 2,2-bis(3-methoxy-4-hydroxyphenyl)propane, 2-(4-hydroxyphenyl)-2-(3-methoxy-4-hydroxyphenyl)propane, 1,1-bis(3-tert-butyl-4-hydroxyphenyl)propane, 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane, 2,2-bis(3-cyclohexyl-4-hydroxyphenyl)propane, 2-(4-hydroxyphenyl)-2-(3-cyclohexyl-4-hydroxyphenyl)propane, α,α'-bis(4-hydroxyphenyl)-1,4-diisopropylbenzene, 1,3-bis[2-(4-hydroxyphenyl)-2-propyl]benzene, Bis(4-hydroxyphenyl)methane, bis(4-hydroxyphenyl)cyclohexylmethane, bis(4-hydroxyphenyl)phenylmethane, bis(4-hydroxyphenyl)(4-propenylphenyl)methane, bis(4-hydroxyphenyl)diphenylmethane, bis(4-hydroxyphenyl)naphthylmethane, 1,1-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, 1,1-bis(4-hydroxyphenyl)-1-naphthyleethane, 1,1-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)pentane, 1,1-bis(4-hydroxyphenyl)hexane, 2,2-bis(4-hydroxyphenyl)hexane, 1,1-bis(4-hydroxyphenyl)octane, 2,2-bis(4-hydroxyphenyl)octane, bis(hydroxyaryl)alkanes such as 4,4-bis(4-hydroxyphenyl)heptane, 2,2-bis(4-hydroxyphenyl)nonane, 1,1-bis(4-hydroxyphenyl)decane, and 1,1-bis(4-hydroxyphenyl)dodecane;
[0017] 1,1-bis(4-hydroxyphenyl)cyclopentane, 1,1-bis(4-hydroxyphenyl)cyclohexane, 1,1-bis(4-hydroxyphenyl)-3,3-dimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,4-dimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,5-dimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 1,1-bis(4-hydroxy-3,5-dimethylphenyl)-3,3,5-trimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3-propyl-5-methylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3-tert-butyl-cyclohexane, 1,1-bis(4-hydroxyphenyl)-4-tert-butyl-cyclohexane, 1,1-bis(4-hydroxyphenyl)-3-phenylcyclohexane, bis(hydroxyaryl)cycloalkanes such as 1,1-bis(4-hydroxyphenyl)-4-phenylcyclohexane;
[0018] Cardo structure-containing bisphenols such as 9,9-bis(4-hydroxyphenyl)fluorene and 9,9-bis(4-hydroxy-3-methylphenyl)fluorene;
[0019] Dihydroxydiaryl sulfides such as 4,4'-dihydroxydiphenyl sulfide and 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfide; dihydroxydiaryl sulfoxides such as 4,4'-dihydroxydiphenyl sulfoxide and 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfoxide; dihydroxydiaryl sulfones such as 4,4'-dihydroxydiphenyl sulfone and 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfone; and the like.
[0020] Of these, bis(hydroxyaryl)alkanes are preferred, and bis(4-hydroxyphenyl)alkanes are particularly preferred, with 2,2-bis(4-hydroxyphenyl)propane (i.e., bisphenol A) and 2,2-bis(3-methyl-4-hydroxyphenyl)propane (i.e., bisphenol C) being particularly preferred from the standpoints of impact resistance and heat resistance. The aromatic dihydroxy compounds may be used alone or in any combination and ratio of two or more.
[0021] Among the monomers serving as raw materials for polycarbonate resins, examples of carbonate precursors include carbonyl halides, carbonate esters, etc. The carbonate precursors may be used alone or in any combination and ratio of two or more.
[0022] Specific examples of carbonyl halides include phosgene; and haloformates such as bischloroformates of dihydroxy compounds and monochloroformates of dihydroxy compounds.
[0023] Specific examples of carbonate esters include diaryl carbonates such as diphenyl carbonate and ditolyl carbonate; dialkyl carbonates such as dimethyl carbonate and diethyl carbonate; biscarbonates of dihydroxy compounds, monocarbonates of dihydroxy compounds, and carbonates of dihydroxy compounds such as cyclic carbonates.
[0024] The method for producing the polycarbonate resin (A) is not particularly limited, and any method can be used. Examples include interfacial polymerization, melt transesterification, ring-opening polymerization of a cyclic carbonate compound, and solid-phase transesterification of a prepolymer. Among these, the interfacial polymerization and melt transesterification methods are preferred because they have a higher effect of improving moist heat resistance, and the interfacial polymerization method is particularly preferred.
[0025] The molecular weight of the polycarbonate resin (A), as calculated from the solution viscosity measured at 25°C using methylene chloride as a solvent, is preferably 10,000 to 50,000, more preferably 11,000 to 40,000, and even more preferably 12,000 to 35,000, and particularly preferably 13,000 to 30,000. By adjusting the viscosity average molecular weight to at least the lower limit of the above range, the mechanical strength of the polycarbonate resin composition of the present invention can be further improved. By adjusting the viscosity average molecular weight to at most the upper limit of the above range, the decrease in flowability of the polycarbonate resin composition of the present invention can be suppressed and improved, and molding processability can be improved, allowing for easier molding processability. Two or more polycarbonate resins having different viscosity average molecular weights may be mixed and used, in which case polycarbonate resins having viscosity average molecular weights outside the above preferred range may be mixed.
