Noise mitigating structure for a pad for electrical components

Abstract

An electrode pad (220) with integrated multi-lead ECG acquisition including a body (110) having a structure composed of a carbon shielding layer (244), a polyester base substrate (247) on the carbon shielding layer (244), a PEDOT coating layer (245) on the polyester base substrate (247), and an acrylic top coating layer (241) on the PEDOT coating layer (245). The structure mitigates the electrical charge accumulation on the polyester base substrate (247) allowing for a clearer signal when acquiring an ECG.

Description

TitleNoise Mitigating Structure For A Pad For Electrical Components(CBI-039WO)Technical Field

[0001] The present invention generally relates to electrode pads and ECG devices. Background Art

[0002] Polyester materials that are used for printing electrode circuits are prone to charge accumulation (due to triboelectrification) especially when rubbed against other fabrics or materials. This is then sensed by the cardiac monitoring devices during minimal mechanical interference such as the act of tugging on the gown worn over the electrodes, or gently scratching on the surface of these electrodes.Summary Of The Invention

[0003] The present invention helps organize and dissipate a charge accumulation in polyester materials used for electrode pads and the like.

[0004] One aspect of the present invention is a material structure for use of electrical components. The material structure comprises a first polyester layer, an adhesive layer, a comfort layer, a skin adhesive, a hydrogel and a release liner.

[0005] Another aspect of the present invention is a material structure for use of electrical components. The material structure comprises a polyester base substrate, a top coating of acrylic, a carbon shielding layer on a bottom layer.

[0006] Yet another aspect of the present is an electrode pad with integrated multi-lead ECG acquisition comprising a body composed of a first polyester layer, an adhesive layer, a comfort layer, a skin adhesive, a hydrogel and a release liner, and electrodes.

[0007] Yet another aspect of the present invention is an electrode pad with integrated multi-lead ECG acquisition comprising a structure comprising a polyester base substrate, a top coating of acrylic, a carbon shielding layer on a bottom layer, and electrodes.

[0008] The electrode pad with integrated multi-lead ECG acquisition further comprises an ink structure comprising a silver ink layer, a silver chloride ink layer, a carbon ink layer, a dielectric ink, a gray ink layer, a conductive ink layer and a UV clear coat layer.

[0009] Yet another aspect of the present invention is an emergency cardiac and electrocardiogram (ECG) electrode placement device. The device comprises a body and printed electrodes. The body comprises extension members. The body comprises a structure comprising a polyester base substrate, a top coating of acrylic, and a carbon shielding layer on the bottom layer. Each of the extension members comprises an expansion section and at least one electrode section. Each of the extension members extend outward from a center of the body for proper placement of the plurality of electrodes on a patient. The structure mitigates the electrical charge accumulation on the polyester base substrate.

[0010] Yet another aspect of the present invention is a diagnostic electrocardiogram (ECG) apparatus comprising a body and printed electrodes. The body comprises extension members comprising an expansion section and at least one electrode section. The body is composed of first polyester layer, an adhesive layer, a comfort layer, a skin adhesive, a hydrogel and a release liner.Brief Description Of The Drawings

[0011] FIG. 1 illustrates a top plan view of an emergency cardiac and ECG electrode device with placement markers.

[0012] FIG. 2 illustrates a top plan view of a polyester layer of an emergency cardiac and ECG electrode device.

[0013] FIG. 3 is an illustration of placement stickers for an emergency cardiac and ECG electrode device.

[0014] FIG. 4 is an isolated view of wiring for an emergency cardiac and ECG electrode device.

[0015] FIG. 5 is an isolated view of AgCl placement for an emergency cardiac and ECG electrode device.

[0016] FIG. 6 illustrates a top plan view of an unwoven fabric layer of an emergency cardiac and ECG electrode device.

[0017] FIG. 7 is an isolated view of the adhesive layers for an emergency cardiac and ECG electrode device.

[0018] FIG. 8 is an isolated view of the backing layers for an emergency cardiac and ECG electrode device.

[0019] FIG. 9 is an isolated view of the hydrogel placement for an emergency cardiac and ECG electrode device.

[0020] FIG. 10 is an isolated view of the carbon contacts for an emergency cardiac and ECG electrode device.

[0021] FIG. 11 is an exploded view of an emergency cardiac and ECG electrode device.

[0022] FIG. 12 is a top plan view of an emergency cardiac and ECG electrode device.

[0023] FIG. 13 is a bottom plan view of an emergency cardiac and ECG electrode device.

[0024] FIG. 14 is an illustration of a multi-electrode screen printed design.

[0025] FIG. 15 is an isolated bottom plan view of a bottom surface of an extension of an emergency cardiac and ECG electrode placement device.

[0026] FIG. 16 is an isolated top plan view of a top surface of an extension of an emergency cardiac and ECG electrode placement device.

[0027] FIG. 17 is a bottom plan view of a multi-electrode screen-printed design.

[0028] FIG. 17A is a top plan view of a multi -el ectrode embodiment of FIG.17.

