Split-type gas-liquid internal circulation-based active heat dissipation driving device

The problem of poor heat dissipation in motor power output was solved by using an internal gas-liquid circulation method, which achieved efficient heat dissipation of the stator assembly and improved the stability and energy-saving and environmental protection performance of the device.

WO2026025345A1PCT designated stage Publication Date: 2026-02-05GUANGDONG SUPAI DRIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
PCT/CN2024/108789
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2026-02-05

AI Technical Summary

Technical Problem

The existing motor power output has poor heat dissipation when running at high speed, and the heat dissipation structure of the drive device needs to be improved.

Method used

The system employs an internal gas-liquid circulation method, where the gas enters the rear cavity through the gas-liquid inlet, then enters the front cavity after passing through the rear cavity, and finally exits from the gas-liquid outlet, thereby achieving efficient heat dissipation for the stator assembly.

Benefits of technology

It achieves efficient heat dissipation of the stator assembly, improves the stability and reliability of the device, and has the advantages of flexibility, energy saving and environmental protection, making it suitable for heat dissipation needs in different environments.

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Abstract

The present invention relates to the technical field of heat dissipation driving, and in particular to a split-type gas-liquid internal circulation-based active heat dissipation driving device, comprising an outer stator support, an inner stator support, and a stator assembly. The outer stator support is provided with an outer connecting platform, a support housing, and a stator connecting end; the inner stator support is provided with a driving shaft and an inner connecting platform arranged at one end of the driving shaft; the inner connecting platform is connected to one surface of the outer connecting platform, and a rear cavity is provided at one end of the inner connecting platform; a front cavity is provided in the support housing, and the front cavity has one end connected to the stator connecting end, and the other end communicated with the rear cavity; a gas-liquid outlet and a gas-liquid inlet are provided on one side of the inner connecting platform, and are both communicated with the rear cavity; and the stator assembly is provided on the driving shaft and located in the front cavity. The present invention implements efficient heat dissipation of a stator assembly by means of gas-liquid internal circulation.
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Description

Split type gas-liquid internal circulation active heat dissipation driving device TECHNICAL FIELD

[0001] The present application relates to the technical field of driving heat dissipation, in particular to a split type gas-liquid internal circulation active heat dissipation driving device. BACKGROUND

[0002] Driving power refers to the force or energy that can make an object move or change. Such as mechanical force, electricity, heat, etc. In physics, power usually refers to the force on an object, which can change the motion state of the object. In some devices, power is essential, such as: the power device of the propeller, the wheel hub motor, the unmanned aerial vehicle motor, the water pump, etc. It is realized by the principle of motor output to generate power. TECHNICAL PROBLEM

[0003] In the process of motor output, especially in high-speed output, a large amount of heat will be generated. The existing motor power output has poor heat dissipation effect for high-speed operation, so it is necessary to make new design for the existing driving heat dissipation structure. TECHNICAL SOLUTION

[0004] To solve the above problems, the present application realizes efficient heat dissipation of the stator assembly by the way of gas-liquid internal circulation. When the gas-liquid enters the rear cavity from the gas-liquid inlet, it enters the front cavity after passing through the rear cavity, and then is guided out from the gas-liquid outlet, which can effectively take away the heat generated by the stator assembly, so as to realize the split type gas-liquid internal circulation active heat dissipation driving device.

[0005] The above-mentioned purpose can be realized by using the following technical scheme:

[0006] A split type gas-liquid internal circulation active heat dissipation driving device, comprising a stator outer support, a stator inner support and a stator assembly, the stator outer support is provided with an outer connecting table, a support shell and a stator connecting end, the stator inner support is provided with a driving shaft and an inner connecting table arranged at one end of the driving shaft, one side of the inner connecting table is connected with one side of the outer connecting table, and one end of the inner connecting table is provided with a rear cavity; the inside of the support shell is provided with a front cavity, one end of the front cavity is connected with the stator connecting end, and the other end is communicated to the rear cavity; one side of the inner connecting table is provided with a gas-liquid outlet and a gas-liquid inlet, the gas-liquid inlet and the gas-liquid outlet are both communicated to the rear cavity, the stator assembly is arranged on the driving shaft and located in the front cavity; one end of the driving shaft is sealingly connected with the stator connecting end, when heat dissipation, the gas-liquid enters the rear cavity from the gas-liquid inlet, enters the front cavity after passing through the rear cavity, and is guided out from the gas-liquid outlet.