[0026] The viscosity average molecular weight [Mv] is determined by measuring the intrinsic viscosity [η] (unit: dl / g) at 25°C using methylene chloride as a solvent with an Ubbelohde viscometer, and then calculating the viscosity average molecular weight [Mv] using the Schnell viscosity formula, i.e., η = 1.23 × 10 -4 Mv 0.83 The intrinsic viscosity [η] is the value calculated from the specific viscosity [η] at each solution concentration [C] (g / dl). sp ] was measured and the value was calculated according to the following formula.
[0027] In order to improve the appearance and flowability of molded articles, the polycarbonate resin (A) may contain a polycarbonate oligomer. The viscosity average molecular weight [Mv] of this polycarbonate oligomer is usually 1500 or more, preferably 2000 or more, and usually 9500 or less, preferably 9000 or less. Furthermore, the amount of the polycarbonate oligomer contained is preferably 30% by mass or less of the polycarbonate resin (including the polycarbonate oligomer).
[0028] Furthermore, the polycarbonate resin (A) may be not only a virgin raw material but also a polycarbonate resin recycled from used products (so-called material-recycled polycarbonate resin), and it is also preferable to contain both a virgin raw material and a recycled resin, or it may consist of a recycled polycarbonate resin. The proportion of recycled polycarbonate resin in the polycarbonate resin (A) is preferably 30% or more, 40% or more, 50% or more, 60% or more, 70% or more, or 80% or more, and it is also preferable that the recycled polycarbonate resin is 100%.
[0029] [Alumina Hydrate (B)] The alumina hydrate (B) used in the present invention is not particularly limited, but may be, for example, a hydrate represented by the formula: Al 2 O 3 ・nH 2 When n is represented by 0, it is a compound where n is 0<n<3. When n is 0, it is simply aluminum oxide. As the alumina hydrate (B), boehmite where n is 1 is preferred. Incidentally, boehmite can also be expressed as AlOOH. As the alumina hydrate (B), one where n is more than 1 and less than 3 is also preferred, which is a mixture of boehmite and alumina hydrate with a non-crystalline structure, and is sometimes generally called pseudo-boehmite. As the alumina hydrate (B), boehmite or pseudo-boehmite is preferred, and boehmite is particularly preferred because of its high heat resistance and chemical stability. The alumina hydrate (B) may be used alone or in combination of two or more types.
[0030] In the present invention, excellent flame retardancy is achieved by combining the above-mentioned alumina hydrate (B) with a filler (D). That is, 0.25 to 7 parts by mass of alumina hydrate (B) and 1 to 90 parts by mass of filler (D) are contained per 100 parts by mass of polycarbonate resin (A), with the mass ratio (B / D) of the content of alumina hydrate (B) to the content of filler (D) being 0.005 to 0.11. By setting the mass ratio (B / D) of the content of both components in this manner, the flame retardancy due to the dehydration of alumina hydrate (B) and the drip prevention ability due to the filler (D) are achieved in a well-balanced manner, thereby achieving a V-0 rating under UL-94 (1.5 mmt). The mass ratio (B / D) of the contents is preferably 0.007 or more, more preferably 0.009 or more, particularly preferably 0.010 or more, 0.011 or more, 0.012 or more, or 0.013 or more, and is preferably 0.10 or less, more preferably 0.09 or less, particularly preferably 0.08 or less, or 0.07 or less. The content of alumina hydrate (B) is 0.25 to 7 parts by mass per 100 parts by mass of polycarbonate resin (A), and by setting the content in this range, good flame retardancy is achieved. If the content is less than the above lower limit, flame retardancy is insufficient, and even if the content of alumina hydrate (B) is increased beyond the upper limit, decomposition of the polycarbonate resin occurs easily, making it difficult to achieve good flame retardancy. The content of alumina hydrate (B) is more preferably 0.5 or more, 0.6 or more, of which 0.7 or more, 1.0 or more is preferred, and is more preferably 6.0 or less, 5.0 or less, of which 4.0 or less, 3.0 or less, 2.0 or less, 1.5 or less.
[0031] The alumina hydrate (B) has a specific surface area of 0.5 to 100 m 2 / g, and more preferably 0.7m 2 / g or more, especially 0.8m 2 / g or more, 0.9m 2 / g or more, 1m 2 / g or more, and more preferably 90m 2 / g or less, especially 80m 2 / g or less, 70m 2 / g or less, 60m 2 / g or less, 50m 2 / g or less, 40m2 / g or less, 30m 2 / g or less, 20m 2 The specific surface area is preferably 1 / g or less. Here, the specific surface area is a value determined by the BET method (JIS R1626-1996 BET method) using nitrogen as the adsorption gas.
