Intelligent lifting / lowering shuttle carrier stereoscopic warehouse for float glass

Abstract

An intelligent lifting / lowering shuttle carrier stereoscopic warehouse for float glass, comprising an inbound transfer table (1), a lifting / lowering shuttle carrier system (2), a shelf system (3), an outbound transfer table (4) and a stereoscopic warehouse management system. A goods two-dimensional code is automatically scanned to recognize information of a glass product needing to be stored in the stereoscopic warehouse; the stereoscopic warehouse management system automatically allocates an appropriate storage location on the basis of storage rules; the inbound transfer table (1) works in conjunction with the lifting / lowering shuttle carrier system (2) to place the glass product into a designated position of the shelf system (3); and when receiving an outbound command of the stereoscopic warehouse management system, the lifting / lowering shuttle carrier system (2) executes an outbound instruction, and works in conjunction with the outbound transfer table (4) to send the glass product to an exit or directly load the glass product for delivery. The lifting / lowering shuttle carrier stereoscopic warehouse can realize multi-layer three-dimensional storage, greatly improving the space utilization rate of the warehouse; the lifting / lowering shuttle carrier stereoscopic warehouse can adapt to automatic storage of glass products of different specifications and has a wide range of application; and the lifting / lowering shuttle carrier stereoscopic warehouse can achieve first-in-first-out of glass products without losing the inbound and outbound efficiencies, and all processes are automatically completed by the stereoscopic warehouse, greatly saving personnel costs and management costs.

Description

Intelligent lifting mother-son car three-dimensional warehouse for float glass TECHNICAL FIELD

[0001] The present application relates to the field of float glass production and manufacturing, and particularly relates to an intelligent lifting mother-son car three-dimensional warehouse for float glass. BACKGROUND

[0002] Generally, the specifications and quantities of float glass products in a factory are various, and glass is a large-volume fragile product. The single-pack glass specifications and weights have a large span, and the sizes are mostly between 3660*2440 and 2440*1830, and the weights are mostly between 2000 Kg and 3200 Kg, which leads to a relatively single storage mode of float glass, and the prior art cannot realize automatic three-dimensional storage.

[0003] In addition to the single storage mode that cannot realize automatic three-dimensional storage, the traditional float glass storage also has problems of being difficult to realize first-in first-out and low efficiency of warehouse entry and exit. Due to the particularity of the storage shelves, the first produced glass is placed on the inner side of the shelf, and the last produced glass is placed on the outer side, which leads to the trouble of taking out the first produced glass, and only the loss of warehouse entry and exit efficiency can be realized.

[0004] In the prior art, application No. 202211669054.8, application publication No. CN 116011918A, application date 2022.12.23, and invention name "Intelligent recommendation method based on float glass warehouse", disclose that the present application proposes an intelligent recommendation method based on a float glass warehouse, S1. Request to obtain the required storage location and inventory data of the warehouse entry recommendation model, warehouse exit recommendation model and daily stock transfer model, and perform feasible domain screening according to the constraints, S2. Real-time optimization and recommendation of the warehouse exit recommendation model and the warehouse entry recommendation model are performed through a greedy algorithm and a discrete particle swarm optimization algorithm, including the following steps: S2.1. Initialize the discrete particle swarm optimization algorithm of the warehouse exit recommendation model; S2.2. The three models meet four common objectives, and each model meets its own specific objective according to its business; S2.3. According to the feasible domain, the target values of each target are calculated, and each target that needs to be normalized is normalized according to the distribution; according to the actual situation of the warehouse site, the weights of each target are assigned, and the fitness value is calculated by weighted combination; S2.4. Iterative final recommendation result. This method can reduce idle inventory, improve warehouse entry and exit efficiency, and free up on-site warehouse search personnel.

[0005] The prior art discloses an intelligent recommendation method based on a float glass warehouse, which can improve the in-out warehouse efficiency and reduce the idle stock in the background through an algorithm. However, the actual operation of the in-out warehouse and the storage cannot solve the technical problem that the glass produced first is placed inside the shelf, and the glass produced later is placed outside, so that the glass produced first is taken out of the warehouse first, which is troublesome and can only be realized by reducing the in-out warehouse efficiency. Moreover, the above-mentioned method cannot solve the problem of how to effectively increase the storage capacity and realize the automatic management in the case of limited land area.

[0006] In view of the above problems in the prior art, the present application is provided.