[0007] The details of one or more embodiments of the present application are presented in the following drawings and description. Other features, objects and advantages of the present application will become apparent from the description, drawings and claims. Advantages

[0008] Compared with the existing driving device, the application realizes efficient heat dissipation of the stator assembly through the gas-liquid internal circulation mode. When the gas-liquid enters the rear cavity from the gas-liquid inlet, passes through the rear cavity and enters the front cavity, and then is guided out from the gas-liquid outlet, the heat generated by the stator assembly can be effectively taken away, thereby realizing efficient heat dissipation. The stator outer support and the stator inner support are connected together through the outer connecting table, the inner connecting table and the rear cavity and other components, forming a stable support structure, ensuring the stability and reliability of the whole device. One end of the driving shaft is sealingly connected with the stator connecting end, which can effectively prevent gas-liquid leakage and ensure the normal operation of the gas-liquid internal circulation system, and also improves the safety of the device. Since the gas-liquid outlet and the gas-liquid inlet are both communicated to the rear cavity, this design can be applied to the heat dissipation requirements in different environments, and has certain flexibility and universality. Compared with the traditional heat dissipation mode, the gas-liquid internal circulation heat dissipation mode can save energy, reduce energy consumption and reduce the impact on the environment, and has certain energy-saving and environmental protection advantages. The application provides a reliable and efficient solution for the thermal management system through its multiple technical effects of efficient heat dissipation, stable connection, sealing design, flexible application, energy saving and environmental protection and easy maintenance, which is suitable for various occasions requiring heat dissipation and has strong popularization and application value. BRIEF DESCRIPTION OF DRAWINGS

[0009] Fig. 1 is a perspective view of the split type gas-liquid internal circulation active heat dissipation driving device of the application;

[0010] Fig. 2 is a perspective view of the split type gas-liquid internal circulation active heat dissipation driving device of Fig. 1 from another angle;

[0011] Fig. 3 is a front view of the split type gas-liquid internal circulation active heat dissipation driving device of Fig. 1;

[0012] Fig. 4 is a sectional view of A-A in Fig. 3;

[0013] Fig. 5 is a perspective view of another embodiment of the split type gas-liquid internal circulation active heat dissipation driving device of the application;

[0014] Fig. 6 is a front view of the split type gas-liquid internal circulation active heat dissipation driving device of Fig. 5;

[0015] Fig. 7 is a sectional view of A-A in Fig. 6.

[0016] Explanation of reference signs: stator outer support 1, outer connecting platform 11, sealing ring 111, assembly step 112, control board 113, support shell 12, front cavity 121, stator connecting end 13, stator inner support 2, driving shaft 21, inner connecting platform 22, gas-liquid outlet 221, sealing cover 2211, gas-liquid inlet 222, inlet connecting column 2221, threaded connecting hole 2222, rear cavity 23, fixed rotating shaft 24, stator assembly 3, stator framework 31, pressure relief assembly 4, pressure relief port 41, pressure relief rubber piece 42, pressure relief flange 421, sealing flange 422, pressure relief fixing block 43, through slot 431, rotor assembly 5, rotor connecting disc 51, connecting shaft sleeve 511, rotating bearing 512, rotor shell 52, rotor connecting platform 53, rotor magnetic tile 54. Embodiments of the present application

[0017] For the purpose of facilitating the understanding of the present application, a more complete understanding of the present application will be provided in the following with reference to the relevant drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0018] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

