Fluid and electrical connection for an electric heater

The electrical heating system addresses the scalability issue of conventional systems by using a magnetic core and secondary winding to achieve high-power fluid heating, offering efficient and fossil fuel-free operation with easy maintenance.

WO2026064147A1PCT designated stage Publication Date: 2026-03-26SIEMENS ENERGY GLOBAL GMBH & CO KG +1
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-03-26

AI Technical Summary

Technical Problem

Conventional electrical heating systems are not scalable to the high-power levels required by many industrial processes, necessitating the use of fossil fuels for heat generation.

Method used

An electrical heating system with a magnetic core and secondary winding, capable of handling power levels up to 1000 MW, utilizing a core flow member and external flow member connected by a joint with an electrical conductor to form a continuous electrical and fluid flow path, where the heating fluid is heated by induced current in the secondary winding.

Benefits of technology

Provides scalable, high-power electrical heating without fossil fuels, enabling efficient heating of fluids for industrial processes with easy maintenance and high thermal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

An electrical heating system includes a magnetic core at least partially surrounded by a primary winding sized to receive a power level of greater than 1 MW. A core flow member is magnetically coupled to and positioned to surround a portion of the core, the core flow member including a core inlet and a core outlet. An external flow member is positioned outside of the core and cooperates with the core flow member to define a secondary winding. The external flow member includes an external inlet and an external outlet. A first joint is positioned to connect the core outlet and the external inlet and includes a first manifold portion fixedly connected to the core outlet to receive a heating fluid from the core flow member, the first manifold portion including a discharge arranged to discharge the heating fluid, and a second manifold portion fixedly connected to the external inlet to deliver the heating fluid to the external flow member, the second manifold portion including an intake arranged to receive the heating fluid, the second manifold portion connected to the first manifold portion. An electrical conductor is connected to each of the first manifold portion and the second manifold portion, the first manifold portion, the electrical conductor, and the second manifold portion cooperating to form a continuous electrical flow path sized to pass at least 10 kA of electrical current. An external flow connector is fixedly connected to the discharge and intake. The first manifold portion, the external flow connector, and the second manifold portion cooperating to form a continuous fluid flow path between the core outlet and the external inlet, where the heating fluid passes through the core flow member and the external flow member and is heated in response to a flow of secondary current in the secondary winding which is induced by the flow of power in the primary winding.
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Citation Information

Patent Citations

  • THERMO-INDUCTION HOT FLUID generator.

    BE1000469A7

  • Electric fluid heater

    CA1266875A

  • Fluid heating device

    GB2260604A