Muffler, air suspension assembly and vehicle
Patent Information
- Application Number
- PCT/CN2026/078794
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-02-19
- Filing Date
- 2026-02-12
- Publication Date
- 2026-08-27
Smart Images

Figure CN2026078794_27082026_PF_FP_ABST
Abstract
Description
Muffler, air suspension components and vehicle Cross-reference to related applications
[0001] This application claims priority to Chinese patent application No. 202510184276.8, filed on February 19, 2025, the entire contents of which are incorporated herein by reference. Technical Field
[0002] This application relates to, but is not limited to, the field of vehicle technology, and particularly to a muffler, an air suspension assembly, and a vehicle. Background Technology
[0003] The air supply unit of the air suspension assembly has an intake pipe and an exhaust pipe. In order to reduce the exhaust noise of the air supply unit, a muffler needs to be installed at the end of the exhaust pipe. Summary of the Invention
[0004] The following is an overview of the subject matter described in detail herein. This overview is not intended to limit the scope of the claims.
[0005] This application provides a muffler, an air suspension assembly, and a vehicle.
[0006] In a first aspect, embodiments of this application provide a muffler, the muffler comprising: a guide plate, a housing, an intake end cap, and a muffler component. The guide plate has a guide hole. The housing has a receiving space, the guide plate abuts against the inner wall of the housing to divide the receiving space into a muffler chamber and a pressure-reducing chamber, the muffler chamber and the pressure-reducing chamber are connected through the guide hole, the muffler chamber has an exhaust port, the pressure-reducing chamber has an exhaust port, the exhaust port is configured to be connected to an exhaust pipe, the intake end cap extends from one side of the housing in a direction away from the housing to form an intake chamber, the end of the intake chamber away from the housing has an intake port and an intake port, the intake port is connected to the outside, and the intake port is configured to be connected to an air supply pipe; the muffler component is disposed within the muffler chamber.
[0007] In one possible implementation, an air intake connector is provided at the air intake port, the air intake connector is configured to connect to the air supply pipe, a portion of the air intake connector is located inside the air intake chamber, and in the extending direction of the air intake chamber, the length of the air intake connector extending into the air intake chamber is greater than the length of the air intake port.
[0008] In one possible implementation, there are multiple air intake ports, which are spaced apart in the circumferential direction of the air intake connector.
[0009] In one possible implementation, the muffler further includes a first limiting member extending from the outer surface of the intake connector in a direction away from the intake connector and having a gap between it and the intake port.
[0010] In one possible implementation, the outer surface of the suction connector is provided with a plurality of limiting protrusions, which are spaced apart along the length of the suction connector. The cross-sectional area of the limiting protrusions gradually increases from one end of the suction connector away from the suction end cap to the other end of the suction connector.
[0011] In one possible implementation, an exhaust connector is provided at the exhaust port, the exhaust connector being configured to connect to the exhaust pipe.
[0012] In one possible implementation, the outer surface of the exhaust connector is provided with a second limiting member, which extends from the outer surface of the exhaust connector in a direction away from the exhaust connector and has a gap with the housing.
[0013] In one possible implementation, the guide hole includes a first through hole and a second through hole, the second through hole being located on the side of the first through hole closer to the exhaust port, and the diameter of the second through hole being larger than the diameter of the first through hole.
[0014] In one possible implementation, the housing includes a first outer shell and a second outer shell, the silencing cavity is located in the first outer shell and has a first opening on the side facing the guide plate, the pressure reducing cavity is located in the second outer shell and has a second opening on the side facing the guide plate, and the first outer shell and the second outer shell are connected by the guide plate.
[0015] In one possible implementation, the housing further includes a support member fitted at the connection between the first outer shell and the second outer shell, and the guide plate is connected to the support member.
[0016] In one possible implementation, the second housing is laser-welded to the support member.
[0017] In one possible implementation, the first housing and the intake end cap are integrally formed; and / or the first housing and the support member are integrally formed.
