Gas-generating agent composition

A gas generant composition with a lactone structure and specific oxidizers ignites at a low temperature, addressing the safety risk of high-temperature explosions in gas generators.

WO2025225568A1PCT designated stage Publication Date: 2025-10-30NIPPON KAYAKU CO LTD
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Patent Information

Application Number
PCT/JP2025/015415
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-25
Filing Date
2025-04-21
Publication Date
2025-10-30

AI Technical Summary

Technical Problem

Existing gas generant compositions with high melting or decomposition points tend to ignite at high temperatures, leading to potential explosion of the gas generator when exposed to high temperatures, posing a safety risk to occupants and bystanders.

Method used

A gas generant composition containing a fuel component with a lactone structure and a melting or decomposition point between 90°C and 250°C, combined with an oxidizer component such as nitrates, perchlorates, or chlorates, designed to ignite at a relatively low temperature to prevent explosion.

Benefits of technology

The composition ignites at a safe temperature range that prevents the gas generator from exploding, even in high-temperature conditions, ensuring safety by avoiding container rupture and fragment scattering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The purpose of the present invention is to provide a gas-generating agent composition that ignites at a relatively low temperature stage at which a gas generator does not explode. Provided is a gas-generating agent composition that contains a fuel component and an oxidizing agent component, the gas-generating agent composition containing, as the fuel component, a compound having a lactone structure having a melting point or a decomposition point of 90°C to less than 250°C.
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Description

Gas Generant Composition

[0001] The present invention relates to a gas generating composition, which is suitable for use in airbags.

[0002] When a car detects a collision, an electrical signal is sent to the gas generator, which activates a squib inside the gas generator. The resulting heat causes the gas generating agent to burn, generating gas that inflates the airbag.

[0003] Japanese Patent Application Laid-Open No. 2006-089347

[0004] For example, Patent Document 1 describes a gas generant composition comprising a fuel and an oxidizer selected from plastic and rubber materials having a melting point or decomposition point of 250° C. or higher in order to improve the heat resistance of the gas generant. However, if the melting point or decomposition point of the gas generant is high, the ignition temperature of the gas generant also tends to be high, and when the gas generator is exposed to high temperatures due to a vehicle fire or the like and the gas generant burns, the container may burst because it cannot withstand the combustion pressure, potentially killing or injuring the occupants and those around it.

[0005] The present invention has been made in view of the above circumstances, and has as its object to provide a gas generating composition that ignites at a relatively low temperature so that the gas generator will not explode.

[0006] That is, the present invention provides the following [1] to [6]. [1] A gas generant composition containing a fuel component and an oxidizer component, wherein the fuel component contains a compound having a lactone structure and having a melting point or decomposition point of 90°C or higher and lower than 250°C. [2] The gas generant composition according to the preceding item [1], wherein the content of the fuel component is 10 to 80% by weight and the content of the oxidizer component is 20 to 90% by weight, based on the total amount of the fuel component and the oxidizer component. [3] The gas generant composition according to the preceding item [1] or [2], wherein the compound having a lactone structure is a compound having a 2-pyrone structure. [4] The gas generant composition according to any one of the preceding items [1] to [3], wherein the oxidizer component is one or more selected from the group consisting of nitrates, basic metal nitrates, perchlorates, and chlorates. [5] The gas generant composition according to any one of the preceding items [1] to [4], further containing guanidine nitrate as the fuel component. [6] The gas generating composition according to any one of the preceding paragraphs [1] to [5], which has spontaneous ignition properties.

[0007] According to the present invention, it is possible to provide a gas generant composition that ignites at a relatively low temperature.

[0008] The following describes in detail an embodiment of the present invention. However, the following description of the constituent elements is an example (typical example) of an embodiment of the present invention, and the present invention is not limited to the following content unless the gist of the present invention is changed. Furthermore, in the present invention, two or more embodiments can be arbitrarily combined. When the expression "to" is used in the present invention, it is used as an expression including the numerical values ​​before and after it.

[0009] The gas generant composition of this embodiment contains a fuel component and an oxidizer component, and contains, as the fuel component, a compound having a lactone structure and having a melting point or decomposition point of 90°C or higher and lower than 250°C.

