An integrated structure of foamed ceramic thermal insulation decorative exterior wall panels and its process and application

Abstract

The present invention overcomes the shortcomings of the prior art, provides an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel, a process and an application thereof, and effectively solves the process problems of production and installation of the combination of wall decorative panels and inorganic thermal insulation panels; in order to solve the above technical problems, it comprises an I-shaped composite component, a foamed ceramic panel and an insulation panel, a plurality of I-shaped composite components are spaced apart in the vertical direction, and foamed ceramic panels and insulation panels are arranged between adjacent I-shaped composite components, foamed ceramic panels are arranged on both sides of each I-shaped composite component, and an insulation panel is arranged between two foamed ceramic panels; the I-shaped composite component comprises a J-shaped component, an M-shaped connector and a U-shaped connector, the two J-shaped components are arranged back to back with a certain gap between them, the lower ends of the two J-shaped components are connected together by the M-shaped connector, and the upper ends of the two J-shaped components are connected together by the U-shaped connector.

Description

Technical Field

[0001] The invention discloses an integrated structure of a foamed ceramic thermal insulation decorative exterior wall board, a process and an application thereof, and belongs to the technical field of assembled buildings. Background Art

[0002] With the vigorous promotion of green and environmentally friendly prefabricated buildings and the improvement of energy-saving standards year by year, the requirements for building assembly rate and thermal insulation performance are also increasing year by year. Most traditional building construction still starts with frame masonry and then installs sandwich composite insulation on the outside of the base wall. Composite organic insulation materials (EPS, XPS, PU, ​​etc.) have many advantages such as low thermal conductivity, low density, low water absorption, and low price, and are widely used throughout the country.

[0003] Therefore, people have to turn their attention to inorganic insulation materials, such as rock wool, glass wool, foam glass, foam ceramics, etc. However, inorganic insulation materials have only one advantage, that is, good fire resistance! Its thermal insulation, water absorption, density, price and other factors are not as good as organic insulation materials. And the use of a large number of inorganic insulation materials leads to high investment and low output of building insulation, and the phenomenon of cracking and falling off of the insulation layer is very common, and fake insulation and pseudo energy-saving buildings are emerging in an endless stream! Summary of the invention

[0004] The present invention overcomes the shortcomings of the prior art, provides an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel and its process and application, and effectively solves the process problems of production and installation of the combination of wall decoration panels and inorganic thermal insulation panels.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel, comprising an "X"-shaped composite component, a foamed ceramic board and a thermal insulation board, wherein a plurality of the "X"-shaped composite components are spaced apart in the vertical direction, and foamed ceramic boards and thermal insulation boards are arranged between adjacent "X"-shaped composite components, foamed ceramic boards are arranged on both sides of each "X"-shaped composite component, and a thermal insulation board is arranged between two foamed ceramic boards;

[0006] The I-shaped combined component includes a J-shaped component, an M-shaped connector and a U-shaped connector. The two J-shaped components are arranged back to back with a certain gap between them. The lower ends of the two J-shaped components are connected together by the M-shaped connector, and the upper ends of the two J-shaped components are connected together by the U-shaped connector.

[0007] The J-shaped member includes an upper horizontal plate, a vertical plate and a lower L-plate, and the upper horizontal plate, the vertical plate and the lower L-plate are connected together in sequence. The upper horizontal plate, the vertical plate and the lower L-plate are integrally formed. A plurality of U-shaped connectors are longitudinally distributed on the upper side of the upper horizontal plate, and both ends of the U-shaped connectors are inserted downward on the corresponding upper horizontal plates of the two J-shaped members to connect and fix the upper ends of the two J-shaped members together. A plurality of M connectors are longitudinally distributed on the lower side of the horizontal plate of the lower L-plate, and both ends of the M connectors are inserted upward on the corresponding lower L-plates of the two J-shaped members to connect and fix the lower ends of the two J-shaped members together.

[0008] The M connecting member includes a connecting rod and an arc rod, two arc rods are symmetrically arranged at two ends of the connecting rod, and the connecting rod and the arc rod are integrally formed.

