Tufted artificial turf articles, and systems and methods for using same

Abstract

A surface covering comprises a plurality of tufted artificial turf articles that are arranged edge-to-edge so that pairs of adjacent tufted artificial turf articles have longitudinally extending edges that are substantially parallel to each other. Adjacent tufted artificial turf articles have alternating patterns to form the appearance of a mowed lawn. The tufted artificial turf articles can have a width from two to 7.5 feet.

Description

Attorney Docket No. 19133.0402P1TUFTED ARTIFICIAL TURF ARTICLES. AND SYSTEMS AND METHODS FOR USING SAMECROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This applicant claims priority to, and the benefit of the filing date of, U.S. Provisional Patent Application No. 63 / 688,143, filed August 28, 2024, the entirety of which is incorporated by reference herein.FIELD

[0002] This disclosure relates to tufted artificial turf articles and surface coverings including such tufted artificial turf articles. Optionally, the disclosed tufted artificial turf articles can be installed at a jobsite to provide a desired aesthetic, such as, for example, an aesthetic that mimics the appearance of a mowed lawn. Optionally, a plurality of the disclosed tufted artificial turf articles can be provided within a kit that can be shipped or transported to a jobsite for installation (e.g., do-it-yourself installation that does not require involvement of professional installers).BACKGROUND

[0003] Artificial turf installations are used in a wide range of locations and environments. However, such installations can be challenging due to various factors, including, for example, availability of materials, delivery of materials to jobsites, challenges and complexities associated with installation, and high costs (both for labor and materials). For example, conventional artificial turf installations include an assembly of large turf articles (usually 15- foot wide and often 250 feet long or more) and can weigh well over a thousand pounds. These large turf articles are conventionally used because the assembly inherently forms seams between adjacent turf articles. The seams are undesirable for reasons including that the seams provide weak points that often shorten the lifetime of the installation, and aligning seams during installation is a slow and difficult process that requires expensive skilled labor. Accordingly, conventional turf installations use large artificial turf articles to minimize the number of seams in the installation. However, large artificial turf articles require large teams of professional installers and large and expensive equipment for handling.Attorney Docket No. 19133.0402P1SUMMARY

[0004] Disclosed herein, in one aspect, is a surface covering having a longitudinal axis and a transverse axis, the surface covering comprises a plurality of tufted artificial turf articles. Each tufted artificial turf article of the plurality of tufted artificial turf articles comprises a backing and a plurality of tufts extending through the backing. The plurality of tufts cooperate to form a tuft pattern. Each tufted artificial turf article of the plurality of tufted artificial turf articles has a pair of longitudinally extending edges spaced by a width of the tufted artificial turf article and a pair of transversely extending edges spaced by a length of the tufted artificial turf article. The plurality of tufted artificial turf articles comprise a first tufted artificial turf article, a second tufted artificial turf article, and a third tufted artificial turf article. The second tufted artificial turf article is positioned between the first and third tufted artificial turf articles moving along the transverse axis. A first longitudinally extending edge of the first tufted artificial turf article faces, and extends parallel or substantially parallel to, a first longitudinally extending edge of the second tufted artificial turf article, and wherein a second longitudinally extending edge of the second tufted artificial turf article faces, and extends parallel or substantially parallel to, a first longitudinally extending edge of the third tufted artificial turf article. The width of each article of the plurality of tufted artificial turf articles is from about 2 feet to about 7.5 feet. The tuft pattern of each of the first and third tufted artificial turf articles is a first tuft pattern. The tuft pattern of the second tufted artificial turf article is a second pattern that differs from the first tuft pattern.

[0005] In another aspect, a method comprises arranging a plurality of tufted artificial turf articles. Each tufted artificial turf article of the plurality of tufted artificial turf articles comprises a backing and a plurality of tufts extending through the backing, wherein the plurality of tufts cooperate to form a tuft pattern. Each tufted artificial turf article of the plurality of tufted artificial turf articles has a pair of longitudinally extending edges spaced by a width of the tufted artificial turf article and a pair of transversely extending edges spaced by a length of the tufted artificial turf article. The plurality of tufted artificial turf articles comprise a first tufted artificial turf article, a second tufted artificial turf article, and a third tufted artificial turf article. The width of each tufted artificial turf article of the plurality of tufted artificial turf articles is from about 2 feet to about 7.5 feet. The tuft pattern of each of the first and third tufted artificial turf articles is a first tuft pattern, wherein the tuft pattern of the second tufted artificial turf article is a second pattern that differs from the first tuft pattern. Arranging the plurality of tufted artificial turf articles comprises positioning theAttorney Docket No. 19133.0402P1 second tufted artificial turf article between the first and third tufted artificial turf articles and positioning the plurality of tufted artificial turf articles so that longitudinally extending edges of adjacent pairs of the plurality of articles extend side-by-side.

[0006] In another aspect, a kit comprises a plurality of tufted artificial turf articles. Each tufted artificial turf article comprises a backing and a plurality of tufts extending through the backing. The plurality of tufts cooperate to form a tuft pattern. Each tufted artificial turf article of the plurality of tufted artificial turf articles has a pair of longitudinally extending edges spaced by a width of the tufted artificial turf article and a pair of transversely extending edges spaced by a length of the tufted artificial turf article. The plurality of tufted artificial turf articles comprise a first tufted artificial turf article and a second tufted artificial turf article. The tuft pattern of the first tufted artificial turf article is a first tuft pattern, and the tuft pattern of the second tufted artificial turf article is a second pattern that differs from the first tuft pattern. Each tufted artificial turf article of the plurality of tufted artificial turf articles is formed in a roll. Each roll has a height from about 2 feet to about 7.5 feet.BRIEF DESCRIPTION OF THE DRAWINGS

[0007] FIG. 1 is a schematic top view of an exemplary surface covering comprising a plurality of artificial turf tufted artificial turf articles as disclosed herein.

[0008] FIG. 2 is a schematic partial side view of the exemplary surface covering of FIG. 1.

[0009] FIG. 3 is an image showing an exemplary surface covering produced using the disclosed artificial turf tufted artificial turf articles. As shown, the surface covering can be positioned on a cement base to permit alternative uses of the same space.

[0010] FIG. 4 is a schematic illustration of a kit for providing a surface covering as disclosed herein.