[0018] In one possible implementation, the exhaust port and the intake port are located on the same side of the housing.
[0019] Secondly, embodiments of this application provide an air suspension assembly, including an air supply unit and the aforementioned muffler.
[0020] Thirdly, embodiments of this application provide a vehicle including the aforementioned air suspension assembly.
[0021] After reading and understanding the accompanying diagrams and detailed descriptions, the other aspects can be understood. Attached Figure Description
[0022] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0023] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly described below. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0024] Figure 1 is a cross-sectional view of a muffler provided in some embodiments of this application.
[0025] Figure 2 is a partial schematic diagram of the connection between the muffler and the air supply unit provided in some embodiments of this application.
[0026] Figure 3 is a perspective view of a muffler provided in some embodiments of this application.
[0027] Explanation of reference numerals in the attached drawings: 100, muffler; 200, air supply pipe; 300, exhaust pipe; 1, guide vane; 2, housing; 21, accommodating space; 211, muffler cavity; 2111, exhaust port; 212, pressure reducing cavity; 2122, exhaust port; 213, exhaust connector; 214, second limiting member; 22, first outer shell; 221, first opening; 23, second outer shell; 231, second opening; 24, support member; 3, intake end cap; 31, intake cavity; 32, intake port; 33, intake port; 34, intake connector; 341, first limiting member; 342, limiting protrusion; 4, muffler. Detailed Implementation
[0028] To better understand the above-mentioned objectives, features, and advantages of this application, embodiments of this application will be further described below. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.
[0029] In the description of the embodiments of this application, it should be understood that the terms "upper", "lower", "front", "rear", "bottom", "inner", "outer" and other terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0030] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, "linking" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. "Fixed connection" refers to a connection where the relative positional relationship remains unchanged after the connection. Furthermore, the directional terms mentioned in the embodiments of this application, such as "inner" and "outer," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of this application, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0031] In the description of embodiments of this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0032] The air supply unit of the air suspension assembly has an intake pipe and an exhaust pipe. In order to reduce the exhaust noise of the air supply unit, a separate exhaust muffler needs to be installed at the end of the exhaust pipe. However, since the exhaust muffler and the intake pipe are prone to spatial interference when arranged, the intake pipe and the exhaust pipe need to be arranged separately, which makes the air suspension assembly occupy a large space and has a high cost.
[0033] In view of this, embodiments of this application provide a muffler, an air suspension assembly, and a vehicle that can reduce the size of the air suspension assembly.
[0034] The silencer of the present application embodiment will be described below.
[0035] Please refer to Figures 1 to 3. Figure 1 is a cross-sectional view of a muffler provided in some embodiments of this application. Figure 2 is a partial schematic diagram of the connection between the muffler and the air supply unit provided in some embodiments of this application. Figure 3 is a perspective view of a muffler provided in some embodiments of this application. The muffler 100 is applied to the air supply unit of an air suspension assembly. The muffler 100 includes a guide vane 1, a housing 2, an intake end cap 3, and a muffler component 4.
[0036] The shell 2 has a receiving space 21, wherein the receiving space 21 is the space enclosed by the inner wall of the shell 2. The shell 2 can be in the shape of a cube, cylinder, etc., and the shape of the receiving space 21 can be similar to the shape of the shell 2. This application does not limit this.
[0037] The guide plate 1 abuts against the inner wall of the housing 2 to divide the accommodating space 21 into a silencing chamber 211 and a pressure-reducing chamber 212. The guide plate 1 has a guide hole (not shown in the figure), through which the silencing chamber 211 and the pressure-reducing chamber 212 communicate. Specifically, the guide hole penetrates the guide plate 1, allowing gas located in the pressure-reducing chamber 212 to flow into the silencing chamber 211.
[0038] The silencer 4 is disposed inside the silencer cavity 211. Specifically, the silencer cavity 211 is filled with the silencer 4, which can reduce the noise when gas passes through.
