Shaping device for insulation board production

Abstract

The present application relates to the technical field of insulation board production. Disclosed is a shaping device for insulation board production. The shaping device comprises a bottom plate and a first fixing frame, wherein a lower module is fixedly connected to an upper end of the bottom plate; a recess is provided at a joint between a lower end of the lower module and the bottom plate; a second electric push rod is fixedly connected to one side of a fixing plate; and a second push plate corresponding to a first push plate is fixedly connected to a telescopic end of the second electric push rod. In the shaping device for insulation board production, a first electric push rod is actuated to drive the first push plate and an insulation board to descend onto the first fixing frame, then the second electric push rod is actuated to drive the second push plate to push out the insulation board on the first push plate, such that the insulation board slides out along rollers, facilitating the removal of the formed insulation board. The device has a high automation level because of automatic feeding and discharging; and a lot of manual operations, such as feeding and replacing the insulation board, are not required during the whole production process, thereby improving the production efficiency while reducing labor costs.

Description

A shaping device for insulation board production TECHNICAL FIELD

[0001] The application relates to the technical field of insulation board production, in particular to a shaping device for insulation board production. BACKGROUND

[0002] The insulation board, in common parlance, is a board used for thermal insulation of buildings, which is a rigid foam plastic board manufactured by mixing and injecting a catalyst into polystyrene resin as raw material, other raw and auxiliary materials and polymers, and then extruding and forming.

[0003] The existing patent (publication number: CN215703420U) discloses that the utility model is provided with a buffer device at the bottom of the mounting plate, which drives the mounting plate to move when the insulation board needs to be extruded and shaped, so that the buffer device moves to extrude the insulation board, the buffer spring can buffer the extrusion force on the insulation board, the insulation board is extruded and formed under the action of the spring, the surface of the insulation board does not have extrusion marks, the quality of the insulation board is better when it is produced, and the insulation board is more beautiful, but the automation level of the device is low. Utility model content

[0004] In view of the defects of the prior art, the application provides a shaping device for insulation board production, which has the advantages of high automation degree, solves the problems of automatic feeding and taking out, has high automation level, and does not need a large amount of manual operation such as feeding and replacing the insulation board during the whole production process, reduces the labor cost and improves the production efficiency.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a shaping device for insulation board production, comprising a bottom plate and a first fixing frame, the bottom plate is fixedly connected with a lower mold group at the upper end, a groove is formed at the connection between the lower end of the lower mold group and the bottom plate, a sliding hole is formed in the middle of the first fixing frame, a first electric push rod is slidably connected in the sliding hole, a first push plate corresponding to the groove is fixedly connected to the output end of the first electric push rod, four supports are fixedly connected to the lower end of the bottom plate, one fixed plate is fixedly connected between two of the four supports, a second electric push rod is fixedly connected to one side of the fixed plate, and a second push plate corresponding to the first push plate is fixedly connected to the telescopic end of the second electric push rod.

[0006] Through the above scheme, after the insulation board is completed, the first electric push rod is started to drive the first push plate and the insulation board to descend to the first fixed frame, and then the second electric push rod is started to drive the second push plate to push the insulation board on the first push plate out, and the insulation board flows out along the roller to take out the shaped insulation board. The device has automatic blocking, feeding and taking out, high automation level, and does not need a large amount of manual operation such as feeding and replacing the insulation board during the whole production process, thereby reducing labor cost and improving production efficiency.

[0007] Further, one side of the first fixed frame is fixedly connected with two baffles, and a plurality of rollers are rotatably connected between the two baffles.

[0008] Through the above scheme, the baffles and the rollers are arranged to facilitate taking out the shaped insulation board.

[0009] Further, one side of the lower mold group is provided with a connecting hole, and the lower mold group is fixedly connected with a material extraction cylinder corresponding to the connecting hole.

[0010] Through the above scheme, the mixed raw materials enter the material extraction cylinder through the connection between the stirring box and the material extraction cylinder, and can be conveyed to the corresponding position of the lower mold group through the connecting hole.