[0009] The upper horizontal plate and the lower L plate are both correspondingly provided with plug-in holes for plug-in connection of the U-shaped connector and the M connector.

[0010] The vertical plate and the lower L plate are respectively provided with connection holes for connecting with the insulation plate and the foamed ceramic plate.

[0011] The expanded wire component is prefabricated in the foamed ceramic plate.

[0012] The lower end of the foamed ceramic plate is longitudinally provided with a groove, which can be matched and embedded in the vertical plate of the lower L plate of the I-shaped composite component below, and the upper end of the foamed ceramic plate is fixed to the horizontal plate of the lower L plate of the I-shaped composite component above by expansion screws.

[0013] The present invention relates to a process for the integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel, which is implemented according to the following steps: of the two layers of foamed ceramic panels involved, the inner foamed ceramic panel is the interior surface of the workshop, the lower part of the foamed ceramic panel is processed with a through groove and installed on the small edge of the lower bend hook of the J-shaped component, and the small edge is embedded in the groove, and the upper part of the foamed ceramic panel is evenly processed with installation holes and reserved expansion wire components, and the panel is fixed by stainless steel expansion wires passing through the reserved holes on the lower bend cross section of the J-shaped component, and the inner and outer layers of the foamed ceramic panels are filled with insulation panels.

[0014] The present invention relates to an application of an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel. The integrated structure can be widely used in the production and installation of a combination of a wall decoration panel and an inorganic thermal insulation panel.

[0015] Compared with the prior art, the present invention has the following beneficial effects: the present invention effectively solves the process problems of production and installation of the combination of wall decoration panels and inorganic thermal insulation panels, greatly improves various indicators such as production and installation of building exterior enclosures and fire resistance, and also expands the scope of use of thermal insulation materials, thereby reducing the difficulty of construction and reducing construction costs, saving social resources; at the same time, it also ensures the decorative thermal insulation performance of the entire building exterior wall, reduces energy consumption, and improves the comfort of the building interior. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below in conjunction with the accompanying drawings.

[0017] Figure 1 It is a structural schematic diagram of the present invention.

[0018] Figure 2 It is a schematic diagram of the decomposition of the present invention.

[0019] Figure 3 It is a structural schematic diagram of the present invention.

[0020] Figure 4 It is a three-dimensional diagram of the J-shaped component in the present invention.

[0021] Figure 5 It is the front view of the J-shaped component in the present invention.

[0022] Figure 6 It is a top view of the J-shaped component in the present invention.

[0023] Figure 7 It is a bottom view of the J-shaped component in the present invention.

[0024] Figure 8 It is a side view of the J-shaped component in the present invention.

[0025] Fig. 9 It is a stereoscopic diagram of the M connector in the present invention.

[0026] Fig.10 It is the front view of the M connector in the present invention.

[0027] Fig.11 It is a side view of the M connector in the present invention.

[0028] Fig.12 It is the front view of the U-shaped connector in the present invention.

[0029] Fig.13 It is a side view of the U-shaped connector in the present invention.

[0030] In the figure: 1 is a "X"-shaped combined component, 11 is a J-shaped component, 111 is an upper horizontal plate, 112 is a vertical plate, 113 is a lower L plate, 12 is an M connector, 121 is a connecting rod, 122 is an arc rod, 13 is a U-shaped connector, 14 is a plug hole, 15 is a connecting hole, 2 is a foamed ceramic plate, and 3 is a thermal insulation plate. DETAILED DESCRIPTION

[0031] like Figures 1 to 13 As shown, the present invention provides an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel, comprising an I-shaped composite component 1, a foamed ceramic board 2 and a thermal insulation board 3, wherein a plurality of the I-shaped composite components 1 are spaced apart in the vertical direction, and foamed ceramic boards 2 and thermal insulation boards 3 are arranged between adjacent I-shaped composite components 1, foamed ceramic boards 2 are arranged on both sides of each I-shaped composite component 1, and a thermal insulation board 3 is arranged between two foamed ceramic boards 2;

[0032] The I-shaped combined component 1 includes a J-shaped component 11, an M-shaped connector 12 and a U-shaped connector 13. The two J-shaped components 11 are arranged back to back with a certain gap between them. The lower ends of the two J-shaped components 11 are connected together by the M-shaped connector 12, and the upper ends of the two J-shaped components 11 are connected together by the U-shaped connector 13.

