Production process of donkey-hide gelatin cakes

Abstract

The invention relates to a donkey-hide gelatin cake production technology, and belongs to the field of nutriment production.The donkey-hide gelatin cake production technology comprises a heating pot, an electric heating plate is arranged on the lower side of the heating pot, a conveyor belt is arranged on one side of the heating pot, a cooling cover is arranged on the conveyor belt, and a vertical cutting assembly is arranged on the side, away from the heating pot, of the cooling cover; a transverse cutting assembly is arranged on the side, away from the cooling cover, of the vertical cutting assembly. The method has the characteristic of accelerating the production efficiency of the donkey-hide gelatin cakes.

Description

Technical Field

[0001] The present application relates to the field of nutritional product production, and in particular to a production process for donkey-hide gelatin cakes. Background Art

[0002] During the production process of donkey-hide gelatin cake, the gelatin needs to be heated and melted first, and then some auxiliary materials such as red dates are added to the gelatin to form a new type of donkey-hide gelatin cake for the public.

[0003] At present, in the process of melting donkey-hide gelatin, donkey-hide gelatin is often placed in a heating pot, and then hot steam is introduced into the internal compartment of the heating pot. The heat of the hot steam is transferred to the donkey-hide gelatin cake inside the heating pot, thereby realizing the melting process of the donkey-hide gelatin cake.

[0004] However, the currently used method of steaming the cake is prone to cause the white sugar or rock sugar added inside the donkey-hide gelatin cake to caramelize during the continuous heating process due to the high temperature of the steam, thereby affecting the taste of the finished donkey-hide gelatin cake. Summary of the invention

[0005] In order to reduce the occurrence of sugar caramelization inside donkey-hide gelatin during the process of making donkey-hide gelatin cakes, the present application provides a production process for donkey-hide gelatin cakes.

[0006] The present application provides a production process for donkey-hide gelatin cakes using the following technical solutions: A production process of donkey-hide gelatin cakes, comprising the following steps: S1 Ingredients: Select the required materials; S2 boiling: heating and melting the selected materials into a glue solution; S3 mixing: putting the glue and auxiliary materials into a heating pot and stirring and melting them; S4 shaping: placing the mixed materials on a conveyor belt and passing through a cooling hood for freezing and shaping; S5 Cake Cutting: Cut the shaped material into pieces through the vertical cutting component and the horizontal cutting component; S6 Sterilization: sterilize the donkey-hide gelatin cake by irradiating it with ultraviolet light; S7 inner packaging: vacuum packaging of donkey-hide gelatin cakes by stretch film vacuum packaging machine; S8 Pillow Packaging: The vacuum-packed donkey-hide gelatin cake is pillow-packed by a pillow packaging machine and the production date is printed; S9 Outer Packaging: After pillow packaging passes the test, the donkey-hide gelatin cake is packed into an outer box according to the net content requirements.

[0007] By adopting the above technical solution, the shaping and cutting operations of donkey-hide gelatin can be realized on a conveyor belt, which not only ensures the production quality of donkey-hide gelatin cakes, but also speeds up the production efficiency of donkey-hide gelatin cakes.

[0008] Optionally, a heating pot is used in the mixing stage, an electric heating plate is provided on the lower side of the heating pot, a conveyor belt connecting the shaping and cake cutting stages is provided on one side of the heating pot, a cooling hood for the shaping stage is provided on the conveyor belt, a vertical cutting component for the cake cutting stage is provided on the side of the cooling hood away from the heating pot, a horizontal cutting component is provided on the side of the vertical cutting component away from the cooling hood, a plurality of limit plates are provided on the upper side of the conveyor belt, and each of the limit plates can abut against the donkey-hide gelatin on the conveyor belt on the side close to the middle of the conveyor belt.

[0009] By adopting the above technical scheme, in the actual use process, the heating pot is heated by the electric heating plate, and the heating pot can be heated at a low temperature by setting the electric heating plate to achieve the melting of the donkey-hide gelatin inside the heating pot, while reducing the carbonization of sugar inside the heating pot, thereby reducing the taste of the finished donkey-hide gelatin cake. In addition, by setting a conveyor belt and cooling and cutting the donkey-hide gelatin on the conveyor belt, the placement time of the donkey-hide gelatin is reduced, thereby reducing the phenomenon of a decrease in the yield of the donkey-hide gelatin due to the evaporation of water inside the donkey-hide gelatin.

[0010] Optionally, a receiving hopper is provided on the side of the conveyor belt close to the heating pot, and a discharge port is opened on the lower side of the side wall of the hopper close to the cooling cover. A rotating shaft is provided inside the hopper, and a plurality of pushing plates are fixedly connected to the side wall of the rotating shaft, each of which can abut against the donkey-hide gelatin inside the hopper. A material guide roller is also connected to the side wall of the hopper, and the outer wall of the material guide roller is connected to two sections of threaded plates which are relatively arranged and rotated in opposite directions, and each of the threaded plates can abut against the donkey-hide gelatin.

