A kind of automatic alignment broaching machine tool
By adopting a spherical and automatically adjustable elastic fit structure in the broach tooling, automatic alignment of the workpiece and the broach is realized, which solves the problems of keyway symmetry and poor appearance in the existing technology, and improves the processing quality.
Patent Information
- Application Number
- CN202011607718.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2040-12-29
AI Technical Summary
During the processing process, the existing bed guide sleeve tooling is not absolutely perpendicular to the broach, resulting in the unqualified symmetry of the keyway after the product is pulled, and the keyway notch is prone to collapse and the appearance is poor.
It adopts a spherical elastic fit structure that can be adjusted automatically, and realizes automatic alignment of the workpiece and the broach through the design of the spherical movable support and fixed plate, ensuring that the workpiece always maintains the perpendicularity to the broach during the broaching process.
It effectively solves the keyway symmetry and appearance problems, ensures the keyway symmetry and good appearance after processing, and improves the processing quality.
Smart Images

Figure CN112620788B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of gear processing, and in particular relates to an automatic alignment broaching machine tool. Background Art
[0002] At present, in the process of processing products, the positioning end face of the workpiece is not absolutely perpendicular to the broaching tool, which will lead to unqualified keyway symmetry after keyway drawing, and the keyway mouth is prone to collapse, resulting in poor appearance. This tooling uses a movable spherical support to automatically align the workpiece during the broaching process, always maintaining the perpendicularity with the broaching tool, effectively solving the previous problems. Summary of the invention
[0003] In view of this, the present invention aims to propose an automatic alignment broaching machine tool, which realizes automatic alignment with a spherical elastic matching structure that can be automatically adjusted, so that after the keyway is processed, the symmetry and appearance of the keyway are good.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] An automatic alignment broaching machine tool comprises a connecting plate, a spherical movable support and a fixed plate. One end of the connecting plate is connected and installed with the broaching machine, a spherical groove is arranged in the middle of one end, and the fixed plate is fixedly connected to the outer side. One end of the spherical movable support is provided with a spherical portion that slides with the spherical groove, and one end is provided with an L-shaped ring groove for installing a gear. A U-shaped ring groove is arranged in the middle of the spherical support, and one end of the fixed plate close to the spherical movable support is arranged in the groove. The inner sides of the connecting plate and the spherical movable support are provided with through and equal-sized broaching tool holes.
[0006] Furthermore, the fixing plate is semicircular, and two fixing plates are provided. The inner ring of the semicircular plate is arranged in the U-shaped ring groove, and the inner ring and both side surfaces of the semicircular plate have a certain adjustment space with the inner surface of the U-shaped ring groove.
[0007] Furthermore, a semi-annular boss is arranged inward from the outer edge on one side of the fixing plate close to the connecting disk, the inner ring position of the annular boss cannot exceed the spherical groove, the end face of the boss away from the fixing plate is fitted with the connecting disk, and the fixing plate is provided with a screw through hole for connecting the fixing plate and the connecting disk at the position where the boss is arranged.
[0008] Furthermore, one end of the spherical portion of the spherical movable support close to the fixed plate and one end of the connecting plate close to the fixed plate may be on the same plane;
[0009] The spherical portion of the spherical movable support has a cylindrical groove vertically formed at one end close to the fixed plate, a spring and a push pin are fixed in the cylindrical groove, one end of the spring is fixed to the bottom of the cylindrical groove, and the other end is fixed to the push pin, an end of the push pin away from the spring abuts against the fixed plate, and the abutting position is arranged at one end of the fixed plate close to the spherical groove and located on the inner side of the boss.
[0010] Furthermore, a cylinder is vertically fixed to one end of the spherical portion of the spherical movable support close to the fixed plate, a ring is vertically fixed to the middle of the cylinder, a U-shaped ring groove for setting the fixed plate is formed between the ring and the spherical portion, and an L-shaped ring groove for installing the gear is formed with the cylinder on the side of the ring away from the fixed plate.
[0011] Furthermore, a small plane 1 is arranged at one end of the spherical portion of the spherical movable support away from the fixed plate, a small plane 2 is arranged at one end of the spherical groove away from the fixed plate, and a certain adjustment space is arranged between the small plane 1 and the small plane 2.