[0029] FIG. 18 is an illustration of a concentric ring electrodes embodiment.

[0030] FIG. 18A is an isolated view of a multipolar electrode of FIG. 18.

[0031] FIG. 18B is a screen-printed concentric electrode embodiment with an uniaxial strain silver and ecoflex with a stencil coated on the back of the tape.

[0032] FIG. 19 is an illustration of a multi-electrode screen printed design in a serpentine embodiment.

[0033] FIG. 20 is an illustration of screen-printed electrodes V2-V6.

[0034] FIG. 21 is an illustration of screen-printed electrodes.

[0035] FIG. 22 is an illustration of screen-printed electrodes.

[0036] FIG. 23 is an isolated cross-sectional view of an extension and electrode of an emergency cardiac and ECG electrode placement device.

[0037] FIG. 24 illustrates a top plan view of an emergency cardiac and ECG electrode device attached to an electrode connector.

[0038] FIG. 25 is an exploded view of 3 lead component.

[0039] FIG. 26 is a side view of the 3 lead component.

[0040] FIG. 27 is a top plan view of the 3 lead component.

[0041] FIG. 28 is an enlarged isolated bottom plan view of an end of the ECG device.

[0042] FIG. 29 is an isolated view of the end of the device and the electrode connector prior to connection.

[0043] FIG. 30 is an isolated view of the end of the device and the electrode connector.

[0044] FIG. 31 is an exploded view of a 12 lead snap adapter.

[0045] FIG. 32 is a top view of a 12 lead snap adapter.

[0046] FIG. 33 is a front view of a 12 lead snap adapter.

[0047] FIG. 34 is an isolated view of a 12 lead snap adapter of FIG. 33.

[0048] FIG. 35 is an exploded view of a stress test adapter.

[0049] FIG. 36 is a top view of a stress test adapter.

[0050] FIG. 37 is an isolated view of a component of a stress test adapter.

[0051] FIG. 38 is a front view of a stress test adapter.

[0052] FIG. 39 is an isolated view of a stress test adapter of FIG. 38.

[0053] FIG. 40 is a top perspective view of a cover for the universal adaptor.

[0054] FIG. 41 is a cross-sectional view of an emergency cardiac and ECG electrode device.

[0055] FIG. 42 is a cross-sectional view of an emergency cardiac and ECG electrode device.

[0056] FIG. 43 is a table of the layers for the emergency cardiac and ECG electrode device of FIGS. 41 and 42.

[0057] FIG. 44 is an electrode pad with integrated 5-lead ECG acquisition.

[0058] FIG. 45 is a front view of an electrode pad with integrated 5-lead ECG acquisition.

[0059] FIG. 46 is a back view of an electrode pad with integrated 5-lead ECG acquisition.

[0060] FIG. 47 is a cross-sectional view of an emergency cardiac and ECG electrode device.

[0061] FIG. 48 is a front view of another embodiment of an electrode pad with integrated 5-lead ECG acquisition.

[0062] FIG. 49 is a back view of another embodiment of an electrode pad with integrated 5-lead ECG acquisition.Best Mode(s) For Carrying Out The Invention

[0063] The process the inventors developed helps organize and dissipate a charge accumulation. In reference to a cross-sectional view of a body 110 in FIG. 47, in a preferred embodiment of an emergency cardiac and ECG electrode placement device, a top surface coating 245 on a polyester base substrate 247, called Poly(3,4-ethylenedioxythiophene) (“PEDOT”), is stabilized with a top coating of acrylic 241 to prevent it from being removed, combined with a carbon shielding layer 244 on the bottom layer that grounds to an electrode. This sandwiching process uniquely mitigates the electrical charge accumulation on the polyester material 247. Thus, in a preferred embodiment, the material structure is a carbon shielding layer 244, a polyester base substrate 247, a PEDOT coating layer 245 and an acrylic top coating layer 241.

[0064] In a preferred embodiment of a diagnostic ECG apparatus 20, shown in FIG. 1, which comprises of a body 110 and printed electrodes 115, the body 110 is has extension members 61-66 and is composed of a first polyester layer 7, an adhesive layer (acrylic based) 1, a comfort layer (preferably a biocompatible poly spun non-woven fiber for adsorption and comfort) 13, a skin adhesive (preferably a biocompatible adhesive (acrylic based) with soft fabric integration meant for prolonged medical contact) 14, a hydrogel layer 6, and a release liner (preferably a silicon coated plastic release liner) 3, shown in a cross-sectional view in FIG. 41. Biocompatibility is defined by ANSI / AAMI / ISO 10993 to be considered safe when in contact with intact skin to not cause irritation sensitization or cytotoxicity as demonstrated in lab testing.

