Fully automatic flyscreen assembly and cutting machine

Abstract

The invention relates to the fully automatic flyscreen assembly and cutting machine comprising at least one splining and flyscreen cutting head (100) comprising at least one lug (101), at least one main carrier plate (102), at least one drive group (103), at least one spline cutting group (104), at least one ultrasonic cutting group (105), at least one spline pressing group (106), at least one drive gear set (107), at least one spline clamping group (108), and at least one ultrasonic blade horizontal movement group (109).

Description

[0001] DESCRIPTION

[0002] FULLY AUTOMATIC FLYSCREEN ASSEMBLY AND CUTTING MACHINE

[0003] Technical Field

[0004] The invention relates to a new fully automatic machine that enables the cutting process of flyscreen material protruding outside the frame after the splining process in fully automatic flyscreen assembly machines to be performed during the splining process.

[0005] State of the Art

[0006] In magnetic or hinged flyscreen models, the material used to attach the flyscreen mesh to the frame is called a spline. The flyscreen spline, with its elastic structure, fulfills the task of keeping the mesh fixed in the grooves located in the frame. The connection of said spline to the flyscreen is performed manually or with semi-automatic or fully automatic machines developed for this purpose. After the splining process, it is necessary to cut the flyscreen material protruding out of the frame, and said cutting process is generally done manually or with machines developed for this purpose.

[0007] In the state of the art, there are two different machine concepts known which automatically perform the splining process. One of these only performs automatic splining process and cannot perform perimeter cutting during or after this process. The perimeter cutting process is done manually by hand after the splining process. This leads to labor, cost, and time losses. Furthermore, if the process is done manually by a person, it can lead to more errors and result in not every product having the same characteristics.

[0008] Another machine known in the state of the art performs perimeter cutting during the splining process. This type of machine in question is also the subject of patent application No. US2023023555, and the problems experienced in such machines are as follows;

[0009] The profiles used in this system are mostly profiles produced by the roll-forming method, which is a method involving bending the rolled sheet by passing it between a group of rollers, thus the profile surfaces are not perfectly smooth. As can be seen in the details of the patent numbered US2023023555, the circular blade used for the perimeter cutting process and the wheel guiding it move on the top of the profile and perform the perimeter cutting process before the splining process. Although the blade and wheel are loaded with springs and press the blade and wheel against the profile surface, the blade either marks the profile or fails to cut the fly screen material in small projections and depressions on the profile.

[0010] - There is a very precise relationship between the blade diameter and the thickness of the wheel that guides it and the flyscreen material. The wheel diameter is smaller than the blade diameter by 60 percent of the thickness of the flyscreen material. The aim here is to prevent the blade from touching the profile surface. When this ratio cannot be achieved, either the flyscreen material cannot be cut or the blade marks the profile. This necessitates precision manufacturing for these parts. On the other hand, even if precision manufacturing is made, the thickness of the flyscreen material is not constant everywhere, and the thickness tolerance exceeds the diameter difference between the blade and the wheel given above and causes problems such as marking the profile or failing to cut the flyscreen.

[0011] - Due to the required dimensional relationship between the diameter of the blade and the wheel guiding it and the thickness of the flyscreen material, when the thickness of the flyscreen material changes, the wheel guiding the blade must be replaced with a version of the appropriate diameter. This replacement process is not a practical process that can be done in a short time. This also causes labor and time losses.

[0012] - The flyscreen material can sometimes be aluminum alloy and not possible to be cut with a normal blade.

[0013] - The flyscreen material is reinforced with glass fiber or another layered material to prevent rodents such as mice or pets from gnawing. It is either not possible to cut such flyscreen materials with a normal blade or the cutting quality is not satisfactory. For the reasons listed, there is a need for a product that eliminates these disadvantages.

[0014] Summary of the Invention

[0015] An object of the invention is to eliminate the formation of marks on the profile and surface irregularities encountered in the state of the art. The ultrasonic blade used in the invention will perform the cutting process from the inside of the frame and from the position closest to the spline. The mark left by the blade during the process is ignored by the users since it does not coincide with the visible part of the frame. The ultrasonic knife is placed with a pneumatic cylinder on the inner edge of the frame closest to the spline and helps to cut the flyscreen material by pushing it towards the profile wall. The pneumatic cylinder here will act as a spring and continuously push the blade towards the profile and eliminate the failure to cut due to unevenness on the profile surface.