[0011] By adopting the above technical scheme, by providing a receiving hopper, a pushing plate and a guide roller, on the one hand, it can reduce the phenomenon of donkey-hide gelatin being poured to the outside of the conveyor belt and causing waste during the process of pouring donkey-hide gelatin from the inside of the heating pot to the conveyor belt, and providing a pushing plate and a guide roller can reduce the phenomenon of donkey-hide gelatin accumulating in the receiving hopper and being difficult to move out of the receiving hopper.

[0012] Optionally, the vertical cutting assembly includes a vertical cutting roller, and a plurality of vertical cutting knives are fixedly connected to the outer wall of the vertical cutting roller, each of the vertical cutting knives is fixedly sleeved to the outside of the vertical cutting roller and the plurality of vertical cutting knives are evenly spaced.

[0013] By adopting the above technical solution, after the donkey-hide gelatin moves on the conveyor belt and passes through the cooling hood, the conveyor belt moves to the vertical cutting roller, and the vertical cutting roller is rotated to drive the multiple vertical cutting knives connected to it to rotate, thereby realizing the vertical cutting process of the donkey-hide gelatin passing through the vertical cutting knives.

[0014] Optionally, a plurality of pressing plates are provided on the side of the vertical cutting roller close to the cooling cover, each of the pressing plates is arranged to be gradually inclined downward from the side close to the vertical cutting roller to the side away from the vertical cutting roller, the plurality of pressing plates are arranged parallel to each other and at equal intervals, and each of the vertical cutting knives is located in the gap between two adjacent pressing plates.

[0015] By adopting the above technical solution and setting a pressing plate, the occurrence of uneven sizes of cut donkey-hide gelatin strips due to the uneven surface of the donkey-hide gelatin in actual use is reduced.

[0016] Optionally, pressing rollers are provided on both sides of the vertical cutting roller, the outer wall of each pressing roller is provided with a groove along the length direction of the pressing roller, and each pressing roller can abut against the donkey-hide gelatin located on the conveyor belt.

[0017] By adopting the above technical solution and setting a pressing roller, on the one hand, the pressing roller can be rotated to drive the donkey-hide gelatin to move, thereby speeding up the cutting process of the donkey-hide gelatin. On the other hand, the pressing roller can cooperate with the pressing plate to shape the donkey-hide gelatin, thereby making the vertical cutting roller cut the donkey-hide gelatin more evenly.

[0018] Optionally, the cross-cutting assembly includes a cross-cutting knife, and two relatively arranged vertical drive modules are connected to the upper side of the cross-cutting knife, and the two vertical drive modules are used to simultaneously drive the cross-cutting knife to move downward, and each of the vertical drive modules is connected to a horizontal drive module, and the two horizontal drive modules are used to simultaneously drive the two vertical drive modules and the cross-cutting knife to move horizontally.

[0019] By adopting the above technical solution, when it is necessary to perform a cross-cutting operation on the donkey-hide gelatin, the two vertical drive modules and the two horizontal drive modules are turned on to drive the cutter to rotate in a circle, so that the cutter can cut the donkey-hide gelatin during the movement, thereby realizing the cross-cutting process of the donkey-hide gelatin.

[0020] Optionally, the heating pot is connected to a stirring assembly, which is used to stir the donkey-hide gelatin inside the heating pot. The heating pot is connected to a lifting assembly, which is used to drive the heating pot to flip over and pour the donkey-hide gelatin inside the heating pot into a receiving hopper.

[0021] By adopting the above technical solution and setting up a stirring component, it is possible to stir the donkey-hide gelatin and auxiliary materials inside the heating pot through the stirring component, so that the donkey-hide gelatin and auxiliary materials are stirred more evenly, and by setting up a lifting component, it is convenient for the staff to pour out the donkey-hide gelatin inside the heating pot.

[0022] Optionally, the stirring assembly includes a stirring motor, the output shaft of the stirring motor is fixedly connected to the stirring shaft, the stirring shaft is inserted into the interior of the heating pot and fixedly connected to a stirring blade, the stirring blade is spirally wound around the side wall of the stirring shaft, a plurality of bottom scraping blades are fixedly connected to the side of the stirring shaft close to the bottom wall of the heating pot, each of the bottom scraping blades can abut against the bottom wall of the heating pot, a plurality of wall scraping blades are fixedly connected to the position of the stirring blade away from the stirring shaft, each of the wall scraping blades can abut against the inner wall of the heating pot on a side away from the connected stirring blade, and each of the wall scraping blades is inclined from top to bottom in the same rotation direction of the stirring shaft.

[0023] By adopting the above technical solution, when the donkey-hide gelatin needs to be stirred, the stirring motor is turned on, and the stirring motor drives the stirring shaft and the stirring blades to rotate, thereby realizing the stirring process of the donkey-hide gelatin inside the heating pot, and by providing the bottom scraping blades and the wall scraping blades, the phenomenon of the donkey-hide gelatin adhering to the inner wall of the heating pot and being difficult to stir fully is reduced.