[0065] FIG. 42 is a cross-sectional view of a body 110 of an emergency cardiac and ECG electrode device 20 showing the stack up of ink (top side up). In each embodiment of the present invention, the ink structure of a body 110 comprises a silver ink layer 226, a silver chloride ink layer 227, a carbon ink layer 224, a dielectric ink 225, a gray ink layer 223, a conductive ink layer222 and a UV clear coat layer 221. FIG. 43 is a table 215 of the layers for the emergency cardiac and ECG electrode device of FIGS. 41 and 42.

[0066] FIG. 44 is an electrode pad 220 with integrated 5-lead ECG acquisition, showing a release liner 3 and the dimensions of a preferred embodiment of an electrode pad 220 that uses the structure of the present invention. A material structure for use of electrical components comprises a polyester base substrate 247, a top coating of acrylic 241, and a carbon shielding layer 244 on the bottom of the polyester. The polyester preferably has a thickness ranging from 0.25mm to 0.6mm. The material structure preferably has a thickness ranging from 0.3mm to 1.5mm, more preferably from 0.4mm to 0.6mm, and most preferably 0.5mm. The electrode pad 220 also comprises a plurality of electrodes 115.

[0067] In an alternative embodiment, a material structure comprises a first polyester layer 7, an adhesive layer 1, a comfort layer 13, a skin adhesive 14, a hydrogel layer 6, and a release liner 3. The hydrogel preferably has a thickness ranging from 0.2mm to 0.5mm. The material structure comprises electrical components, which preferably are electrodes. In an alternative embodiment of an electrode pad 220, it comprises a body 110 with this material structure and electrodes 115.

[0068] FIG. 45 is a front view of an electrode pad 220 with integrated 5-lead ECG acquisition. It has a clear top coat that has full coverage, a conductive top coat that has full coverage and keypads and lines. FIG. 48 is a front view of another embodiment of an electrode pad 220 with integrated 5-lead ECG acquisition, additionally showing a release liner 3 with a pull tab 16.

[0069] FIG. 46 is a back view of an electrode pad 220 with integrated 5-lead ECG acquisition. It shows shielding of a full coverage grid, except around a 0.020 inch perimeter and the tail end (lower extension 67). A first dielectric has full coverage except an opening for connecting shielding to RL lead. It shows conductive silver traces 5a-e and silver / silver chloride shorting pads 2a- e. It shows the carbon contacts 4a-e. It also has a second dielectric that hasfull coverage except for keypads and contacts. FIG. 49 is a back view of another embodiment of an electrode pad 220 with integrated 5-lead ECG acquisition, additionally showing a release liner 3 with a pull tab 16, and a patient comfort layer 13 (shown as a patterned layer).

[0070] As shown in FIGS. 1-11 and FIG. 24, an emergency cardiac and ECG electrode device 20 worn by a user comprises a central body 110, a first extension 61, a second extension 62, a third extension 63, a fourth extension 64, a fifth extension 65 and a sixth extension 66. The ECG electrode device 20 also comprises screen-printed electrodes 115 (designated in FIG. 1 as LL, V3, V4, V5, V6, LA, V2, VI, RA and RL) with corresponding screen-printed wires 105. The screen-printed electrodes 115 (VI -V6, LL, LA, RA, RL) are positioned on an internal surface of the ECG electrode device 20. An electrode connector 170 (shown in FIG. 24) preferably connects to the end of the lower extension 67 of the central body 110. The screen-printed wires 105 are positioned in the ECG electrode device 20, and each of the wires 105 is connected from a connection extension 67 to an electrode 115 VI -V6.

[0071] The body 110 of the device 20 has a thickness preferably ranging from 0.3mm to 1.5mm, more preferably 0.05mm to 1.0mm, and most preferably 0.84mm.

[0072] Each of the plurality of extension members comprises an expansion section and at least one electrode section. The expansion section of each of the plurality of extension members comprises at least one concertina member integrated with at least one connector member. Each expansion section of the plurality of extension members comprises 1 to 20 concertina members. At least one extension member comprises a plurality of expansions sections and a plurality of electrode sections. The body has plurality of contacts positioned on an end portion of the center section of the body. Each of the plurality of contacts is preferably composed of an abrasive resistant ink. Each of the plurality of extension members is preferably configured for at least double length extension from an un-extended state, alternatively 50% extension froman un-extended state, and preferably at least a 25% extension from an unextended state. The body preferably comprises a layer of an unwoven fabric. Each of the plurality of printed wires and each of the printed electrodes is preferably composed of a printable conductive silver.

[0073] The first extension member 61 has an expansion section 61a and an electrode section 61b. The expansion section 61a preferably has sixteen concertina members 75 and seventeen connector members 76. One connector member 76 connects a concertina member 75 to the electrode section 61b. The first extension member 61 has a resting (un-extended from the end of the electrode section 61b to the connection to the central body 55 (LI as shown in FIG. 2)) length preferably ranging from 20 centimeters (cm) to 30cm, more preferably ranging from 21 to 25cm, and most preferably 23cm. The width of the first extension member 61 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3cm.