[0012] Compared with the prior art, the automatic alignment broaching machine tooling of the present invention has the following advantages:
[0013] The connecting disk described in the present invention is connected to the broaching machine, and the fixing plate is connected to the connecting disk by screws. The fixing plate limits the position of the spherical movable support by a spring and a push pin. The connecting disk and the spherical support are in contact through the spherical surface, and relative sliding can occur. In the process of broaching the keyway, the workpiece is subjected to the axial clamping force of the broach, and the end face rests on the outer end face of the circular ring of the spherical movable support. The spherical surfaces slide relative to each other, so that the end face of the spherical movable support and the end face of the workpiece always remain perpendicular to the broach. After the keyway is completed, the symmetry and appearance of the keyway are good. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 This is a schematic diagram of the internal structure of an automatic alignment broaching machine tool according to an embodiment of the present invention;
[0016] Figure 2 The present invention is a schematic diagram of the side structure of an automatic alignment broaching machine tooling according to an embodiment of the present invention.
[0017] Description of reference numerals:
[0018] 1-connecting plate; 11-spherical groove; 12-small plane 2; 2-spherical movable support; 21-spherical portion; 22-L-shaped ring groove; 23-U-shaped ring groove; 24-cylindrical groove; 25 cylinder; 26-ring; 3-fixed plate; 31-boss; 32-small plane 1; 4-spring; 5-thrust pin; 6-broach; 7-gear. DETAILED DESCRIPTION
[0019] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0022] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0023] like Figure 1 , Figure 2An automatic alignment broaching machine tooling, comprising a connecting plate 1, a spherical movable support 2, and a fixed plate 3. One end of the connecting plate 1 is connected and installed with the broaching machine, a spherical groove 11 is arranged in the middle of one end, and the fixed plate 3 is fixedly connected to the outer side; one end of the spherical movable support 2 is provided with a spherical portion 21 that slides with the spherical groove 11, and one end is provided with an L-shaped ring groove 22 for installing a gear 7; a U-shaped ring groove 23 is arranged in the middle of the spherical support, and one end of the fixed plate close to the spherical movable support is arranged in the groove; through and equal-sized broaching tool 6 holes are arranged on the inner sides of the connecting plate 1 and the spherical movable support 2.
[0024] like Figure 1 , Figure 2 The fixing plate 3 is semicircular, and two fixing plates 3 are provided. The inner ring of the semicircular plate 3 is arranged in the U-shaped ring groove 23, and the inner ring and both side surfaces of the semicircular plate 3 leave a certain adjustment space with the inner surface of the U-shaped ring groove 23.
[0025] The spherical portion 21 should have space for relative sliding when sliding with the spherical groove 11 to keep the broach 6 and the gear 7 perpendicular.
[0026] like Figure 1 , Figure 2 A semi-annular boss 31 is arranged inward from the outer edge on one side of the fixing plate 3 close to the connecting disk 1, and the inner ring position of the annular boss 31 cannot exceed the spherical groove 11. The end surface of the boss 31 away from the fixing plate 3 is in contact with the connecting disk 1, and a screw through hole for connecting the fixing plate 3 and the connecting disk 1 is arranged at the position where the boss 31 is arranged.
[0027] like Figure 1 , Figure 2 , an end of the spherical portion 21 of the spherical movable support 2 close to the fixed plate 3 and an end of the connecting plate 1 close to the fixed plate 3 may be on the same plane;
[0028] The spherical portion 21 of the spherical movable support 2 has a cylindrical groove 24 vertically formed at one end close to the fixed plate 3, and a spring 4 and a push pin 5 are fixed in the cylindrical groove 24. One end of the spring 4 is fixed to the bottom of the cylindrical groove 24, and the other end is fixed to the push pin 5. The end of the push pin 5 away from the spring 4 abuts against the fixed plate 3, and the abutting position is arranged at one end of the fixed plate 3 close to the spherical groove 11 and located on the inner side of the boss 31.
[0029] The fixing plate 3 places the spherical portion 21 of the spherical movable support 2 in the spherical groove 11 through the ejector pin 5 and the spring 4, which can not only maintain the sliding alignment of the spherical portion 21, but also reduce the shaking of the spherical movable support 2, further improving the processing quality.
[0030] like Figure 1 , Figure 2A cylinder 25 is vertically fixed on one end of the spherical portion 21 of the spherical movable support 2 close to the fixed plate 3, and a ring 26 is vertically fixed on the middle of the cylinder 25. A U-shaped ring groove 23 for setting the fixed plate is formed between the ring 26 and the spherical portion 21, and an L-shaped ring groove 22 for installing the gear is formed with the cylinder 25 on the side away from the fixed plate 3.