[0039] The silencing cavity 211 has an exhaust port 2111. For example, there can be multiple exhaust ports 2111, and the multiple exhaust ports 2111 can be spaced apart in the circumferential direction at the edge of the end of the housing 2.
[0040] The pressure-reducing chamber 212 has an exhaust port 2122, which is used to connect to the exhaust pipe 300. Specifically, the compressed air discharged by the air supply unit through the exhaust pipe 300 can first enter the pressure-reducing chamber 212 through the exhaust port 2122. The flow rate and pressure of the compressed air entering the pressure-reducing chamber 212 are reduced, and then it flows into the silencer chamber 211 through the guide hole. After the silencer 4 in the silencer chamber 211 is silenced, it is finally discharged from the exhaust port 2111.
[0041] Therefore, the compressed air discharged from the air supply unit can be dispersed through the pressure reduction chamber 212, which helps to improve the utilization rate of the silencer 4 and thus improve the silencing effect of the silencer 100.
[0042] For example, the muffler 4 can be a hydrophobic muffler material, so that the muffler 4 has both sound absorption and hydrophobic properties, thereby reducing the flow resistance of the muffler 100 and facilitating the discharge of liquid water by compressed air. Combined with the low-level drainage design, under natural conditions, liquid water can flow out from the exhaust port 2111 of the muffler 100 by gravity.
[0043] For example, the silencing component 4 can be polyimide foam, rigid polyvinyl chloride silencing pipe, etc., and this application does not limit it.
[0044] An air intake end cap 3 extends from one side of the housing 2 away from the housing 2 to form an air intake chamber 31. The end of the air intake chamber 31 away from the housing 2 has an air intake port 32 and an air intake end 33. The air intake end 33 can be used to connect to the air supply pipe 200. Specifically, since the air intake port 32 is connected to the outside, and the air intake end 33 is connected to the air supply pipe 200, the air intake port 32 can draw outside air into the air intake chamber 31. The air in the air intake chamber 31 then enters the air supply pipe 200 through the air intake end 33, thereby achieving air supply to the air supply unit. It can be understood that outside air can be compressed in the compressor before entering the air intake chamber 31.
[0045] For example, the intake end cap 3 and the housing 2 can be integrally molded. This can improve the connection strength between the intake end cap 3 and the housing 2, and also help reduce the assembly difficulty of the muffler 100.
[0046] According to the muffler 100 of the present application embodiment, an exhaust port 2122 for connecting to an exhaust pipe 300 is provided on the housing 2, and an intake end cover 3 is provided on one side of the housing 2, so that the intake port 33 of the intake end cover 3 is connected to the air supply pipe 200. This allows both the intake pipe and the exhaust pipe of the air supply unit to be connected to the muffler 100, which helps to reduce the volume of the air suspension assembly and also helps to reduce the cost of the air suspension assembly. Meanwhile, the guide plate 1 divides the housing 2's accommodating space 21 into a silencing chamber 211 and a pressure-reducing chamber 212. A silencing component 4 is installed in the silencing chamber 211. The compressed air discharged from the exhaust port 2122 will first have its flow rate and pressure reduced in the pressure-reducing chamber 212, and then flow into the silencing chamber 211 through the guide holes on the guide plate 1. After being silenced by the silencing component 4, it will finally be discharged from the exhaust port 2111. This will help improve the utilization rate of the silencing component 4 and also help improve the noise reduction effect of the muffler 100, thereby improving the user experience.
[0047] Please continue referring to Figures 1 to 3. In some embodiments, an air intake connector 34 may be provided at the air intake port 33. The air intake connector 34 can be used to connect the air supply pipe 200. This facilitates the connection of the air supply pipe 200 by the operator, thereby improving the assembly efficiency of the air suspension assembly.