[0074] The second extension member 62 has expansion sections 62e, 62f, 62g and 62h, and electrode sections 62a, 62b, 62c and 62d. The extension member 62 preferably has expansion sections between electrode sections. The second extension member 62 has a resting (un-extended from the end of the electrode section 62b to the connection to the central body 55 (L2 as shown in FIG. 2)) length preferably ranging from 15cm to 25cm, more preferably ranging from 16 to 20cm, and most preferably 18cm. The width of the second extension member 62 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3 cm.

[0075] The third extension member 63 preferably has an expansion section 63a and an electrode section 63b. The expansion section 63a preferably has sixteen concertina members 75 and seventeen connector members 76. The third extension member 63 has a resting (un-extended from the end of the electrode section 63b to the connection to the central body 55 (L3 as shown in FIG. 2)) length preferably ranging from 20cm to 30cm, more preferably ranging from 21 to 25cm, and most preferably 23cm. The width of the thirdextension member 63 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3cm.

[0076] The fourth extension member 64 preferably has an expansion section 64a and an electrode section 64b. The expansion section 64a preferably has one concertina member 75 and one connector member. The fourth extension member 64 has a resting (un-extended from the end of the electrode section 64b to the connection to the central body 55) length preferably ranging from 3cm to 10cm, more preferably ranging from 4cm to 8cm, and most preferably 7cm. The width of the third extension member 64 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3cm.

[0077] The fifth extension member 65 preferably has an expansion section 65a and an electrode section 65b. The expansion section 65a preferably has one concertina member 75 and one connector member. The fifth extension member 65 has a resting (un-extended from the end of the electrode section 65b to the connection to the central body 55 length (L5 in FIG. 2)) preferably ranging from 3cm to 10cm, more preferably ranging from 4cm to 8cm, and most preferably 7cm. The width of the third extension member 65 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3cm.

[0078] The sixth extension member 66 has an expansion section 66a and an electrode section 66b. The expansion section 66a preferably has sixteen concertina members 75 and seventeen connector members 76. The sixth extension member 66 has a resting (un-extended from the end of the electrode section 66b to the connection to the central body 55 (L6 as shown in FIG. 2)) length preferably ranging from 20cm to 30cm, more preferably ranging from 21 to 25cm, and most preferably 23cm. The width of the sixth extension member 66 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3 cm.

[0079] Each concertina member 75 is preferably rectangular in shape with a central aperture, allowing for extension of the extension member. Eachconcertina member 75 preferably has a first side panel, a second side panel parallel to the first side panel, a third side panel perpendicular and connecting to first ends of the first side panel and the second side panel, and a fourth side panel parallel to the third side panel and connecting to the second ends of the first side panel and the second side panel. The first side panel, the second side panel, the third side panel and the fourth side panel define the central aperture.

[0080] Those skilled in the pertinent are will recognize that the extension members may have alternative numbers of expansion sections and electrode sections, and alternative numbers of concertina members and connector members without departing from the scope and spirit of the present invention.

[0081] The ECG device 20 is preferably a 12 lead ECG. The screen-printed electrodes 115 are preferably comprised of ten electrodes indexed to meet American Heart Association (AHA) guidelines for diagnostic criteria 12-lead ECG and additional node positions for diagnostic studies for right sided interpretation and posterior interpretation lead positioning.

[0082] FIG. 11 is an exploded view of an emergency cardiac and ECG electrode device 20. The ECG device 20 comprises of placement markers 9, a polyester layer 7, wired circuits (printed silver tracing) 5, carbon contacts 4, an unwoven fabric layer 8, an AgCl components layer 2, an adhesive layer 1, a hydrogel components layer 6, and a backing liner layer 3. A dielectric layer is not shown.

[0083] The assembled emergency cardiac and ECG electrode device 20 of FIG. 11 is shown in FIG. 12, front view, and in FIG. 13, back view showing electrodes 115a-l 15j.

[0084] FIG. 25 illustrates a 3 lead component 10 that allows for the 12 Lead ECG device to expand to a 15 lead ECG device. The 3 lead component 10 comprises of a polyester layer 7, wired circuits (printed silver tracing) 5, carbon contacts 4, an AgCl components layer 2, an unwoven fabric layer 8, an adhesive layer 1, a hydrogel components layer 6, and a backing liner layer 3. A dielectric layer is not shown.

[0085] The assembled 3 lead component 10 of FIG. 25 is shown in FIG. 27, top view, and in FIG. 26, side view. The 3 lead component 10 has a resting (un-extended from the end of the farthest electrode section to the connection to the central body) length preferably ranging from 15cm to 25cm, more preferably ranging from 16 to 20cm, and most preferably 18cm. The width of the 3 lead component 10 is preferably 1cm to 4cm, more preferably 2cm to 3.5cm, and most preferably 3cm

[0086] In one embodiment, the device 20, herein referenced also as EXGEES 12L (EXG), is an intuitively designed EKG sticker. It uses only one connection point versus the 10 separate cables typical of an EKG. The electrodes are incorporated into the device that uses embedded circuitry to carry the signal to a common connection region. The device 20 is compliant with ANSI AAMI EC12 and EC53 guidelines, and designed to be a sticker with medical grade hypoallergenic adhesive that is applied to clean, intact skin. It is a single patient use device and can remain on the patient for up to 24 hours of continuous typical hospital stay use.

