Chocolate, composite food containing chocolate, method for producing composite food, and method for improving heat resistance of chocolate part in composite food

Incorporating polydextrose, inulin, or indigestible dextrin into chocolate with controlled water activity, combined with foods of matching water activity and stored appropriately, addresses melting issues in high-temperature environments, ensuring stable composite food products with maintained texture and productivity.

WO2025205002A1PCT designated stage Publication Date: 2025-10-02DAITOCACAO
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Patent Information

Application Number
PCT/JP2025/009639
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-29
Filing Date
2025-03-13
Publication Date
2025-10-02

AI Technical Summary

Technical Problem

Existing methods to prevent chocolate from melting easily in high-temperature environments, such as combining it with high-melting-point fats or increasing solid content, compromise the texture and mouthfeel, while adding water to form a sugar skeleton increases viscosity and productivity issues.

Method used

Incorporating specific amounts of polydextrose, inulin, or indigestible dextrin into chocolate, maintaining a water activity of 0.35 to 0.85, and combining it with foods having a similar water activity to create a composite food product, followed by storage at 20 to 35°C for one day or more.

Benefits of technology

Results in chocolate that maintains its form in high-temperature environments without compromising texture or productivity, by forming a stable composite food product with improved heat resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The purpose of the present invention is to provide chocolate for composite foods which is hard to melt under a high-temperature environment. Provided is chocolate for foods, which has a water activity of 0.35-0.85 and contains 1-35 mass% of one or more components selected from the group consisting of polydextrose, inulin, indigestible dextrin and maltodextrin. Also provided is a chocolate composite food which comprises a combination of the chocolate and a food having a water activity of 0.35-0.85.
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Description

Chocolate, chocolate-containing composite food, method for producing composite food, and method for improving heat resistance of chocolate portion of composite food

[0001] The present invention relates to chocolate for use in composite confectionery.

[0002] Chocolate is a very popular confectionery product and is widely distributed to the general public. Most chocolates remain solid during storage, but melt quickly in the mouth when eaten. Due to this property, chocolate has the disadvantage of melting easily in high-temperature environments, such as in the summer. In particular, compared to chocolate alone, chocolate composite foods, which combine chocolate with other foods, tend to melt more easily in high-temperature environments. For this reason, efforts have been made to develop chocolates that do not melt easily in high-temperature environments, even when combined with other foods.

[0003] Methods for making chocolate that does not melt easily in a high-temperature environment include blending fats and oils with a high melting point into the chocolate and increasing the solid content of the chocolate (reducing the fat and oil content). However, blending fats and oils with a high melting point into the chocolate significantly worsens the melt-in-the-mouth texture of the chocolate. Furthermore, increasing the solid content of the chocolate impairs the mouthfeel of the chocolate.

[0004] Furthermore, chocolate that does not melt easily in a high-temperature environment can be produced by mixing a small amount of water into chocolate to form a sugar skeleton (for example, the method proposed in Patent Document 1). However, in this method of mixing a small amount of water into chocolate to form a sugar skeleton, the viscosity of the chocolate increases due to the addition of water, so there is room for improvement in terms of productivity.

[0005] Given the above circumstances, there has been a demand for the development of chocolate for composite foods that does not melt easily in high-temperature environments using methods other than those described above.

[0006] International Publication No. 2015 / 098932

[0007] An object of the present invention is to provide a chocolate for composite foods that does not melt easily in a high-temperature environment.

[0008] The present inventors have conducted extensive research to solve the above-mentioned problems, and as a result have found that the problems can be solved by adding specific amounts of one or more ingredients selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin to chocolate. This has led to the completion of the present invention.

[0009] That is, a first feature of the present invention is a chocolate for food use containing 1 to 35% by mass of one or more selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin, and having a water activity of 0.35 to 0.85. A second feature of the present invention is a composite food product combining the chocolate according to the first invention with a food product having a water activity of 0.35 to 0.85. A third feature of the present invention is a method for producing a composite food product, comprising a step of combining a chocolate containing 1 to 35% by mass of one or more selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin with a food product having a water activity of 0.35 to 0.85. A fourth feature of the present invention is a method for producing a composite food product according to the third invention, comprising a step of storing the composite food product at 20 to 35°C for one day or more. A fifth feature of the present invention is a method for improving the heat resistance of a chocolate portion of a composite food product, which comprises combining chocolate containing 1 to 35% by mass of one or more members selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin with a food product having a water activity of 0.35 to 0.85.