[0048] A portion of the intake connector 34 is located within the intake chamber 31, and in the extending direction of the intake chamber 31, the length of the intake connector 34 extending into the intake chamber 31 is greater than the length of the intake port 32. Specifically, in the extending direction of the intake chamber 31 (the vertical direction in Figure 1), the portion of the intake connector 34 extending into the intake chamber 31 can extend beyond the intake port 32. The portion of the intake connector 34 within the intake chamber 31 communicates with the intake port 32, while the portion outside the intake chamber 31 is used to connect to the air supply pipe 200. This reduces the risk of larger particles and liquid water being inhaled by the air supply unit, thereby improving the reliability of the air suspension assembly.
[0049] For example, there can be multiple air intake ports 32, which can be spaced apart in the circumferential direction of the air intake connector 34. This helps to improve the air intake efficiency of the air supply unit.
[0050] Please refer to Figures 1 to 3. In some embodiments, the muffler 100 may further include a first limiting member 341. The first limiting member 341 extends from the outer surface of the suction connector 34 in a direction away from the suction connector 34 and has a gap with the suction port 32. Specifically, the first limiting member 341 is disposed on the outer surface of the suction connector 34, and in the radial direction of the suction connector 34, the first limiting member 341 extends in a direction away from the suction connector 34, that is, the first limiting member 341 extends radially outward from the outer surface of the suction connector 34. Thus, the installation position of the air supply pipe 200 can be restricted by the first limiting member 341, ensuring that the air supply pipe 200 can be installed in place during the installation process, thereby improving the assembly efficiency of the air supply pipe 200. At the same time, it can also prevent the air supply pipe 200 from affecting the intake of the suction port 32.
[0051] Please refer to Figures 1 to 3. In some embodiments, the outer surface of the suction connector 34 may be provided with multiple limiting protrusions 342. These limiting protrusions 342 are spaced apart along the length of the suction connector 34. The cross-sectional area of the limiting protrusions 342 gradually increases from one end of the suction connector 34 away from the suction end cap 3 to the other end of the suction connector 34. Therefore, the limiting protrusions 342 can guide the installation of the air supply pipe 200, and the air supply pipe 200 can be secured within the gap between two adjacent limiting protrusions 342. Furthermore, the simple structure of the limiting protrusions 342 helps improve the assembly efficiency of the air supply pipe 200 and reduces the manufacturing cost of the muffler 100.
[0052] Please refer to Figures 1 to 3. In some embodiments, the muffler 100 may further include an exhaust connector 213. The exhaust connector 213 is disposed at the exhaust port 2122 and is used to connect the exhaust pipe 300. The outer surface of the exhaust connector 213 may be provided with a second limiting member 214. The second limiting member 214 extends from the outer surface of the exhaust connector 213 in a direction away from the exhaust connector 213 and has a gap with the housing 2. Thus, the installation position of the exhaust pipe 300 can be restricted by the second limiting member 214, ensuring that the exhaust pipe 300 can be installed in place during the installation process, thereby improving the assembly efficiency of the exhaust pipe 300.
[0053] It should be noted that the structure of the exhaust connector 213 can be similar to that of the intake connector 34, that is, the exhaust connector 213 can also be provided with a limiting protrusion 342, which will not be elaborated here.
[0054] Please refer to Figures 1 to 3. In some embodiments, the guide hole may include a first through hole and a second through hole. The second through hole is located on the side of the first through hole near the exhaust port 2122, and the diameter of the second through hole is larger than that of the first through hole. Specifically, the flow velocity of compressed air can be reduced by passing through the first through hole. Thus, during the process of compressed air flowing from the pressure-reducing chamber 212 to the muffler chamber 211 through the guide hole, the flow velocity of compressed air flowing into the muffler chamber 211 can be controlled by the first and second through holes with different diameters, so that the flow velocities of compressed air flowing into the muffler chamber 211 can be similar, thereby improving the utilization rate of the muffler 4 and thus improving the noise reduction effect of the muffler 100.