[0020] As shown in Figures 1-7, in one embodiment of the present application, a split type gas-liquid internal circulation active heat dissipation driving device is involved, which comprises a stator outer support 1, a stator inner support 2 and a stator assembly 3. The stator outer support 1 is provided with an outer connecting table 11, a support shell 12 and a stator connecting end 13. The stator inner support 2 is provided with a driving shaft 21 and an inner connecting table 22 arranged at one end of the driving shaft 21. The inner connecting table 22 is connected with one side of the outer connecting table 11, and one end of the inner connecting table 22 is provided with a rear cavity 23. The inside of the support shell 12 is provided with a front cavity 121, one end of which is connected with the stator connecting end 13, and the other end is communicated to the rear cavity 23. One side of the inner connecting table 22 is provided with a gas-liquid outlet 221 and a gas-liquid inlet 222, both of which are communicated to the rear cavity 23. The stator assembly 3 is arranged on the driving shaft 21 and located in the front cavity 121. One end of the driving shaft 21 is sealingly connected with the stator connecting end 13. When dissipating heat, the gas-liquid enters the rear cavity 23 from the gas-liquid inlet 222, enters the front cavity 121 after passing through the rear cavity 23, and is then discharged from the gas-liquid outlet 221. This embodiment realizes efficient heat dissipation of the stator assembly 3 through the gas-liquid internal circulation mode. When the gas-liquid enters the rear cavity 23 from the gas-liquid inlet 222, enters the front cavity 121 after passing through the rear cavity 23, and is then discharged from the gas-liquid outlet 221, it can effectively take away the heat generated by the stator assembly 3, thereby realizing efficient heat dissipation. The stator outer support 1 and the stator inner support 2 are connected together through the outer connecting table 11, the inner connecting table 22 and the rear cavity 23, etc., forming a stable support structure, which ensures the stability and reliability of the entire device. One end of the driving shaft 21 is sealingly connected with the stator connecting end 13, which can effectively prevent gas-liquid leakage, ensure the normal operation of the gas-liquid internal circulation system, and also improve the safety of the device. Since the gas-liquid outlet 221 and the gas-liquid inlet 222 are both communicated to the rear cavity 23, this design can be applied to heat dissipation requirements in different environments, and has certain flexibility and universality. Compared with the traditional heat dissipation mode, the gas-liquid internal circulation heat dissipation mode can save energy, reduce energy consumption and reduce the impact on the environment, and has certain energy-saving and environmental protection advantages. This embodiment provides a reliable and efficient solution for thermal management systems through its multiple technical effects such as efficient heat dissipation, stable connection, sealing design, flexible application, energy saving and environmental protection, and easy maintenance, which is suitable for various heat dissipation occasions and has strong popularization and application value.

[0021] The above-mentioned embodiment is applied to an underwater propeller, which can effectively take away the heat generated during the operation of the underwater propeller, ensuring the stable operation of the equipment for a long time. The support structure is stable and reliable, and can adapt to the complex situation of the underwater environment, improving the stability and safety of the equipment. The device has good sealing performance and can resist water pressure to prevent the erosion of the internal system by the underwater environment, prolonging the service life of the equipment. It is suitable for underwater working environments of different depths and has certain universality and flexibility. Through the gas-liquid internal circulation cooling method, energy is saved, energy consumption is reduced, and the influence on the underwater ecological environment is reduced.

[0022] The above-mentioned embodiment is applied to a wheel hub motor, which can effectively take away the heat generated during the operation of the wheel hub motor, maintain the normal operation of the motor, and prolong the service life. The support structure is stable and reliable, and can adapt to high-speed rotation and changing working environments, improving the reliability of the wheel hub motor. The device has good sealing performance and can resist wind and rain erosion to ensure the safe operation of the internal system of the motor. It is suitable for different types of wheel hub motors and has a wide range of applications, certain universality and flexibility. Through the gas-liquid internal circulation cooling method, energy is saved, energy consumption is reduced, and the energy-saving and environmental protection requirements are met.

[0023] The above-mentioned embodiment is applied to a UAV motor, which can effectively take away the heat generated during the operation of the UAV motor, maintain the stable performance of the motor, and adapt to the long-time flight demand. The support structure is stable and reliable, and can adapt to vibration and dynamic environment during flight, improving the reliability of the UAV motor. The device has good sealing performance and can resist wind and rain to ensure the safe operation of the internal system of the motor. It is suitable for various types of UAV motors and has a wide range of applications, certain universality and flexibility. Through the gas-liquid internal circulation cooling method, energy is saved, energy consumption is reduced, and the lightweight and efficient design requirements of the UAV are met.

[0024] The above-mentioned embodiment is applied to a water pump, which can effectively take away the heat generated during the operation of the water pump, maintain the continuous operation of the water pump, and improve the working efficiency. The support structure is stable and reliable, and can adapt to the long-time operation of the water pump and harsh working environments, improving the reliability of the water pump. The device has good sealing performance and can resist water pressure and medium corrosion, prolonging the service life of the water pump. It is suitable for various types of water pumps and has a wide range of applications, certain universality and flexibility. Through the gas-liquid internal circulation cooling method, energy is saved, energy consumption is reduced, and the energy-saving and environmental protection requirements are met.

[0025] The outer connecting table 11 is connected with the inner connecting table 22 through a sealing ring 111. Specifically, the outer connecting table 11 is provided with an assembly step 112, the inner diameter of the inner connecting table 22 is fitted on the outer diameter of the assembly step 112, and a control panel 113 is installed on the assembly step 112. In this embodiment, the sealing ring 111 connection and the fitting design of the outer diameter and the inner diameter effectively improve the sealing performance of the device, better resist the invasion of external media and the leakage of internal gas and liquid, and ensure the normal operation of the entire system. The design of the sealing ring 111 connection and the assembly step 112 makes the connection between the outer connecting table 11 and the inner connecting table 22 more firm, enhances the structural stability of the entire device, and reduces the risk of loosening or damage caused by vibration or changes in working conditions. Since the control panel 113 is installed on the assembly step 112, intelligent control and monitoring of the device can be achieved, such as monitoring temperature, pressure and other parameters, thereby realizing real-time monitoring and adjustment of the working state of the device and improving the intelligent level of the device. The improvement of the above structure design will help to improve the sealing performance, structural stability, intelligent degree and operation convenience of the entire split type gas-liquid internal circulation active heat dissipation drive device, thereby comprehensively improving the performance and reliability of the device to meet more extensive application requirements.