[0010] According to the present invention, it is possible to provide chocolate for composite foods that does not melt easily in a high-temperature environment.

[0011] The chocolate according to an embodiment of the present invention is a food-grade chocolate having a water activity of 0.35 to 0.85 and containing 1 to 35% by mass of one or more types selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin.

[0012] The chocolate of the present invention is not limited to chocolate as defined by the "Fair Competition Code for Chocolate Labeling" (National Chocolate Industry Fair Trade Council) or other legal regulations. Chocolate, as used herein, refers to a food product made primarily from edible fats and oils and sugars, optionally supplemented with cocoa components (e.g., cocoa mass, cocoa powder), dairy products, flavorings, emulsifiers, and the like, through chocolate production processes (all or part of the mixing process, pulverization process, refining process, molding process, cooling process, etc.), in which fats and oils form a continuous phase and are substantially free of water. The chocolate for heating in accordance with an embodiment of the present invention preferably has a moisture content of 3% by mass or less. Furthermore, the food chocolate of the present invention, having a water activity of 0.35 to 0.85, refers to chocolate used in the manufacture of a composite food product made from a food product having a water activity of 0.35 to 0.85. Furthermore, the composite food product of the present invention refers to a food product obtained by combining chocolate with a food product having a water activity of 0.35 to 0.85.

[0013] A chocolate according to an embodiment of the present invention contains 1 to 35% by mass, preferably 3 to 30% by mass, and more preferably 5 to 15% by mass, of one or more ingredients selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin. Furthermore, a chocolate according to an embodiment of the present invention preferably contains 1 to 35% by mass, preferably 3 to 30% by mass, and more preferably 5 to 15% by mass of polydextrose. When the chocolate contains these ingredients in the above ranges, it is possible to obtain a chocolate that does not melt easily in high-temperature environments, even when combined with other foods.

[0014] The chocolate according to an embodiment of the present invention is a food-grade chocolate with a water activity of 0.35 to 0.85, preferably a food-grade chocolate with a water activity of 0.40 to 0.80, and more preferably a food-grade chocolate with a water activity of 0.50 to 0.70. Specific examples of foods with a water activity of 0.35 to 0.85 include baked goods such as biscuits, cookies, crackers, hardtack, pretzels, sliced ​​bread, wafers, sables, langue de chat, and macarons; cakes such as butter cakes (pound cakes, fruit cakes, madeleines, baumkuchen, castella, and the like) and sponge cakes (shortcakes, roll cakes, tortes, decorated cakes, chiffon cakes, and the like); Western-style sweets such as choux pastries, fermented sweets, pies, and waffles; and breads such as white bread, sweet rolls, French bread, stollen, panettone, brioche, donuts, Danish pastries, and croissants. The foods with a water activity of 0.35 to 0.85 are preferably bakery foods.

[0015] The chocolate of the present invention preferably has a fat content of 20 to 60% by mass, more preferably 25 to 50% by mass, and even more preferably 30 to 45% by mass. The fats and oils used in the production of the chocolate of the present invention are not particularly limited, as long as they are edible fats and oils commonly used in the production of chocolate. Examples of edible fats and oils used in the production of chocolate include cocoa butter, palm oil, palm kernel oil, coconut oil, shea butter, sal fat, illipe fat, soybean oil, rapeseed oil, cottonseed oil, safflower oil, sunflower oil, milk fat, etc., as well as processed fats and oils (hydrogenated oils, fractionated oils, interesterified oils) thereof, hard butter, cocoa butter substitutes, and other fats and oils used in chocolate. Two or more of these edible fats and oils can also be used in combination. In the present invention, the fats and oils refer to the total fat content of all fats and oils contained in the chocolate. For example, when chocolate contains cocoa mass, whole milk powder, and fat A, the fat is a mixture of cocoa butter contained in the cocoa mass, milk fat contained in the whole milk powder, and fat A. That is, the fat in the present invention includes not only the fats and oils blended, but also fats and oils (cocoa butter, milk fat, etc.) contained in oil-containing raw materials (cocoa mass, cocoa powder, whole milk powder, etc.).