[0016] Another object of the invention is to enable faster and more precise cutting by using a blade in the form of a diagonal tip or in a form close to it in the ultrasonic system instead of a circular blade used in the present art.

[0017] Another object of the invention is to eliminate the fraying problem of the material being cut after cutting by performing the cutting with an ultrasonic blade. Since high- frequency ultrasonic vibration also provides melting of the material in the cutting area, there will be no fraying problem after cutting.

[0018] Another object of the invention is that in case the flyscreen material is made of aluminum alloy or a composite material reinforced with additives such as glass fiber etc. to prevent the damage caused by rodents such as mice and / or pets, there will be no quality problem in perimeter cutting with ultrasonic blade.

[0019] Another object of the invention is that in case the thickness of the flyscreen material changes, the wheel guiding the blade must be replaced with a version of the appropriate diameter in the present art, while with the developed invention, there is no need to change parts in case the thickness of the flyscreen material changes. Flyscreen material of any thickness can be cut without any mechanical change.

[0020] Description of the Drawings Figure 1 : A side projection view of the fully automatic flyscreen assembly and cutting machine of the invention, in which all parts are shown.

[0021] Figure 2: A top perspective view of the fully automatic flyscreen assembly and cutting machine of the invention, in which all parts are shown.

[0022] Figure 3: A top perspective view of the fully automatic flyscreen assembly and cutting machine of the invention, in which all parts are shown.

[0023] Figure 4: A top projection view of the fully automatic flyscreen assembly and cutting machine of the invention, in which all parts are shown.

[0024] Figure 5: A representative perspective view of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0025] Figure 6: A representative perspective view of the exploded parts of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0026] Figure 7: A representative perspective view of the exploded parts of the drive group of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0027] Figure 8: A representative perspective view of the exploded parts of the spline cutting group of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0028] Figure 9: A representative perspective view of the exploded parts of the ultrasonic cutting group of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0029] Figure 10: A representative perspective view of the exploded parts of the spline pressing group of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0030] Figure 11 : A representative perspective view of the exploded parts of the drive gear set of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0031] Figure 12: A representative perspective view of the exploded parts of the spline clamping group of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention.

[0032] Figure 13: A representative perspective view of the exploded parts of the ultrasonic blade horizontal movement group of the splining and flyscreen head of the fully automatic flyscreen assembly and cutting machine of the invention. Figure 14: A top projection view of the splining and flyscreen head carrier unit of the fully automatic flyscreen assembly and cutting machine of the invention.

[0033] Figure 15: A side projection view of the carrier unit of the fully automatic flyscreen assembly and cutting machine of the invention.

[0034] Figure 16: A front view of a fully automatic flyscreen assembly and cutting machine of the invention, in which the cutting of the flyscreen material is shown as representation.

[0035] Figure 17: A cross-sectional view of a fully automatic flyscreen assembly and cutting machine of the invention, in which the cutting of the flyscreen material is shown as representation.

[0036] Description of the References in the Drawings

[0037] For a better understanding of the invention, the description of the numbers in the figures is given below:

[0038] 100. Splining and flyscreen cutting head

[0039] 101. Lug

[0040] 102. Main carrier plate

[0041] 103. Drive group

[0042] 103.1. Right angle servo reducer

[0043] 103.2. Servo motor

[0044] 103.3. Main drive gear

[0045] 103.4. Reducer connection flange

[0046] 104. Spline cutting group

[0047] 104.1 . Spline cutting mold-1

[0048] 104.2. Spline cutting mold-2

[0049] 104.3. Spline cutting blade seat

[0050] 104.4. Spline cutting blade guide shaft

[0051] 104.5. Spline cutting blade

[0052] 104.6. Cutting piston

[0053] 105. Ultrasonic cutting group

[0054] 105.1 . Ultrasonic vibrating probe

[0055] 105.2. Blade

[0056] 105.3. Guide shaft

[0057] 105.4. Ultrasonic vibrating probe connection seat

[0058] 105.5. Ultrasonic vibrating probe upper connection clamp 105.6. Ultrasonic vibrating probe lower connection clamp