[0031] like Figure 1 , Figure 2 A small plane 1 32 is arranged at one end of the spherical portion 21 of the spherical movable support 2 away from the fixed plate 3, and a small plane 2 12 is arranged at one end of the spherical groove 11 away from the fixed plate 3, and a certain adjustment space is arranged between the small plane 1 32 and the small plane 2 12.
[0032] Working process:
[0033] Install one end of the connecting plate 1 on the broaching machine, and install the spherical movable support 2 at the other end corresponding to the spherical groove 11. Set the spring 4 and the ejector pin 5 in the cylindrical groove 24 of the spherical movable support 2, and insert the fixing plate 3 up and down in the U-shaped ring groove 23 of the spherical movable support to ensure that the inner ring of the fixing plate is in the U-shaped ring groove of the spherical movable support with a certain adjustment space, and then fix the annular fixing plate 3 to the connecting plate 1 from the side by bolts;
[0034] The gear 7 to be processed is placed on the end of the spherical movable support 3 away from the connecting disk 1 and provided with an L-shaped ring groove 22. The broach 6 passes through the inner ring of the gear 7 and the square hole passing through the spherical movable support 2 and the connecting disk 1. The broach is pulled and the spherical surfaces slide relative to each other, so that the end face of the spherical movable support and the end face of the workpiece are always kept perpendicular to the broach, thereby improving the symmetry of the keyway and producing high-quality gear keyways.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic alignment broaching machine tool, characterized in that: It comprises a connecting plate (1), a spherical movable support (2), and a fixed plate (3); one end of the connecting plate (1) is connected and installed with a broaching machine, a spherical groove (11) is arranged in the middle of one end, and the fixed plate (3) is fixedly connected to the outer side; one end of the spherical movable support (2) is provided with a spherical portion (21) that is slidably matched with the spherical groove (11), and one end is provided with an L-shaped annular groove (22) for installing a gear (7); a U-shaped annular groove (23) is arranged in the middle of the spherical movable support (2), and one end of the fixed plate close to the spherical movable support (2) is arranged in the groove; the inner sides of the connecting plate (1) and the spherical movable support (2) are provided with through holes for broaches (6) of equal size; The fixing plate (3) is semicircular, and two fixing plates (3) are provided. The inner ring of the fixing plate (3) is arranged in the U-shaped ring groove (23), and a certain adjustment space is left between the inner ring and the two side surfaces of the fixing plate (3) and the inner surface of the U-shaped ring groove (23); A semi-annular boss (31) is provided inwardly from the outer edge on one side of the fixing plate (3) close to the connecting plate (1); the inner ring position of the annular boss (31) cannot exceed the spherical groove (11); the end surface of the boss (31) away from the fixing plate (3) is in contact with the connecting plate (1); and a screw through hole for connecting the fixing plate (3) and the connecting plate (1) is provided at the position where the boss (31) is provided on the fixing plate (3); An end of the spherical portion (21) of the spherical movable support (2) close to the fixed plate (3) and an end of the connecting plate (1) close to the fixed plate (3) are on the same plane; The spherical portion (21) of the spherical movable support (2) is vertically provided with a cylindrical groove (24) at one end close to the fixed plate (3), a spring (4) and a push pin (5) are fixedly arranged in the cylindrical groove (24), one end of the spring (4) is fixedly connected to the bottom of the cylindrical groove (24), and the other end is fixedly connected to the push pin (5), the end of the push pin (5) away from the spring (4) is in contact with the fixed plate (3), and the contact position is arranged at one end of the fixed plate (3) close to the spherical groove (11) and located on the inner side of the boss (31); A cylinder (25) is vertically fixedly arranged at one end of the spherical portion (21) of the spherical movable support (2) close to the fixed plate (3), and a circular ring (26) is vertically fixedly arranged in the middle of the cylindrical body (25). A U-shaped annular groove (23) for setting the fixed plate is formed between the circular ring (26) and the spherical portion (21), and an L-shaped annular groove (22) for installing the gear is formed with the cylindrical body (25) on the side of the circular ring (26) away from the fixed plate (3).
2. The automatic alignment broaching machine tool according to claim 1, characterized in that: A small plane 1 (32) is arranged at one end of the spherical portion (21) of the spherical movable support (2) away from the fixed plate (3), and a small plane 2 (12) is arranged at one end of the spherical groove (11) away from the fixed plate (3), and a certain adjustment space is arranged between the small plane 1 (32) and the small plane 2 (12).
Citation Information
Patent Citations
Broaching device for internal spline of half axle gear
CN211465007U
Automatic alignment broaching machine tool
CN214392602U