[0011] FIG. 5 is a schematic top view of an exemplary surface covering having outer perimeter edges that are cut to fit a particular installation area.

[0012] FIG. 6 is a block diagram of a system for preparing an order as disclosed herein.

[0013] FIG. 7 is a block diagram of a computing system for use in any of the systems as disclosed herein.Attorney Docket No. 19133.0402P1DETAILED DESCRIPTION

[0014] The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. Indeed, this invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure wi 11 satisfy applicable legal requirements. Like numbers refer to like elements throughout. It is to be understood that this invention is not limited to the particular methodology and protocols described, as such may vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention.

[0015] Many modifications and other embodiments of the invention set forth herein will come to mind to one skilled in the art to which the invention pertains having the benefit of the teachings presented in the foregoing description and the associated drawings. Therefore, it is to be understood that the invention is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

[0016] As used throughout, the singular forms “a,” "an." and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, unless the context dictates otherwise, reference to “a yam” provides disclosure of embodiments in which only a single such yam is provided, as well as embodiments in which a plurality of such yams are provided.

[0017] All technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this invention belongs unless clearly indicated otherwise.

[0018] Ranges can be expressed herein as from “about” one particular value, and / or to “about” another particular value. When such a range is expressed, another aspect includes from the one particular value and / or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.Attorney Docket No. 19133.0402P1

[0019] Optionally, in some aspects, when values are approximated by use of the antecedent “about / ’ it is contemplated that values within up to 15%, up to 10%, up to 5%, or up to 1% (above or below) of the particularly stated value can be included within the scope of those aspects. Similarly, use of “substantially” (e.g., “substantially parallel”) or “generally” (e.g., “generally planar”) should be understood to include embodiments in which angles are within ten degrees, or within five degrees, or within one degree.

[0020] As used herein, the terms “optional” or “optionally” mean that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.

[0021] In the following description and claims, wherever the word “comprise” or “include” is used, it is understood that the words “comprise” and “include” can optionally be replaced with the words “consists essentially of’ or “consists of’ to form another embodiment.

[0022] It is to be understood that unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order. Accordingly, where a method claim does not actually recite an order to be followed by its steps or it is not otherwise specifically stated in the claims or descriptions that the steps are to be limited to a specific order, it is in no way intended that an order be inferred, in any respect. This holds for any possible non-express basis for interpretation, including: matters of logic with respect to arrangement of steps or operational flow; plain meaning derived from grammatical organization or punctuation; and the number or type of aspects described in the specification.

[0023] The following description supplies specific details in order to provide a thorough understanding. Nevertheless, the skilled artisan would understand that the apparatus and associated methods of using the apparatus can be implemented and used without employing these specific details. Indeed, the apparatus and associated methods can be placed into practice by modifying the illustrated apparatus and associated methods and can be used in conjunction with any other apparatus and techniques conventionally used in the industry.

[0024] Disclosed herein, and with reference to FIGS. 1-3, are tufted artificial turf articles that can be installed without a team of skilled laborers or specialized lifting equipment. For example, the tufted artificial turf articles can be provided at a size and weight that allows for smaller scale installations than conventional artificial turf articles. This avoids the complexity associated with the articles conventionally used in large-scale jobs. Accordingly,Attorney Docket No. 19133.0402P1 the disclosed tufted artificial turf articles can be approachable to unconventional installers, such as homeowners, business owners, and others who would otherwise be required to hire a professional staff to install any area of artificial turf. For example, the disclosed tufted artificial turf articles can be installed in a do-it-yourself (DIY) fashion by the end users of the artificial turf articles (e.g., homeowners, business ow ners, facility managers, and the like). That is. the artificial turf articles have a size not only light enough to physically move without the use of lifting or handling equipment, but that also permits the artificial turf articles to be shifted to efficiently achieve alignment with adjacent articles, thereby allowing the installer to form seams without gaps. Further, by arranging the tufted artificial turf articles to have alternating patterns and widths that are far less than conventional artificial turf articles, the seams can appear as. or contribute to formation of, a mow pattern as would be formed when mowing natural turf. Accordingly, unlike conventional turf, where the skilled laborers w ork to hide the seams, the seams of the disclosed surface coverings can be visible and correspond to lines in a mow pattern. Therefore, the unconventional installer need not have the skill necessary’ for hiding the seams.

[0025] In exemplary aspects, and as shown in the FIGS. 1-3, a surface covering 10 (e.g., outdoor surface covering) has a longitudinal axis 12 and a transverse axis 14. The surface covering 10 can comprise a plurality’ of tufted artificial turf articles 20. Each tufted artificial turf article 20 of the plurality' of tufted artificial turf articles can comprise a backing 22 and a plurality’ of tufts extending through the backing. Optionally , the disclosed tufted artificial turf articles can include one or more secondary’ backings. The plurality of tufts can cooperate to form a tuft pattern. Each tufted artificial turf article 20 of the plurality of tufted artificial turf articles can have a pair of longitudinally’ extending edges 26 spaced by a width of the tufted artificial turf article a pair of transversely extending edges 28 spaced by a length of the tufted artificial turf article.

[0026] The plurality of tufted artificial turf articles 20 can comprise a first tufted artificial turf article 20a. a second tufted artificial turf article 20b, and a third tufted artificial turf article 20c. The second tufted artificial turf article 20b can be positioned betw een the first and third tufted artificial turf articles 20a, c moving along the transverse axis 14. A first longitudinally7extending edge 26a of the first tufted artificial turf article 20a can face, and can extend parallel or substantially parallel to, a first longitudinally extending edge 26a of the second tufted artificial turf article 26b. A second longitudinally extending edge 26a of the second tufted artificial turf article 20b can face, and extends parallel or substantially parallel to, aAtorney Docket No. 19133.0402P1 first longitudinally extending edge 26a of the third tufted artificial turf article 20c. The w idth of each article of the plurality of tufted artificial turf articles can be from about 2 feet to about 7.5 feet. The tuft pattern of each of the first and third tufted artificial turf articles 20a,c can be a first tuft pattern, and the tuft pattern of the second tufted artificial turf article 20b can be a second pattern that differs from the first tuft pattern. Optionally, in some aspects, and as shown in FIG. 1, the plurality of tufted artificial turf articles can further comprise an additional (fourth) tufted artificial turf article 20d positioned adjacent the second longitudinally extending edge of the third tufted artificial turf article 20c. In exemplary aspects, the fourth tufted artificial turf article can have the second tuft pattern. It is still further contemplated that any number of additional tufted artificial turf articles can be positioned side-to-side with the first, second, and third articles to provide an alternating pattern (alternating between the first and second tuft patterns moving along the transverse axis).