[0024] Optionally, a base is provided on the lower side of the electric heating plate, and a rotating plate is rotatably connected to the upper side of the base, and the rotating plate is fixedly connected to the electric heating plate and the heating pot, and the lifting assembly includes a driving ratchet fixedly sleeved on the output shaft of the stirring motor, and a driving pulley is sleeved on the outer side of the driving ratchet, and a plurality of connecting ratchets that can be engaged with the driving ratchet are fixedly connected to the side of the driving pulley close to the driving ratchet, and one side of the driving pulley is connected to a driven pulley via a connecting belt, and one side of the driven pulley is fixedly connected to a driving Bevel gear, one side of the driving bevel gear is meshed with a driven bevel gear, one side of the driven bevel gear is fixedly connected to a driving screw, the driving screw is rotatably inserted into the inside of the rotating plate and is threadedly sleeved with a connecting block, the connecting block is located inside the rotating plate and is slidably connected to the rotating plate, the connecting block is rotatably connected to a lifting screw, the lifting screw is threadedly sleeved with a connecting gear, one side of the connecting gear is meshed with a connecting rack, the lower end of the lifting screw is slidably inserted into the upper side of the base and is ball-hinged with a lifting slider, and the lifting slider is slidably connected to the base.

[0025] By adopting the above technical scheme, when it is necessary to pour the donkey-hide gelatin inside the heating pot, the stirring motor is turned on so that the driving ratchet is engaged with the multiple connecting ratchets, so that the driving ratchet drives the driving pulley to rotate, and the driving pulley drives the connected driven pulley to rotate during the rotation process, and the driven pulley drives the connected driving bevel gear to rotate during the rotation process, and the driving bevel gear drives the driving screw to rotate during the rotation process, and the driving screw drives the connecting block and the lifting screw to move during the rotation process. Since the connecting gears and the connecting racks are provided, the lifting screw can move up and down during the movement, so that the lifting screw can cooperate with the lifting slider to drive the rotating plate and the heating pot connected to the rotating plate to rotate, thereby realizing the pouring process of the donkey-hide gelatin inside the heating pot.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. Heating donkey-hide gelatin with an electric heating plate can achieve low-temperature constant-temperature heating of donkey-hide gelatin, thereby reducing the carbonization of sugar inside the donkey-hide gelatin; 2. By setting a conveyor belt, and setting a cooling cover, a vertical cutting assembly and a horizontal cutting assembly on the conveyor belt, the time required for cooling and placing donkey-hide gelatin is reduced, and the production efficiency of donkey-hide gelatin cake is accelerated; 3. By setting up the stirring component and the lifting component, it is convenient for the staff to stir and pour the donkey-hide gelatin inside the heating pot. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0028] Figure 2 It is a cross-sectional view of the internal structure of the receiving hopper of Example 1 of the present application.

[0029] Figure 3 It is a cross-sectional view of the vertical cut component of Example 1 of the present application.

[0030] Figure 4 It is a schematic diagram of the cross-section assembly of Example 1 of the present application.

[0031] Figure 5 It is a cross-sectional view of the connection relationship between the heating pot and the stirring assembly of Example 2 of the present application.

[0032] Figure 6 It is a cross-sectional view of Example 2 of the present application, highlighting the connection relationship between the lifting assembly and the rotating plate.

[0033] Description of the accompanying drawings: 1. Heating pot; 2. Electric heating plate; 3. Base; 31. Rotating plate; 4. Conveyor belt; 41. Receiving hopper; 411. Discharging port; 42. Rotating shaft; 43. Pushing plate; 44. Guide roller; 441. Threaded plate; 45. Limiting plate; 5. Cooling hood; 6. Vertical cutting assembly; 61. Vertical cutting roller; 611. Vertical cutting knife; 62. Pressing plate; 63. Pressing roller; 7. Cross-cutting assembly; 71. Cutter plate; 72. Cross-cutting knife; 73. Vertical drive module; 74. Horizontal drive module; 8. Stirring Mixing assembly; 81, stirring motor; 82, stirring shaft; 83, stirring blade; 84, bottom scraping blade; 85, wall scraping blade; 9, lifting assembly; 91, driving ratchet; 92, driving pulley; 921, connecting ratchet; 93, driven pulley; 931, connecting belt; 94, connecting shaft; 95, driving bevel gear; 951, driven bevel gear; 96, driving screw; 961, connecting block; 97, lifting screw; 971, connecting gear; 972, connecting rack; 973, limit block; 98, lifting slider. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1 -Attached Figure 6 This application is described in further detail.

[0035] The embodiment of the present application discloses a production process of donkey-hide gelatin cakes.