[0032] In the present invention, it is preferable that the product of the specific surface area of the alumina hydrate (B) and the content of the alumina hydrate (B) is set as follows: That is, the specific surface area of the alumina hydrate (B) is set to S (m 2 / g), and when the content of alumina hydrate (B) per 100 parts by mass of polycarbonate resin (A) is M parts by mass, it is preferable that the value of S×M is in the range of 0.5 to 20. By doing so, better flame retardancy can be exhibited. The value of S×M is more preferably 1.0 or more, and particularly preferably 1.1 or more, 1.2 or more, 1.3 or more, 1.4 or more, or 1.5 or more, and is more preferably 18 or less, and particularly preferably 16 or less, 15 or less, 14 or less, 13 or less, or 12 or less.
[0033] The average particle size of the alumina hydrate (B), as determined by laser diffraction measurement (JIS R1629-1997 laser diffraction / scattering method), is preferably 0.05 μm or more, more preferably 0.1 μm or more, 0.3 μm or more, 0.5 μm or more, or 0.7 μm or more, and is also preferably 10 μm or less, and even more preferably 8 μm or less, 7 μm or less, 6 μm or less, or 5 μm or less.
[0034] [Non-phosphorus or non-halogen flame retardant (C)] The polycarbonate resin composition of the present invention contains a non-phosphorus and / or non-halogen flame retardant (C) that does not contain phosphorus atoms and / or halogen atoms in its structural formula. Examples of the non-phosphorus and / or non-halogen flame retardant (C) include silicone flame retardants made of silicone compounds, nitrogen-based flame retardants such as guanidine and melamine flame retardants, and inorganic metal compounds other than alumina hydrate (B), but fluorine-free organic sulfonic acid flame retardants are particularly preferred.
[0035] As the organic sulfonic acid flame retardant having no fluorine atoms, a non-fluorine-based organic sulfonic acid or a metal salt thereof having no C—F bond in the molecule is preferred. The metal of the metal salt is preferably an alkali metal or alkaline earth metal, such as alkali metals such as lithium (Li), sodium (Na), potassium (K), rubidium (Rb), and cesium (Cs); and alkaline earth metals such as magnesium (Mg), calcium (Ca), strontium (Sr), and barium (Ba). Of these, sodium, potassium, and cesium are preferred, with sodium and potassium being particularly preferred.
[0036] Preferred examples of the fluorine-free organic sulfonic acid or metal salt thereof include aromatic sulfonic acid or metal salt thereof, aromatic sulfonamide (or sulfonimide) or metal salt thereof, and polystyrene sulfonic acid or metal salt thereof, and more preferred are these metal salts.
[0037] Specific examples of these include alkali metal salts of aromatic sulfonic acids having at least one aromatic group in the molecule, such as potassium 3-(phenylsulfonyl)benzenesulfonate (i.e., potassium diphenylsulfone-3-sulfonate), dipotassium diphenylsulfone-3,3'-disulfonate, sodium benzenesulfonate, potassium benzenesulfonate, cesium benzenesulfonate, sodium paratoluenesulfonate, potassium paratoluenesulfonate, cesium paratoluenesulfonate, sodium dodecylbenzenesulfonate, potassium dodecylbenzenesulfonate, cesium dodecylbenzenesulfonate, potassium styrenesulfonate, sodium polystyrenesulfonate, potassium polystyrenesulfonate, and cesium polystyrenesulfonate; and alkaline earth metal salts of aromatic sulfonic acids having at least one aromatic group in the molecule, such as magnesium paratoluenesulfonate, calcium paratoluenesulfonate, strontium paratoluenesulfonate, barium paratoluenesulfonate, magnesium dodecylbenzenesulfonate, and calcium dodecylbenzenesulfonate.
[0038] Examples of metal salts of aromatic sulfonamides (or sulfonimides) include potassium salts of N-(p-tolylsulfonyl)-p-toluenesulfonimide, potassium salts of N-(N'-benzylaminocarbonyl)sulfanilimide, and potassium salts of N-(phenylcarboxyl)-sulfanilimide.
[0039] Among the above-mentioned fluorine atom-free organic sulfonic acid flame retardants, paratoluenesulfonic acid or its metal salts, phenylsulfonylbenzenesulfonic acid or its metal salts, and polystyrenesulfonic acid or its metal salts are preferred, and among these, metal salts, particularly alkali metal salts, especially Na salts or K salts are preferred. One type of fluorine atom-free organic sulfonic acid flame retardant may be used alone, or two or more types may be used in any combination and ratio.