[0027] In some aspects, the first pattern can have a first appearance that differs from the second pattern. For example, the first patern can be different shades of green (e.g., including a light green appearance and a dark green appearance). In this way, an arrangement of the tufted artificial turf articles 20 having alternating first and second paterns can provide or mimic the appearance of a mow patern. In some aspects, the first patern can comprise be formed by yams of a single color. In other aspects, the first patern can be formed by yams of a plurality of different colors. Similarly, the first patern can be formed by yams of only a single color or from yams of a plurality of different colors. Accordingly, the combination of different colors of the different yams can cooperate to provide the respective pattern of the tufted artificial turf article. In some aspects, the first tuft patern has at least one yam color that is not present in the second tuft patern. In some aspects, the first tuft patern and the second tuft pattern share a common yam color. For example, the first and second yam paterns can comprise a yam of a first color, and each of the first and second yam paterns can comprise at least one additional yam color that distinguishes the first and second paterns. Because the disclosed installations provide contrast between adjacent tufted artificial turf articles (for example, to highlight the mow- patern), the challenges of hiding seams (such as exist in conventional turf installations) can be avoided. In some exemplary aspects, the first tuft patern can comprise an A / B mono patern, and the second tuft pattern can comprise an A / A mono patern. For example, the first tuft patern can comprise field green / olive, while the second tuft patern can comprise field green / field green. More generally, each tuft paternAttorney Docket No. 19133.0402P1 can correspond to a particular appearance. For example, in some aspects, one or both tuft patterns can be a single, uniform color. In other aspects, one or both tuft patterns can comprise a plurality of colors distributed uniformly or nonuniformly. Optionally, one or both of the tuft patterns can include a randomized arrangement of tufts and / or colors.

[0028] In exemplary aspects, the plurality of tufted artificial turf articles 20 can comprise a first plurality of tufted artificial turf articles that have the same characteristics as the first tufted artificial turf article 20a discussed above, and a second plurality' of articles that have the same characteristics as the second tufted artificial turf article 20b discussed above. In this way, by positioning the articles side-by-side in an alternating sequence, an alternating arrangement of the first and second tuft patterns can be provided (first tuft pattern, second tuft pattern, first tuft pattern, second tuft pattern, and so on).

[0029] In some aspects, the facing longitudinally extending edges 26 of adjacent pairs of the plurality of tufted artificial turf articles 20 can abut each other. In some aspects, the plurality of tufted artificial turf articles 20 can be secured to one another. For example, in some aspects, the tufted artificial turf articles can be secured together with seam tape. In other aspects, the tufted artificial turf articles 20 can be secured together with hook and loop fastener. In other aspects, the tufted artificial turf articles 20 can be secured together with stitching. In other aspects, the plurality of tufted artificial turf articles 20 can be attached to (e.g.. adhered to using adhesive) a common surface, such as a cement surface. In some aspects, the surface covering 10 can comprise hook and loop fastener structure / material that secures adjacent pairs of the plurality of tufted artificial turf articles together. Exemplary systems and methods that can be used for attaching tufted artificial turf articles 20 are disclosed in US Patent No. 5,191,692. issued March 9, 1993, and US Patent Application Publication No. 2007 / 0079572, published April 12, 2007, the entirety’ of each which is incorporated by reference herein for all purposes.

[0030] In some aspects, the width of each of the tufted artificial turf articles 20 can be from about 3 feet to about 5 feet. Optionally, for example, the width can be about 3 feet, or about 5 feet. In some aspects, the width can correspond to a ty pical deck width of a lawn mower. In this way, a surface covering 10 including a side-by-side arrangement of articles 20 that provide an alternating sequence of tuft patterns can appear to be a mow ed area of a natural grass surface. In some aspects, the width of each tufted artificial turf article 20 of the plurality of tufted artificial turf articles can be the same or substantially the same as the w idth of every other tufted artificial turf article of the plurality’ of tufted artificial turf articles.Attorney Docket No. 19133.0402P1

[0031] In some aspects, the length of each tufted artificial turf article 20 of the plurality' of tufted artificial turf articles can be the same or substantially the same as the length of every’ other tufted artificial turf article of the plurality of tufted artificial turf articles. In other aspects, the length of at least one tufted artificial turf article can differ from at least one other tufted artificial turf article of the plurality7of tufted artificial turf articles. For example, each tufted artificial turf article can be cut to a length (and end shape) based on an installation area of the surface covering. Accordingly, in some aspects and with reference to FIG. 5, the transversely extending edges 28 on longitudinal ends of the articles need not be straight (although they can be). Likewise, outer perimeter edges of the surface covering 10 extending along the longitudinal axis 12 can be straight and parallel to the longitudinal axis or cut based on the installation area. Accordingly, in some aspects, the surface covering 10 can be square or rectangular, as shown in FIG. 1. In other aspects, and as shown in FIG. 5, the surface covering 10 can be any suitable shape.

[0032] In various aspects, the length of each tufted artificial turf article of the plurality of tufted artificial turf articles can be at least six feet long, at least 10 feet long, at least 20 feet long, at least 30 feet long, at least 40 feet long, or at least 50 feet long. For example, the length of each tufted artificial turf article can be from about 6 feet to about 50 feet, or from about 20 feet to about 50 feet, or from about 30 feet to about 50 feet, or from about 10 feet to about 30 feet, or from about 10 feet to about 20 feet. Optionally, the length of each tufted artificial turf article 20 can be less than 50 feet, or less than 40 feet, or less than 30 feet.

[0033] In some example embodiments, the surface covering 10 can be a non-infill turf, i.e., artificial turf that does not need any infill. Instead of infill, such non-infill turf may include a dense, textured layer of fibers or yams, like thatch layer in addition to the regular tufts. Such non-infill turf may further simplify the installation of turf.