[0036] Example 1 A production process for donkey-hide gelatin cakes, comprising the following structure: Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 A production process of donkey-hide gelatin cakes includes a heating pot 1, an electric heating plate 2 is arranged at the lower side of the heating pot 1, and the temperature of the electric heating plate 2 is adjustable and constant. A conveyor belt 4 is arranged at one side of the heating pot 1, and a cooling cover 5 is arranged at the upper side of the conveyor belt 4. The cooling cover 5 is used to cool the donkey-hide gelatin on the upper side of the conveyor belt 4.

[0037] A vertical cutting assembly 6 is provided on the side of the cooling cover 5 away from the heating pot 1, and the vertical cutting assembly 6 is used to vertically cut the cooled donkey-hide gelatin. A horizontal cutting assembly 7 is provided on the side of the vertical cutting assembly 6 away from the cooling cover 5, and the horizontal cutting assembly 7 is used to horizontally cut the donkey-hide gelatin into blocks after vertical cutting.

[0038] In actual use, after the donkey-hide gelatin and auxiliary materials are poured into the heating pot 1 and stirred, the electric heating plate 2 is set to a constant temperature, generally 50-60 degrees Celsius, so that the low-temperature melting operation of the donkey-hide gelatin can be achieved, so that the sugar content in the donkey-hide gelatin can remain in a stable state.

[0039] The melted gelatin is then poured onto the conveyor belt 4. After the gelatin on the conveyor belt 4 passes through the cooling cover 5, it is cooled and solidified. The gelatin is then moved to the vertical cutting component 6, which performs a vertical cutting operation on the gelatin, thereby cutting the gelatin on the conveyor belt 4 into strips. The gelatin is then moved to the cross-cutting component 7, which cuts the strips of gelatin into blocks, thereby realizing the production operation of the gelatin cake.

[0040] By setting up a production line to perform the integrated forming operations from melting to cutting of donkey-hide gelatin, the process of drying the gelatin in the sun is reduced. While improving the production efficiency of donkey-hide gelatin cakes, the evaporation of water inside the gelatin is reduced, thereby increasing the yield of donkey-hide gelatin cakes.

[0041] A hopper 41 is provided at a position of the conveyor belt 4 near the heating pot 1. The hopper 41 has openings on both the upper and lower sides. A discharge port 411 is provided at a side wall of the hopper 41 away from the heating pot 1 near the conveyor belt 4. A horizontally arranged rotating shaft 42 is provided inside the hopper 41 near the discharge port 411. Both ends of the rotating shaft 42 penetrate the side wall of the hopper 41 and are rotatably connected to the side wall of the hopper 41. Two oppositely arranged push plates 43 are fixedly connected to the outer wall of the rotating shaft 42 located inside the hopper 41, and each push plate 43 has a plurality of notches on one side away from the side wall of the connected rotating shaft 42, and each push plate 43 can abut against the donkey-hide gelatin inside the hopper 41.

[0042] A guide roller 44 is provided at the discharge port 411 of the receiving hopper 41. The guide roller 44 is horizontally arranged and each end is rotatably connected to the adjacent side wall of the receiving hopper 41. Two sections of threaded plates 441 are fixedly sleeved on the side wall of the guide roller 44. The two sections of threaded plates 441 are arranged oppositely and have opposite options.

[0043] After the donkey-hide gelatin is poured into the receiving hopper 41, the rotating shaft 42 and the guide roller 44 are rotated. The rotating shaft 42 drives the two connected push plates 43 to rotate during the rotation process. Each push plate 43 drives the surrounding donkey-hide gelatin to move toward the receiving port during the rotation process. During the rotation process, the guide roller 44 drives the donkey-hide gelatin inside the receiving hopper 41 to move to the outside of the receiving hopper 41. On the other hand, under the action of the threaded plate 441 of the guide roller 44, the guide roller 44 can drive the donkey-hide gelatin to move to the middle position of the conveyor belt 4 during the process of driving the donkey-hide gelatin to move, thereby facilitating the subsequent processing of the donkey-hide gelatin.

[0044] The conveyor belt 4 is provided with a plurality of limit plates 45, which are arranged in two groups, and the two groups of limit plates 45 are arranged opposite to each other on both sides of the conveyor belt 4, and the plurality of limit plates 45 in the same group are arranged in the same extension line. And the side of each limit plate 45 close to the middle position of the upper surface of the conveyor belt 4 can abut against the donkey-hide gelatin.

[0045] In actual use, by setting the limit plate 45, the donkey-hide gelatin on the upper side of the conveyor belt 4 can be restricted, so that the donkey-hide gelatin can better enter the subsequent processing process.

[0046] The vertical cutting assembly 6 includes a vertical cutting roller 61 horizontally arranged on the upper side of the conveyor belt 4. A plurality of annular vertical cutting knives 611 are fixedly sleeved on the outside of the vertical cutting roller 61. Each vertical cutting knife 611 is vertically arranged to the vertical cutting roller 61 and the plurality of vertical cutting knives 611 are evenly and equidistantly distributed.