[0016] The chocolate according to an embodiment of the present invention preferably contains a cocoa component. The cocoa content in the chocolate according to an embodiment of the present invention is preferably 5 to 50% by mass, more preferably 7 to 35% by mass, and even more preferably 10 to 25% by mass. In the present invention, the cocoa component refers to cocoa beans and processed products of cocoa beans such as cocoa nibs, cocoa mass, and cocoa powder. The cocoa component used in the production of the chocolate according to the present invention is preferably cocoa mass or cocoa powder.

[0017] The chocolate according to the embodiment of the present invention preferably contains carbohydrates. The carbohydrate content of the chocolate according to the embodiment of the present invention is preferably 30 to 65% by mass, more preferably 35 to 60% by mass, and even more preferably 40 to 55% by mass. In the present invention, carbohydrates refer to carbohydrates excluding dietary fiber. Specific examples of carbohydrates include sugars, sugar alcohols (maltitol, xylitol, erythritol, sorbitol, lactitol, mannitol, reduced starch syrup, etc.), starch, oligosaccharides, dextrin, etc. In the present invention, sugars refer to monosaccharides and disaccharides (glucose, fructose, galactose, sugar (sucrose), lactose, maltose, etc.). In the present invention, carbohydrates refer to carbohydrates themselves and do not include carbohydrates contained in other raw materials (e.g., powdered milk, etc.). The carbohydrate used in the production of the chocolate for heating according to the embodiment of the present invention is preferably a sugar, more preferably sugar.

[0018] In addition to fats and oils, sugars, and cocoa, the chocolate of the present invention can also contain ingredients commonly used in chocolate.Specific examples of such ingredients include dairy products such as whole milk powder and skim milk powder, soybean flour, soy protein, processed fruit products, processed vegetable products, various powders such as matcha powder and coffee powder, gums, starches, lecithins, emulsifiers such as sucrose fatty acid esters, polyglycerol condensed ricinoleic acid esters, polyglycerol fatty acid esters, sorbitan fatty acid esters, and glycerol fatty acid esters, antioxidants, coloring agents, and flavoring agents.

[0019] The chocolate according to the embodiment of the present invention can be produced by a conventionally known method for producing chocolate. The chocolate for heating according to the embodiment of the present invention is produced, for example, using oils and fats, sugar, emulsifiers, etc. as raw materials, through a mixing process, a micronization process (refining process), a conching process, a cooling process, etc. The chocolate for heating according to the embodiment of the present invention is preferably produced through a micronization process.

[0020] The composite food product of an embodiment of the present invention can be obtained by combining the chocolate of an embodiment of the present invention with a food product having a water activity of 0.35 to 0.85. The means for combining the chocolate with the food product having a water activity of 0.35 to 0.85 is not particularly limited as long as the chocolate and the food product have contact with each other, and examples include coating, wrapping, rolling, mixing, bonding, sandwiching, pouring, embedding, and topping. The preferred means for combining the chocolate with the food product having a water activity of 0.35 to 0.85 is coating.

[0021] The food used in the production of the composite food product of the embodiment of the present invention has a water activity of 0.35 to 0.85, preferably 0.40 to 0.80, and more preferably 0.50 to 0.70. Specific examples of foods with a water activity of 0.40 to 0.85 are as described above. The food with a water activity of 0.35 to 0.85 used in the production of the composite food product of the embodiment of the present invention is preferably a bakery food product.

[0022] Combining the chocolate of the present invention with a food product having a water activity of 0.35 to 0.85 results in a composite food product in which the chocolate portion is less likely to melt in a high-temperature environment. Therefore, by combining the chocolate of the present invention with a food product having a water activity of 0.35 to 0.85, the heat resistance of the chocolate portion of the composite food product can be improved.

[0023] The method for producing the composite food of the embodiment of the present invention can be a conventional method for producing a composite confectionery using chocolate, except that it includes a step of combining the chocolate of the embodiment of the present invention with a food having a water activity of 0.35 to 0.85.