[0026] A pressure relief assembly 4 is arranged on one side of the inner connecting table 22, which includes a pressure relief port 41, a pressure relief rubber piece 42, and a pressure relief fixing block 43. One end of the pressure relief port 41 is communicated to the rear cavity 23. The pressure relief fixing block 43 is provided with a through slot 431 corresponding to the pressure relief port 41, and is used to fix the pressure relief rubber piece 42 on the pressure relief port 41. Specifically, the pressure relief rubber piece 42 is provided with a pressure relief flange 421 which protrudes towards the pressure relief port 41. A sealing flange 422 is arranged outside the pressure relief flange 421 of the pressure relief rubber piece 42, and a pressure relief sealing groove is arranged outside the pressure relief port 41, which is used to cooperate with the sealing flange 422. In this embodiment, the communication between the pressure relief port 41 and the rear cavity 23 ensures smooth circulation of the gas and liquid inside the device, and the pressure relief function of the gas and liquid can be effectively realized by the pressure relief rubber piece 42 and the sealing structure, thereby maintaining the stability of the internal pressure of the device. Through the cooperation of the pressure relief flange 421 and the sealing flange 422 of the pressure relief rubber piece 42 and the protrusion of the pressure relief port 41 and the pressure relief sealing groove, good sealing of the pressure relief port 41 is realized, preventing leakage of gas and liquid and improving the safety and stability of the device. The pressure relief fixing block 43 is provided with a through slot 431 corresponding to the pressure relief port 41, which can firmly fix the pressure relief rubber piece 42 on the pressure relief port 41, ensuring stable operation of the pressure relief assembly 4 and avoiding the risk of loosening or damage caused by vibration or changes in working conditions.

[0027] The gas-liquid inlet 222 is provided with a plurality of gas-liquid inlets 222, which include an inlet connecting column 2221 provided with a threaded connecting hole 2222; and the gas-liquid outlet 221 is provided with at least one gas-liquid outlet 221 provided with a sealing cover 2211 at the opening. In this embodiment, by providing a plurality of gas-liquid inlets 222, multi-channel liquid supply to the device can be achieved, the gas-liquid flow can be effectively controlled, and the working efficiency and flexibility of the device are improved. The design of the gas-liquid inlet 222 makes the connection more firm and reliable, the threaded connecting hole 2222 can ensure the tightness of the connection, reduce the possibility of gas-liquid leakage, and enhance the stability of the device. By providing at least one gas-liquid outlet 221 and a sealing cover 2211 at the opening, multi-directional gas-liquid discharge can be achieved, which facilitates the removal of gas-liquid mixtures, keeps the system clean, and improves the reliability and stability of the system.

[0028] Referring to FIGS. 5-7, the stator assembly 3 includes a stator skeleton 31 fixedly arranged on the drive shaft 21 and a stator coil 32 arranged on the stator skeleton 31. The drive shaft 21 is fixedly arranged with a fixed rotating shaft 24, one end of which extends along the axial direction of the drive shaft 21. The stator assembly 3 further includes a rotor assembly 5 in rotational connection with the fixed rotating shaft 24. Specifically, the rotor assembly 5 includes a rotor connecting disc 51 provided with a rotor connecting table 53 at one end and a rotor shell 52 connected with the rotor connecting table 53 at one end. The inner periphery of the rotor shell 52 is provided with a rotor magnetic tile 54 located outside the front cavity 121 and corresponding to the stator assembly 3. The rotor connecting disc 51 is provided with a connecting shaft sleeve 511 in which a rotating bearing 512 is installed, and one end of the drive shaft 21 is rotatably connected with the rotating bearing 512. In this embodiment, the stator assembly 3 is fixedly arranged on the drive shaft 21 through the stator skeleton 31, and the drive shaft 21 is further fixedly arranged with the fixed rotating shaft 24. Such a design can ensure the stable connection of the rotor assembly 5 with the fixed rotating shaft 24, thereby realizing stable transmission and rotational connection. One end of the rotor connecting disc 51 is provided with a connecting shaft sleeve 511 in which a rotating bearing 512 is installed, and one end of the drive shaft 21 is rotatably connected with the rotating bearing 512. This design can reduce frictional loss during transmission, improve transmission efficiency and stability. The rotor assembly 5 includes a rotor connecting disc 51 and a rotor shell 52, and the inner periphery of the rotor shell 52 is provided with a rotor magnetic tile 54 located outside the front cavity 121 and corresponding to the stator assembly 3. Such a design enables the rotor assembly 5 to rotate flexibly at a position corresponding to the stator assembly 3, thereby realizing effective circulation and heat dissipation of gas and liquid. The rotational connection of the rotor assembly 5 and the corresponding design with the stator assembly 3 are conducive to increasing the efficiency of gas and liquid circulation and improving the heat dissipation performance of the device, thereby ensuring long-term stable operation of the equipment.