[0040] The content of the non-phosphorus and / or non-halogen flame retardant (C) is 0.01 to 5 parts by mass, preferably 0.03 parts by mass or more, more preferably 0.05 parts by mass or more, 0.08 parts by mass or more, or even 0.10 parts by mass or more, per 100 parts by mass of the polycarbonate resin (A), and is preferably 4 parts by mass or less, more preferably 3 parts by mass or less, and even more preferably 2 parts by mass or less, or even 1 part by mass or less. When the non-phosphorus and / or non-halogen flame retardant (C) is an organic sulfonic acid flame retardant having no fluorine atoms, the content thereof is 0.01 to 5 parts by mass, more preferably 0.02 parts by mass or more, and among these, 0.03 parts by mass or more, 0.05 parts by mass or more, 0.06 parts by mass or more, 0.07 parts by mass or more, 0.08 parts by mass or more, 0.09 parts by mass or more, 0.10 parts by mass or more, and preferably 3 parts by mass or less, and even more preferably 2 parts by mass or less, and among these, 1 part by mass or less, 0.70 parts by mass or less, 0.50 parts by mass or less, 0.40 parts by mass or less, 0.30 parts by mass or less, 0.20 parts by mass or less is preferred. By combining such amounts of alumina hydrate (B) and filler (D) in the above-mentioned predetermined amounts, a polycarbonate resin composition can be obtained that satisfies PFBS regulations, PFAS regulations, etc. and achieves V-0 flame retardancy with a small amount added.
[0041] The polycarbonate resin composition of the present invention is substantially free of phosphorus-based flame retardants and / or halogen-based flame retardants. Here, "substantially free" means that the amount of the phosphorus-based flame retardants and / or halogen-based flame retardants, individually or in total, per 100 parts by mass of the polycarbonate resin (A), is preferably less than 0.05 parts by mass, more preferably less than 0.03 parts by mass, even more preferably less than 0.01 parts by mass, less than 0.005 parts by mass, less than 0.001 parts by mass, particularly preferably less than 0.0005 parts by mass.
[0042] [Filler (D)] The polycarbonate resin composition of the present invention contains 1 to 90 parts by mass of filler (D) per 100 parts by mass of polycarbonate resin (A), and as described above, the mass ratio (B / D) of the alumina hydrate (B) to the filler (D) is 0.005 to 0.11, preferably 0.01 or more, and preferably 0.10 or less, particularly preferably 0.08 or less, 0.06 or less, 0.05 or less, 0.04 or less, 0.03 or less, and particularly preferably 0.02 or less. By doing so, the flame retardancy due to dehydration of the alumina hydrate (B) and the anti-dripping ability due to the filler (D) function in a well-balanced manner, thereby achieving UL-94 V-0. The content of the filler (D) is preferably 3 parts by mass or more, more preferably 5 parts by mass or more, 7 parts by mass or more, or 10 parts by mass or more, and is preferably 80 parts by mass or less, more preferably 75 parts by mass or less, or more preferably 70 parts by mass or less, per 100 parts by mass of the polycarbonate resin (A). Only one type of filler (D) may be contained, or two or more types may be contained.
[0043] The filler (D) is preferably an inorganic filler, and the inorganic filler may be any of an acicular inorganic filler, a fibrous inorganic filler, and a plate-like inorganic filler. The acicular inorganic filler is an inorganic filler having a whisker-like, columnar, or other shape, such as wollastonite. The fibrous inorganic filler refers to a thin and long fibrous inorganic filler, such as glass fiber, ceramic fiber, and carbon fiber. The fibrous inorganic filler may have the shape of chopped strands or milled fiber. The plate-like inorganic filler is an inorganic filler having a flake-like, scale-like, or other shape, such as talc, mica, and glass flake. The filler (D) does not include the alumina hydrate (B) described above.
[0044] The filler (D) is preferably a glass-based filler, and preferred examples thereof include glass fiber, glass flake, glass beads, and glass balloons, with glass fiber and glass flake being particularly preferred. The raw glass composition is preferably alkali-free, and examples thereof include E-glass, C-glass, S-glass, and R-glass, with E-glass being preferred.
[0045] The cross-sectional shape of the glass fiber may be a typical perfect circle or various irregular cross-sectional shapes. The number-average fiber length (cut length) of the glass fiber is preferably 0.5 to 10 mm, more preferably 1.0 to 5.0 mm. The number-average fiber diameter of the glass fiber is preferably 4.0 μm or more, more preferably 4.5 μm or more, and even more preferably 5.0 μm or more, with the upper limit being preferably 25.0 μm or less, more preferably 20 μm or less. Glass fibers having a flat cross section are also preferred, with an aspect ratio of 1.5 to 8 being more preferred, and an aspect ratio of 2 to 6 being even more preferred. Examples of glass flakes include scale-like glass fibers having a thickness of 1 to 20 μm and a side length of 0.05 to 1.0 mm.
[0046] It is also preferable that the glass-based filler is surface-treated with a surface treatment agent such as a silane coupling agent, for example, γ-methacryloxypropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, or γ-aminopropyltriethoxysilane. The amount of the surface treatment agent attached is preferably 0.01 to 1% by mass of the glass-based filler. Furthermore, it is also preferable to use a glass-based filler that has been surface-treated with a lubricant such as a fatty acid amide compound or silicone oil, or an antistatic agent such as a quaternary ammonium salt. It is also preferable to use a glass-based filler that has been surface-treated with a resin having film-forming properties, such as an epoxy resin or a urethane resin, or a mixture of a resin having film-forming properties and a heat stabilizer or a flame retardant. Among these, it is preferable that the glass-based filler is surface-treated with a surface treatment agent such as a silane coupling agent, and then further treated with a resin having film-forming properties (also known as a binder), such as an epoxy resin or a urethane resin.