[0007] SUMMARY

[0008] In order to overcome the problems in the prior art, the present application provides an intelligent lifting mother-daughter car stereoscopic warehouse for float glass, which can realize the first-in first-out of glass products without reducing the in-out warehouse efficiency, and all processes are automatically completed by the stereoscopic warehouse, thereby saving personnel cost and management cost.

[0009] The technical scheme of the present application is as follows:

[0010] An intelligent lifting mother-daughter car stereoscopic warehouse for float glass, comprising an in-warehouse turntable 1, a lifting mother-daughter car system 2, a shelf system 3, an out-warehouse turntable 4 and a stereoscopic warehouse management system.

[0011] The automatic scanning of the goods two-dimensional code identifies the information of the glass products to be stored, and the information accuracy is verified through the data of the appearance detection and the weight detection before the storage. After ensuring that the information is correct, the stereoscopic warehouse management system automatically allocates appropriate storage positions according to the storage rules.

[0012] The in-warehouse turntable 1 cooperates with the lifting mother-daughter car system 2 to execute the command of the stereoscopic warehouse management system, and places the glass products to the specified position of the shelf system 3.

[0013] When receiving the out-warehouse command of the stereoscopic warehouse management system, the lifting mother-daughter car system 2 executes the out-warehouse instruction and cooperates with the out-warehouse turntable 4 to send the glass products to the out-warehouse port or directly load the truck for delivery.

[0014] The lifting mother-daughter car system 2 comprises a mobile car 5, the mobile car 5 comprises a large frame 501, the large frame is divided into a left frame 502 and a right frame 503, a driving motor 504 is arranged in the left frame 502, a lifting mother-daughter car 6 is arranged in the right frame 503, the driving motor 504 drives the lifting mother-daughter car 6 to move up and down in the right frame 503, and a walking pulley 505 is arranged at the bottom of the large frame 501, the walking pulley 505 slides on a walking track 7 arranged between the shelf systems 4, and drives the mobile car 5 to walk between the shelf systems 4.

[0015] The lifting mother vehicle 6 comprises a hanging rail 600 with a track, a hanging rail frame 601 supporting the hanging rail 600;

[0016] The lifting mother vehicle 6 is provided with a hanging rail child vehicle 8, the upper part of the hanging rail child vehicle 8 is provided with a pulley block 800 sliding in the track of the hanging rail 600, the pulley block 800 is arranged in a wheel group frame 801, adjacent wheel group frames 801 are connected through a connecting cross bar 802, the connecting cross bar 802 is provided with a material frame 9 accommodating glass products;

[0017] The material frame 9 comprises a vertical rod 900 vertically connected with the connecting cross bar 802, the lower end of the vertical rod 900 is provided with a support plate 901 supporting the glass products, and the upper end of the vertical rod 900 is provided with a baffle 902 preventing the glass products from toppling over.

[0018] The goods shelf system 3 comprises 1-3 layers of goods shelves, and the top end of each layer of goods shelf is provided with a goods shelf hanging rail 300 flush with the hanging rail 600;

[0019] The operation process is as follows: after the hanging rail child vehicle 8 receives an instruction, the hanging rail child vehicle 8 is transported into the goods shelf system 3 warehouse area through the goods shelf hanging rail 300 or is returned to the lifting mother vehicle 6, the lifting mother vehicle 6 can transport the hanging rail child vehicle 8 to different goods shelf system 3 warehouse areas of 1-3 layers through lifting respectively, and the lifting mother vehicle 6 and the hanging rail child vehicle 8 can be transported to any one goods shelf system 3 warehouse area in the roadway by cooperating with the horizontal walking of the mobile trolley 5 on the goods shelf walking track 7, so that the warehouse in and out work is completed.

[0020] The preferred technical scheme provided by the application is as follows:

[0021] The baffle 902 is an electrically driven overturning type.

[0022] The further preferred technical scheme provided by the application is as follows:

[0023] The upper end of the vertical rod 900 is additionally provided with a reinforcing inclined rod 903, and the baffle 902 is installed on the reinforcing inclined rod 903.

[0024] The further preferred technical scheme provided by the application is as follows:

[0025] The warehouse entry turntable 1 is provided with two working areas of glass product loading and warehouse entry, the outward semicircle is the loading working area, and the inward semicircle is the warehouse entry working area of the lifting child-mother vehicle system 2.