[0034] In other aspects, the surface covering 10 can comprise an infill material disposed on a top surface of the backing layer and in between the tufts. The infill material can comprise any known infill material such as, for example and without limitation, rubber particles, sand, natural materials, combinations thereof, and the like. In some aspects, the infill can be antimicrobial. For example, it is contemplated that antimicrobial infill can be desirable for a pet area, such as a dog park or pet relief area. In some aspects, the infill can be organic. For example, it is contemplated that organic infill can be desirable for providing thermal properties, such as for cooling the surface covering.Attorney Docket No. 19133.0402P1

[0035] A method for providing a surface covering 10 comprises arranging a plurality of tufted artificial turf articles 20. The plurality of tufted artificial turf articles 20 can comprise a first tufted artificial turf article 20a, a second tufted artificial turf article 20b, and a third tufted artificial turf article 20c. The tuft pattern of each of the first and third tufted artificial turf articles can be a first tuft pattern, and the tuft pattern of the second tufted artificial turf article can be a second pattern that differs from the first tuft pattern. Arranging the plurality of tufted artificial turf articles can comprise positioning the second tufted artificial turf article between the first and third tufted artificial turf articles. The plurality of tufted artificial turf articles can be positioned so that longitudinally extending edges of adjacent pairs of the plurality of articles extend side-by-side. In some optional aspects, the method can comprise applying infill to the plurality of tufts.

[0036] In some aspects, the tufted artificial turf articles 20 can be arranged so that the facing longitudinally extending edges 26 of adjacent pairs of the plurality of tufted artificial turf articles 20 abut each other. In some aspects, the plurality of tufted artificial turf articles 20 can be secured to one another. For example, in some aspects, the tufted artificial turf articles can be secured together with a fastener 30. For example, the fastener can comprise seam tape 32 (FIG. 4). In other aspects, the tufted artificial turf articles 20 can be secured together with hook and loop fastener material / structure. In other aspects, the tufted artificial turf articles 20 can be secured together with stitching. In other aspects, the plurality of tufted artificial turf articles 20 can be attached to (e.g., adhered to) a common surface.

[0037] The disclosed tufted artificial turf articles can be tufted using conventional tufting machines, which can include at least one needle bar that penetrates a backing structure to deliver yam through the backing structure and form tufts. Optionally, such tufts can be arranged in a plurality of rows spaced about the backing structure. Such tufting machines are well known in the art and are not disclosed in detail herein.

[0038] In one aspect, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise cut face yams. Additionally, or alternatively, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise loop face yams. Additionally, or alternatively, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise monofilament fibers. Additionally, or alternatively, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise slit films. Additionally, or alternatively, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise one or more twistedAtorney Docket No. 19133.0402P1 variations of any of the above-identified yam types. Additionally, or alternatively, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise at least one synthetic turf fiber. In some aspects, one or more of the yams can be texturized.

[0039] More generally, it is contemplated that the plurality of tufts 14 can comprise any type of yam, filament, or fiber or any combination of multiple types of yams, filaments, or fibers. Optionally, at least a portion of the plurality of tufts (optionally, all tufts of the plurality of tufts) can comprise synthetic fibers or yams, such as, for example a material comprising one or more of a nylon, polyester, polypropylene (PP), polyethylene (PE), polyurethane (PU), polyolefin, thermoplastics, thermoplastic polyurethane (TPU), polyvinyl chloride (PVC), polyesters, polyethylene terephthalate (PET), polypropylene terephthalate (PPT), polybutylene terephthalate (PBT), polytrimethylene terephthalate (PTT), ethylene vinyl acetate (EVA), latex, styrene butadiene rubber, or any combination thereof. It is contemplated that the nylon of the fibers or yams can be, for example and without limitation, nylon 6 / 6, nylon 6, nylon 10, nylon 10 / 10, nylon 10 / 11, nylon 11, and the like. Additionally, the fibers, filaments, or yams can comprise natural fibers, such as cotton, wool, or jute. In exemplary aspects, the fibers, filaments, or yams can comprise one or more biodegradable materials, including, for example and without limitation, polylactic acid (PLA).

[0040] Referring to FIG. 4, a kit 100 for providing a surface covering as disclosed herein can include a plurality of tufted artificial turf articles 20. The plurality of tufted artificial turf articles can comprise a first tufted artificial turf article 20a and a second tufted artificial turf article 20b. The tuft pattern of the first tufted artificial turf article 20a can be a first tuft pattern, and the tuft pattern of the second tufted artificial turf 20b can be a second pattern that differs from the first tuft patern. Each tufted artificial turf article of the plurality of tufted artificial turf articles is formed in a roll. Each roll can have a height from about 2 feet to about 7.5 feet. Optionally, each roll can have a height from about 3 feet to about 5 feet. As can be understood, the height of each roll can correspond to the width of the turf article when positioned for installation.

[0041] The kit 100 can further comprise one or more of seam tape 32, adhesive 34, or infill 36. In further aspects, the kit 10 can comprise instructions 38 for installing the tufted artificial turf articles of the kit. The instructions 38 can comprise, for example, paper instructions (e.g., writen instructions and / or illustrations). In some aspects, the instructions 38 can include instructions for using the seam tape, adhesive, and / or infill when such components are provided within the kit. Thus, in exemplary aspects, the kit 100 canAttorney Docket No. 19133.0402P1 comprise a plurality of tufted artificial turf articles 20. seam tape 32, and adhesive 34. Optionally, in these aspects, the kit 100 can further comprise infill.

[0042] The kit 100 can further comprise a container 40. The plurality of tufted artificial turf articles can be positioned within the container. In various aspects, the container can comprise a box, a bag, shrink wrap, a pallet, one or more straps, or a combination thereof. For example, in some aspects, the container 40 can comprise a pallet and shrink wrap that secures the items therein to the pallet. The pallet can be any suitable size such as, for example, but not limited to, a 48-inch by 40-inch pallet. In other aspects, the container 40 can be a reusable pod (e.g., an aluminum or steel container). For example, the pod can be delivered to an installation site, and, once the contents are removed, the pod can be returned to the provider for reuse. It is further contemplated that the seam tape 32, adhesive 34, infill 36, and / or instructions 38, when provided, can be positioned within the container or otherwise physically associated with the container (e.g., by attachment, coupling, adhesive, or the like). In other aspects, the instructions 38 can be provided in the form of text printed or applied to the container, or in the form of a QR code (or other scannable code) that is associated with or printed on the container or on a label applied or affixed to the container. Optionally, the kit 100 can be provided with a closure (e.g., a tie. a lock, or the like) that can be closed once kit components are positioned within or otherwise associated with the kit. Optionally, the closure can be a tamper-evident closure that provides an indication of whether the kit was previously opened.