[0011] Further, one end of the material extraction cylinder away from the lower mold group is fixedly connected with a stirring box.

[0012] Through the above scheme, the stirring box is arranged to facilitate stirring of the raw materials.

[0013] Further, one side of the stirring box is fixedly connected with a motor, an output end of the motor penetrates one side of the stirring box and is fixedly connected with a stirring shaft, and an upper end of the stirring box is fixedly connected with a feeding port.

[0014] Through the above scheme, the raw materials required for producing the insulation board are added to the stirring box through the feeding port at the upper end of the stirring box, the motor is started, the motor drives the stirring shaft to rotate, and the raw materials are mixed and stirred to ensure uniform mixing of the raw materials.

[0015] Further, one side of the bottom plate is fixedly connected with a second fixed frame, and an upper end of the second fixed frame is fixedly connected with a hydraulic cylinder.

[0016] Through the above scheme, the hydraulic cylinder is started to drive the hydraulic rod.

[0017] Further, a lower end of the second fixed frame is fixedly connected with a hydraulic rod, and an output end of the hydraulic rod is fixedly connected with an upper mold group corresponding to the lower mold group.

[0018] Through the above scheme, the upper mold group is pushed to the lower mold group by the hydraulic rod to press and shape the insulation board, so as to ensure that the shape and density of the insulation board meet the requirements.

[0019] Compared with the prior art, the technical scheme of the application has the following beneficial effects:

[0020] The sizing device for the insulation board production prepares for the forming of the insulation board by the mixed raw materials entering the drawing cylinder through the connection of the stirring box and the drawing cylinder and possibly being transported to the corresponding position of the lower mold set through the connecting hole, the first electric push rod on the first fixed frame is in the initial position to ensure that the first push plate is in contact with the lower mold set, then the raw materials are transported into the lower mold set through the drawing cylinder, then the hydraulic cylinder is started to push the upper mold set to the lower mold set to pressurize and size the insulation board, to ensure that the shape and density of the insulation board meet the requirements, after the sizing of the insulation board is completed, the first electric push rod is started to drive the first push plate and the insulation board to descend to the first fixed frame, then the second electric push rod is started to drive the second push plate to push out the insulation board on the first push plate, and the insulation board flows out along the roller to take out the formed insulation board, the automatic feeding and taking out of the device have high automation level, and a large amount of manual operation such as feeding and replacing the insulation board is not needed in the whole production process, so that the production efficiency is improved while the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 is a schematic diagram of the overall structure of the application;

[0022] Fig. 2 is a schematic diagram of the structure of the second electric push rod of the application;

[0023] Fig. 3 is a schematic diagram of the structure of the motor of the application;

[0024] Fig. 4 is a schematic diagram of the structure of the stirring shaft of the application;

[0025] Fig. 5 is a left view of the application.

[0026] In the drawings:

[0027] 1, bottom plate; 2, lower mold set; 3, groove; 4, first push plate; 5, first fixed frame; 6, sliding hole; 7, first electric push rod; 8, baffle; 9, roller; 10, support; 11, fixed plate; 12, second electric push rod; 13, second push plate; 14, connecting hole; 15, drawing cylinder 15; 16, stirring box; 17, motor; 18, stirring shaft; 19, feed inlet; 20, second fixed frame; 21, hydraulic cylinder; 22, hydraulic rod; 23, upper mold set. DETAILED DESCRIPTION

