The invention relates to an
organic glass manned cabin forming process based on truncated
icosahedron segmentation and bonding
welding, relates to the technical field of manned submersible, and aims to solve the problems that
internal stress is generated due to
polymerization heat release degradation and non-uniform shrinkage, bubbles are difficult to
discharge, flow filling is difficult and the like during integral injection molding of a large-thickness
organic glass manned cabin. A spherical manned cabin blank is creatively divided into twelve pieces of regular pentagon-like
organic glass sheets and twenty pieces of regular hexagon-like organic glass sheets according to a truncated
icosahedron. Each single sheet is independently processed by adopting a mature hot bending forming process, so that the consistency of
processing quality is ensured; the outer surface of the combined blank is coated with a high-temperature-resistant airtight film and vacuumized, the combined blank is placed in a bonding chamber, high-pressure hot melting bonding is conducted by applying specific
temperature and pressure, and it is guaranteed that the bonding face is evenly stressed while all the single pieces are fused into a whole; and finally, a finished product is formed through annealing treatment and
machining, and the full-transparent organic glass manned cabin which is high in quality and resistant to
high pressure can be manufactured.