[0043] In some aspects, the roll of each tufted artificial turf article within the kit has a diameter of no greater than 24 inches. In further aspects, the roll of each tufted artificial turf article within the kit can have a diameter of no greater than 16 inches.

[0044] In some aspects, each tufted artificial turf article of the plurality of tufted artificial turf articles can have a weight of no greater than 100 pounds, or no greater than 80 pounds, or no greater than 75 pounds, or no greater than 50 pounds, or no greater than 40 pounds, or no greater than 30 pounds, or no greater than 20 pounds. In this way, the tufted artificial turf articles can be installed without lifting equipment. Further, kits including a plurality of tufted artificial turf articles can be transported and / or shipped without special loading or unloading equipment. In some optional examples, for a kit including four artificial turf articles (two having the first tuft pattern, and two having the second tuft pattern), it is contemplated that the total weight of the artificial turf articles of the kit can be 200 pounds or less, or 160 pounds or less, or 120 pounds or less.Attorney Docket No. 19133.0402P1

[0045] In some aspects, each kit can comprise three, four, five, six, seven, eight, or more rolls of artificial turf articles. In these aspects, 50% of the rolls (or roughly half, in the case of odd numbers of rolls), can have the first pattern, and the remaining rolls can have the second pattern. In this way, an alternating sequence of tuft patterns as further disclosed herein can be achieved. In practical applications, it is contemplated that the disclosed kits can typically include at least three rolls of artificial turf articles such that the alternating sequence of tuft patterns can be achieved.

[0046] In some aspects, the kit can comprise artificial turf articles having a pile height that is suitable for any purpose. Accordingly, the pile height of a given artificial turf article can be from V inch to % inch, or from % inch to 1 inch, or from 1 inch to 1.5 inches, or from 1.5 inches to 2 inches or more

[0047] In some aspects, the kit 100 can be provided for a particular installation t pe or end use environment. For example, in some aspects, the kit can be provided with components necessary’ to install a putting green. Accordingly, the kit can comprise tufted artificial turf articles having a pile height that is suitable for a putting green (e.g., a relatively short height, such as 'A inch to % inch).

[0048] In some aspects, the kit 100 can be provided with components necessary to install a playground surface. For example, the kit can comprise a resilient underlay (e.g., a pad) having performance properties suitable for cushioning falls or providing other performance requirements that are desirable or required for a playground. The underlay can comprise, for example, polymer foam. In some aspects, the polymer foam can be closed cell foam, such as polyethylene closed cell foam. In some aspects, the underlay can comprise recycled material, such as, for example, shredded foam or crumb rubber. In further or alternative aspects, the underlay can comprise virgin material. In some aspects, the underly can comprise natural (e.g.. rubber) and / or synthetic materials.

[0049] In other aspects, the kit 100 can comprise a resilient underlay configured for providing one or more performance characteristics that resemble those of natural turf. Such an underlay can provide one or more performance characteristics that improve the way a ball bounces on the turf articles, cushion falls, and / or provide engagement with a user’s shoe or cleat in a manner that simulates or mimics natural turf. Further, the underlay, the tufted artificial turf articles, and, optionally, the infill can cooperate to provide the desired performance property / properties.Attorney Docket No. 19133.0402P1

[0050] In some aspects, a method can comprise receiving an order from a customer. The order can comprise, for example, a quantity of rolls of tufted artificial turf articles, a desired size of tufted artificial turf articles, and / or dimensions of an area to cover. The method can further comprise assembling a kit comprising a quantity of rolls based on the order. For example, a container or pallet containing a plurality of rolls of tufted material in accordance with the order can be assembled. A shipment of the container directly to the customer can be initiated. Accordingly, in some aspects, the kit 100 can be customized.

[0051] In some aspects, the order can include a characteristic associated with a predetermined use, such as a playground, a putting green, or a pet area. In some aspects, the order can be configured based on the characteristic. For example, in some aspects, an order that indicates that the turf articles are intended for use as a playground can include an underlayment. As another example, an order that indicates that the turf articles are intended for use as a pet area can include antimicrobial infill. As another example, an order that indicates that the turf articles are intended for use as a putting green can include tufted artificial turf articles of a particular pile height that mimics the appearance and performance of a putting green.

[0052] In some aspects, the characteristic associated with the particular predetermined use can be the inclusion of a particular item in the order, such as an underlayment or pad, type of infill (e.g., antimicrobial infill), particular color of the tufted articles, particular dimensions of the installation area, particular yam types of the tufted articles, or the particular pile height. In other aspects, the order can comprise a selection of a type of installation, and the order can be populated with the materials associated with the type of installation.

[0053] In some aspects, the kit can be assembled at least in part via automation. For example, upon receiving an order, a materials list can automatically be generated. In further aspects, at least one automated inventory moving device 1020 (e.g., a gantry, a conveyor, or a robotic arm) can at least partially assemble the kit 100. In additional aspects, some or all of the kit can be assembled manually.

[0054] For example, referring to FIG. 6, in some aspects, a computing device 1001 can receive an order (e.g., from remote computing device 1014a). The order can be associated with a parts list. For example, the order can generate a parts list (e.g., a bill of materials) based on the items (e.g.. stock keeping units (SKUs)) associated with the order. The stock keeping units can comprise the rolled artificial turf articles and, optionally, the seam tape, theAttorney Docket No. 19133.0402P1 infill, the adhesive, and / or the container. Optionally, in some aspects, the computing device 1001 can share the order with an order fulfilment worker. The computing device can cause the at least one automated inventory moving device 1020 to position at least one of (optionally, each of) the rolled artificial turf articles associated with the order to a loading area. In some aspects, the automated inventory7moving device 1020 can position the rolled artificial turf articles on a pallet and / or within a container. In other aspects, the automated inventory moving device 1020 can position the rolled artificial turf articles at the loading area where the order fulfilment worker can pack the rolled artificial turf articles in the container for shipment. In additional aspects, the automated inventory moving device 1020 can position any other items associated with the order (e.g., seam tape, infill, adhesive, and / or the container) at the loading area. In further aspects, it is contemplated that the automated inventory7moving device 1020 can position the rolled artificial turf articles on a pallet and / or within a container, while the order fulfillment worker can complete the kit by providing the remaining elements of the kit (e.g., seam tape, adhesive, infill, and the like) in the container or otherwise associating the elements with the container.