[0026] The application has the following beneficial effects:

[0027] 1. The application can realize multi-layer three-dimensional storage of large load (3T-4T) whole package float glass, and greatly improves the space utilization rate of the warehouse;

[0028] 2. The present invention can adapt to the automatic storage of float glass products of different specifications and has a wide range of applications;

[0029] 3. The present invention can realize the first-in-first-out of float glass products without sacrificing the efficiency of storage and warehousing. All processes are automatically completed by the three-dimensional warehouse, which greatly saves personnel costs and management costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] FIG1 is an overall schematic diagram of the present invention;

[0031] Figure 2 is a schematic diagram of the coordination between the lifting and lowering trolley system and the shelf system;

[0032] Figure 3 is a schematic diagram of the structure of the lifting and lowering vehicle system;

[0033] FIG4 is a top view of FIG3;

[0034] FIG5 is a schematic diagram of the lifting of the rail trolley of the lifting trolley system. DETAILED DESCRIPTION

[0035] The following is a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.

[0036] Figure 1 is a schematic diagram of the overall structure of the present invention, Figure 2 is a schematic diagram of the coordinated operation of the lifting and lowering trolley system and the shelf system, Figure 3 is a schematic diagram of the structure of the lifting and lowering trolley system, Figure 4 is a top view of Figure 3, and Figure 5 is a schematic diagram of the lifting and lowering of the hanging rail trolley of the lifting and lowering trolley system. As shown in Figures 1, 2, 3, 4, and 5, the present invention is an intelligent lifting and lowering trolley warehouse for float glass, including a storage turntable 1, a lifting and lowering trolley system 2, a shelf system 3, a storage turntable 4, and a warehouse management system.

[0037] Automatically scan the QR code of the goods to identify the information of the glass products to be stored in the warehouse, and verify the accuracy of the information through the appearance inspection and weight inspection data before storage. After ensuring that the information is correct, the warehouse management system automatically allocates the appropriate storage location according to the storage rules;

[0038] The storage turntable 1 cooperates with the lifting and trolley system 2 to execute the command of the vertical warehouse management system and place the glass products in the designated position of the shelf system 3;

[0039] When receiving the outbound order from the vertical warehouse management system, the lifting and lowering car system 2 executes the outbound order and cooperates with the outbound turntable 4 to deliver the glass products to the outbound port or directly load them for shipment;

[0040] The lifting mother-son vehicle system 2 comprises a moving trolley 5, the moving trolley 5 comprises a large frame 501, the large frame is divided into a left frame 502 and a right frame 503, a driving motor 504 is arranged in the left frame 502, a lifting mother vehicle 6 is arranged in the right frame 503, the driving motor 504 drives the lifting mother vehicle 6 to move up and down in the right frame 503; a walking pulley 505 is arranged at the bottom of the large frame 501, the walking pulley 505 slides on a walking track 7 arranged between the shelf systems 4, and drives the moving trolley 5 to walk between the shelf systems 4;

[0041] The lifting mother vehicle 6 comprises a hanging rail 600 with a track, and a hanging rail frame 601 supporting the hanging rail 600;

[0042] The lifting mother vehicle 6 is provided with a hanging rail son vehicle 8, the upper part of the hanging rail son vehicle 8 is provided with a pulley block 800 sliding in the track of the hanging rail 600, the pulley block 800 is arranged in a wheel group frame 801, adjacent wheel group frames 801 are connected through a connecting cross bar 802, and the connecting cross bar 802 is provided with a material frame 9 accommodating glass products;

[0043] The material frame 9 comprises a vertical rod 900 connected with the connecting cross bar 802, a supporting plate 901 supporting the glass products is arranged at the lower end of the vertical rod 900, and a baffle 902 preventing the glass products from falling is arranged at the upper end of the vertical rod 900; the baffle 902 is an electrically driven overturning type; a reinforcing inclined rod 903 is additionally arranged at the upper end of the vertical rod 900, and the baffle 902 is mounted on the reinforcing inclined rod 903.

[0044] The shelf system 3 comprises 1-3 layers of shelves, and the top end of each layer of shelves is provided with a shelf hanging rail 300 flush with the hanging rail 600;

[0045] The warehouse entry turntable 1 is provided with two working areas of glass product loading and warehousing, the outward semicircle is a loading working area, and the inward semicircle is a warehousing working area of the lifting mother-son vehicle system 2.