[0024] The method for producing a composite food product according to an embodiment of the present invention preferably includes a step of storing the composite food product at 20 to 35°C for one day or more. The storage temperature in the storing step is preferably 20 to 35°C, more preferably 23 to 33°C, and even more preferably 25 to 30°C. The storage time in the storing step is preferably one day or more, more preferably three days or more, and even more preferably three to ten days. When the storage temperature and storage time in the storing step of the composite food product are within the above ranges, the chocolate portion of the composite food product becomes less likely to melt in a high-temperature environment.

[0025] The present invention will now be described with reference to examples, but the present invention is not limited to these examples.

[0026] [Manufacturing of Chocolate] Chocolates having the compositions shown in Tables 1 to 3 were manufactured by a conventional chocolate manufacturing method (mixing, granulating, refining, and cooling). All of the obtained chocolates had a moisture content of 3% by mass or less.

[0027]

[0028]

[0029]

[0030] [Production and Evaluation of Chocolate Composite Foods 1] Chocolate composite confections were produced by coating the top surface of the food products shown in Table 4 with melted chocolate samples from the combinations shown in Tables 5 to 15, and then cooling and solidifying the chocolate in a refrigerator. The chocolate composite confections were individually packaged in aluminum-deposited bags and stored at 25°C for 7 days. After storage, the individually packaged chocolate composite confections in aluminum-deposited bags were placed in a constant temperature bath at 50°C for 2 hours, and the heat resistance of the chocolate portion was evaluated according to the following evaluation criteria. Heat resistance was evaluated by adhesion to the packaging material when removed from the bag and adhesion to fingers when removed from the bag and touched with fingers. If the heat resistance evaluation result was ○ or △, the chocolate was determined to be heat resistant. The evaluation results are shown in Tables 5 to 15.

[0031] <Evaluation criteria for heat resistance of chocolate portion> ○: Almost no chocolate adheres. △: A small amount of chocolate adheres. ×: A large amount of chocolate adheres.

[0032]

[0033]

[0034]

[0035]

[0036]

[0037]

[0038]

[0039]

[0040]

[0041]

[0042]

[0043]

[0044] As can be seen from Tables 5 to 14, the chocolate complex foods of the Examples, which combined chocolate containing a predetermined amount of polydextrose, inulin, maltodextrin, or indigestible dextrin with a food having a water activity within a predetermined range, were heat resistant. On the other hand, as can be seen from Tables 5 to 15, the chocolate complex foods of the Comparative Examples, which combined chocolate containing a predetermined amount of polydextrose, inulin, or maltodextrin with a food having a water activity outside the predetermined range, and the chocolate complex foods of the Comparative Examples, which used chocolate containing no polydextrose, inulin, maltodextrin, or indigestible dextrin, were not heat resistant.

[0045] [Evaluation 2 of Chocolate Composite Food] The chocolate composite confectionery of Example 3 individually packaged in an aluminum-deposited bag was stored under the conditions shown in Tables 16 and 17, and the heat resistance of the chocolate portion was evaluated in the same manner as in Evaluation 1 of Chocolate Composite Food. The evaluation results are shown in Tables 16 and 17.

[0046]

[0047]

[0048] As can be seen from Tables 16 and 17, the chocolate composite foods of the examples stored at 25°C or 30°C for 1 day, 3 days, 5 days or 7 days had heat resistance.

[0049] According to the present invention, it is possible to provide chocolate for a composite food that does not melt easily in a high-temperature environment, a composite food containing chocolate, a method for producing a composite food, and a method for improving the heat resistance of the chocolate portion of a composite food.

Claims

1. Food grade chocolate with a water activity of 0.35 to 0.85, containing 1 to 35% by mass of one or more types selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin.

2. A composite food product comprising the chocolate of claim 1 combined with a food product having a water activity of 0.35 to 0.

85.

3. A method for producing a composite food product, comprising a step of combining chocolate containing 1 to 35% by mass of one or more types selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin with a food product having a water activity of 0.35 to 0.

85.

4. A method for producing the composite food product according to claim 3, which comprises a step of storing the composite food product at 20 to 35°C for one day or more.

5. A method for improving the heat resistance of a chocolate portion of a composite food product, comprising combining chocolate containing 1 to 35% by mass of one or more members selected from the group consisting of polydextrose, inulin, indigestible dextrin, and maltodextrin with a food product having a water activity of 0.35 to 0.85.

Citation Information

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