[0047] [Release Agent] The resin composition of the present invention preferably contains a release agent. Examples of the release agent include aliphatic carboxylic acids, esters of aliphatic carboxylic acids and alcohols, aliphatic hydrocarbon compounds having a number average molecular weight of 200 to 15,000, and polysiloxane-based silicone oils.
[0048] Examples of aliphatic carboxylic acids include saturated or unsaturated aliphatic mono-, di-, or tri-carboxylic acids. Aliphatic carboxylic acids also include alicyclic carboxylic acids. Among these, preferred aliphatic carboxylic acids are mono- or di-carboxylic acids having 6 to 36 carbon atoms, with saturated aliphatic mono-carboxylic acids having 6 to 36 carbon atoms being more preferred. Specific examples of such aliphatic carboxylic acids include palmitic acid, stearic acid, caproic acid, capric acid, lauric acid, arachic acid, behenic acid, lignoceric acid, cerotic acid, melissic acid, tetraliacontanoic acid, montanic acid, adipic acid, and azelaic acid.
[0049] The aliphatic carboxylic acid in the ester of an aliphatic carboxylic acid and an alcohol can be, for example, the same as the aliphatic carboxylic acid described above. On the other hand, the alcohol can be, for example, a saturated or unsaturated monohydric or polyhydric alcohol. These alcohols may have a substituent such as a fluorine atom or an aryl group. Among these, a monohydric or polyhydric saturated alcohol having 30 or less carbon atoms is preferred, and an aliphatic saturated monohydric alcohol or an aliphatic saturated polyhydric alcohol having 30 or less carbon atoms is more preferred. Here, the term "aliphatic" is used to include alicyclic compounds.
[0050] Specific examples of such alcohols include octanol, decanol, dodecanol, stearyl alcohol, behenyl alcohol, ethylene glycol, diethylene glycol, glycerin, pentaerythritol, 2,2-dihydroxyperfluoropropanol, neopentylene glycol, ditrimethylolpropane, and dipentaerythritol.
[0051] The ester may contain an aliphatic carboxylic acid and / or alcohol as an impurity. The ester may be a pure substance or a mixture of multiple compounds. The aliphatic carboxylic acid and alcohol that combine to form an ester may each be used alone or in any combination and ratio of two or more.
[0052] Specific examples of esters of aliphatic carboxylic acids and alcohols include beeswax (a mixture containing myricyl palmitate as a main component), stearyl stearate, behenyl behenate, stearyl behenate, glycerin monopalmitate, glycerin monostearate, glycerin distearate, glycerin tristearate, pentaerythritol monopalmitate, pentaerythritol monostearate, pentaerythritol distearate, pentaerythritol tristearate, and pentaerythritol tetrastearate.
[0053] Examples of aliphatic hydrocarbons having a number-average molecular weight of 200 to 15,000 include liquid paraffin, paraffin wax, microcrystalline wax, polyethylene wax, Fischer-Tropsch wax, and α-olefin oligomers having 3 to 12 carbon atoms. Aliphatic hydrocarbons also include alicyclic hydrocarbons. These hydrocarbons may be partially oxidized. Among these, paraffin wax, polyethylene wax, or partial oxides of polyethylene wax are preferred, with paraffin wax and polyethylene wax being more preferred. The number-average molecular weight of the aliphatic hydrocarbons is preferably 5,000 or less. The aliphatic hydrocarbon may be a single substance, or a mixture of substances with various constituent components and molecular weights may be used as long as the main component is within the above-mentioned range.
[0054] Examples of polysiloxane-based silicone oils include dimethyl silicone oil, methylphenyl silicone oil, diphenyl silicone oil, and fluorinated alkyl silicone.
[0055] The above-mentioned release agents may be contained alone or in any combination and ratio of two or more.
[0056] The content of the release agent is preferably 0.1 to 2 parts by mass, more preferably 1 part by mass or less, and even more preferably 0.5 parts by mass or less, per 100 parts by mass of the polycarbonate resin (A). If the content of the release agent is less than the lower limit of the above range, the release effect tends to be insufficient, whereas if it exceeds the upper limit of the above range, the hydrolysis resistance may decrease and mold contamination during injection molding may occur.
[0057] [Stabilizer] The polycarbonate resin composition of the present invention preferably contains a stabilizer, and the stabilizer is preferably a phosphorus-based stabilizer or a phenol-based stabilizer.
[0058] Any known phosphorus-based stabilizer can be used. Specific examples include phosphorus oxoacids such as phosphoric acid, phosphonic acid, phosphorous acid, phosphinic acid, and polyphosphoric acid; metal acid pyrophosphates such as sodium acid pyrophosphate, potassium acid pyrophosphate, and calcium acid pyrophosphate; phosphates of Group 1 or Group 2 metals such as potassium phosphate, sodium phosphate, cesium phosphate, and zinc phosphate; organic phosphate compounds, organic phosphite compounds, and organic phosphonite compounds, with organic phosphite compounds being particularly preferred.
