Electric heating tube machining surface polishing device

By setting up a tooling and vibration lifting mechanism in the magnetic polishing machine, the collision damage and inconvenience of material removal during grinding in the magnetic polishing machine is solved, and more efficient surface polishing and cleaning of the electric heating tube is achieved, improving the convenience of polishing sex.

CN119114574AInactive Publication Date: 2024-12-13GUANGZHOU FUXING ELECTRIC CO LTD
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Patent Information

Application Number
CN202411470014.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the electric heating tube is mass-grinded in a magnetic polishing machine, it is prone to collision and damage due to abrasive driving, and the material is inconvenient to be taken after grinding, resulting in low grinding efficiency.

Method used

A surface polishing device for processing and heating tubes including holding tooling and vibration lifting mechanism is designed. By installing a holding tooling in the cleaning box of a magnetic polishing machine, the double-end threaded column of the heating tube is positioned and clamped with pressing strips and stents to avoid Collision, and semi-automated cleaning and abrasive fallback are achieved through the vibration lift mechanism, improving grinding convenience.

Benefits of technology

It effectively avoids collision and damage of threaded columns of the electric heating tube, and uses semi-automated cleaning and abrasive fallback, which significantly improves the grinding convenience and efficiency of the electric heating tube in magnetic polishing machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric heating tube machining surface grinding device which comprises a magnetic polishing machine body and a cleaning box, the cleaning box is installed in a machine box of the magnetic polishing machine body, the electric heating tube machining surface grinding device further comprises a maintaining tool and a vibration lifting mechanism, the maintaining tool is installed in a box body of the cleaning box, and the vibration lifting mechanism is installed on one side of the maintaining tool. The maintaining tool is arranged at the cleaning box of the magnetic polishing machine body, the vibration lifting mechanism is arranged in cooperation with the maintaining tool, the maintaining tool can be provided with multiple sets of frame body parts for clamping the electric heating pipes in batches, and then the maintaining tool is fed into the cleaning box at the vibration lifting mechanism in batches for semi-automatic cleaning; the grinding and polishing convenience of the electric heating tubes at the magnetic polishing machine body is greatly improved, the tool is kept not to move when carrying the electric heating tubes to clean in the cleaning box, and the situation that threaded columns of the electric heating tubes are damaged due to mutual collision during grinding and polishing of the multiple sets of electric heating tubes is effectively avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of electric heating tube processing, and in particular to a surface grinding device for electric heating tube processing. Background Art

[0002] The electric heating tube is an electrical component that converts electrical energy into thermal energy, mainly used for heating. It usually consists of a metal tube (such as stainless steel or copper) as the outer shell, with a spiral resistance wire inside, and magnesium oxide powder with good thermal conductivity and insulation filled in between. This design enables the electric heating tube to efficiently convert electrical energy into thermal energy for heating. There are many types of electric heating tubes, including metal heating tubes, crystal heating tubes, and nickel-gold heating tubes. Metal heating tubes use stainless steel or copper materials, which have high heating efficiency but are prone to scaling; crystal heating tubes are heated by carbon film, with poor heat transfer and low stability; nickel-gold heating tubes are made of nickel alloy, with extremely high heating efficiency and corrosion resistance, and are a more ideal type of heating tube. The core purpose of electric heating tube grinding is to improve the smoothness and uniformity of the electric heating tube surface, thereby improving heating efficiency and reducing breakage, which can be achieved by using a special grinding device.

[0003] At present, when the electric heating tube is being polished, the straight tube of the electric heating tube is placed in the cleaning box of the magnetic polishing machine. The magnetic polishing machine guides the abrasive through the magnetic field to polish the surface of the electric heating tube in the cleaning box, so that the surface of the electric heating tube has good smoothness and uniformity.