[0047] A plurality of pressing plates 62 are provided on the side of the vertical cutting roller 61 close to the cooling cover 5, and each pressing plate 62 is gradually tilted downward from the side close to the vertical cutting roller 61 to the side away from the vertical cutting roller 61, and the plurality of pressing plates 62 are parallel to each other and are evenly spaced. Each vertical cutting knife 611 is located in the gap between two adjacent pressing plates 62.

[0048] Both sides of the vertical cutting roller 61 are provided with a pressing roller 63 arranged parallel to the vertical cutting roller 61, and the outer wall of each pressing roller 63 is provided with a plurality of grooves, the plurality of grooves are arranged at equal intervals around the outer wall of the pressing roller 63, and each groove is opened along the length direction of the pressing roller 63.

[0049] After the donkey-hide gelatin is removed from the cooling cover 5 and condensed into blocks, the donkey-hide gelatin moves to the lower side of the nip roller 63, and then moves to the lower side of the multiple nip plates 62 driven by the nip roller 63 and the conveyor belt 4. Driven by the nip plates 62, the donkey-hide gelatin is initially shaped and moves to the lower side of the vertical cutting roller 61. At this time, the vertical cutting roller 61 is rotated to drive the multiple vertical cutting knives 611 to rotate. The multiple vertical cutting knives 611 cut the donkey-hide gelatin in the process of rotation, so that the donkey-hide gelatin is cut into strips. Then, the donkey-hide gelatin strips are driven by another nip roller 63 and the conveyor belt 4 to move to the cross-cutting assembly 7.

[0050] The cross-cutting assembly 7 includes a fixed cutting plate 71, which is vertically arranged and has an opening on the lower side of the cutting plate 71 for the donkey-hide gelatin strips on the conveyor belt 4 to pass through. A cross-cutting knife 72 arranged parallel to the cutting plate 71 is arranged on the side of the cutting plate 71 away from the pressing roller 63, and two oppositely arranged vertical driving modules 73 are connected to the upper side of the cross-cutting knife 72 close to the cutting plate 71.

[0051] The side of each vertical drive module 73 away from the connected cross-cutting knife 72 is connected to a horizontal drive module 74, and the side of each horizontal drive module 74 away from the connected vertical drive module 73 is installed on the adjacent cutting knife plate 71. Each vertical drive module 73 and horizontal drive module 74 are assembled by a linear motor and a linear guide rail.

[0052] When the donkey-hide gelatin strips move to the lower side of the cross-cutting knife 72, the two horizontal driving modules 74 and the two vertical driving modules 73 are turned on to drive the cross-cutting knife 72 to move. The cross-cutting knife 72 moves in a circle to cut the donkey-hide gelatin strips passing under the cross-cutting knife 72, thereby cutting the donkey-hide gelatin strips into donkey-hide gelatin blocks, thus realizing the process of cutting the donkey-hide gelatin into blocks.

[0053] Example 2 Reference Figure 5 and Figure 6 The embodiment of the present application is different from the embodiment 1 in that the heating pot 1 is connected with a stirring assembly 8, and the stirring assembly 8 is used to stir the donkey-hide gelatin and various auxiliary materials inside the heating pot 1. The stirring assembly 8 includes a stirring motor 81 located on the upper side of the heating pot 1, and the output shaft of the stirring motor 81 is fixedly connected to a stirring shaft 82, and the stirring shaft 82 passes through the upper side wall of the heating pot 1 and is rotatably connected to the upper side wall of the heating pot 1. An opening is provided on the side of the upper side wall of the heating pot 1 close to the conveyor belt 4 for the donkey-hide gelatin inside the heating pot 1 to flow out of the heating pot 1.

[0054] The outer wall of the stirring shaft 82 is fixedly connected with stirring blades 83, and the stirring blades 83 are spirally distributed on the outer side of the stirring shaft 82. The stirring shaft 82 is fixedly connected with bottom scraping blades 84 on the side close to the bottom of the heating pot 1, and each bottom scraping blade 84 is slidably abutted against the bottom side wall of the heating pot 1 on the side close to the bottom of the heating pot 1.

[0055] Two oppositely arranged scraping blades 85 are fixedly connected to the stirring blade 83 at a position away from the stirring shaft 82. Each scraping blade 85 is inclined clockwise from top to bottom, and one side of each scraping blade 85 away from the connected stirring blade 83 slides against the inner wall of the adjacent heating pot 1.

[0056] During the heating process of the donkey-hide gelatin, the auxiliary materials are poured into the donkey-hide gelatin, and then the stirring motor 81 is started. The stirring motor 81 drives the stirring shaft 82 to rotate. During the rotation process, the stirring shaft 82 drives the connected stirring blades 83 to rotate to stir the donkey-hide gelatin and the auxiliary materials inside the heating pot 1. At the same time, the stirring shaft 82 drives the connected bottom scraping blades 84 to rotate, so that the donkey-hide gelatin located at the bottom of the heating pot 1 can be fully heated. During the rotation process, the stirring blades 83 drive the connected wall scraping blades 85 to rotate. During the rotation process, the wall scraping blades 85 scrape off the donkey-hide gelatin attached to the inner wall of the heating pot 1, thereby achieving a full heating process of the donkey-hide gelatin attached to the inner wall of the heating pot 1.