[0087] The expandable design is made to fit most adults from the 5th to 95th percentile body sizes. The electrodes are placed in the standard AHA approved locations (e.g., below the shoulders, below the hip and in the ascribed precordial regions).

[0088] The device is well labeled with placement markers 9, shown in FIG. 1 and FIG. 3, in accordance with AHA guidelines. Additionally, there are markers for the nipple line, a V4 marker for the mid clavicular line (MCL), and a V6 marker with mid axillary line (MAL), as shown in FIGS. 1 and 3. The center sticker is indexed to align with the ideal nipple line. The device is easily applied by medically trained staff as well as by lay persons. The device is intuitively designed and goes on quickly and is comfortable. The embedded electrode and integrated cable design allows connection to existing 12 lead, 6 lead, 5 lead and 3 lead systems with the appropriate adapter. The EXG 20 will connect via a single point to an adapter for integration into existing cardiacmonitors and devices. The electrodes will be AgCL and measure 8-10 mm in diameter. The electrodes will be covered with a hydrogel type material 13-15 mm in diameter.

[0089] The EXG 20 will adhere to the chest wall and ascribed electrode locations. The EXG 20 will remain on the patient and tolerate motion such as seen in running and walking and other physiologic changes such as perspiration, diaphoresis. The EXG 20 electrode circuitry will be printed with conductive flexible inks that are 1-2 mm thickness. The EXG electrode connection point will be resistant to scuff, scratch and inadvertent abrasion preventing transmission. The EXG 20 connection terminus will be intuitively loaded into the appropriate universal adapter.

[0090] The EXG 20 will be hermetically packaged and labeled in accordance with above guidelines. The EXG 20 will have a shelf life of preferably more than 24 months in packaging and more than 29 days out of packaging if unused, with backing intact.

[0091] The EXG 20 backing 3 will prevent inadvertent desiccation of the adhesive and hydrogel. The backing 3 will be intuitive with pull tabs 16 for ergonomic use. The pull tabs 16 will be located at the limb electrodes, the base of the central area, and at V6, as shown in FIG. 8.

[0092] In reference to FIGS. 14-23, in an alternative embodiment, the EXG 20 preferably comprises a body 21 and screen-printed electrodes 115. The body 21 preferably comprises a center extension member 22, a second extension member 23, a third extension member 24, a fourth extension member 25, a fifth extension member 26, and a sixth extension member 27, as shown in FIG. 18. Each of the extension members 22-27 extend outward from a center of the body 21 for proper placement of the electrodes 115 on a patient. Each extension member 22-27 preferably has a width ranging from 1cm to 10cm, and a length ranging from 5cm to 20cm. The body 21 further comprises a base layer 30 composed of a flexible material, an adhesive layer 31 composed of aflexible material, and a backing layer 32 attached to an adhesive surface 3 la of the adhesive layer 31.

[0093] In an alternative embodiment, the EXG 20 preferably comprises a body 21, screen-printed electrodes 115, and an electrode connector cable 60 extending from the body 21. The body 21 preferably comprises a center extension member 22, a second extension member 23, a third extension member 24, a fourth extension member 25, a fifth extension member 26, a sixth extension member 27, and a seventh extension member (not shown). The body 21, shown in FIG. 23 as a cross-section, further comprises a main layer 30 having a top surface 30a and an adhesive surface 30b, and a backing layer 32 attached to an adhesive surface 3 la of the adhesive layer 31. An electrical conducting elastic material is incorporated into the top surface 30a. Each of the screen-printed electrodes 115 are positioned on the adhesive surface 30b of the main layer 30. Each screen-printed electrode 115 is further connected to the electrode connector cable 60 through the electrical conducting elastic material of the main layer 30.

[0094] One preferred material for the flexible material is KT TAPE from Spidertech. The top layer 30 preferably has a Shore A hardness ranging from 50 to 90, which better allows for chest compressions. One preferred material for the adhesive layer is an adhesive from 3M.

[0095] Alternatively, an elastic conductive material is substituted for each of the printed wires. Such elastic conductive materials preferably comprise silver chloride and / or graphene. The body 21 is preferably composed of a kinesiology type tape.

[0096] A multi-electrode screen printed design with electrodes 115 and wires 120 is shown in FIG. 14. FIG. 15 illustrates an isolated bottom plan view of a bottom surface of an extension of an EXG device 20. The bottom adhesive surface 30b of the main layer 30 has electrodes 115 positioned thereon. FIG. 16 illustrates an isolated top plan view of a top surface of an extension of the EXG device 20. The main layer 30 of the extension has a top layer 30a withintegrated printed wires (or elastic electrical conducting material) 60d, 60e and 60f connected to corresponding electrodes 115d, 115e and 115f that are positioned on an adhesive surface below. The electrodes 115d, 115e and 115f are not positioned on the top surface 30a of the main layer 30.