[0010] A compound having a lactone structure and having a melting point or decomposition point of 90° C. or more and less than 250° C. means that when the compound exhibits a melting point, the melting point is 90° C. or more and less than 250° C., regardless of whether or not the compound has a decomposition point, and when the compound does not exhibit a melting point but does exhibit a decomposition point, the decomposition point is 90° C. or more and less than 250° C. The compound having a lactone structure and having a melting point or decomposition point of 90° C. or more and less than 250° C. may be one type, or two or more types may be used.

[0011] The compound having a lactone structure refers to a lactone, a compound having a group obtained by removing a hydrogen atom from a lactone, and a compound having a ring structure containing a lactone structure. Specific examples include 4,5-dicarboxy-γ-pentadecanolactone, 2,3-O-isopropylidene-D-ribonic acid γ-lactone, homogentisic acid γ-lactone, 5-hydroxynorbornane-2,6-lactone, D-(+)-glucono-1,5-lactone, D-glucurono-6,3-lactone, and a compound having a 2-pyrone structure.

[0012] Specific examples of compounds having a 2-pyrone structure include 4-hydroxy-6-methyl-2-pyrone, coumaric acid, 4-hydroxycoumarin, umbelliferone, 3-hydroxycoumarin, 6-hydroxy-4-methylcoumarin, 4-ethoxycoumarin, 6-methoxy-4-methylcoumarin, xanthotoxin, 6,7-dimethoxy-4-methylcoumarin, and 4-hydroxy-3-nitrocoumarin.

[0013] The compound having a 2-pyrone structure is preferably represented by the following formula (1).

[0014]

[0015] In the above formula (1), R1 to R4 each independently represent a hydrogen atom, a hydroxy group, an alkyl group, a carboxy group, an alkoxy group, a nitro group, an amino group, an alkylcarbonyl group, a formyl group, or a cyano group, or two or more selected from R1 to R4 may combine to form a ring structure.

[0016] The alkyl group preferably has 1 to 10 carbon atoms, and more preferably has 1 to 5 carbon atoms. The alkyl group is not limited to being linear, branched, or cyclic, but is preferably linear or branched, and more preferably linear. The alkyl group may be unsubstituted or may have a substituent, and examples of the alkyl group having a substituent include a haloalkyl group and a hydroxyalkyl group.

[0017] Specific examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n-pentyl group, an n-hexyl group, an n-octyl group, an n-nonyl group, an n-decyl group, an isopropyl group, an isobutyl group, a sec-butyl group, a t-butyl group, an isopentyl group, an isohexyl group, an isooctyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a bromoalkyl group, a fluorinated alkyl group, a trifluorinated alkyl group, a hydroxymethyl group, and a hydroxyethyl group, and a methyl group is preferred.

[0018] The alkoxy group is not limited to being linear, branched, or cyclic, but is preferably linear or branched, and more preferably linear. The alkoxy group preferably has 1 to 10 carbon atoms, and more preferably 1 to 5 carbon atoms.

[0019] Specific examples of the alkoxy group include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, a sec-butoxy group, a tert-butoxy group, a cyclobutoxy group, an n-pentyloxy group, an isopentyloxy group, a sec-pentyloxy group, a tert-pentyloxy group, a neopentyloxy group, a 2-methylbutoxy group, a 1,2-dimethylpropoxy group, a 1-ethylpropoxy group, and a cyclopentyloxy group, of which a methoxy group and an ethoxy group are preferred.

[0020] The amino group may be unsubstituted or may have a substituent, and examples of the substituted amino group include a monoalkylamino group and a dialkylamino group. The alkyl group of the monoalkylamino group and the dialkylamino group is not limited to being linear, branched, or cyclic, but is preferably linear or branched, and more preferably linear. The number of carbon atoms in the alkyl group of the monoalkylamino group and the dialkylamino group is preferably 1 to 10, more preferably 1 to 5. The alkyl groups of the dialkylamino groups may be the same or different.