[0059] Examples of the organic phosphite compound include triphenyl phosphite, tris(mononylphenyl)phosphite, tris(mononyl / dinonyl phenyl)phosphite, tris(2,4-di-tert-butylphenyl)phosphite, monooctyldiphenyl phosphite, dioctylmonophenyl phosphite, monodecyldiphenyl phosphite, didecylmonophenyl phosphite, tridecyl phosphite, trilauryl phosphite, tristearyl phosphite, 2,2-methylenebis(4,6-di-tert-butylphenyl)octyl phosphite, and bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol phosphite. Examples of such organic phosphite compounds include "ADK STAB 1178", "ADK STAB 2112", "ADK STAB HP-10", and "ADK STAB PEP-36" manufactured by ADEKA Corporation, "JP-351", "JP-360", and "JP-3CP" manufactured by Johoku Chemical Industry Co., Ltd., and "IRGAFOS 168" manufactured by BASF SE. One type of phosphorus-based stabilizer may be contained, or two or more types may be contained in any combination and ratio.
[0060] The content of the phosphorus-based stabilizer is usually 0.001 part by mass or more, preferably 0.01 part by mass or more, more preferably 0.03 part by mass or more, and usually 1 part by mass or less, preferably 0.7 part by mass or less, more preferably 0.5 part by mass or less, relative to 100 parts by mass of the polycarbonate resin (A). If the content of the phosphorus-based stabilizer is less than the lower limit of the above range, the thermal stabilization effect may be insufficient, whereas if the content of the phosphorus-based stabilizer exceeds the upper limit of the above range, the effect may plateau and become uneconomical.
[0061] Examples of the phenolic stabilizer include hindered phenolic antioxidants. Specific examples thereof include pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, thiodiethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], N,N'-hexane-1,6-diylbis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionamide], 2,4-dimethyl-6-(1-methylpentadecyl)phenol, diethyl[[3,5-bis(1,1-dimethylethyl)-4-hydroxyphenyl]methyl]phosphate, 3,3',3",5,5',5"-hexa-tert-butyl-a,a',a"-(mesitylene-2,4,6- tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, 2,6-di-tert-butyl-4-(4,6-bis(octylthio)-1,3,5-triazin-2-ylamino)phenol, 2-[1-(2-hydroxy-3,5-di-tert-pentylphenyl)ethyl]-4,6-di-tert-pentylphenyl acrylate, and the like.
[0062] Of these, pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] and octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate are preferred. Specific examples of such phenolic antioxidants include "Irganox 1010" and "Irganox 1076" manufactured by BASF, and "ADK STAB AO-50" and "ADK STAB AO-60" manufactured by ADEKA. One type of phenolic stabilizer may be contained, or two or more types may be contained in any combination and ratio.
[0063] The content of the phenolic stabilizer is usually 0.001 part by mass or more, preferably 0.01 part by mass or more, and usually 1 part by mass or less, preferably 0.5 part by mass or less, per 100 parts by mass of the polycarbonate resin (A). By setting the content of the phenolic stabilizer to be equal to or more than the lower limit of the above range, the effect as a phenolic stabilizer can be sufficiently obtained, and by setting the content to be equal to or less than the upper limit of the above range, the effect does not plateau and is economical.
[0064] [UV Absorber] The polycarbonate resin composition of the present invention preferably contains a UV absorber. Examples of UV absorbers include inorganic UV absorbers such as cerium oxide and zinc oxide; and organic UV absorbers such as benzotriazole compounds, benzophenone compounds, salicylate compounds, cyanoacrylate compounds, triazine compounds, oxanilide compounds, malonic acid ester compounds, and hindered amine compounds. Among these, organic UV absorbers are preferred, and benzotriazole compounds are more preferred. By selecting an organic UV absorber, the transparency and mechanical properties of the resin composition of the present invention can be improved.
[0065] Specific examples of the benzotriazole compound include 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-[2'-hydroxy-3',5'-bis(α,α-dimethylbenzyl)phenyl]-benzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butyl-phenyl)-benzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butyl-phenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butyl-phenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butyl-phenyl)-5-chlorobenzotriazole, t-amyl)-benzotriazole, 2-(2'-hydroxy-5'-tert-octylphenyl)benzotriazole, 2,2'-methylenebis[4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazol-2-yl)phenol], etc., among which 2-(2'-hydroxy-5'-tert-octylphenyl)benzotriazole and 2,2'-methylenebis[4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazol-2-yl)phenol] are preferred, and 2-(2'-hydroxy-5'-tert-octylphenyl)benzotriazole is particularly preferred.
[0066] Specific examples of the benzophenone compound include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid, 2-hydroxy-4-n-octoxybenzophenone, 2-hydroxy-n-dodecyloxybenzophenone, bis(5-benzoyl-4-hydroxy-2-methoxyphenyl)methane, 2,2'-dihydroxy-4-methoxybenzophenone, and 2,2'-dihydroxy-4,4'-dimethoxybenzophenone.