[0097] In FIG. 19, a backbone is coated on the tape first (using Ecoflex). Wire insulation is preferably of Dielectric Strength (ASTM D-147-97a): >350 volts / mil. A screen-printed serpentine pattern of wires 120 is created to fit V2- V6 and a stencil is made: The Ecoflex backbone is coated directly on the fabric; measure the maximum resistant and strain; take ECG measurements with these electrodes 115.

[0098] FIG. 17 illustrates a bottom plan view (back) of a screen-printed electrode 115 embodiment with a serpentine design of the wires 120. An adhesive layer 31 is shown with a piece of the backing layer 32 removed. FIG. 17A illustrates a top plan view (front) of the embodiment.

[0099] FIGS. 20-22 show a serpentine design with lowered resistance.Execution: Exoflex backbone allowed to stencil electrode on the sticky side 85 of the bandage; less ecoflex to silver ratio also reduced the resistance; evaluate the strain & make measurements with the ECG device. The electrode 115 surface is coated with hydrogel 116 to reduce interfacial resistance. Rearrange the connections and plan for connection to the lead hub (wires instead of clips). The hydrogel 116 is preferably composed of Polyvinyl Alcohol (PVA), Poly(3,4-ethylenedioxythiophene) Polystyrene Sulfonate (PEDOT:PSS) for conductivity.[000100] FIG. 18 and FIG. 18A illustrate an ECG device 20 with screen-printed bipolar electrodes 115 embedded into a body 21 at precordial locations. The device 20 preferably comprises a body 21 and screen-printed bipolar electrodes 115. The body 21 preferably comprises extension members 26-27 for VI and V2, a third extension member 24, a fourth extension member 25, a fifth extension member 23, and a sixth extension member 22. Each of the extension members 22-27 extend outward from a center of the body for properplacement of the screen-printed electrodes 115 on a patient. Screen-printed wires 120a-120j connect the screen-printed electrodes 115a-l 15j to the central connector module 170 (module shown in FIG. 24).[000101] FIGS. 18A-B show a screen printed concentric electrode embodiment with an uniaxial strain silver and ecoflex with a stencil 81 coated on the back of the tape 80. The screen-printed concentric electrodes 115 have a first section 115a and 120a, encompassed by a second section 120b and 125. They are preferably stretchable (30% strain), and adhesive without using conductive gel. The electrodes are fixed on one bandage (to avoid user confusion on lead placement / connection). The electrical shielding for the electrode band preferably shields against high voltage of defibrillator (2500-5000 V, typical current ~20A, biphasic 200J over 10 ms). The wiring design minimizes signal distortion under mechanical strain.[000102] Acquisition of electrode signal from skin surface potentials is enhanced with the use of concentric ring electrodes in multipolar format that is also redundant with AHA recommendations for electrode positioning. By utilizing a redundant design of unipolar electrodes 115a in AHA positions and then adding concentric ring electrodes 125, as shown in FIGS. 18A-B, to those same positions, a LaPlacian electrocardiography is provided; thus, allowing for traditional ECG interpretation and enhancing this data with LaPlacian measures that improve the diagnostic performance. These multipolar (bipolar, tripolar, etc.) designs enhance the signal quality from the body surface potentials. The EXG system can utilize concentric ring electrodes to capture more detailed electrical activity of the heart and thereby obtain data that can be used for real-time analysis and further machine learning / artificial intelligence allowing for predictive analytics to be applied for earlier recognition of disease prior to meeting the ECG criteria of those events.[000103] The ECG device 20 reduces the time to perform ECG testing significantly. A user can anticipate ECG acquisition in less than one minute, and potentially within seconds. Current ECG data can take several minutes orlonger depending on the care setting. It is not unusual for an ECG ordered in a hospital setting to take more than 10-30 minutes.[000104] The ECG device 20 solves the problem of lead detachment, lead reversal, inability to apply leads due to extremes in physiology, and lack of reproducibility to measure subtle changes. The ease of use with EXG allows for acquisition of ECGs that would not have been obtained and therefore limits the opportunity loss of delays in diagnosis and treatment. The use of an elastic pourable or printable or otherwise applied film of elastic conductive material will replace bulky standard cables and wires allowing for a more compact form, smaller footprint, and contribute to less material and weight of the device.[000105] The ECG device 20 makes ECG data more reliable and reproducible. There is no variation in lead placement while performing serial ECGs, which is often done in the hospital and pre-hospital setting. The incorporated elastic electro-conductive materials allow for this small form factor to accommodate varying body types (man, women, adult, child, obese, anorexic) while maintaining strict anatomic ratios and correct placement and ensure proper lead placement.[000106] In use, one applies the ECG device 20 to an anterior chest wall overlying the sternum symmetrically at a level above the nipple line of the patient and below the sternal notch, removing the backing layer to expose the adhesive surface of the adhesive layer. The precordial limb is then stretched to the lateral chest wall at the mid axillary line below the nipple line. Similarly, each limb will have the backing layer removed in succession to expose the adhesive surface of the adhesive layer. The right upper extremity limb (RA) is stretched towards the right shoulder. The left upper extremity limb (LA) is stretched towards the left shoulder. The left lower extremity limb (LL) is stretched to the left lower abdominal quadrant. The cable is either attached to directly to the ECG device cable. Or in versions utilizing a BLUETOOTHtransceiver, then the ECG device 20 is activated to sync with the BLUETOOTH transceiver that is already connected to the ECG device.