[0059] 105.7. Upper guide shaft seat

[0060] 105.8. Lower guide shaft seat

[0061] 105.9. Ultrasonic vibrating probe angle adjustment plate

[0062] 105.10. Cutting group pneumatic cylinder line pressing group

[0063] 106.1 . Pressing group pneumatic cylinder

[0064] 106.2. First bearing

[0065] 106.3. Wheel shaft

[0066] 106.4. Spline pressing wheel guide shaft

[0067] 106.5. Spline pressing wheel

[0068] 106.6. Adjustment nut ive gear set

[0069] 107.1 . Drive gear

[0070] 107.2. Second bearing

[0071] 107.3. Splining wheel

[0072] 170.4. Drive gear shaft line clamping group

[0073] 108.1 . Third bearing

[0074] 108.2. Spline clamping group shaft

[0075] 108.3. Lower joint

[0076] 108.4. Upper joint rasonic blade horizontal movement group

[0077] 109.1. Ultrasonic vibrating probe angle adjustment plate connection bracket

[0078] 109.2. Ultrasonic vibrating probe horizontal movement plate

[0079] 109.3. Movement group pneumatic cylinder

[0080] 109.4. Ultrasonic vibrating probe horizontal movement piston connection bracket

[0081] 109.5. Position adjustment bracket

[0082] 109.6. Ultrasonic vibrating probe horizontal movement linear rail

[0083] 109.7. Linear bearing

[0084] 109.8. Head group back cover lining and flyscreen cutting head carrier unit

[0085] 201 . Head Z-axis servo motor 202. Head C-axis servo motor

[0086] 203. Head X-axis servo motor

[0087] 204. Head C-axis servo reducer

[0088] 205. Head X-axis servo reducer

[0089] 206. Head C-axis drive gear

[0090] 207. Head X-axis drive gear

[0091] 208. Head Z-axis coupling

[0092] 209. Head Z-axis ball screw

[0093] 210. Head Z-axis ball screw nut

[0094] 211 . Head Z-axis linear bearing

[0095] 212. Head carrier shaft

[0096] 213. Head carrier shaft roller bearing

[0097] 214. Spline guiding roller

[0098] 215. Head Z-axis linear rail

[0099] 300.1. Flyscreen material roll carrier unit

[0100] 300.1.1. Flyscreen material roll

[0101] 300.2. Frame clamping unit

[0102] 300.3. Spline material winding group

[0103] 300.4. Flyscreen laying mechanism

[0104] 300.5. Bridge

[0105] 300.6. Bridge Y-axis servo drive group

[0106] 300.7. Bridge Y-axis drive shaft

[0107] 300.8. Bridge Y-axis drive gear

[0108] 300.9. Main table

[0109] 300.10. Center point

[0110] 300.11. Flyscreen material length cutting blade

[0111] F: Spline material

[0112] S: Flyscreen material

[0113] Detailed Description of the Invention

[0114] The example embodiments are described in more detail below with reference to the accompanying descriptions. Furthermore, the embodiments can be established in different forms and should not be interpreted as being limited to the embodiments specified herein. Rather, these example embodiments are provided so that this description will be thorough, and will fully convey the scope to those skilled in the art.

[0115] The terminology used in this description is intended to describe a particular example embodiment only and is not intended to be limiting. As used herein, the forms "a", "at least", and "preferably" are intended to include plural forms as well, unless the context clearly states otherwise.

[0116] The fully automatic flyscreen assembly and cutting machine of the invention comprises at least one lug (101), at least one main carrier plate (102), at least one drive group (103), at least one spline cutting group (104), at least one ultrasonic cutting group (105), at least one spline pressing group (106), at least one drive gear set (107), at least one spline clamping group (108), at least one ultrasonic blade horizontal movement group (109), and at least one splining and flyscreen cutting head (100).

[0117] The elements that form the fully automatic flyscreen assembly and cutting machine of the invention are the flyscreen material roll carrier unit (300.1 ), frame clamping unit (300.2), spline material winding group (300.3), flyscreen laying mechanism (300.4), bridge (300.5), main table (300.9), splining and flyscreen cutting head carrier unit (200), and splining and flyscreen cutting head (100).