[0057] A rotating plate 31 is provided on the upper side of the base 3, and the side of the bottom wall of the rotating plate 31 close to the conveyor belt 4 is rotatably connected to the upper surface of the base 3. The upper side of the rotating plate 31 is fixedly connected to the electric heating plate 2 and the heating pot 1, and the rotating plate 31 is connected to a lifting component 9 for driving the rotating plate 31 and the electric heating plate 2 and the heating pot 1 connected to the rotating plate 31.

[0058] By setting up the lifting component 9, it can be achieved that after the heating is completed, the lifting component 9 can drive the rotating plate 31 to rotate. During the rotation process, the rotating plate 31 drives the heating pot 1 to rotate, so that the donkey-hide gelatin inside the heating pot 1 can flow out from the opening on the upper side of the heating pot 1, thereby facilitating the process of the staff pouring the donkey-hide gelatin inside the heating pot 1.

[0059] The lifting assembly 9 includes a driving ratchet 91 fixedly sleeved on the outside of the output shaft of the stirring motor 81, a driving pulley 92 is sleeved on the outside of the driving ratchet 91, a plurality of connecting ratchet teeth 921 are fixedly connected to the inner wall of the driving pulley 92 near the driving ratchet 91, and the connecting ratchet teeth 921 can be engaged with the driving ratchet 91. A driven pulley 93 is provided on one side of the driving pulley 92, and the driving pulley 92 and the driven pulley 93 are sleeved with the same connecting belt 931.

[0060] A connecting shaft 94 is fixedly connected to one side of the driven pulley 93, a driving bevel gear 95 is fixedly connected to the side of the connecting shaft 94 away from the driven pulley 93, a driven bevel gear 951 is meshed with one side of the driving bevel gear 95, a driving screw 96 is fixedly connected to one side of the driven bevel gear 951, and the driving screw 96 is inserted into the inside of the rotating plate 31 and is rotatably connected to the inner wall of the rotating plate 31. The driving screw 96 is located in the rotating plate 31 and is sleeved with a connecting block 961 on its outer thread.

[0061] The connecting block 961 is penetrated in the vertical direction and slidably connected with a lifting screw 97, and the part of the lifting screw 97 located under the connecting block 961 is threadedly sleeved with a connecting gear 971, and a connecting rack 972 is meshed on one side of the connecting gear 971, and the connecting rack 972 is fixedly connected to the inner wall of the rotating plate 31. The upper end of the lifting screw 97 is fixedly connected to a limit block 973, and the cross section of the limit block 973 is set to be polygonal, and the limit block 973 is slidably connected to the inner wall of the rotating plate 31 along the length direction of the lifting screw 97.

[0062] The lower end of the lifting screw rod 97 passes through the rotating plate 31 and is slidably connected to the rotating plate 31 along the length direction of the driving screw 96. One end of the lifting screw rod 97 passing through the rotating plate 31 is ball-hinged with a lifting slider 98, and the lifting slider 98 is slidably connected to the upper surface of the base 3.

[0063] During the heating process, the stirring motor 81 drives the stirring shaft 82 to rotate in the clockwise direction, and the driving ratchet 91 is not engaged with the connecting ratchet 921. After the heating is completed, the output shaft of the stirring motor 81 rotates counterclockwise, and the driving ratchet 91 is engaged with the multiple connecting ratchet teeth 921 to drive the driving pulley 92 to rotate. The driving pulley 92 drives the connected connecting belt 931 to rotate during the rotation process, and the connecting belt 931 drives the connected driven pulley 93 to rotate during the rotation process, and the driven pulley 93 drives the connecting shaft 94 to rotate during the rotation process, and the connecting shaft 94 drives the driving bevel gear 95 to rotate during the rotation process.

[0064] The driving bevel gear 95 drives the connected driven bevel gear 951 to rotate during the rotation process, and the driven bevel gear 951 drives the connected driving screw 96 to rotate during the rotation process, and the driving screw 96 drives the connecting block 961 to move during the rotation process, and the connecting block 961 drives the lifting screw 97 to move during the movement. Since the lifting screw 97 is connected to the connecting gear 971 and the connecting rack 972, the connecting gear 971 rotates and drives the lifting screw 97 to move downward during the movement of the lifting screw. The lifting screw 97 increases the gap between the rotating plate 31 and the base 3 during the downward movement, thereby realizing the process of driving the rotating plate 31 and the heating pot 1 connected to the rotating plate 31 to rotate, so that the opening on the upper side of the heating pot 1 can be poured toward the receiving hopper 41, so that the donkey-hide gelatin in the heating pot 1 can be poured into the receiving hopper 41.