[0004] During the batch grinding and polishing process of the electric heating tubes in the magnetic polishing machine, the electric heating tubes are usually placed directly in the cleaning box of the magnetic polishing machine in batches, and then the abrasives grind the electric heating tubes under the action of magnetism. However, the electric heating tubes are easily collided with each other under the drive of the abrasives, resulting in collision and damage of the stud ends at both ends of the electric heating tubes. In addition, after grinding and polishing, the electric heating tubes and abrasives are often required to be poured into a screen frame to sieve off the abrasives to obtain the electric heating tubes, resulting in inconvenience in obtaining the materials after grinding and polishing the electric heating tubes. This makes it inconvenient to grind and polish the electric heating tubes at the magnetic polishing machine. For this reason, we propose a surface grinding device for electric heating tube processing. Summary of the invention

[0005] The main purpose of the present invention is to provide a surface grinding device for electric heating tube processing. The present invention arranges a holding tool at the cleaning box of the magnetic polishing machine body. After the pressure strip of the holding tool is lifted up and away from the support strip, the double-ended threaded column of the electric heating tube can be placed at the support strip. With the help of the pressure strip, the double-ended threaded column of the electric heating tube can be pressed down by gravity to be positioned and clamped at the support strip. At this time, the holding tool is positioned and placed in the cleaning box. When the magnetic needle of the magnetic polishing machine body grinds and polishes the surface of the electric heating tube, the electric heating tube in the clamped state is not easy to move, which effectively avoids the double-ended threaded column of the electric heating tube from colliding with the threaded column of other electric heating tubes and being damaged. The present invention is equipped with a holding tool A vibration lifting mechanism is provided, which can lift and lower the frame part of the holding tool when performing grinding and feeding in the cleaning box. After the grinding and polishing of the electric heating tube in the holding tool is completed, the vibration lifting mechanism lifts the electric heating tube on the frame part of the holding tool and provides vibration, so that the abrasive and liquid at the holding tool and the electric heating tube fall back into the cleaning box. The holding tool of the present invention can have multiple groups of frame parts to clamp the electric heating tubes in batches, and then the holding tool batches are sent into the cleaning box at the vibration lifting mechanism for semi-automatic cleaning, which greatly improves the convenience of grinding and polishing the electric heating tube at the magnetic polishing machine body, and can effectively solve the problems in the background technology.

[0006] To achieve the above object, the technical solution adopted by the present invention is:

[0007] A surface grinding device for electric heating pipe processing, comprising a magnetic polishing machine body and a cleaning box, wherein the cleaning box is installed in the machine box of the magnetic polishing machine body, and further comprising a holding tool and a vibration raising mechanism, wherein the holding tool is installed in the box body of the cleaning box, and the vibration raising mechanism is installed on one side of the holding tool;

[0008] The retaining fixture includes a fixed base, a T-shaped connecting plate, a support strip, a pressure strip, an upper connecting plate, a threaded connecting rod, a pressure cylinder, a ring pressure plate, an I-shaped plate, a vertical connecting plate and an oblique insertion strip. The fixed base is symmetrically installed on the inner box wall of the cleaning box, and the fixed base is supported by a T-shaped connecting plate. The plate surface of the T-shaped connecting plate is provided with a fixed groove for positioning the fixed base, and the double set of plate bodies of the T-shaped connecting plate are symmetrically welded with support strips. The strip surface of the support strip is pressed with a pressure strip, and the adjacent strip surfaces of the support strip and the pressure strip are respectively provided with arc connection grooves and arc pressure grooves for clamping the studs at both ends of the electric heating pipe , the upper connecting plate is symmetrically welded between the upper strip bodies of the pressure strip, the threaded connecting rod is symmetrically welded on the strip body surface of the support strip away from the arc groove, and the threaded connecting rod passes through the rod hole opened on the surface of the pressure strip upward, the threaded connecting rod above the pressure strip is sequentially sleeved with a pressure cylinder and a ring pressure plate, and the threaded connecting rod above the ring pressure plate is sleeved with an I-shaped plate, the threaded connecting rods on both sides of the I-shaped plate are screwed with nuts, a vertical connecting plate is welded at one side of the I-shaped plate, and the vertical connecting plate is welded with an oblique inserting strip tilted toward the top of the I-shaped plate, and the oblique inserting strip is protruded with a convex ridge on the plate surface close to the vertical connecting plate;