[0028] The technical scheme in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0029] Please refer to Figure 1, Figure 2 and Figure 3, a kind of setting device for insulation board production in the embodiment, including bottom plate 1 and first fixed frame 5, the lower end of the lower die set 2 is fixedly connected with bottom plate 1, the connecting place of lower die set 2 and bottom plate 1 is provided with recess 3, first fixed frame 5 middle part is provided with sliding hole 6, first electric push rod 7 is slidably connected in sliding hole 6, the output end of first electric push rod 7 is fixedly connected with the first push plate 4 corresponding with recess 3, the lower end of bottom plate 1 is fixedly connected with four supports 10, one fixed plate 11 is fixedly connected between two of four supports 10, second electric push rod 12 is fixedly connected on one side of fixed plate 11, the telescopic end of second electric push rod 12 is fixedly connected with the second push plate 13 corresponding with first push plate 4, after the insulation board is completed setting, first electric push rod 7 is started to drive first push plate 4 and insulation board to descend to first fixed frame 5, then second electric push rod 12 is started to drive second push plate 13 to push out the insulation board on first push plate 4, insulation board flows along roller 9 to be taken out, the device is automatically blocked and taken out, and the automation level is high, does not need a large number of manual operation in the whole production process, such as feeding, replacing insulation board, etc., reduces labor cost while improving production efficiency.

[0030] Please refer to Figure 1, Figure 2 and Figure 3, one side of first fixed frame 5 is fixedly connected with two baffle plates 8, a plurality of rollers 9 are rotatably connected between two baffle plates 8, by setting baffle plate 8 and roller 9, it is convenient to take out the formed insulation board, the side of lower die set 2 is provided with connecting hole 14, the side of lower die set 2 is fixedly connected with the material extraction cylinder 15 corresponding with connecting hole 14, the mixed raw materials are entered into material extraction cylinder 15 through the connection of stirring box 16 and material extraction cylinder 15, and can be transported to the corresponding position of lower die set 2 through connecting hole 14, the end of material extraction cylinder 15 away from lower die set 2 is fixedly connected with stirring box 16, by setting stirring box 16, it is convenient to stir raw materials, one side of stirring box 16 is fixedly connected with motor 17, the output end of motor 17 penetrates one side of stirring box 16 and is fixedly connected with stirring shaft 18, the upper end of stirring box 16 is fixedly connected with feed inlet 19, the raw materials required for producing insulation board are added into stirring box 16 through feed inlet 19 in the upper end of stirring box 16, motor 17 is started, motor 17 drives stirring shaft 18 to rotate, and raw materials are mixed and stirred, to ensure that raw materials are uniformly mixed, one side of bottom plate 1 is fixedly connected with second fixed frame 20, the upper end of second fixed frame 20 is fixedly connected with hydraulic cylinder 21, hydraulic rod 22 is driven by starting hydraulic cylinder 21, the lower end of second fixed frame 20 is fixedly connected with hydraulic rod 22, the output end of hydraulic rod 22 is fixedly connected with upper die set 23 corresponding with lower die set 2, upper die set 23 is pushed to be close to lower die set 2 by hydraulic rod 22, to pressurize and set insulation board, to ensure that the shape and density of insulation board meet the requirements.

[0031] In the embodiment, the stirred raw materials enter the drawing cylinder 15 through the connection between the stirring box 16 and the drawing cylinder 15, and can be transported to the corresponding position of the lower mold set 2 through the connecting hole 14 to prepare for the forming of the insulation board. The first electric push rod 7 on the first fixed frame 5 is in the initial position to ensure that the first push plate 4 is in contact with the lower mold set 2. Then the raw materials are transported into the lower mold set 2 through the drawing cylinder 15. Then the hydraulic cylinder 21 is started to push the upper mold set 23 to approach the lower mold set 2 through the hydraulic rod 22 to pressurize and shape the insulation board, so as to ensure that the shape and density of the insulation board meet the requirements. After the insulation board is shaped, the first electric push rod 7 is started to drive the first push plate 4 and the insulation board to descend onto the first fixed frame 5. Then the second electric push rod 12 is started to drive the second push plate 13 to push out the insulation board on the first push plate 4. The insulation board flows out along the roller 9 to take out the shaped insulation board. The automatic feeding and taking out of the device have high automation level. A large amount of manual operation such as feeding and replacing the insulation board is not required in the whole production process. The labor cost is reduced and the production efficiency is improved.