[0046] The operation process is as follows: after the hanging rail son vehicle 8 receives an instruction, the hanging rail son vehicle 8 is returned to the lifting mother vehicle 6 or is in the shelf system 3 warehouse area through the shelf hanging rail 300, the lifting mother vehicle 6 can separately transport the hanging rail son vehicle 8 to the 1-3 layers of different shelf system 3 warehouse areas, and the lifting mother vehicle 6 and the hanging rail son vehicle 8 can be transported to any one shelf system 3 warehouse area in the lane by cooperating with the horizontal walking of the moving trolley 5 on the shelf walking track 7, so that the loading and unloading work is completed.

[0047] The described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the protection scope of the present application.

Claims

1. An intelligent lifting and lowering mother-son car stereoscopic warehouse for float glass, characterized in that, The warehouse system comprises an entry turntable (1), a lifting sub-mother car system (2), a shelf system (3), an exit turntable (4) and a vertical warehouse management system; The automatic scanning of the two-dimensional code of the goods identifies the information of the glass products to be stored in the warehouse, and the information accuracy is verified through the data of the shape detection and weight detection before the entry into the warehouse; after the information is confirmed to be correct, the vertical warehouse management system automatically allocates appropriate storage locations according to the storage rules; The entry turntable (1) cooperates with the lifting sub-mother car system (2) to execute the command of the vertical warehouse management system, and places the glass products to the specified position of the shelf system (3); When the exit command of the vertical warehouse management system is accepted, the lifting sub-mother car system (2) executes the exit instruction and cooperates with the exit turntable (4) to send the glass products to the exit or directly load the car for delivery; wherein, The lifting sub-mother car system (2) comprises a mobile car (5), the mobile car (5) comprises a large frame (501), the large frame is divided into a left frame (502) and a right frame (503), a driving motor (504) is arranged in the left frame (501), a lifting mother car (6) is arranged in the right frame (503), the driving motor (504) drives the lifting mother car (6) to move up and down in the right frame (503); a walking pulley (505) is arranged at the bottom of the large frame (501), the walking pulley (505) slides on a walking track (7) arranged between the shelf systems (4), and drives the mobile car (5) to walk between the shelf systems (4); The lifting mother car (6) comprises a hanging rail (600) with a track, and a hanging rail frame (601) supporting the hanging rail (600); A hanging rail sub-car (8) is arranged in the lifting mother car (6), a pulley set (800) is arranged on the upper portion of the hanging rail sub-car (8) and slides in the track of the hanging rail (600), the pulley set (800) is arranged in a wheel set frame (801), adjacent wheel set frames (801) are connected through a connecting cross rod (802), and the connecting cross rod (802) is provided with a material frame (9) for accommodating the glass products; The material frame (9) comprises a vertical rod (900) vertically connected with the connecting cross rod (802), a supporting plate (901) for supporting the glass products is arranged at the lower end of the vertical rod (900), and a baffle (902) for blocking the glass products and preventing the glass products from falling is arranged at the upper end of the vertical rod (900). The shelf system (3) comprises 1-3 layers of shelves, and the top end of each layer of shelves is provided with a shelf hanging rail (300) flush with the hanging rail (600); In the running process, the hanging rail sub-car (8) receives the instruction, passes through the shelf hanging rail (300) of the shelf system (3) in the warehouse area, or returns to the lifting mother car (6), the lifting mother car (6) can separately transport the hanging rail sub-car (8) to the warehouse areas of different shelf systems (3) on 1-3 layers, and cooperates with the mobile car (5) to horizontally walk on the shelf walking track (7), so that the lifting mother car (6) and the hanging rail sub-car (8) can be transported to any one of the shelf systems (3) in the aisle, and the storage and withdrawal work is completed.

2. The intelligent lifting and lowering mother-daughter car stereoscopic warehouse for float glass according to claim 1, characterized in that, The baffle rod (902) is an electrically driven overturning type.

3. The intelligent lifting and lowering mother-daughter car stereoscopic warehouse for float glass according to claim 1 or 2, characterized in that, The upper end of the vertical rod (900) is additionally provided with a reinforcing inclined rod (903), and the baffle (902) is installed on the reinforcing inclined rod (903).

4. The intelligent lifting and lowering mother-daughter car stereoscopic warehouse for float glass according to claim 1, characterized in that, The warehouse-in turntable (1) is provided with two working areas of glass product loading and warehousing, the outward semicircle is a loading working area, and the inward semicircle is a warehouse-in working area of the lifting mother-daughter car system (2).

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