[0009] The vibration lifting mechanism includes a receiving socket, an L-shaped support plate, a disk connecting frame, an electric push rod, a base, a guide rod, a side connecting plate and a vibration motor. The seat body of the receiving socket is provided with an oblique entrance for obliquely inserting the oblique insertion strip. The seat body of the receiving socket is welded with the disk connecting frame through the L-shaped support plate, and the chassis plate of the disk connecting frame is locked on the outside of the telescopic rod head of the electric push rod by bolts. A base is fixed to the bottom of the electric push rod, and a guide rod is vertically welded on the surface of the seat body of the base located below the L-shaped support plate. A guide hole for passing the guide rod is provided on the surface of the L-shaped support plate. A side connecting plate is welded outside the vertical plate body connected to the L-shaped support plate and the receiving socket, and a vibration motor is locked on the surface of the side connecting plate by bolts.

[0010] Further, the fixed platform includes a fixed block, an L-shaped folding plate and a top bolt, the two sides of the fixed block are symmetrically fixed with L-shaped folding plates for supporting the T-shaped connecting plate, the combined plate body of the fixed block fixing the L-shaped folding plate is symmetrically fixed at the inner box wall of the cleaning box, and the surface of the L-shaped folding plate is provided with a vertical rotation hole, and the hole body of the vertical rotation hole is screwed with a top bolt for lifting the T-shaped connecting plate;

[0011] After adopting the above-mentioned preferred technical scheme, the fixed block and L-shaped folding plate of the fixed base can be fixed on the inner wall of the cleaning box, and then the top bolt can be screwed into the vertical rotating hole on the surface of the L-shaped folding plate. When the T-shaped connecting plate is clamped to the fixed block by the fixed groove and supported by the L-shaped folding plate, the top bolt can be screwed upward for a certain distance, thereby supporting the T-shaped connecting plate away from the bottom inner box wall of the cleaning box, so that there is a space for abrasive to pass between the T-shaped connecting plate and the support bar and the cleaning box, so that the magnetic polishing machine body can drive the abrasive to grind and polish the surface of the electric heating tube exposed under the support bar.

[0012] Furthermore, one end of the pressure cylinder is welded to the end surface of the ring pressure plate, and a rod hole for inserting a threaded connecting rod is provided between the ring pressure plate and the pressure cylinder;

[0013] After adopting the above-mentioned preferred technical scheme, the pressure cylinder and the ring pressure plate are welded to form a pressure block, and then the ring pressure plate and the pressure cylinder are inserted into the outside of the threaded connecting rod through the rod hole, so that the pressure cylinder can be vertically pressed on the surface of the pressure strip, so that the pressure strip can firmly press the threaded columns at both ends of the electric heating tube into the arc groove of the support strip for positioning.

[0014] Furthermore, a threaded rod wall is provided at the end of the rod body of the threaded connecting rod away from the support bar, and the threaded rod wall of the threaded connecting rod passes upward through the plate hole opened on the surface of the I-shaped plate, and the threaded rod wall of the threaded connecting rod close to the upper and lower plate surfaces of the I-shaped plate is screwed with a nut;

[0015] After adopting the above-mentioned preferred technical scheme, after the nut is screwed on the rod body with the threaded rod wall of the threaded connecting rod, the rod body with the threaded rod wall is passed through the plate hole of the I-shaped plate, and then the nut is screwed on again, so as to fix the I-shaped plate at the threaded connecting rod, and then the vertical connecting plate surface of the I-shaped plate is inserted at the receiving socket with the oblique insertion strip. As the electric push rod pushes the disk connecting frame with the L-shaped support plate above, the receiving socket can be raised through the oblique insertion strip with the I-shaped plate and the support strip under the threaded connecting rod.