[0021] Specific examples of the amino group include amino, methylamino, ethylamino, propylamino, butylamino, pentylamino, N,N-dimethylamino, N,N-diethylamino, N,N-dipropylamino, N,N-dibutylamino, N,N-dipentylamino, N,N-ethylmethylamino, N,N-methylpropylamino, N,N-methylbutylamino, N,N-methylpentylamino, N,N-ethylpropylamino, N,N-ethylbutylamino, and N,N-ethylpentylamino groups, and are preferably N,N-dimethylamino, N,N-diethylamino, or N,N-ethylmethylamino.

[0022] The alkyl group of the alkylcarbonyl group is not limited to being linear, branched, or cyclic, but is preferably linear or branched, and more preferably linear. The number of carbon atoms in the alkyl group of the alkylcarbonyl group is preferably 1 to 10, and more preferably 1 to 5. Specific examples of the alkylcarbonyl group include an acetyl group and a propionyl group.

[0023] The ring structure formed by bonding two or more selected from R1 to R4 may be monocyclic or polycyclic. Specific examples of the ring include a benzene ring formed together with the carbon atoms to which R1 and R2 are bonded, a benzene ring formed together with the carbon atoms to which R3 and R4 are bonded, a benzofuran ring formed together with the carbon atoms to which R1 and R2 are bonded, and a benzofuran ring formed together with the carbon atoms to which R3 and R4 are bonded. The ring may be unsubstituted or may have a substituent, and examples of the substituent on the ring include a hydroxy group, an alkyl group, a carboxy group, an alkoxy group, a nitro group, an amino group, an alkylcarbonyl group, a formyl group, and a halogen atom. Examples of the substituent include a hydroxy group, a C1-C5 alkyl group, a C1-C5 haloalkyl group, a C1-C5 hydroxyalkyl group, a carboxy group, a C1-C5 alkoxy group, a nitro group, an amino group, a mono(C1-C5 alkyl)amino group, a di(C1-C5 alkyl)amino group, a C1-C5 alkylcarbonyl group, a formyl group, F, Cl, and Br, with a hydroxy group and a C1-C5 alkoxy group being preferred. Note that "C1-C5" represents 1 to 5 carbon atoms.

[0024] In the above formula (1), it is preferred that R1 to R4 each independently represent a hydrogen atom, a hydroxy group, or an alkyl group, or that two or more selected from R1 to R4 combine to form a ring structure.

[0025] In one embodiment, in the above formula (1), R1 and R2 are each independently a hydrogen atom, a hydroxy group, an alkyl group, a carboxy group, an alkoxy group, a nitro group, an amino group, an alkylcarbonyl group, a formyl group, or a cyano group, or can form a ring together with the carbon atoms to which R1 and R2 are bonded, and R3 and R4 are each independently a hydrogen atom, a hydroxy group, an alkyl group, a carboxy group, an alkoxy group, a nitro group, an amino group, an alkylcarbonyl group, a formyl group, or a cyano group, or can form a ring together with the carbon atoms to which R3 and R4 are bonded.

[0026] In one embodiment, in the above formula (1), R1 and R2 are each independently a hydrogen atom, a hydroxy group, an alkyl group, a carboxy group, an alkoxy group, or a nitro group, and R3 and R4 are each independently a hydrogen atom, an alkyl group, or a carboxy group, or R3 and R4 are together with the carbon atoms to which they are bonded to form a benzene ring, or R3 and R4 are together with the carbon atoms to which they are bonded to form a benzofuran ring.

[0027] The compound having a lactone structure preferably has a hydroxy group in the molecule.

[0028] The method for measuring the melting point or decomposition point of the compound having a lactone structure is not particularly limited, and can be determined, for example, using a commercially available differential scanning calorimeter (DSC). A melting point or decomposition point of 90°C or higher can prevent the gas generant composition from unintentionally combusting when the temperature inside the automobile becomes high. Furthermore, a melting point or decomposition point of less than 250°C can enable ignition at a relatively low temperature that does not cause the gas generator to explode. The melting point or decomposition point is more preferably 130°C or higher but lower than 210°C, and particularly preferably 150°C or higher but lower than 200°C.