[0067] Specific examples of salicylate compounds include phenyl salicylate and 4-tert-butylphenyl salicylate. Specific examples of cyanoacrylate compounds include ethyl-2-cyano-3,3-diphenylacrylate and 2-ethylhexyl-2-cyano-3,3-diphenylacrylate. Specific examples of oxanilide compounds include 2-ethoxy-2'-ethyloxalinic acid bis-alinide. As the malonic acid ester compound, 2-(alkylidene)malonic acid esters are preferred, and 2-(1-arylalkylidene)malonic acid esters are more preferred.
[0068] When an ultraviolet absorber is contained, the content thereof is usually 0.05 parts by mass or more, preferably 0.1 parts by mass or more, and usually 1 part by mass or less, preferably 0.5 parts by mass or less, relative to 100 parts by mass of the polycarbonate resin (A). If the content of the ultraviolet absorber is less than the lower limit of the above range, the effect of improving weather resistance and light resistance may be insufficient, and if the content of the ultraviolet absorber is more than the upper limit of the above range, mold deposits or the like may occur, causing mold contamination. One type of ultraviolet absorber may be contained, or two or more types may be contained in any combination and ratio.
[0069] [Additives, etc.] The polycarbonate resin composition of the present invention may contain additives other than those described above, such as fluorescent brighteners, pigments, dyes, plasticizers, compatibilizers, etc. These additives may be contained alone or in combination of two or more.
[0070] Furthermore, other resins besides the polycarbonate resin (A) may be contained. Examples of other resins include thermoplastic polyester resins such as polyethylene terephthalate, polytrimethylene terephthalate, and polybutylene terephthalate; styrene-based resins such as polystyrene resin, high-impact polystyrene resin (HIPS), acrylonitrile-styrene copolymer (AS resin), and acrylonitrile-butadiene-styrene copolymer (ABS resin); polyolefin resins such as polyethylene resin and polypropylene resin; polyamide resin; polyimide resin; polyetherimide resin; polyurethane resin; polyphenylene ether resin; polyphenylene sulfide resin; polysulfone resin; and polymethacrylate resin. When other resins besides the polycarbonate resin (A) are contained, the content thereof is preferably 40 parts by mass or less, more preferably 30 parts by mass or less, relative to 100 parts by mass of the polycarbonate resin (A), and particularly preferably 20 parts by mass or less, 10 parts by mass or less, 5 parts by mass or less, 3 parts by mass or less, 2 parts by mass or less, and particularly preferably 1 part by mass or less.
[0071] [Polycarbonate Resin Composition] The polycarbonate resin composition of the present invention has high flame retardancy and can achieve V-0 in a 1.5 mm thick UL test piece in the UL-94 test. The polycarbonate resin composition of the present invention also has excellent impact resistance, with an unnotched Charpy impact strength of 45 kJ / m at a 4.0 mm thick test piece. 2 More than 50 kJ / m 2 The above can be achieved.
[0072] The polycarbonate resin composition of the present invention preferably has a glass transition temperature of 135°C or higher, more preferably 140°C or higher. By setting the glass transition temperature in this range, the polycarbonate resin composition has high heat resistance and can prevent thermal deformation due to contact with a high-temperature environment or a heat source. A method for measuring the glass transition temperature of the polycarbonate resin composition is as described in detail in the Examples. The polycarbonate resin composition of the present invention has excellent heat resistance and a deflection temperature under load of preferably 135°C or higher, more preferably 140°C or higher. There is no particular upper limit for the deflection temperature under load, but a temperature of 165°C or lower is practical, and even temperatures of 160°C or lower or 155°C or lower will fully satisfy the required performance. A method for measuring the deflection temperature under load of the polycarbonate resin composition is as described in detail in the Examples.
[0073] The polycarbonate resin composition of the present invention is molded into a molded article. The molded article can be produced by any molding method commonly used for polycarbonate resin compositions. Examples include injection molding, ultra-high-speed injection molding, injection compression molding, two-color molding, gas-assisted or other hollow molding methods, molding using an insulated mold, molding using a rapidly heated mold, foam molding (including supercritical fluids), insert molding, IMC (in-mold coating molding), extrusion molding, sheet molding, thermoforming, rotational molding, laminate molding, press molding, and blow molding. Molding methods using a hot runner system can also be used. Among these, injection molding methods such as injection molding, ultra-high-speed injection molding, and injection compression molding are preferred.
[0074] [Molded Article] Examples of molded articles include parts for electric / electronic devices, office automation equipment, information terminal devices, machine parts, home appliances, vehicle parts, building materials, various containers, leisure goods / miscellaneous goods, lighting equipment, etc. Among these, the molded articles are suitable for use in parts for electric / electronic devices, office automation equipment, information terminal devices, home appliances, lighting equipment, etc., and are suitable for use in, for example, components for secondary battery devices used indoors or outdoors, battery packs, storage batteries for electric bicycles, etc., and components for housings used outdoors.
[0075] The present invention will be described in more detail below with reference to examples. However, the present invention should not be construed as being limited to the following examples. The components used in the examples and comparative examples are as shown in Table 1 below.