[0016] Furthermore, the outer card cover of the housing of the electric push rod is provided with a magnetic shield, and a threaded hole for screwing a bolt is provided between the telescopic rod head of the electric push rod and the chassis disk of the disk connecting frame;

[0017] After adopting the above-mentioned preferred technical scheme, the outer cover of the shell of the electric push rod is made of magnetic isolation material, thereby reducing the interference of the magnetic force at the magnetic polishing machine body on the electric push rod, and the telescopic rod head of the electric push rod and the base plate of the disk connecting frame can be locked and connected by screwing bolts at the threaded holes, which makes it convenient for the electric push rod to push the disk connecting frame to rise.

[0018] Furthermore, L-shaped legs are symmetrically welded on the base surface on both sides of the electric push rod, and a seat hole is opened on the base surface between the L-shaped legs;

[0019] After adopting the above-mentioned preferred technical solution, the bases on both sides of the electric push rod can increase their ground support area through L-shaped feet, thereby providing stable support for the electric push rod. If necessary, expansion bolts can be used to pass through the seat holes on the surface of the base and drive into the ground to firmly fix the base to the ground to obtain stable support.

[0020] Furthermore, a rubber pad is pressed between the telescopic rod head of the electric push rod and the disc body of the disc connecting frame, and a surface hole for passing the bolt is opened on the surface of the disc body of the rubber pad;

[0021] After adopting the above preferred technical solution, the electric push rod and the disc connecting frame achieve buffer contact through the rubber pad, so that when the disc connecting frame is subjected to vibration generated by the vibration motor, the vibration force exerted by the disc connecting frame on the electric push rod can be alleviated.

[0022] Furthermore, the disk connecting frame is composed of vertical rods welded between the bottom frame disk and the round head connecting plate, and the long plate body of the round head connecting plate is welded to the plate body of the L-shaped support plate with a guide hole;

[0023] After adopting the above preferred technical solution, after the bottom frame disc of the disc connecting frame is welded with the round head connecting plate, the electric push rod and the L-shaped support plate can be connected respectively, so that the electric push rod can carry the L-shaped support plate to perform lifting actions.

[0024] Furthermore, a magnetic isolation plate is welded on the surface of the side connecting plate outside the L-shaped support plate, and the surface of the side connecting plate outside the magnetic isolation plate is bolted to the base of the vibration motor, and the plate body of the side connecting plate is a magnetic isolation plate body;

[0025] After adopting the above preferred technical solution, after the magnetic-isolating side connecting plate is welded outside the L-shaped support plate, the magnetic-isolating plate is used to protect the vibration motor, thereby reducing the external magnetic interference on the vibration motor.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The present invention arranges a holding tool at the cleaning box of the magnetic polishing machine body. After the pressure strip of the holding tool is lifted up and separated from the support strip, the double-ended threaded column of the electric heating pipe can be placed at the support strip. With the help of the pressure strip, the double-ended threaded column of the electric heating pipe can be pressed down by gravity to be positioned and clamped at the support strip. At this time, the holding tool is positioned and placed in the cleaning box. When the magnetic needle of the magnetic polishing machine body grinds and polishes the surface of the electric heating pipe, the electric heating pipe in the clamped state is not easy to move, which effectively prevents the double-ended threaded column of the electric heating pipe from colliding with the threaded column of other electric heating pipes and being damaged.

[0028] The supporting holding tool of the present invention is provided with a lifting and vibration mechanism, which can lift and lower the frame part of the holding tool when grinding and loading in the cleaning box. After the electric heating tube in the holding tool is polished, the lifting and vibration mechanism lifts the electric heating tube of the frame part of the holding tool and provides vibration, so that the abrasive and liquid at the holding tool and the electric heating tube fall back to the cleaning box, which is convenient for the abrasive to be discharged when the holding tool leaves the cleaning box.