[0029] The gas generant composition of this embodiment may contain, as a fuel component, a compound other than a compound having a lactone structure and having a melting point or decomposition point of 90°C or higher and lower than 250°C (hereinafter referred to as "other fuel component"), and the fuel component is not particularly limited as long as it is a combustible organic compound. Carbon-based organic compounds with a high carbon content or nitrogen-containing organic compounds with a high nitrogen content are widely used as fuel components in gas generants, and these are also preferably used as other fuel components in the gas generant composition of this embodiment.

[0030] When a carbon-based organic compound with a high carbon content is used as another fuel component, it is preferable that the compound have a high oxygen content in the fuel component molecule in order to promote combustion and suppress the production of toxic carbon monoxide.

[0031] Specific examples of carbon-based organic compounds include pentaerythritol, glucose, sorbose, ascorbic acid or a salt thereof, citric acid or a salt thereof, lactose, sorbitose, gluconic acid or a salt thereof, glucuronic acid or a salt thereof, fructose, erythritol, xylitol, deltaic acid or a salt thereof, squaric acid or a salt thereof, croconic acid or a salt thereof, rhodizonic acid or a salt thereof, cyclohexanehexanone, 1,2,3,4,5-cyclohexanepentol, xylitol, arabitol, and adonitol. These carbon-based organic compounds may be used alone, but a preferred example is a mixture of two or more compounds selected from the above group for the purpose of adjusting performance. It is also preferred to use them in combination with a nitrogen-containing organic compound, which will be described later.

[0032] The nitrogen-containing organic compounds used as other fuel components are preferably those which have the physical property of thermally decomposing upon combustion and releasing nitrogen as the main component, and examples thereof include guanidine derivatives, tetrazole derivatives, triazole derivatives, bitriazole derivatives, bitetrazole derivatives, azodicarbonamide derivatives, bidrazine derivatives, and hydrazide derivatives.

[0033] Specific examples of these include guanidine, nitroguanidine, guanidine nitrate, aminoguanidine nitrate, cyanoguanidine, triaminoguanidine, triaminoguanidine nitrate, tetrazole, 5-aminotetrazole, aminotetrazole nitrate, nitroaminotetrazole, metal salts of aminotetrazole, copper complexes of 5-aminotetrazole, bitetrazole metal salts, monoammonium salts of bitetrazole, diammonium salts of bitetrazole, bitetrazole (5,5'-bi-1H-tetrazole), 5,5'-bi-1H-tetrazole diammonium salt, azobistetrazole, 5,5'-azotetrazole Examples of suitable nitrogen-containing organic compounds include hydrazine diguanidinium salts, 5-oxo-1,2,4-triazole, trihydrazinotriazine, biuret, azodicarbonamide, biurea, azodicarbonamide, hydrazine metal complex nitrates, hydrazine nitrate complexes, carbohydrazides, carbohydrazide transition metal complex nitrates, carbohydrazide nitrate complexes, ammonium oxalate, oxalic acid monohydrazide, oxalic acid dihydrazide, sodium dicyanamide, bis(dicyandiamide)copper(I) nitrate, ammine complex dicyanamide, dicyandiamide, and alkali metal, alkaline earth metal, or transition metal salts thereof. While these nitrogen-containing organic compounds may be used alone, it is also preferred to use a mixture of two or more compounds selected from the above group for the purpose of adjusting performance. Furthermore, it is also preferred to use the compound in combination with the carbon-based organic compound.

[0034] Among these, one or more selected from guanidine nitrate, aminoguanidine nitrate, diaminoguanidine nitrate, triaminoguanidine nitrate, nitroguanidine, and aminonitroguanidine are preferred, with guanidine nitrate being particularly preferred.

[0035] When guanidine nitrate is added and mixed in an amount of 10 to 30% by weight based on the total weight of the gas generant composition, the time until ignition when the gas generant composition is placed in a furnace at a constant temperature is shortened. Therefore, by adding and mixing guanidine nitrate as a fuel component, the melting initiation temperature becomes lower than that of the fuel alone, and the contact area between the fuel and the oxidizer becomes larger, thereby shortening the ignition time.