[0076]
[0077] (Examples 1 to 14, Comparative Examples 1 to 5) <Production of Resin Composition Pellets> Of the above-mentioned components, all except filler (D) were blended in the proportions (parts by mass) shown in Tables 2 and 3 below, and mixed in a tumbler for 20 minutes. The mixture was then supplied to a twin-screw extruder "TEX30α" equipped with one vent, manufactured by The Japan Steel Works, Ltd., and kneaded under conditions of a screw rotation speed of 200 rpm, a discharge rate of 25 kg / hr, and a barrel temperature of 280°C, while further feeding filler (D) in the proportion (parts by mass) shown in Tables 2 and 3 below from the middle of the barrel using a side feeder. The molten resin extruded in the form of strands was quenched in a water tank and pelletized using a pelletizer to obtain pellets of a polycarbonate resin composition.
[0078] <Preparation of UL-94 Test Pieces> The resin composition pellets obtained by the above-described manufacturing method were dried at 120°C for 4 hours and then injection-molded using a Sumitomo Heavy Industries SE100DU injection molding machine under conditions of a cylinder temperature of 300°C, a mold temperature of 110°C, and a molding cycle of 40 seconds to produce UL-94 test pieces measuring 125 mm in length, 13 mm in width, and 1.5 mm in thickness. <Evaluation of Flame Retardancy: UL-94 (1.5 mmt)> The UL test pieces obtained above were tested in accordance with the UL94 test (flammability test for plastic materials for equipment components) established by Underwriters Laboratories (UL) in the United States. Flammability results were ranked from best to worst as V-0, V-1, V-2, and HB, with those that did not meet the standard being classified as NG.
[0079] <Preparation of ISO multipurpose test piece (4 mm)> The resin composition pellets obtained above were dried at 120°C for 4 hours, and then injection molded into ISO multipurpose test pieces (4 mm thick) using an injection molding machine (NEX80III type) manufactured by Nissei Plastic Industrial Co., Ltd. under the conditions of a cylinder setting temperature of 280°C, a mold temperature of 80°C, an injection time of 2 seconds, and a molding cycle of 50 seconds.
[0080] <Measurement of Unnotched Charpy Impact Strength> Using the ISO multipurpose test piece (4 mmt) obtained by the above method, the unnotched Charpy impact strength (unit: kJ / m) was measured in accordance with ISO179-1 and ISO179-2. 2 If the test piece was not broken in this measurement, it was recorded as NB (No Break).
[0081] <Measurement of Flexural Modulus> Using the ISO multipurpose test piece (4 mmt) obtained by the method described above, the flexural modulus (unit: GPa) was measured in accordance with ISO178.
[0082] <Measurement of Glass Transition Temperature> Using a DSC (EXSTAR DSC7020, manufactured by SII NanoTechnology Inc.), approximately 5 mg of the resin composition pellets obtained by the method described above was heated from 40° C. to 300° C. at a heating rate of 20° C. / min under a nitrogen stream, then cooled to 40° C. at a rate of 10° C. / min, and heated again to 280° C. at a rate of 10° C. / min. The inflection point in the DSC data obtained in the second heating was measured as the glass transition temperature.
[0083] <Measurement of Deflection Temperature Under Load> Using the ISO multipurpose test piece (4 mm thick) obtained by the method described above, the deflection temperature under load (unit: ° C.) was measured under a load of 1.80 MPa in accordance with ISO 75-1 and ISO 75-2.
[0084] The above evaluation results are shown in the following Tables 2 and 3. In the tables, Actual n is Example n, and Relative n is Comparative Example n.
[0085]
[0086] The polycarbonate resin composition of the present invention is a polycarbonate resin material that does not generate toxic gases when burned, meets various regulations, and has high flame retardancy in consideration of the environment, and therefore can be suitably used for various molded articles.
Claims
1. A polycarbonate resin composition comprising 100 parts by mass of polycarbonate resin (A), 0.25 to 7 parts by mass of alumina hydrate (B), 0.01 to 5 parts by mass of a non-phosphorus or non-halogen flame retardant (C), and 1 to 90 parts by mass of a filler (D), wherein the mass ratio (B / D) of the contents of alumina hydrate (B) to the filler (D) is 0.005 to 0.
11.
2. The resin composition according to claim 1, which has a glass transition temperature of 135°C or higher.
3. The resin composition according to claim 1 or 2, wherein the alumina hydrate (B) is boehmite.
4. The specific surface area of alumina hydrate (B) is S (m 2 / g), and the content of the alumina hydrate (B) per 100 parts by mass of the polycarbonate resin (A) is M parts by mass, the resin composition according to claim 1 or 2, wherein S × M is in the range of 0.5 to 20.
5. The resin composition according to claim 1 or 2, wherein the flame retardant (C) is an organic sulfonic acid metal salt.
6. The resin composition according to claim 1 or 2, wherein the filler (D) is glass fiber.
7. The resin composition according to claim 1 or 2, further comprising a mold release agent (E) in an amount of 0.1 to 2 parts by mass per 100 parts by mass of the polycarbonate resin (A).
8. The resin composition according to claim 1 or 2, wherein the UL-94 rating of a 1.5 mm thick sheet is V-0.
9. Pellets of the resin composition according to claim 1 or 2.
10. A molded article made from the resin composition according to claim 1 or 2.
11. A molded product made from the pellets of claim 9.