[0029] The above embodiments only express several implementation manners of the present application, which are described in a more specific and detailed manner, but cannot be understood as a limitation on the patent scope of the present application. It should be noted that, for ordinary skilled persons in the art, several modifications and improvements can be made without departing from the concept of the present application, which all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. A split-type gas-liquid internal circulation active heat dissipation drive device, characterized in that: The application relates to a stator outer support, a stator inner support and a stator assembly, wherein the stator outer support is provided with an outer connecting table, a support shell and a stator connecting end; the stator inner support is provided with a driving shaft and an inner connecting table arranged at one end of the driving shaft; one side of the inner connecting table is connected with one side of the outer connecting table; one end of the inner connecting table is provided with a rear cavity; the inside of the support shell is provided with a front cavity; one end of the front cavity is connected with the stator connecting end, and the other end of the front cavity is communicated with the rear cavity; one side of the inner connecting table is provided with a gas-liquid outlet and a gas-liquid inlet; the gas-liquid inlet and the gas-liquid outlet are both communicated with the rear cavity; the stator assembly is arranged on the driving shaft and located in the front cavity; one end of the driving shaft is sealingly connected with the stator connecting end; when radiating heat, gas-liquid enters the rear cavity from the gas-liquid inlet, enters the front cavity after passing through the rear cavity, and is then guided out from the gas-liquid outlet.

2. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 1, characterized in that: A sealing ring is arranged between the outer connecting table and the inner connecting table; The outer connecting table is provided with an assembly step; the inner diameter of the inner connecting table is fastened on the outer diameter of the assembly step; and a control board is arranged on the assembly step.

3. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 1, characterized in that: One side of the inner connecting table is provided with a pressure relief assembly; the pressure relief assembly comprises a pressure relief port, a pressure relief rubber piece and a pressure relief fixing block; one end of the pressure relief port is communicated with the rear cavity; the pressure relief fixing block is provided with a through groove corresponding to the pressure relief port; and the pressure relief fixing block is used for fixing the pressure relief rubber piece on the pressure relief port.

4. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 3, characterized in that: The pressure relief rubber piece is provided with a pressure relief flange which protrudes towards the pressure relief port.

5. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 4, characterized in that: A sealing flange is arranged outside the pressure relief flange; a pressure relief sealing groove is arranged outside the pressure relief port; and the pressure relief sealing groove is used for matching the sealing flange.

6. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 1, characterized in that: A plurality of gas-liquid inlets are arranged; the gas-liquid inlet comprises an inlet connecting column which is provided with a threaded connection hole; and at least one gas-liquid outlet is arranged and provided with a sealing cover at an opening.

7. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 1, characterized in that: The stator assembly comprises a stator framework and a stator coil arranged on the stator framework; and the stator framework is fixedly arranged on the driving shaft.

8. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 1, characterized in that: A fixed rotating shaft is fixedly arranged on the driving shaft; one end of the fixed rotating shaft extends along the axial direction of the driving shaft; a rotor assembly is further arranged; and the rotor assembly is rotationally connected with the fixed rotating shaft.

9. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 8, characterized in that: The rotor assembly comprises a rotor connecting disc and a rotor shell; one end of the rotor connecting disc is provided with a rotor connecting table; one end of the rotor shell is connected with the rotor connecting table; the inner periphery of the rotor shell is provided with a rotor magnetic tile; the rotor magnetic tile is located outside the front cavity and corresponds to the stator assembly.

10. The split type gas-liquid internal circulation active heat dissipation driving device according to claim 9, characterized in that: The rotor connecting disc is provided with a connecting shaft sleeve; a rotating bearing is arranged in the connecting shaft sleeve; and one end of the driving shaft is rotationally connected with the rotating bearing.

Citation Information

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