[0036] The oxidizer component used in the gas generant composition of this embodiment supplies oxygen necessary for combustion to the combustible organic compound component. As the oxidizer, it is preferable to use one or more selected from the group consisting of nitrates, basic metal nitrates, perchlorates, and chlorates. Among them, it is preferable to use at least one of basic metal nitrates and perchlorates.

[0037] Nitrates include ammonium nitrate, phase stabilized ammonium nitrate, alkali metal or alkaline earth metal nitrates.

[0038] Examples of the nitrates of alkali metals or alkaline earth metals include sodium nitrate, potassium nitrate, strontium nitrate, magnesium nitrate, calcium nitrate, and barium nitrate.

[0039] The method of phase stabilization for the phase-stabilized ammonium nitrate that can be used in the gas generant composition of this embodiment is not particularly limited. A known technique is to add a potassium salt to ammonium nitrate. In this embodiment, ammonium nitrate that has been phase-stabilized by adding a small amount of potassium perchlorate, potassium nitrate, potassium chlorate, potassium nitrite, potassium sulfate, potassium chloride, or potassium oxalate to ammonium nitrate is preferred. In terms of thermal stability, oxidizing ability, and the like, phase-stabilized ammonium nitrate stabilized with potassium perchlorate or potassium nitrate is particularly preferred.

[0040] Examples of basic metal nitrates include basic copper nitrate, basic cobalt nitrate, basic zinc nitrate, basic magnesium nitrate, and basic iron nitrate.

[0041] Examples of perchlorates and chlorates include ammonium salts, alkali metal salts, and alkaline earth metal salts thereof.Specific examples of perchlorates and chlorates include ammonium perchlorate, sodium perchlorate, potassium perchlorate, strontium perchlorate, magnesium perchlorate, calcium perchlorate, barium perchlorate, ammonium chlorate, sodium chlorate, potassium chlorate, strontium chlorate, magnesium chlorate, calcium chlorate, and barium chlorate.

[0042] These oxidizing agents may be used singly, but for the purpose of adjusting performance, it is also preferred to use a mixed oxidizing agent in which two or more oxidizing agents selected from the above group are mixed.

[0043] The oxidizing agent component is preferably one or more selected from basic copper nitrate, potassium nitrate, strontium nitrate, potassium perchlorate, and ammonium perchlorate.

[0044] In the gas generant composition of this embodiment, the content of the fuel component in the total amount of the fuel component and the oxidizer component is preferably 10 to 80 wt %, and more preferably 40 to 60 wt %. Furthermore, the content of the oxidizer component in the total amount of the fuel component and the oxidizer component is preferably 20 to 90 wt %, and more preferably 40 to 60 wt %. Being within the above ranges allows desired properties to be obtained.

[0045] The gas generant composition of this embodiment may further contain an additive. Typical additives that can be used in gas generants for gas generators can be used as the additive. For example, additives such as binders for imparting moldability and shape retention, slag formers for enabling easy filtration of combustion residues, combustion adjusters, catalysts, lubricants, etc. can be used. These additives can be used alone or in combination of two or more.

[0046] As the binder that can be used in the gas generant composition of this embodiment, binders that can generally be used as additives for gas generants for gas generators can be used, and the binder to be used should be considered depending on the method for molding the gas generant, specifically, whether a tablet molding method or an extrusion molding method is adopted.

[0047] Specific examples of binders for tableting include inorganic binders such as synthetic hydrotalcite, acid clay, talc, bentonite, diatomaceous earth, molybdenum disulfide, silica, alumina, and graphite, and organic binders such as crystalline cellulose, magnesium stearate, calcium stearate, and polyvinyl alcohol. Examples of binders for extrusion molding include metal salts of carboxymethylcellulose, methylcellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methylcellulose, hydroxypropyl methylcellulose, cellulose acetate, cellulose propionate, cellulose acetate butyrate, nitrocellulose, microcrystalline cellulose, guar gum, and polysaccharide derivatives such as starch, and organic binders such as polyvinyl alcohol, polyvinylpyrrolidone, polyacrylamide, and stearic acid. Alternatively, mixtures of these may be used.