[0065] Furthermore, since the stirring motor 81 still drives the bottom scraping blade 84 and the wall scraping blade 85 to rotate at this time, the process of the donkey-hide gelatin inside the heating pot 1 flowing out of the heating pot 1 is accelerated.

[0066] A production process of donkey-hide gelatin cakes, comprising the following steps: S1 Batching: Weigh the required materials according to the process ratio; S2: boiling: the selected materials, rice wine, donkey-hide gelatin, maltodextrin, white sugar or xylitol, are placed in a 90-100° C. water bath or oil bath until they are melted; S3 mixing: pouring donkey-hide gelatin and various auxiliary materials into the heating pot 1, and then heating the heating pot 1 through the electric heating plate 2 to melt the donkey-hide gelatin inside the heating pot 1, turning on the stirring motor 81 and making the output shaft of the stirring motor 81 rotate clockwise. During the rotation, the output shaft of the stirring motor 81 drives the stirring blade 83, the bottom scraping blade 84 and the wall scraping blade 85 to rotate, so as to fully stir the donkey-hide gelatin and auxiliary materials inside the heating pot 1.

[0067] S4 shaping: Turn on the stirring motor 81 to rotate in the reverse direction. The stirring motor 81 drives the lifting screw 97 to move during the reverse rotation. The lifting screw 97 drives the rotating plate 31 to rotate during the movement, thereby realizing the process of pouring the heated donkey-hide gelatin inside the heating pot 1. Then, the mixed materials are placed on the conveyor belt 4 and passed through the cooling cover 5, and the donkey-hide gelatin on the lower side is frozen and shaped by the cooling cover 5; S5 Cake Cutting: Cutting the shaped material into pieces by means of the vertical cutting component 6 and the horizontal cutting component 7; S6 Sterilization: sterilize the donkey-hide gelatin cake by irradiating it with ultraviolet light; S7 inner packaging: vacuum packaging of donkey-hide gelatin cakes by stretch film vacuum packaging machine; S8 Pillow Packaging: The vacuum-packed donkey-hide gelatin cake is pillow-packed by a pillow packaging machine and the production date is printed; S9 Outer Packaging: After pillow packaging passes the test, the donkey-hide gelatin cake is packed into an outer box according to the net content requirements.

[0068] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A production process for donkey-hide gelatin cakes, characterized in that: The steps include: S1 Ingredients: Select the required materials; S2 boiling: heating and melting the selected materials into a glue solution; S3 mixing: putting the glue solution and auxiliary materials into a heating pot (1) and stirring and melting them; S4 shaping: placing the mixed material on a conveyor belt (4) and passing through a cooling cover (5) for freezing and shaping; S5: Cutting the cake: cutting the shaped material into pieces by means of the vertical cutting component (6) and the horizontal cutting component (7); S6 Sterilization: sterilize the donkey-hide gelatin cake by irradiating it with ultraviolet light; S7 inner packaging: vacuum packaging of donkey-hide gelatin cakes by stretch film vacuum packaging machine; S8 Pillow Packaging: The vacuum-packed donkey-hide gelatin cake is pillow-packed by a pillow packaging machine and the production date is printed; S9 Outer Packaging: After pillow packaging passes the test, the donkey-hide gelatin cake is packed into an outer box according to the net content requirements.

2. The production process of donkey-hide gelatin cake according to claim 1, characterized in that: The mixing stage is provided with a heating pot (1), the lower side of the heating pot (1) is provided with an electric heating plate (2), one side of the heating pot (1) is provided with a conveyor belt (4) connecting the shaping stage and the cake cutting stage, the conveyor belt (4) is provided with a cooling hood (5) for the shaping stage, the conveyor belt (4) is provided with a vertical cutting component (6) for the cake cutting stage on the side of the cooling hood (5) away from the heating pot (1), the vertical cutting component (6) is provided with a horizontal cutting component (7) on the side of the vertical cutting component (6) away from the cooling hood (5), and a plurality of limiting plates (45) are provided on the upper side of the conveyor belt (4), and the side of each limiting plate (45) close to the middle of the conveyor belt (4) can abut against the donkey-hide gelatin on the conveyor belt (4).

3. The production process of donkey-hide gelatin cake according to claim 1, characterized in that: A receiving hopper (41) is provided on the side of the conveyor belt (4) close to the heating pot (1), and a discharge port (411) is provided on the lower side of a side wall of the receiving hopper (41) close to the cooling hood (5). A rotating shaft (42) is provided inside the receiving hopper (41), and a plurality of pushing plates (43) are fixedly connected to the side wall of the rotating shaft (42), and each of the pushing plates (43) can abut against the donkey-hide gelatin inside the receiving hopper (41). The side wall of the receiving hopper (41) is also connected to a material guide roller (44), and the outer wall of the material guide roller (44) is connected to two sections of threaded plates (441) that are arranged oppositely and rotate in opposite directions, and each of the threaded plates (441) can abut against the donkey-hide gelatin.