[0033] The J-shaped member 11 includes an upper transverse plate 111, a vertical plate 112 and a lower L-plate 113, and the upper transverse plate 111, the vertical plate 112 and the lower L-plate 113 are connected together in sequence. The upper transverse plate 111, the vertical plate 112 and the lower L-plate 113 are integrally formed. A plurality of U-shaped connectors 13 are longitudinally distributed on the upper side of the upper transverse plate 111, and both ends of the U-shaped connectors 13 are downwardly inserted into the corresponding upper transverse plates 111 of the two J-shaped members 11 to connect and fix the upper ends of the two J-shaped members 11 together. A plurality of M connectors 12 are longitudinally distributed on the lower side of the horizontal plate of the lower L-plate 113, and both ends of the M connectors 12 are upwardly inserted into the corresponding lower L-plates 113 of the two J-shaped members 11 to connect and fix the lower ends of the two J-shaped members 11 together.

[0034] The M connecting member 12 includes a connecting rod 121 and an arc rod 122 . The two arc rods 122 are symmetrically arranged at two ends of the connecting rod 121 , and the connecting rod 121 and the arc rod 122 are integrally formed.

[0035] The upper horizontal plate 111 and the lower L plate 113 are both correspondingly provided with plug-in holes 14 for plug-in connection of the U-shaped connector 13 and the M connector 12 .

[0036] The vertical plate 112 and the lower L plate 113 are respectively provided with connection holes 15 for connecting with the heat preservation plate 3 and the foamed ceramic plate 2 .

[0037] The foamed ceramic plate 2 has prefabricated expanded wire components.

[0038] The lower end of the foamed ceramic plate 2 is longitudinally provided with a groove, which can be matched and embedded in the vertical plate of the lower L plate 113 of the lower I-shaped combination component 1, and the upper end of the foamed ceramic plate 2 is fixed to the horizontal plate of the lower L plate 113 of the upper I-shaped combination component 1 by expansion screws.

[0039] The present invention relates to a process for the integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel, which is implemented according to the following steps: of the two layers of foamed ceramic panels 2 involved, the inner foamed ceramic panel 2 is the interior surface of the workshop, the lower part of the foamed ceramic panel 2 is processed with a through groove and installed on the small edge of the lower bend hook of the J-shaped component 11, and the small edge is embedded in the groove, and the upper part of the foamed ceramic panel 2 is evenly processed with installation holes and reserved expansion wire components, and the panel is fixed by stainless steel expansion wires passing through the reserved holes on the lower bend cross section of the J-shaped component 11, and the inner and outer layers of the foamed ceramic panels 2 are filled with insulation panels 3.

[0040] The present invention relates to an application of an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel. The integrated structure can be widely used in the production and installation of a combination of a wall decoration panel and an inorganic thermal insulation panel.

[0041] The present invention effectively solves the process problems of production and installation of the combination of wall decoration panels and inorganic thermal insulation panels, greatly improves various indicators such as production and installation of building exterior enclosures and fire resistance, and also expands the scope of use of thermal insulation materials, thereby reducing the difficulty of construction and reducing construction costs, saving social resources; at the same time, it also ensures the decorative thermal insulation performance of the entire building exterior wall, reduces energy consumption, and improves the comfort of the building interior.