[0055] In order to promote efficient assembly of kits in response to an order, it is contemplated that pre-formed rolls of artificial turf articles can be provided in inventory. More particularly, it is contemplated that a manufacturing facility can include designated areas for respective categories of rolls of artificial turf articles (e.g., size, color, yam ty pe, and the like). The designated areas for each roll ty pe can be mapped to or otherwise communicated to the automated inventory moving device 1020 to facilitate assembly of kits in an automated fashion. When automated assembly is not required, the designated areas can allow- for the order fulfillment w orker to efficiently assemble the kit. In further aspects, it is contemplated that quantities of rolls of each category7of roll can be tracked (either manually or in automated fashion) to ensure that sufficient quantities of rolls of each category are available for order fulfillment. In further optional aspects, it is contemplated that the computing device 1001, or a second computing device in communication with computing device 1001, can be configured to receive an indication (e.g., an input or signal) when a number of rolls of a particular type is below a threshold number. When the inventory7of the particular type of roll falls below the threshold number, it is contemplated that the computing device 1001, or the second computing device, can be configured to provide an output corresponding to a request that additional rolls of the insufficiently stocked category be produced. It is contemplated that the output can be received by a worker managing theAttorney Docket No. 19133.0402P1 output of a tufting machine and / or by a computing device that controls operation of the tufting machine.

[0056] In some aspects, the customized kit can be provided directly to a customer, for example, by shipment from a kit assembly location to a delivery location specified by the customer. Optionally, the customer can be an end user, and the delivery location can be a home or a business. In other aspects, the customer can be a retail store, and the delivery location can be the retail store, where end users can view and purchase kits within the retail environment of the store.

[0057] In other aspects, the kits can be standardized. For example, a plurality of different kits can be provided based on predetermined installation areas and / or end uses. As one example, a first kit can be provided for small area (e.g., 20 feet by 20 feet), a second kit can be provided for medium area (e.g., 30 feet by 30 feet), and a third kit can be provided for large area (e.g., 50 feet by 50 feet). It is contemplated that kits having each standardized area can be provided for particular end uses (e.g., a small pet area, a medium pet area, and a large pet area). Although specific examples of standardized dimensions are provided, it is contemplated that other standardized dimensions can be used. It is further contemplated that the container or pallet associated with each kit can be provided with labeling and / or packaging that indicates the operative installation area and / or optimal end use. In this way, when such kits are provided in a retail environment, the customer can readily determine the kit that is most appropriate for their installation. It is contemplated that the standardized kits can be manufactured and assembled at desired output volumes consistent with expected sales / order metrics.

[0058] During manufacturing, a roll of the material can be individually packaged and shipped as further disclosed herein. In some aspects, the tufted material can be formed at a first width (e.g.. 15 feet). The tufted material can be cut at spaced intervals (optionally, equally spaced intervals) along its width. For example, following tufting and, optionally, after receiving a back coating, such as a polymer coating applied to backstitches of the tufted material, the tufted material can be fed across one or more cutting elements that cut the tufted material in a longitudinal direction. The cutting elements can be, for example, knives or rotary blades. In various aspects, for example, two cutting elements can be spaced by five feet from each other, thereby dividing a fifteen-foot wide tufted material into three five-foot segments. As another example, four cutting elements can be spaced three feet from each other, thereby- dividing a fifteen-foot wide tufted material into five three-foot segments. Optionally,Attorney Docket No. 19133.0402P1 additional cutting elements can be positioned slightly inwardly of longitudinally extending edges of the tufted article (e.g., within four inches, or within three inches, or within two inches, or within one inch of the edge) to trim off edges of the tufted article, thereby providing clean edges.

[0059] After the tufting material is fed across the one or more cutting elements, the tufting material can form longitudinally extending sections that are separated from each other along the width of the tufted material (although, optionally, connected at a location opposite the cutting element(s). The longitudinally extending sections can be rolled onto a single core (e.g., a tube) that can optionally be later divided into one segment per longitudinally extending section. In other aspects, each longitudinally extending section can be rolled onto a respective core. The longitudinally extending sections can be cut at a desired longitudinal length (e.g., from about 10 feet to about 50 feet) to form the tufted artificial turf articles. In some aspects, the tufted artificial turf articles in rolled form can be wrapped in packaging, such as polymer wrap. In further aspects, the polymer wrap can be tucked within each end of the core, and a plug can be received within each end of the core to secure the polymer wrap in place. In additional aspects, the rolls of tufted artificial turf articles can be free of a core. That is. the tufted artificial turf articles need not necessarily be wrapped around a core.

[0060] Advantageously, it is contemplated that the disclosed tufted artificial turf articles and systems can be easier to transport and install than conventional artificial turf systems. By packaging the tufted artificial turf articles in smaller widths (for example, widths of three or five feet), the disclosed tufted artificial turf articles can be easy to handle and can be moved or carried by hand. Further, the disclosed tufted artificial turf articles, in combination, can provide a unique aesthetic that creates an appearance of ‘"mow” lines (as in a freshly mowed law n) without the challenges of standard turf seaming. Further, given the smaller size of the tufted artificial turf articles, the disclosed tufted artificial turf articles and systems can be easily shipped directly to jobsites or a customer’s home using widely available shipping options, such as FEDERAL EXPRESS, in 2-3 days. In this way, it is not necessary for retailers to carry inventory of the tufted artificial turf articles, and the overall costs associated with delivering the materials to the jobsite are substantially reduced.

[0061] The disclosed tufted artificial turf articles, systems, and methods can be advantageous over conventional turf articles, systems, and methods. For example, conventionally, turf articles are provided in large rolls (e g., 15-foot-wide rolls). This is to minimize a number of seams in an installation. One reason to minimize the number of seams is that each seamAttorney Docket No. 19133.0402P1 requires significant time and effort from a team of skilled laborers to line up adjacent articles in order to minimize or eliminate the visibility of the seam. Accordingly, the more seams that are included, the longer installation takes, thereby increasing both material and labor costs. Further, seams are conventionally undesirable because they serve as weak points of an installation. Wear usually begins at the seams, where the end begins to fray or curl up. Therefore, by using large (e.g., 15-foot-wide) rolls, the number of seams can be minimized to extend the lifetime of the installation. Accordingly, the disclosed tufted artificial turf articles, systems, and methods, by increasing the number of seams within an installation (e.g., with longitudinal seams positioned every 3 to 5 feet within the area of the installation), fundamentally deviate from those of conventional turf systems and methods.