[000107] In one embodiment, a data cable brings individual electrodes into one cable that encompasses a minimum of ten wires / leads of the typical ECG analysis which is then compatible with various ECG devices and wireless transfer system. Other conductive interfaces may be utilized with the invention including ones composed of graphene / carb on, nickel, and copper.[000108] In an alternative embodiment, the ECG device 20 comprises a wireless emitter and a wireless receiver. The wireless emitter is connected to electrode cable connector, and the wireless receiver is connected to an ECG machine. The wireless emitter and the wireless receiver preferably operation on a BLUETOOTH communication protocol. However, those skilled in the pertinent art will recognize that other wireless communication protocols may be utilized with the alternative embodiment of the ECG device 20 without departing from the scope and spirit of the present invention.[000109] Another embodiment has a posterior extension member which preferably has multiple electrodes that connect via a cable to an intermediary adapter module which connects to the electrode cable connector. The posterior leads preferably are connected through the adapter module onto the end of the original ECG device 20 and basically take over leads V5-6 for the standard ECG. In another embodiment, the ECG device 20 also preferably comprises external electrodes.[000110] In one embodiment, the stretching capability of the extension members of the ECG device 20 preferably extends from a length L-l ranging from 7.0 to 14.0 inches to a length L-2 ranging from 10.0 to 16.5 inches. In a most preferred embodiment, L-l ranges from 10 to 11 inches, and L-2 ranges from 12 to 13 inches. A width of each extension member 22, 23, 24, 25, 26 preferably ranges from 1cm to 10cm, and most preferably 2.5cm to 5cm. A thickness of each extension member 22, 23, 24, 25, 26 preferably ranges from 0.1 inch to 0.5 inch.[000111] A preferred source for the printed wires is PE874 conductor ink from Intexar Dupont. Those skilled in the pertinent art will recognize that other printed electrically conductive materials may be used without departing from the scope and spirit of the present invention.[000112] The electrodes include a multitude of designed electrodes to improve signal to noise ratio through use of designs which limit wire movement and improved signal processing from skin electrodes which are designed with bipolar and tripolar concentric ring electrodes. These electrodes are flexible and elastic with improved spatial resolution. They are printable by methods of screen printing and methods of 3D printing directly to fabric. The design of the interface between the electrode and the lead is optioned to allow for exchange / replacement of electrodes which offers re-useablity. The flexible electronic composition allows for conformity to various body habitus while preserving the integrity of signal quality at rest and in motion.[000113] The ECG device captures data from subjects that is then transmitted to local, networked and cloud based machines. An electrode allows for the acquisition of superficial electrical activity. A wireless electrode interface carries the electrical activity to a transmitter or device directly. A powered transmitter is a long-life Battery Powered Wireless analog-to-analog or analog-to-digital transmission with or without amplification, or alternatively, a direct powered connection between transmitter and receiver with or without amplification through a direct machine connection. A powered receiver is a long-life Battery Powered Wireless analog-to-analog or digital-analog receiver with or without amplification. A direct wired connector is a wire to ECG machine interface, multi-pin connector with or without amplification.[000114] A universal adapter 180, as shown in FIG. 31, is comprised of a bottom casing 181, an upper casing 182, a PCBA 183, press fit pins 184, fastener eyelets 185, and fastener studs 186. FIGS. 32-34 show a wiring diagram of a universal adapter 180, which is preferably a universal 12 lead snap adapter. A connection port 188 is shown in FIGS. 33 and 34. The connection port 188preferably has a length ranging from 30 millimeters (mm) to 40 mm, and a height ranging from 3 to 6mm. The universal adapter 180 allows for connection of the ECG device 20 to a standard ECG apparatus by connecting to the fastener studs 186. The universal adapter 180 preferably has a length ranging from 80 to 100mm, a width preferably ranging from 75 to 85mm, and a height preferably ranging from 10- 15mm.[000115] FIGS. 35-39 illustrate a stress test adaptor 190. As shown in FIGS. 28- 30, the stress test adaptor connects to an end of the lower extension of the body 110 of the ECG device 20. The stress test adapter 190, as shown in FIG. 35, is comprised of a stress cable adapter body 191, an adapter overmold resin 192, a top cap 193, a chassis blanking plate 194, a stress cable connector 195, a connector premold resin 196, a connector overmold resin 197, a wire jacket 198, a cup socket 199, pogo pins 200, a bare board 201, and copper crimp rings 202. FIG. 36 shows an assembled stress test adapter 190. As shown in FIG. 28, carbon contacts 4 are connected to corresponding screen printed wires 105. Each of the carbon contacts 4 are aligned with a corresponding pin of the plurality of pogo pins 200. As shown in FIG. 29, holes in the end of the lower extension of the body 110 of the ECG device 20 align with projections on the chassis blanking plate 194 to fit the ECG device 20 to the electrode connector 170 of the stress test adapter 190. As shown in FIG. 30, the top cap 193 is slid over the end of the lower extension of the body 110 of the ECG device 20 to securely connect the ECG device 20 to the electrode connector 170. The electrode connector 170 preferably has a length ranging from 35 to 45mm, and preferably a width ranging from 40 to 50mm.[000116] FIGS. 37-39 illustrate a wiring of the stress test adapter 190. A connection extension 204 preferably mates with the connection port 188 of the universal adaptor 180. FIG. 40 is a top perspective view of a cover 210 for the universal adaptor 180. The cover 210 protects the attached wires to the studs 186. The cover 210 has a snap-on design. The cover is preferably composed of a plastic material.