[0029] The holding tool of the present invention can have multiple groups of frame parts to clamp the electric heating tubes in batches, and then the holding tool batches are sent into the cleaning box at the vibration lifting mechanism for semi-automatic cleaning, which greatly improves the convenience of grinding and polishing the electric heating tubes at the magnetic polishing machine body. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The present invention is a schematic diagram of the overall structure of a surface grinding device for electric heating tube processing.

[0031] Figure 2 It is a schematic structural diagram of a raised state of a surface grinding device for electric heating tube processing according to the present invention.

[0032] Figure 3 An exploded view of a surface grinding device for electric heating tube processing according to the present invention.

[0033] Figure 4 This is a schematic diagram of the disassembly of the holding fixture and the vibration raising mechanism of the surface grinding device for processing an electric heating tube according to the present invention.

[0034] Figure 5 This is an exploded view of the vibration raising mechanism of the surface grinding device for electric heating tube processing of the present invention.

[0035] Figure 6This is an exploded view of a retaining fixture frame of an electric heating tube surface grinding device of the present invention.

[0036] Figure 7 The present invention is a cross-sectional view of a cleaning box of an electric heating tube surface grinding device.

[0037] Figure 8 This is an exploded view of a fixed base of an electric heating tube surface grinding device of the present invention.

[0038] Fig. 9 The present invention is a schematic diagram of the disassembly of a side connecting plate and a magnetic isolation plate of an electric heating tube surface grinding device.

[0039] In the figure: 1. Magnetic polishing machine body; 2. Cleaning box; 3. Holding tool; 4. Fixed base; 5. Fixed block; 6. L-shaped folding plate; 7. Vertical rotation hole; 8. Top bolt; 9. T-shaped connecting plate; 10. Fixed groove; 11. Support bar; 12. Pressure bar; 13. Arc connection groove; 14. Arc pressure groove; 15. Upper connecting plate; 16. Electric heating pipe; 17. Threaded connecting rod; 18. Pressing cylinder; 19. Ring pressure plate; 20. Tool-shaped Plate; 21. Nut; 22. Vertical connecting plate; 23. Oblique insert; 24. Raised ridge; 25. Vibration lifting mechanism; 26. Receptacle; 27. Oblique entrance; 28. L-shaped support plate; 29. ​​Disk connecting frame; 30. Rubber pad; 31. Electric push rod; 32. Base; 33. Guide rod; 34. Guide hole; 35. Side connecting plate; 36. Vibration motor; 37. Magnetic shield; 38. L-shaped support foot; 39. Magnetic shield. DETAILED DESCRIPTION

[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0041] like Figure 1-9 As shown, a surface grinding device for electric heating pipe processing includes a magnetic polishing machine body 1 and a cleaning box 2. The cleaning box 2 is installed in the box of the magnetic polishing machine body 1, and also includes a holding tool 3 and a vibration raising mechanism 25. The holding tool 3 is installed in the box of the cleaning box 2, and the vibration raising mechanism 25 is installed on one side of the holding tool 3;