4. The production process of donkey-hide gelatin cake according to claim 1, characterized in that: The vertical cutting assembly (6) comprises a vertical cutting roller (61), and a plurality of vertical cutting knives (611) are fixedly connected to the outer wall of the vertical cutting roller (61), each of the vertical cutting knives (611) is fixedly sleeved to the outside of the vertical cutting roller (61), and the plurality of vertical cutting knives (611) are evenly spaced.

5. The production process of donkey-hide gelatin cake according to claim 3, characterized in that: A plurality of pressing plates (62) are provided on the side of the vertical cutting roller (61) close to the cooling hood (5), and each of the pressing plates (62) is arranged to be gradually inclined downward from the side close to the vertical cutting roller (61) to the side away from the vertical cutting roller (61), and the plurality of pressing plates (62) are arranged parallel to each other and at equal intervals, and each of the vertical cutting knives (611) is located in the gap between two adjacent pressing plates (62).

6. The production process of donkey-hide gelatin cake according to claim 4, characterized in that: Pressing rollers (63) are provided on both sides of the vertical cutting roller (61), and the outer wall of each pressing roller (63) is provided with a groove along the length direction of the pressing roller (63), and each pressing roller (63) can abut against the donkey-hide gelatin located on the conveyor belt (4).

7. The production process of donkey-hide gelatin cake according to claim 1, characterized in that: The cross-cutting assembly (7) comprises a cross-cutting knife (72), the upper side of which is connected to two vertical drive modules (73) arranged opposite to each other, the two vertical drive modules (73) being used to simultaneously drive the cross-cutting knife (72) to move downward, each of the vertical drive modules (73) being connected to a horizontal drive module (74), the two horizontal drive modules (74) being used to simultaneously drive the two vertical drive modules (73) and the cross-cutting knife (72) to move horizontally.

8. The production process of donkey-hide gelatin cake according to claim 1, characterized in that: The heating pot (1) is connected to a stirring assembly (8), and the stirring assembly (8) is used to stir the donkey-hide gelatin inside the heating pot (1). The heating pot (1) is connected to a lifting assembly (9), and the lifting assembly (9) is used to drive the heating pot (1) to flip over and pour the donkey-hide gelatin inside the heating pot (1) into a receiving hopper (41).

9. The production process of donkey-hide gelatin cake according to claim 8, characterized in that: The stirring assembly (8) comprises a stirring motor (81), the output shaft of the stirring motor (81) is fixedly connected to a stirring shaft (82), the stirring shaft (82) is inserted into the interior of the heating pot (1) and is fixedly connected to a stirring blade (83), the stirring blade (83) is spirally wound around the side wall of the stirring shaft (82), a side of the stirring shaft (82) close to the bottom wall of the heating pot (1) is fixedly connected to a plurality of bottom scraping blades (84), each of the bottom scraping blades (84) can abut against the bottom wall of the heating pot (1), and a position of the stirring blade (83) away from the stirring shaft (82) is fixedly connected to a plurality of wall scraping blades (85), a side of each wall scraping blade (85) away from the connected stirring blade (83) can abut against the inner wall of the heating pot (1), and each of the wall scraping blades (85) is inclined from top to bottom in the same rotation direction of the stirring shaft (82).

10. The production process of donkey-hide gelatin cake according to claim 9, characterized in that: A base (3) is provided at the lower side of the electric heating plate (2), and a rotating plate (31) is rotatably connected to the upper side of the base (3), and the rotating plate (31) is fixedly connected to the electric heating plate (2) and the heating pot (1). The lifting assembly (9) comprises a driving ratchet (91) fixedly sleeved on the output shaft of the stirring motor (81), and a driving pulley (92) is sleeved on the outside of the driving ratchet (91), and a plurality of connecting ratchet teeth (921) capable of being engaged with the driving ratchet (91) are fixedly connected to the side of the driving ratchet (91) close to the driving ratchet (91), and one side of the driving pulley (92) is connected to a driven pulley (93) via a connecting belt (931), and one side of the driven pulley (93) is fixedly connected to a driving bevel gear (9 5), one side of the driving bevel gear (95) is meshed with a driven bevel gear (951), one side of the driven bevel gear (951) is fixedly connected with a driving screw (96), the driving screw (96) is rotatably inserted into the interior of the rotating plate (31) and is threadedly sleeved with a connecting block (961), the connecting block (961) is located inside the rotating plate (31) and is slidably connected to the rotating plate (31), the connecting block (961) is rotatably connected with a lifting screw, the lifting screw is threadedly sleeved with a connecting gear (971), one side of the connecting gear (971) is meshed with a connecting rack (972), the lower end of the lifting screw is slidably inserted into the upper side of the base (3) and is ball-jointed with a lifting slider (98), and the lifting slider (98) is slidably connected to the base (3).

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