[0048] The slag-forming agent that can be used in the gas generant composition of this embodiment can be any slag-forming agent that can generally be used as an additive in gas generators for gas generators, and is an additive that makes it possible to easily filter the combustion residue generated after combustion of the gas generant. Specific examples of slag-forming agents include silicon nitride, silicon carbide, silicon dioxide, aluminum oxide, titanium oxide, silicates, acid clay, clay, etc. The content of the slag-forming agent in the gas generant composition is 0 to 10 wt %, more preferably 2 to 5 wt %.

[0049] The combustion modifier that can be used in the gas generant composition of this embodiment is an additive for modulating the combustion of the gas generant. Usable combustion modifiers may be any that can modulate the combustion of the gas generant, and specific examples include metal oxides such as iron oxide, nickel oxide, copper oxide, zinc oxide, manganese oxide, chromium oxide, cobalt oxide, molybdenum oxide, vanadium oxide, and tungsten oxide; metal hydroxides such as copper hydroxide, cobalt hydroxide, zinc hydroxide, and aluminum hydroxide; and carbons such as activated carbon powder, graphite, and carbon black. The content of the combustion modifier in the gas generant composition is 0 to 20% by weight, and more preferably 0 to 10% by weight.

[0050] The gas generant composition of this embodiment not only ignites when an igniter is activated, but also preferably ignites at a relatively low temperature where the gas generator will not explode even in the event of a vehicle fire or the like, regardless of the activation of the igniter (i.e., has automatic ignition properties).

[0051] When a gas generator is exposed to flame due to a vehicle fire or the like and the explosive composition inside burns, the container cannot withstand the combustion pressure, causing it to break and scattering fragments around, potentially killing or injuring the occupants and bystanders. Therefore, there is a need for a gas generant composition that ignites at a temperature lower than the temperature at which the strength of the gas generator decreases. When the gas generator has an aluminum container, the ignition temperature is preferably 130°C or higher but lower than 210°C, in consideration of the strength of aluminum, and more preferably 130°C or higher but lower than 170°C. Substances that ignite at temperatures below 130°C have problems with long-term storage stability. The gas generant composition of the present invention is loaded into a gas generator for use, and one suitable form is a gas generator for an airbag. Because the gas generant composition of the present invention can be configured to ignite within the above temperature range, a gas generator containing the gas generant composition of the present invention can prevent the container from breaking and fragments from scattering around due to the combustion pressure, even when the gas generator is exposed to flame due to a vehicle fire or the like.

[0052] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following examples as long as the gist of the present invention is not changed.

[0053] Examples 1 to 4, Comparative Example 1 As a fuel component, 4-hydroxy-6-methyl-2-pyrone (decomposition point: 190°C), guanidine nitrate (melting point: 214°C), or both, and as an oxidizer component, basic copper nitrate were placed in a mortar in the proportions shown in Table 1, and dry-mixed with a pestle to obtain a mixed powder of a gas generant composition.

[0054] <Ignition Waiting Test> In order to examine the spontaneous ignition properties of the gas generant compositions obtained in Examples 1 to 4 and Comparative Example 1, the following ignition waiting test was conducted. The temperature of the ignition pot of a Krupp-type ignition point tester (manufactured by Kuramochi Scientific Instruments Manufacturing Co., Ltd., model number: KRS-RG-9000) was kept at 170°C, and the time from when 0.02 g of the gas generant composition was placed in the ignition pot until smoke was generated or ignition occurred was measured. If smoke generation or ignition was not confirmed after 3 minutes, the composition was deemed to have failed to ignite. The measurement results are shown in Table 1.

[0055]

[0056] In all of Examples 1 to 4, the ignition waiting time was within 60 seconds, confirming that the compounds have spontaneous ignition properties. It was also confirmed that the ignition waiting time was shortened by using guanidine nitrate as a fuel component. On the other hand, in Comparative Example 1, which did not use 4-hydroxy-6-methyl-2-pyrone, neither smoke nor fire was generated even after a ignition waiting time of 3 minutes had elapsed, confirming that the compounds do not have spontaneous ignition properties.