[0042] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

Claims

1. An integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel, characterized in that: The invention comprises an "X"-shaped composite component (1), a foamed ceramic plate (2) and a heat-insulating plate (3), wherein a plurality of the "X"-shaped composite components (1) are spaced apart in the vertical direction, and a foamed ceramic plate (2) and a heat-insulating plate (3) are arranged between adjacent "X"-shaped composite components (1), a foamed ceramic plate (2) is arranged on both sides of each "X"-shaped composite component (1), and a heat-insulating plate (3) is arranged between two foamed ceramic plates (2); The I-shaped combined component (1) comprises a J-shaped component (11), an M-shaped connecting piece (12) and a U-shaped connecting piece (13); the two J-shaped components (11) are arranged in a back-to-back manner with a certain gap between them; the lower ends of the two J-shaped components (11) are connected together via the M-shaped connecting piece (12); and the upper ends of the two J-shaped components (11) are connected together via the U-shaped connecting piece (13); The J-shaped member (11) comprises an upper transverse plate (111), a vertical plate (112) and a lower L-plate (113); the upper transverse plate (111), the vertical plate (112) and the lower L-plate (113) are connected together in sequence; the upper transverse plate (111), the vertical plate (112) and the lower L-plate (113) are integrally formed; a plurality of U-shaped connectors (13) are longitudinally distributed on the upper side of the upper transverse plate (111); and both ends of the U-shaped connectors (13) are inserted downwardly on the corresponding upper transverse plates (111) of the two J-shaped members (11) to connect and fix the upper ends of the two J-shaped members (11) together; a plurality of M connectors (12) are longitudinally distributed on the lower side of the horizontal plate of the lower L-plate (113); and both ends of the M connectors (12) are inserted upwardly on the corresponding lower L-plates (113) of the two J-shaped members (11) to connect and fix the lower ends of the two J-shaped members (11) together; The M connecting member (12) comprises a connecting rod (121) and an arc-shaped rod (122), wherein the two arc-shaped rods (122) are symmetrically arranged at two ends of the connecting rod (121), and the connecting rod (121) and the arc-shaped rod (122) are integrally formed; The lower end of the foamed ceramic plate (2) is longitudinally provided with a groove, the groove being capable of matching and being embedded in the vertical plate of the lower L plate (113) of the lower I-shaped composite component (1), and the upper end of the foamed ceramic plate (2) is fixed to the horizontal plate of the lower L plate (113) of the upper I-shaped composite component (1) by means of expansion screws.

2. The integrated structure of foamed ceramic thermal insulation decorative exterior wall panel according to claim 1, characterized in that: The upper horizontal plate (111) and the lower L plate (113) are both correspondingly provided with plug-in holes (14) for plugging and connecting the U-shaped connecting piece (13) and the M connecting piece (12).

3. The integrated structure of foamed ceramic thermal insulation decorative exterior wall panel according to claim 1, characterized in that: The vertical plate (112) and the lower L plate (113) are respectively provided with connection holes (15) for connecting to the thermal insulation plate (3) and the foamed ceramic plate (2).

4. The integrated structure of foamed ceramic thermal insulation decorative exterior wall panel according to claim 3, characterized in that: The foamed ceramic plate (2) has prefabricated expanded wire components.

5. A process for producing an integrated structure of a foamed ceramic thermal insulation decorative exterior wall panel according to claim 1, characterized in that: The following steps are followed: of the two layers of foamed ceramic plates (2), the inner foamed ceramic plate (2) is the interior surface of the workshop, the lower portion of the foamed ceramic plate (2) is processed with a through groove and is installed on the small edge of the lower hook bend of the J-shaped component (11), and the small edge is embedded in the groove, the upper portion of the foamed ceramic plate (2) is evenly processed with mounting holes, and expansion wire components are reserved in the holes, and the plate is fixed by means of stainless steel expansion wires that pass through the reserved holes on the lower bend cross section of the J-shaped component (11), and the inner and outer layers of the foamed ceramic plates (2) are filled with an insulation board (3).

6. An application of the integrated structure of foamed ceramic thermal insulation decorative exterior wall panels according to claim 1, characterized in that: The integrated structure is applied to the production and installation of the wall decoration board combined with the inorganic thermal insulation board.

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