[0118] In the fully automatic flyscreen assembly and cutting machine of the invention, the flyscreen material roll carrier unit (300.1 ) preferably has a 4-layered system and at least one flyscreen material roll (300.1.1 ) can be attached to each layer. The flyscreen material roll carrier unit (300.1 ) has a servo-controlled mechanism on the vertical axis. In this way, the appropriately sized flyscreen material roll (300.1.1 ) can be automatically moved to the correct position.

[0119] The frame clamping unit (300.2) allows the frame placed on the machine main table (300.9) to be clamped and fixed from two directions. It has a servo-controlled structure and the drive mechanisms are located at the bottom of the machine main table (300.9).

[0120] The spline material winding group (300.3) is the part where the roll spline material (F) used to fix the flyscreen material (S) to the frame is attached. The flyscreen laying mechanism (300.4) is a servo-controlled unit with a pneumatic clamping system thereon. It is used to grab the flyscreen material (S) from the flyscreen material roll carrier unit (300.1) and lay it on the frame automatically.

[0121] The bridge (300.5) is the carrier part that moves the splining and flyscreen head carrier unit (200) in X- and Y-axes. The bridge (300.5) moves in Y-axis by transferring the torque obtained from the bridge Y-axis servo drive group (300.6) to the bridge Y-axis drive gear (300.8) through the bridge Y-axis drive shaft (300.7).

[0122] Splining and flyscreen head carrier unit (200) carries the splining and flyscreen cutting head (100). On the bridge (300.5), it moves along the X-axis through the head X-axis servo motor (203), the head X-axis servo reducer (205) and the head X-axis drive gear (207). The splining and flyscreen cutting head (100) is moved on the system in the Z- axis on the head Z-axis linear bearings (211) and head Z-axis linear rail (215) with the ball screw system consisting of head Z-axis servo motor (201 ) and head Z-axis coupling (208), head Z-axis ball screw (209) and head Z-axis ball screw nut (210) equipment. The splining and flyscreen cutting head (100) is moved in the C-axis by being transferred to the head carrier shaft (212) mounted on the head carrier shaft roller bearing (213) with the head C-axis servo motor (202) and the head C-axis servo reducer (204) and the head C-axis drive gears (206). It comprises a splining guide roller (214) on which the spline from the spline material winding group (300.3) is guided to the splining and flyscreen head (100).

[0123] The parts and groups of the splining and flyscreen cutting head (100) on the unit are as follows;

[0124] - Lug (101)

[0125] - Main carrier plate (102)

[0126] - Drive group (103)

[0127] - Right angle servo reducer (103.1 )

[0128] - Servo motor (103.2)

[0129] - Main drive gear (103.3)

[0130] - Reducer connection flange (103.4)

[0131] - Spline cutting group (104)

[0132] - Spline cutting mold-1 (104.1)

[0133] - Spline cutting mold-2 (104.2) - Spline cutting blade seat (104.3)

[0134] - Spline cutting blade guide shaft (104.4)

[0135] - Spline cutting blade (104.5)

[0136] - Spline cutting piston (104.6)

[0137] - Ultrasonic cutting group (105)

[0138] - Ultrasonic vibrating probe (105.1)

[0139] - Blade (105.2)

[0140] - Guide shaft (105.3)

[0141] - Ultrasonic vibrating probe connection seat (105.4)

[0142] - Ultrasonic vibrating probe upper connection clamp (105.5)

[0143] - Ultrasonic vibrating probe lower connection clamp (105.6)

[0144] - Upper guide shaft seat (105.7)

[0145] - Lower guide shaft seat (105.8)

[0146] - Ultrasonic vibrating probe angle adjustment plate (105.9)

[0147] - Cutting group pneumatic cylinder (105.10)

[0148] - Spline pressing group (106)

[0149] - Pressing group pneumatic cylinder (106.1)

[0150] - First bearing (106.2)

[0151] - Wheel shaft (106.3)

[0152] - Spline pressing wheel guide shaft (106.4)

[0153] - Spline pressing wheel (106.5)

[0154] - Adjustment nut (106.6)

[0155] - Drive gear set (107)

[0156] - Drive gear (107.1)

[0157] - Second bearing (107.2)

[0158] - Splining wheel (107.3)

[0159] - Drive gear shaft (107.4)