[0062] The disclosed tufted artificial turf articles, systems, and methods can be advantageous for various applications, including, but not limited to, a green space on a roof of a building, a sports field (e.g.. a soccer pitch) a playground, a pet area (e.g., a dog walk), a putting green, a fringe, or a patio.

[0063] The tufted artificial turf articles, systems, and methods can be provided over a prepared surface. For example, the surface covering can be provided on a concrete, cement, or asphalt surface. Optionally, the surface covering can be applied over a preexisting surface, such as a tennis court, to repurpose the preexisting surface. In this way, for example, an unused tennis court can be turned into a miniature soccer pitch. In other aspects, the surface covering can be provided over an earth surface. In some aspects, the dirt surface be prepared by smoothing the area to remove bumps and undulations. This can be performed by a tiller, a tractor-pulled grading device, a lawn mower, etc. In some aspects, an underlay can be provided below the surface covering. For example, a pad, as further disclosed herein, can be positioned beneath the tufted articles of the surface covering. The underlay can provide various desired purposes, including padding (e.g., for a playground), water drainage, or to provide performance properties, such as those necessary to mimic natural turf for how a ball bounces on the turf.Computing Device

[0064] FIG. 7 shows an exemplary computing system 1000 including an exemplar}' configuration of a computing device 1001 for use with each of the order management system 90 (FIG. 6).Attorney Docket No. 19133.0402P1

[0065] The computing device 1001 may comprise one or more processors 1003, a system memory 1012, and a bus 1013 that couples various components of the computing device 1001 including the one or more processors 1003 to the system memory 1012. In the case of multiple processors 1003, the computing device 1001 may utilize parallel computing.

[0066] The bus 1013 may comprise one or more of several possible types of bus structures, such as a memory bus, memory controller, a peripheral bus, an accelerated graphics port, and a processor or local bus using any of a variety of bus architectures.

[0067] The computing device 1001 may operate on and / or comprise a variety of computer readable media (e.g.. non-transitory). Computer readable media may be any available media that is accessible by the computing device 1001 and comprises, non-transitory. volatile and / or non-volatile media, removable and non-removable media. The system memory 1012 has computer readable media in the form of volatile memory, such as random access memory (RAM), and / or non-volatile memory, such as read only memory (ROM). The system memory 1012 may store data such as inventory data 1007 and / or program modules such as operating system 1005 and order fulfilment software 1006 that are accessible to and / or are operated on by the one or more processors 1003.

[0068] The computing device 1001 may also comprise other removable / non-removable, volatile / non-volatile computer storage media. The mass storage device 1004 may provide non-volatile storage of computer code, computer readable instructions, data structures, program modules, and other data for the computing device 1001. The mass storage device 1004 may be a hard disk, a removable magnetic disk, a removable optical disk, magnetic cassettes or other magnetic storage devices, flash memory cards, CD-ROM, digital versatile disks (DVD) or other optical storage, random access memories (RAM), read only memories (ROM), electrically erasable programmable read-only memory (EEPROM), and the like.

[0069] Any number of program modules may be stored on the mass storage device 1004. An operating system 1005 and order fulfilment software 1006 may be stored on the mass storage device 1004. One or more of the operating system 1005 and order fulfilment software 1006 (or some combination thereof) may comprise program modules and the order fulfilment software 1006. The inventory data 1007 may also be stored on the mass storage device 1004. The inventory data 1007 may be stored in any of one or more databases known in the art. The databases may be centralized or distributed across multiple locations within the network 1015.Attorney Docket No. 19133.0402P1

[0070] A user may enter commands and information into the computing device 1001 using an input device. Such input devices comprise, but are not limited to, a joystick, a touchscreen display, a keyboard, a pointing device (e.g., a computer mouse, remote control), a microphone, a scanner, tactile input devices such as gloves, and other body coverings, motion sensor, speech recognition, and the like. These and other input devices may be connected to the one or more processors 1003 using a human machine interface 1002 that is coupled to the bus 1013, but may be connected by other interface and bus structures, such as a parallel port, game port, an IEEE 1394 Port (also known as a Firewire port), a serial port, network adapter 1008, a universal serial bus (USB), and / or a THUNDERBOLT port.

[0071] A display device 1011 may also be connected to the bus 1013 using an interface, such as a display adapter 1009. It is contemplated that the computing device 1001 may have more than one display adapter 1009 and the computing device 1001 may have more than one display device 1011. A display device 1011 may be a monitor, an LCD (Liquid Crystal Display), light emitting diode (LED) display, television, smart lens, smart glass, and / or a projector. In addition to the display device 1011, other output peripheral devices may comprise components such as speakers (not shown) and a printer (not shown) which may be connected to the computing device 1001 using Input / Output Interface 1010. Any step and / or result of the methods may be output (or caused to be output) in any form to an output device. Such output may be any form of visual representation, including, but not limited to, textual, graphical, animation, audio, tactile, and the like. The display 1011 and computing device 1001 may be part of one device, or separate devices.

[0072] The computing device 1001 may operate in a networked environment using logical connections to one or more remote computing devices 1014a.b.c. A remote computing device 1014a,b,c may be a personal computer, computing station (e.g., workstation), portable computer (e.g., laptop, mobile phone, tablet device), smart device (e.g., smartphone, smart watch, activity tracker, smart apparel, smart accessory), security' and / or monitoring device, a server, a router, a network computer, a peer device, edge device or other common network node, and so on. The remote computing devices 1014a,b,c, can perform respective operations of the system. For example, one remote computing device 1014a can be a controller of an AGV. One remote computing device 1014b can control a winding machine. Logical connections between the computing device 1001 and a remote computing device 1014a,b,c may be made using a network 1015. such as a local area network (LAN) and / or a general wide area network (WAN) , or a Cloud-based network. Such network connections may beAttorney Docket No. 19133.0402P1 through a network adapter 1008. A network adapter 1008 may be implemented in both wired and wireless environments. Such networking environments are conventional and commonplace in dwellings, offices, enterprise-wide computer networks, intranets, and the Internet. It is contemplated that the remote computing devices 1014a, b,c can optionally have some or all of the components disclosed as being part of computing device 1001. In various further aspects, it is contemplated that some or all aspects of data processing described herein can be performed via cloud computing on one or more servers or other remote computing devices. Accordingly, at least a portion of the system 1000 can be configured with internet connectivity.