[0057] Examples 5 and 6, Comparative Examples 2 and 3 A mixed powder of a gas generant composition was obtained by placing 40% by weight of 4-hydroxy-6-methyl-2-pyrone (decomposition point: 190°C), D-glucurono-6,3-lactone (melting point: 178°C), guanidine nitrate (melting point: 214°C), or 7,8-dihydroxycoumarin (decomposition point: 256°C) as a fuel component and 60% by weight of basic copper nitrate as an oxidizer component in a mortar and dry mixing using a pestle.

[0058] <Ignition Waiting Test> The following ignition waiting test was conducted to examine the spontaneous ignition properties of the gas generant compositions obtained in Examples 5 and 6 and Comparative Examples 2 and 3. The temperature of the ignition pot of a Krupp-type ignition point tester (manufactured by Kuramochi Scientific Instruments Manufacturing Co., Ltd., model number: KRS-RG-9000) was kept at 180°C, and the time from when 0.02 g of the gas generant composition was placed in the ignition pot until smoke was generated or ignition occurred was measured. If smoke generation or ignition was not confirmed after 3 minutes, the composition was deemed to have failed to ignite. The measurement results are shown in Table 2.

[0059]

[0060] In Examples 5 and 6, the ignition waiting time was within 60 seconds, and it was confirmed that they had spontaneous ignition properties. On the other hand, in Comparative Examples 2 and 3, even after the ignition waiting time had elapsed for 3 minutes, no smoke was generated and no fire occurred, and it was confirmed that they did not have spontaneous ignition properties.

[0061] Examples 7 and 8, Comparative Examples 4 to 7 A mixed powder of a gas generant composition was obtained by placing 40% by weight of 4-hydroxy-3-nitrocoumarin (decomposition point: 171°C), guanidine nitrate (melting point: 214°C), or 7,8-dihydroxycoumarin (decomposition point: 256°C) as a fuel component and 60% by weight of potassium nitrate or potassium perchlorate as an oxidizer component in a mortar and dry mixing them with a pestle.

[0062] <Ignition Waiting Test> In order to examine the spontaneous ignition properties of the gas generant compositions obtained in Examples 7 and 8 and Comparative Examples 4 to 7, the following ignition waiting test was conducted. The temperature of the ignition pot of a Krupp-type ignition point tester (manufactured by Kuramochi Scientific Instruments Manufacturing Co., Ltd., model number: KRS-RG-9000) was kept at 180°C, and the time from when 0.02 g of the gas generant composition was placed in the ignition pot until smoke was generated or ignition occurred was measured. If smoke generation or ignition was not confirmed after 3 minutes, the composition was deemed to have failed to ignite. The measurement results are shown in Table 3.

[0063]

[0064] In Example 8, the ignition waiting time was within 60 seconds, and it was confirmed that the product had spontaneous ignition properties. In Example 7, smoke was observed when the waiting time was 9 seconds, but ignition was not confirmed visually. On the other hand, in Comparative Examples 4 to 7, neither smoke nor ignition occurred even after the ignition waiting time had passed 3 minutes, and it was confirmed that the product did not have spontaneous ignition properties.

Claims

1. A gas generant composition containing a fuel component and an oxidizer component, wherein the fuel component contains a compound having a lactone structure and having a melting point or decomposition point of 90°C or higher but lower than 250°C.

2. The gas generating composition according to claim 1, wherein the content of the fuel component is 10 to 80% by weight and the content of the oxidizer component is 20 to 90% by weight, based on the total amount of the fuel component and the oxidizer component.

3. The gas generant composition according to claim 1, wherein the compound having a lactone structure is a compound having a 2-pyrone structure.

4. The gas generant composition according to claim 1, wherein the oxidizer component is one or more selected from the group consisting of nitrates, basic metal nitrates, perchlorates, and chlorates.

5. The gas generant composition according to claim 1, further comprising guanidine nitrate as the fuel component.

6. A gas generating composition according to any one of claims 1 to 5, which has spontaneous ignition properties.

Citation Information

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