[0160] - Spline clamping group (108)

[0161] - Third bearing (108.1)

[0162] - Spline clamping group shaft (108.2)

[0163] - Lower joint (108.3)

[0164] - Upper joint (108.4)

[0165] - Ultrasonic blade horizontal movement group (109) - Ultrasonic vibrating probe angle adjustment plate connection bracket

[0166] (109.1 )

[0167] - Ultrasonic vibrating probe horizontal movement plate (109.2)

[0168] - Movement group pneumatic cylinder (109.3)

[0169] - Ultrasonic vibrating probe horizontal movement piston connection bracket (109.4)

[0170] - Position adjustment bracket (109.5)

[0171] - Ultrasonic vibrating probe horizontal movement linear rail (109.6)

[0172] - Linear bearing (109.7)

[0173] - Head group back cover (109.8).

[0174] The subject matter of the invention is a part of the splining and flyscreen cutting head (100) of a fully automatic flyscreen assembly and cutting machine, which connects the lug (101 ), the splining and flyscreen cutting head (100) to the head carrier shaft (212). Main carrier plate (102) is the part on which other equipment in the unit is connected. The drive group (103) is used for feeding the spline from the spline material winding group (300.3) into the channel on the frame. It is connected to the main carrier plate (102) with the reducer connection flange (103.4). The torque obtained from the servo motor (103.2) is transferred to the main drive gear (103.3) with the right-angle reducer

[0175] (103.1 ). It ensures that the spline material is fed in synchronization with the X- and Y- axis speeds of the splining and flyscreen cutting head carrier unit (200). Spline cutting group (104) ensures that the spline is cut when the splining process is completed in the last corner. The spline cutting blade (104.5) is connected to the spline cutting blade guide shaft (104.4), which moves back and forth through the cutting piston (104.6) in the spline cutting blade seat (104.3) and enables the cutting of the spline material (F) passing through the hole on the spline cutting mold-1 (104.1 ) and spline cutting die-2

[0176] (104.2). Ultrasonic cutting group (105) is an ultrasonic blade unit used to cut the excess flyscreen material (S) during the splining process. The cutting process is performed with a blade (105.2) attached to the tip of an ultrasonic vibrating probe (105.1 ), which produces vibration in the frequency range of 20-40 kHz. It is connected to the ultrasonic vibrating probe connection seat (105.4) with the ultrasonic vibrating probe upper connection clamp (105.5) and the ultrasonic vibrating probe lower connection clamp (105.6). The guide shafts (105.3) fixed to the probe angle adjustment plate (105.9) with the upper guide shaft seat (105.7) and lower guide shaft seat (105.8) guide the ultrasonic vibrating probe (105.1 ) and the blade (105.2) attached to its tip to reach the specified position on the frame by means of the cutting group pneumatic cylinder (105.10). The ultrasonic vibrating probe angle adjustment plate (105.9) is mechanically connected to the splining and flyscreen cutting head (100) at the appropriate angle in the range of 20-70 degrees, ensuring that the blade reaches the correct position.

[0177] The spline pressing group (106) ensures that the flyscreen material is fixed by pressing the spline fed by the drive group (103) into the channel on the frame by means of the spline pressing wheel (106.5). The spline pressing wheel (106.5) is pushed into the channel by the force generated by the pressure group pneumatic cylinder (106.1 ). The spline wheel (106.5) is mounted on the spline pressing wheel guide shaft (106.4) via the first bearing (106.2) and wheel shaft (106.3). The adjustment nut (106.6) is used to adjust the position of the spline pressing wheel (106.5) according to the depth of the channel on the frame.

[0178] Drive gear set (107) is used to draw the spline material from the spline material winding group (300.3) with the torque produced by the drive group (103). It is connected to the main carrier plate (102) with the second bearing (107.2) and the drive gear shaft (107.4). The drive gear (107.1) receives its movement from the main drive gear (103.3) in the drive group (103). The splining wheels (107.3) connected to the drive gear

[0179] (107.1), together with the spline clamping group (108), ensure that the spline is drawn and directed to the channel on the frame.