[0055] Please refer to Figures 1 to 3. In some embodiments, the housing 2 may include a first outer shell 22 and a second outer shell 23. A silencing cavity 211 may be located in the first outer shell 22, and the side of the silencing cavity 211 facing the guide plate 1 has a first opening 221. A pressure-reducing cavity 212 may be located in the second outer shell 23, and the side of the pressure-reducing cavity 212 facing the guide plate 1 has a second opening 231. The first outer shell 22 and the second outer shell 23 are connected by the guide plate 1. Specifically, one side of the guide plate 1 is connected to the first outer shell 22 and blocks the first opening 221, and the other side of the guide plate 1 is connected to the second outer shell 23 and blocks the second opening 231. This arrangement facilitates the filling of the silencing component 4 into the silencing cavity 211 through the first opening 221. Simultaneously, the structure is simple and easy to assemble, thereby helping to reduce the manufacturing cost of the muffler 100.
[0056] Please refer to Figures 1 to 3. In some embodiments, the housing 2 may further include a support member 24. The support member 24 is fitted at the connection between the first outer shell 22 and the second outer shell 23, and the guide plate 1 is connected to the support member 24. Specifically, the support member 24 can be connected to the first outer shell 22 first, and then the guide plate 1 can be placed at the first opening 221, so that the guide plate 1 abuts against the first outer shell 22 and the support member 24. Then, the second outer shell 23 abuts against the guide plate 1 and connects to the support member 24. The guide plate 1 is then secured by the first outer shell 22 and the second outer shell 23, thus completing the assembly of the guide plate 1. Therefore, by providing the support member 24, support can be provided for the installation of the guide plate 1, allowing for better assembly of the guide plate 1 and reducing the difficulty of assembly, thereby improving the assembly efficiency of the muffler 100.
[0057] For example, the first outer shell 22 can be a plastic with a certain light transmittance, and the second outer shell 23 can be a plastic with poor light transmittance. Adding a color masterbatch, such as black particles, to the plastic can reduce light transmittance. The second outer shell 23 and the support member 24 can be laser-welded together. The support member 24 can also be a plastic with a certain light transmittance. Specifically, the laser generates heat at the inner overlapping area (the non-transparent layer, such as the plastic with poor light transmittance) after penetrating the transparent plastic, thereby melting the two layers of plastic together to achieve welding.
[0058] For example, the first housing 22 and the intake end cap 3 can be integrally molded. This can improve the connection strength between the first housing 22 and the intake end cap 3, and also help reduce the assembly difficulty of the muffler 100.
[0059] For example, the first housing 22 and the support member 24 can be integrally molded. This can improve the connection strength between the first housing 22 and the support member 24, and also facilitate the installation of the second housing 23, thereby improving the assembly efficiency of the muffler 100.
[0060] Please continue referring to Figures 1 through 3. In some embodiments, the exhaust port 2122 and the intake port 33 may be located on the same side of the housing 2. This allows for better arrangement of the air supply pipe 200 and the exhaust pipe 300, saving space and thus helping to reduce the weight and manufacturing cost of the air suspension assembly.
[0061] The air suspension assembly of the present application embodiment will be described below.
[0062] The air suspension assembly of this application embodiment includes an air supply unit and a muffler 100 as described in any of the above embodiments. This is advantageous in reducing the size and cost of the air suspension assembly.
[0063] The vehicle described in the embodiments of this application will now be described.
[0064] The vehicle in this application embodiment includes the aforementioned air suspension assembly. The vehicle can be a new energy vehicle, an electric vehicle, a gasoline-powered vehicle, etc. This helps reduce the noise of the air suspension assembly during operation, thereby improving the vehicle's quietness.
[0065] In the description of this specification, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.