Claims

Claims1. A diagnostic electrocardiogram (ECG) apparatus comprising: a body comprising a body comprising a carbon shielding layer, a polyester base substrate position over the carbon shielding layer, a PEDOT coating layer on the polyester base substrate, and an acrylic top coating layer on the PEDOT coating layer; and printed electrodes positioned on the body.

2. The diagnostic ECG apparatus according to claim 1 wherein the body further comprises an adhesive layer, a comfort layer, a skin adhesive, a hydrogel and a release liner.

3. The diagnostic ECG apparatus according to claim 1 wherein the body comprises a plurality of extension members, each of the plurality of extension members comprising an expansion section and at least one electrode section, the expansion section of each of the plurality of extension members comprises at least one concertina member integrated with at least one connector member.

4. The diagnostic ECG apparatus according to claim 3 wherein each expansion section of the plurality of extension members comprises 1 to 20 concertina members.

5. The diagnostic ECG apparatus according to claim 2 wherein the plurality of extension members comprises a first extension member, a second extension member, a third extension member, a fourth extension member, a fifth extension member and a sixth extension member.

6. The diagnostic ECG apparatus according to claim 1 further comprising an ink structure comprising a silver ink layer, a silver chloride ink layer, a carbon ink layer, a dielectric ink, a gray ink layer, a conductive ink layer and a UV clear coat layer.

7. An electrode pad with integrated multi-lead ECG acquisition comprising: a body comprising a structure comprising a polyester base substrate, a top coating of acrylic, and a carbon shielding layer; and a plurality of electrodes; wherein the structure mitigates the electrical charge accumulation on the polyester base substrate.

8. The electrode pad according to claim 7 further comprising an ink structure comprising a silver ink layer, a silver chloride ink layer, a carbon ink layer, a dielectric ink, a gray ink layer, a conductive ink layer and a UV clear coat layer.

9. The electrode pad according to claim 7 wherein the structure further comprises an adhesive layer, a comfort layer, a skin adhesive layer, a hydrogel and a release liner.

10. The electrode pad according to claim 7 wherein the body comprises a plurality of extension members, each of the plurality of extension members comprising an expansion section and at least one electrode section; wherein each of the plurality of extension members extend outward from a center of the body for proper placement of the plurality of electrodes on a patient.

11. The electrode pad according to claim 10 further comprising a plurality of printed wires, each of the plurality of printed electrodes connected to a printed wire of the plurality of printed wires.

12. The electrode pad according to claim 10 wherein the expansion section of each of the plurality of extension members comprises at least one concertina member integrated with at least one connector member.

13. The electrode pad according to claim 10 wherein the plurality of extension members comprises a first extension member, a second extension member, a third extension member, a fourth extension member, a fifth extension member and a sixth extension member.

14. The electrode pad according to claim 13 wherein the second extension member comprises a first expansion section, a first electrode section, a second expansion section, a second electrode section, a third expansion section, a third electrode section, a fourth expansion section, and a fourth electrode section.

15. A material structure for use of electrical components, the material structure comprising: a carbon shielding layer, a polyester base substrate position over the carbon shielding layer, a PEDOT coating layer on the polyester base substrate, and an acrylic top coating layer on the PEDOT coating layer.

16. The material structure of claim 15 further comprising electrical components.

17. The material structure of claim 16 wherein the electrical components are electrodes.

18. The material structure of claim 15 further comprising an ink structure comprising a silver ink layer, a silver chloride ink layer, a carbon ink layer, a dielectric ink, a gray ink layer, a conductive ink layer and a UV clear coat layer.

19. The material structure of claim 15 further comprising an adhesive layer, a comfort layer, a skin adhesive, a hydrogel and a release liner.

20. The material structure of claim 15 wherein the thickness of the structure ranges from 0.3mm to 1.5mm.

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