[0180] Spline clamping group (108) presses the spline material (F) between the third bearing

[0181] (108.1) and the splining wheels (107.3) so that the spline material can be drawn by the splining wheel (107.3) located in the drive gear set (107). This pressure helps the spline material to be easily drawn by splining wheels (107.3) with a pointed tooth structure. Third bearing (108.1 ) is mounted to the main carrier plate (102) with the lower joint (108.3), upper joint (108.4) and spline clamping group shaft (108.2).

[0182] Ultrasonic blade horizontal movement group (109) is used to prevent the splining and flyscreen cutting head (100) from making extra movements in corner turns. The ultrasonic cutting group (105) is positioned behind the spline pressing group (106). The splining and flyscreen cutting head (100) first fixes the spline to the channel on the frame and performs perimeter cutting process from the back. When the corner is reached, the spline pressing group (106) has completed its operation, while the ultrasonic cutting group (105) is slightly behind and has some distance to cut. In the meantime, the splining and flyscreen cutting head (100) are in the correct position for the turn. It should not change its position so that it can make the turning movement without having to make the turn in the corners with extra movements. To achieve this, the pressing group pneumatic cylinder (106.1) in the spline pressing group (106) pulls the spline pressing wheel (106.5) upwards and the movement group pneumatic cylinder (109.3) connected to the lug (101 ) with the ultrasonic vibrating probe horizontal movement piston connection bracket (109.4) located in the ultrasonic blade horizontal movement group (109) brings the ultrasonic cutting group (105) to the profile corner and ensures that the perimeter cutting process is performed precisely along the edge. The ultrasonic cutting group (105) is connected to the ultrasonic blade horizontal movement group (109) with the ultrasonic vibrating probe angle adjustment plate connection bracket (109.4) and the ultrasonic vibrating probe horizontal movement plate (109.2). The ultrasonic blade horizontal movement group (109) is also connected to the main carrier plate (102) with the head group back cover (109.8). The ultrasonic vibrating probe horizontal movement linear rails (109.6) and linear bearings (109.7) located on the group guide the horizontal movement of the group. The position adjustment bracket (109.5) is used to limit the horizontal movement of the group.

[0183] The basic working principle of the fully automatic flyscreen assembly and cutting machine of the invention is as follows; as a preliminary preparation; flyscreen material rolls (300.1.1) are attached to the flyscreen material roll carrier unit (300.1) and the width information is entered into the computer. The spline material in rolls suitable for the frame to be made is attached to the spline material winding group (300.3). One end of the spline material is unwound from the winding and inserted into the splining and flyscreen head (100) through the channel located in the splining and flyscreen cutting head carrier unit (200) and it is allowed to exit from under the splining and flyscreen cutting head (100). After this stage, the machine is ready for automatic operation. The width (y-axis) and length (X-axis) dimensions of the frame, which has been preprepared and introduced to the profile type machine, are entered into the computer, or the barcode including the width and length information located on the frame is scanned into the barcode reader hand terminal on the machine. The frame clamping unit (300.2) opens slightly more than the width and length information entered, and the operator places the correct corner of the frame at the center point (300.10), which is the intersection of the support points of the X- and Y- axes of the machine main table (300.9), and presses the start button. The frame clamping unit (300.2) controlled by servo motors clamps the frame. In the meantime, the servo-controlled flyscreen material roll carrier unit (300.1 ) selects the roll with the width closest to the Y-axis dimension of the frame and aligns it with the flyscreen laying mechanism (300.4) in order to minimize wastage. The flyscreen laying mechanism (300.4) catches the flyscreen material from the roll in the flyscreen material carrier unit (300.1) and lays it on the frame slightly more than the frame size. The splining and flyscreen head carrier unit (200) carrying the splining and flyscreen cutting head (100) is positioned at the center point (300.10) and descends to the specified position on the Z-axis. The spline is fed through the drive group (103), the drive gear set (107) and the splining clamping group (108) located in the splining and flyscreen cutting head (100), while the splining and flyscreen cutting head carrier unit (200) moves along the frame edge. The fed spline material pushes the spline into the channel on the frame by means of the spline pressing group (106) and clamps it, and the flyscreen material is fixed to the channel through the spline. During these processes, the ultrasonic cutting group (105) on the splining and flyscreen cutting head (100) cuts the excess flyscreen material from the closest position to the spline (F). The process continues until the four sides of the frame are completed. After all the edges are finished, the splining and flyscreen head carrier unit (200) rises in the Z-axis, the flyscreen material length cutting blade (300.11) moves in the Y-axis and separates the waste part of the flyscreen material on the frame side from the roll side. The clamps on the flyscreen laying mechanism release the flyscreen material.