[0066] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A muffler (100) applied to an air supply unit of an air suspension assembly, the muffler (100) comprising: A flow guide plate (1) having flow guide holes; The housing (2) has a receiving space (21), and the guide plate (1) abuts against the inner wall of the housing (2) to divide the receiving space (21) into a silencing chamber (211) and a pressure reducing chamber (212). The silencing chamber (211) and the pressure reducing chamber (212) are connected through the guide hole. The silencing chamber (211) has an exhaust port (2111), and the pressure reducing chamber (212) has an exhaust port (2122). The exhaust port (2122) is configured to be connected to an exhaust pipe (300). An air intake end cap (3) extends from one side of the housing (2) away from the housing (2) to form an air intake chamber (31). The end of the air intake chamber (31) away from the housing (2) has an air intake port (32) and an air intake port (33). The air intake port (32) is connected to the outside, and the air intake port (33) is configured to be connected to the air supply pipe (200). Silencing component (4) is disposed in the silencing cavity (211).
2. The silencer (100) according to claim 1, wherein, An air intake connector (34) is provided at the air intake port (33), and the air intake connector (34) is configured to connect to the air supply pipe (200). Part of the suction connector (34) is located inside the suction chamber (31), and in the extending direction of the suction chamber (31), the length of the suction connector (34) extending into the suction chamber (31) is greater than the length of the suction port (32).
3. The silencer (100) according to claim 2, wherein, The number of air inlets (32) is multiple, and the multiple air inlets (32) are spaced apart in the circumferential direction of the air inlet connector (34).
4. The muffler (100) according to claim 2 or 3 further includes a first limiting member (341) extending from the outer surface of the intake connector (34) in a direction away from the intake connector (34) and having a gap between it and the intake port (32).
5. The silencer (100) according to any one of claims 2 to 4, wherein, The outer surface of the suction connector (34) is provided with a plurality of limiting protrusions (342), and the plurality of limiting protrusions (342) are spaced apart in the length direction of the suction connector (34). In the direction from one end of the suction connector (34) away from the suction end cap (3) to the other end of the suction connector (34), the cross-sectional area of the limiting protrusion (342) gradually increases.
6. The silencer (100) according to any one of claims 1 to 5, wherein, An exhaust connector (213) is provided at the exhaust port (2122), and the exhaust connector (213) is configured to connect to the exhaust pipe (300).
7. The silencer (100) according to claim 6, wherein, The outer surface of the exhaust connector (213) is provided with a second limiting member (214), which extends from the outer surface of the exhaust connector (213) in a direction away from the exhaust connector (213) and has a gap with the housing (2).
8. The silencer (100) according to any one of claims 1 to 7, wherein, The guide hole includes a first through hole and a second through hole. The second through hole is located on the side of the first through hole closer to the exhaust port (2122), and the diameter of the second through hole is larger than the diameter of the first through hole.
9. The silencer (100) according to any one of claims 1 to 8, wherein, The housing (2) includes a first outer shell (22) and a second outer shell (23). The silencing cavity (211) is located in the first outer shell (22), and the silencing cavity (211) has a first opening (221) on the side facing the guide plate (1). The pressure-reducing cavity (212) is located in the second outer shell (23), and the side of the pressure-reducing cavity (212) facing the guide plate (1) has a second opening (231). The first outer shell (22) and the second outer shell (23) are connected by the guide plate (1).
10. The silencer (100) according to claim 9, wherein, The housing (2) further includes a support member (24), which is sleeved at the connection between the first outer shell (22) and the second outer shell (23), and the guide plate (1) is connected to the support member (24).
11. The silencer (100) according to claim 10, wherein, The second outer shell (23) is laser welded to the support member (24).
12. The silencer (100) according to claim 10 or 11, wherein, The first outer shell (22) and the intake end cap (3) are integrally formed; and / or The first outer shell (22) and the support member (24) are integrally formed.
13. The silencer (100) according to any one of claims 1 to 12, wherein, The exhaust port (2122) and the intake port (33) are located on the same side of the housing (2).
14. An air suspension assembly comprising an air supply unit and a muffler (100) according to any one of claims 1 to 13.
15. A vehicle comprising the air suspension assembly of claim 14.