[0032] It should be noted that the device does not need manual feeding, which reduces the risk of injury to the hand during the extrusion of the insulation board.

[0033] The working principle of the above embodiment is as follows: when the device is used, the raw materials required for producing the insulation board are added into the stirring box 16 through the feeding port 19 at the upper end of the stirring box 16. The motor 17 is started to rotate the stirring shaft 18 to mix and stir the raw materials, so as to ensure that the raw materials are uniformly mixed. The stirred raw materials enter the drawing cylinder 15 through the connection between the stirring box 16 and the drawing cylinder 15, and can be transported to the corresponding position of the lower mold set 2 through the connecting hole 14 to prepare for the forming of the insulation board. The first electric push rod 7 on the first fixed frame 5 is in the initial position to ensure that the first push plate 4 is in contact with the lower mold set 2. Then the raw materials are transported into the lower mold set 2 through the drawing cylinder 15. Then the hydraulic cylinder 21 is started to push the upper mold set 23 to approach the lower mold set 2 through the hydraulic rod 22 to pressurize and shape the insulation board, so as to ensure that the shape and density of the insulation board meet the requirements. After the insulation board is shaped, the first electric push rod 7 is started to drive the first push plate 4 and the insulation board to descend onto the first fixed frame 5. Then the second electric push rod 12 is started to drive the second push plate 13 to push out the insulation board on the first push plate 4. The insulation board flows out along the roller 9 to take out the shaped insulation board. The automatic feeding and taking out of the device have high automation level. A large amount of manual operation such as feeding and replacing the insulation board is not required in the whole production process. The labor cost is reduced and the production efficiency is improved.

[0034] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.

[0035] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shaping device for the production of thermal insulation boards, characterized in that: The utility model relates to a moulding machine, including bottom plate (1) and first fixed frame (5), bottom plate (1) upper end fixedly connected with lower mould group (2), the lower end of lower mould group (2) is connected with the recess (3) of bottom plate (1), first fixed frame (5) middle part is equipped with slide hole (6), first electric push rod (7) is connected with inside slide hole (6), the output of first electric push rod (7) is fixedly connected with the first push plate (4) corresponding with recess (3), bottom plate (1) lower end is fixedly connected with four supports (10), and two between four supports (10) are fixedly connected with a fixed plate (11), and one side of fixed plate (11) is fixedly connected with second electric push rod (12), and the telescopic end of second electric push rod (12) is fixedly connected with the second push plate (13) corresponding with first push plate (4).

2. The shaping device for producing thermal insulation boards according to claim 1, characterized in that: One side of first fixed frame (5) is fixedly connected with two baffle (8), and a plurality of roller (9) are rotatably connected between two baffle (8).

3. The sizing device for producing thermal insulation boards according to claim 1, characterized in that: The side of lower mould group (2) is equipped with connecting hole (14), and the side of lower mould group (2) is fixedly connected with the drawing cylinder (15) corresponding with connecting hole (14).

4. The sizing device for producing an insulation board according to claim 3, wherein: The end away from lower mould group (2) of drawing cylinder (15) is fixedly connected with stirring box (16).

5. The sizing device for producing an insulation board according to claim 4, wherein: The side of stirring box (16) is fixedly connected with motor (17), and the output of motor (17) penetrates the side of stirring box (16) and is fixedly connected with stirring shaft (18), and the upper end of stirring box (16) is fixedly connected with feed inlet (19).

6. The sizing device for producing an insulation board according to claim 1, wherein: The side of bottom plate (1) is fixedly connected with second fixed frame (20), and the upper end of second fixed frame (20) is fixedly connected with hydraulic cylinder (21).

7. The sizing device for producing an insulation board according to claim 6, wherein: The lower end of second fixed frame (20) is fixedly connected with hydraulic rod (22), and the output of hydraulic rod (22) is fixedly connected with upper mould group (23) corresponding with lower mould group (2).

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