[0184] The frame clamping unit (300.2) opens slightly in the X- and Y- axis, releasing the frame. At this stage, the operator ends the process by removing the frame and waste flyscreen parts from the machine main table (300.9).

[0185] Any features described in this description (including appended claims, summary and drawings) may be replaced by other alternative features that may have equivalent or similar purposes, unless otherwise stated explicitly. That is, unless otherwise stated explicitly, each feature is only one example of a set of equivalent or similar features.

[0186] The above embodiments are intended only to describe the technical concept and features of the present invention, and the purpose of the present invention is to ensure that those skilled in the art understand the content of the present invention and practice the present invention, and the scope of the present invention is not limited thereto. Equivalent changes or modifications made in accordance with the spirit of the invention are intended to be included in the scope of the invention.

[0187] Industrial Applicability of the Invention

[0188] The invention relates to a fully automatic machine that enables the cutting process of flyscreen material protruding outside the frame after the splining process in fully automatic flyscreen assembly machines to be performed during the splining process, and is industrially applicable.

[0189] The invention is not limited to the above descriptions and the person skilled in the art can readily present other different embodiments of the invention. These should be considered within the protection scope of the invention claimed by the claims.

Claims

CLAIMS1 . The fully automatic flyscreen assembly and cutting machine, characterized in that it comprises at least one lug (101 ), at least one main carrier plate (102), at least one drive group (103), at least one spline cutting group (104), at least one ultrasonic cutting group (105), at least one spline pressing group (106), at least one drive gear set (107), at least one spline clamping group (108), at least one ultrasonic blade horizontal movement group (109), and at least one splining and flyscreen cutting head (100).

2. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the drive group (103) comprises at least one right angle servo reducer (103.1 ), at least one servo motor (103.2), at least one main drive gear (103.3), and at least one reducer connection flange (103.4).

3. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the spline cutting assembly (104) comprises at least one spline cutting mold-1 (104.1), at least one spline cutting mold-2 (104.2), at least one spline cutting blade seat (104.3), at least one spline cutting blade guide shaft (104.4), at least one spline cutting blade (104.5), and at least one spline cutting piston (104.6).

4. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the ultrasonic cutting group (105) comprises at least one ultrasonic vibrating probe (105.1), at least one blade (105.2), at least one guide shaft (105.3), at least one ultrasonic vibrating probe connection seat (105.4), at least one ultrasonic vibrating probe upper connection clamp (105.5), at least one ultrasonic vibrating probe lower connection clamp (105.6), at least one upper guide shaft seat (105.7), at least one lower guide shaft seat (105.8), at least one ultrasonic vibrating probe angle adjustment plate (105.9), and at least one cutting group pneumatic cylinder (105.10).

5. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the spline pressing group (106) comprises at least one pressing group pneumatic cylinder (106.1 ), at least one first bearing (106.2), atleast one wheel shaft (106.3), at least one spline pressing wheel guide shaft (106.4), at least one spline pressing wheel (106.5), and at least one adjustment nut (106.6).

6. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the drive gear set (107) comprises at least one drive gear (107.1), at least one second bearing (107.2), at least one spline wheel(107.3), and at least one drive gear shaft (107.4).

7. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the spline clamping group (108) comprises at least one third bearing (108.1), at least one spline clamping group shaft (108.2), at least one lower joint (108.3), and at least one upper joint (108.4).

8. The fully automatic flyscreen assembly and cutting machine according to claim 1 , characterized in that the ultrasonic blade horizontal movement group (109) comprises at least one ultrasonic vibrating probe angle adjustment plate connecting bracket (109.1), at least one ultrasonic vibrating probe horizontal movement plate (109.2), at least one movement group pneumatic cylinder(109.3), at least one ultrasonic vibrating probe horizontal movement piston connecting bracket (109.4), at least one position adjustment bracket (109.5), at least one ultrasonic vibrating probe horizontal movement linear rail (109.6), at least one linear bearing (109.7), and at least one head group back cover (109.8).

Images