[0042] The retaining fixture 3 includes a fixed base 4, a T-shaped connecting plate 9, a support strip 11, a pressure strip 12, an upper connecting plate 15, a threaded connecting rod 17, a pressure cylinder 18, a ring pressure plate 19, an I-shaped plate 20, a vertical connecting plate 22 and an oblique insertion strip 23. The fixed base 4 is symmetrically installed on the inner box wall of the cleaning box 2, and the fixed base 4 is supported by a T-shaped connecting plate 9. The plate surface of the T-shaped connecting plate 9 is provided with a fixed groove 10 for positioning the fixed base 4, and the double group of plate bodies of the T-shaped connecting plate 9 are symmetrically welded with support strips 11. The strip surface of the support strip 11 is pressed with a pressure strip 12, and the adjacent strip surfaces of the support strip 11 and the pressure strip 12 are respectively provided with an arc connection groove 13 and an arc pressure groove 14 for clamping the studs at both ends of the electric heating tube 16. The upper connecting plate 15 is symmetrically welded between the upper strip bodies of the pressure strip 12, and the threaded connecting rod 17 is symmetrically welded on the strip body surface of the support strip 11 away from the arc groove 13, and the threaded connecting rod 17 passes upward through the rod hole opened on the surface of the pressure strip 12, and the threaded connecting rod 17 above the pressure strip 12 is sleeved with a pressure cylinder 18 and a ring pressure plate 19 in sequence, and the threaded connecting rod 17 above the ring pressure plate 19 is sleeved with an I-shaped plate 20, and the threaded connecting rod 17 on both sides of the I-shaped plate 20 is screwed with nuts 21, and a vertical connecting plate 22 is welded at one side of the I-shaped plate 20, and the vertical connecting plate 22 is welded with an oblique insert 23 tilted toward the top of the I-shaped plate 20, and the oblique insert 23 is protruded with a convex ridge 24 on the plate surface close to the vertical connecting plate 22;

[0043] The vibration lifting mechanism 25 includes a receiving socket 26, an L-shaped support plate 28, a disk connecting frame 29, an electric push rod 31, a base 32, a guide rod 33, a side connecting plate 35 and a vibration motor 36. The base body of the receiving socket 26 is provided with an oblique entrance 27 for obliquely inserting the oblique insertion strip 23. The base body of the receiving socket 26 is welded with the disk connecting frame 29 through the L-shaped support plate 28, and the bottom frame plate of the disk connecting frame 29 is locked on the outside of the telescopic rod head of the electric push rod 31 by bolts. The bottom of the electric push rod 31 is fixed with a base 32, and the base body surface of the base 32 located below the L-shaped support plate 28 is vertically welded with a guide rod 33. The surface of the L-shaped support plate 28 is provided with a guide hole 34 for passing the guide rod 33. The vertical plate body connecting the L-shaped support plate 28 and the receiving socket 26 is welded with a side connecting plate 35, and the vibration motor 36 is locked on the surface of the side connecting plate 35 by bolts.

[0044] By adopting the above-mentioned preferred technical scheme, after the pressure strip of the holding tool is lifted up and leaves the supporting strip, the double-ended threaded column of the electric heating tube can be placed at the supporting strip, and with the help of the pressure strip, the double-ended threaded column of the electric heating tube can be pressed down by gravity to be positioned and clamped at the supporting strip. At this time, the holding tool is positioned and placed in the cleaning box, and when the magnetic needle of the magnetic polishing machine body grinds and polishes the surface of the electric heating tube, the electric heating tube in the clamped state is not easy to move, thereby avoiding the double-ended threaded column of the electric heating tube from colliding with the threaded column of other electric heating tubes and being damaged; the lifting and vibration mechanism can carry the frame part of the holding tool to perform lifting and lowering actions when grinding and loading in the cleaning box. After the grinding and polishing of the electric heating tube in the holding tool is completed, the lifting and vibration mechanism carries the electric heating tube of the frame part of the holding tool up and provides vibration, so that the abrasive and liquid at the holding tool and the electric heating tube fall back into the cleaning box; the holding tool can have multiple groups of frame parts to clamp the electric heating tubes in batches, and then the holding tool batches are sent into the cleaning box at the lifting and vibration mechanism for semi-automatic cleaning.

[0045] like Figure 7-8 As shown, the fixed platform 4 includes a fixed block 5, an L-shaped folded plate 6 and a top bolt 8. The L-shaped folded plates 6 for supporting the T-shaped connecting plate 9 are symmetrically fixed on both sides of the fixed block 5. The combined plate body of the fixed block 5 fixing the L-shaped folded plates 6 is symmetrically fixed at the inner box wall of the cleaning box 2, and the surface of the L-shaped folded plate 6 is provided with a vertical rotation hole 7. The top bolt 8 for lifting the T-shaped connecting plate 9 is screwed into the hole body of the vertical rotation hole 7;