[0073] Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity of understanding, certain changes and modifications may be practiced within the scope of the appended claims.

Claims

Attorney Docket No. 19133.0402P1What is claimed is:

1. A surface covering having a longitudinal axis and a transverse axis, the surface covering comprising: a plurality' of tufted artificial turf articles, each tufted artificial turf article of the plurality of tufted artificial turf articles comprising: a backing; and a plurality of tufts extending through the backing, wherein the plurality of tufts cooperate to form a tuft pattern, wherein each tufted artificial turf article of the plurality of tufted artificial turf articles has: a pair of longitudinally extending edges spaced by a width of the tufted artificial turf article; and a pair of transversely extending edges spaced by a length of the tufted artificial turf article; wherein the plurality of tufted artificial turf articles comprise a first tufted artificial turf article, a second tufted artificial turf article, and a third tufted artificial turf article, wherein the second tufted artificial turf article is positioned between the first and third tufted artificial turf articles moving along the transverse axis, wherein a first longitudinally extending edge of the first tufted artificial turf article faces, and extends parallel or substantially parallel to, a first longitudinally extending edge of the second tufted artificial turf article, and wherein a second longitudinally extending edge of the second tufted artificial turf article faces, and extends parallel or substantially parallel to, a first longitudinally extending edge of the third tufted artificial turf article, wherein the width of each article of the plurality of tufted artificial turf articles is from about 2 feet to about 7.5 feet, and wherein the tuft pattern of each of the first and third tufted artificial turf articles is a first tuft pattern, wherein the tuft pattern of the second tufted artificial turf article is a second pattern that differs from the first tuft pattern.

2. The surface covering of claim 1, wherein the facing longitudinally extending edges of adjacent pairs of the plurality of tufted artificial turf articles abut each other.

3. The surface covering of claim 1, wherein the plurality of tufted artificial turf articles are secured to one another.Atorney Docket No. 19133.0402P14. The surface covering of claim 1, wherein the width of each of the tufted artificial turf articles is from about 3 feet to about 5 feet.

5. The surface covering of claim 1, wherein the width of each tufted artificial turf article of the plurality of tufted artificial turf articles is the same or substantially the same.

6. The surface covering of claim 1, wherein the length of each tufted artificial turf article of the plurality of tufted artificial turf articles is the same or substantially the same.

7. The surface covering of claim 1, wherein the length of each tufted artificial turf article of the plurality of tufted artificial turf articles is at least 10 feet long.

8. The surface covering of claim 1, wherein the length of each tufted artificial turf article of the plurality of tufted artificial turf articles is at least 20 feet long.

9. The surface covering of claim 1, wherein the length of each tufted artificial turf article of the plurality of tufted artificial turf articles is at least 30 feet long.

10. The surface covering of claim 1, wherein the first tuft pattern has at least one yam color that is not present in the second tuft patern.

11. The surface covering of claim 1, wherein the first tuft pattern and the second tuft patern share a common yam color.

12. The surface covering of claim 1, wherein the first and second tuft patterns are different shades of green.

13. The surface covering of claim 1, further comprising hook and loop fastener that secures together adjacent pairs of the plurality of tufted artificial turf articles.

14. A method comprising: arranging a plurality of tufted artificial turf articles, each tufted artificial turf article of the plurality' of tufted artificial turf articles comprising: a backing; and a plurality’ of tufts extending through the backing, wherein the plurality of tufts cooperate to form a tuft patern, wherein each tufted artificial turf article of the plurality of tufted artificial turf articles has:Attorney Docket No. 19133.0402P1 a pair of longitudinally extending edges spaced by a width of the tufted artificial turf article; and a pair of transversely extending edges spaced by a length of the tufted artificial turf article; wherein the plurality of tufted artificial turf articles comprise a first tufted artificial turf article, a second tufted artificial turf article, and a third tufted artificial turf article, wherein the width of each tufted artificial turf article of the plurality of tufted artificial turf articles is from about 2 feet to about 7.5 feet, and wherein the tuft pattern of each of the first and third tufted artificial turf articles is a first tuft pattern, wherein the tuft pattern of the second tufted artificial turf article is a second pattern that differs from the first tuft pattern, wherein arranging the plurality7of tufted artificial turf articles comprises: positioning the second tufted artificial turf article between the first and third tufted artificial turf articles; and positioning the plurality of tufted artificial turf articles so that longitudinally extending edges of adjacent pairs of the plurality of articles extend side-by-side.

15. A kit comprising: a plurality’ of tufted artificial turf articles, wherein each tufted artificial turf article comprises: a backing; and a plurality' of tufts extending through the backing, wherein the plurality of tufts cooperate to form a tuft pattern, wherein each tufted artificial turf article of the plurality of tufted artificial turf articles has: a pair of longitudinally extending edges spaced by a width of the tufted artificial turf article; and a pair of transversely extending edges spaced by a length of the tufted artificial turf article; wherein the plurality of tufted artificial turf articles comprise a first tufted artificial turf article and a second tufted artificial turf article, and wherein the tuft pattern of the first tufted artificial turf article is a first tuft pattern, and wherein the tuft pattern of the second tufted artificial turf article is a second pattern that differs from the first tuft pattern,Attorney Docket No. 19133.0402P1 wherein each tufted artificial turf article of the plurality of tufted artificial turf articles is formed in a roll, wherein each roll has a height from about 2 feet to about 7.5 feet.

16. The kit of claim 15, further comprising one or more of seam tape, adhesive, or infill.

17. The kit of claim 15, further comprising a container, wherein the plurality of tufted artificial turf articles are positioned within the container.

18. The kit of claim 15, wherein the roll of each tufted artificial turf article has a diameter of no greater than 24 inches.

19. The kit of claim 15, wherein the roll of each tufted artificial turf article has a diameter of no greater than 16 inches.

20. The kit of claim 15, wherein each tufted artificial turf article of the plurality of tufted artificial turf articles has a weight of no greater than 100 pounds.

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