[0046] By adopting the above-mentioned preferred technical scheme, the fixed block 5 and the L-shaped folding plate 6 of the fixed base 4 can be fixed on the inner wall of the cleaning box 2, and then the top bolt 8 can be screwed into the vertical rotation hole 7 on the surface of the L-shaped folding plate 6. When the T-shaped connecting plate 9 is clamped to the fixed block 5 by the fixed groove 10 and supported by the L-shaped folding plate 6, the top bolt 8 can be screwed upward for a certain distance, thereby supporting the T-shaped connecting plate 9 to leave the bottom inner box wall of the cleaning box 2, so that there is a space for abrasive to pass between the T-shaped connecting plate 9 and the support bar 11 and the cleaning box 2, so that the magnetic polishing machine body 1 can drive the abrasive to grind and polish the surface of the electric heating tube 16 exposed below the support bar 11.

[0047] like Figure 6 As shown, one end of the pressure cylinder 18 is welded to the end surface of the ring pressure plate 19, and a rod hole for inserting the threaded connecting rod 17 is provided between the ring pressure plate 19 and the pressure cylinder 18;

[0048] By adopting the above-mentioned preferred technical scheme, the pressure cylinder 18 and the ring pressure plate 19 are welded to form a pressure block, and then the ring pressure plate 19 and the pressure cylinder 18 are inserted into the outside of the threaded connecting rod 17 through the rod hole, so that the pressure cylinder 18 can be vertically pressed on the surface of the pressure strip 12, so that the pressure strip 12 can firmly press the threaded columns at both ends of the electric heating tube 16 into the arc groove 13 of the support strip 11 for positioning.

[0049] like Figure 4 and6 As shown, a threaded rod wall is provided at the end of the threaded connecting rod 17 away from the support bar 11, and the threaded rod wall of the threaded connecting rod 17 passes upward through the plate hole opened on the surface of the I-shaped plate 20, and the threaded rod wall of the threaded connecting rod 17 close to the upper and lower plate surfaces of the I-shaped plate 20 is screwed with a nut 21;

[0050] By adopting the above-mentioned preferred technical scheme, after the nut 21 is screwed on the rod body of the threaded connecting rod 17 with the threaded rod wall, the rod body with the threaded rod wall is passed through the plate hole of the I-shaped plate 20, and then the nut 21 is screwed on again, so that the I-shaped plate 20 is fixed to the threaded connecting rod 17, and then the surface of the vertical connecting plate 22 of the I-shaped plate 20 is inserted into the receiving socket 26 with the oblique insertion strip 23. As the electric push rod 31 pushes the disk connecting frame 29 with the L-shaped support plate 28 above, the receiving socket 26 can be raised through the oblique insertion strip 23 with the I-shaped plate 20 and the support strip 11 under the threaded connecting rod 17.

[0051] like Figure 1-2 As shown, the outer card cover of the housing of the electric push rod 31 is provided with a magnetic shield 37, and a threaded hole for screwing bolts is provided between the telescopic rod head of the electric push rod 31 and the bottom frame plate of the plate connecting frame 29;

[0052] By adopting the above-mentioned preferred technical solution, the outer shell of the electric push rod 31 is covered with a magnetic isolation cover 37 made of magnetic isolation material, thereby reducing the interference of the magnetic force at the magnetic polishing machine body 1 on the electric push rod 31, and the telescopic rod head of the electric push rod 31 and the base plate of the disk connecting frame 29 can be locked and connected by screwing bolts at the threaded holes, which makes it convenient for the electric push rod 31 to push the disk connecting frame 29 to rise.

[0053] like Figure 1-2 As shown, L-shaped legs 38 are symmetrically welded on the surface of the base 32 on both sides of the electric push rod 31, and a seat hole is opened on the surface of the base 32 between the L-shaped legs 38;

[0054] By adopting the above-mentioned preferred technical solution, the base 32 on both sides of the electric push rod 31 can increase its own ground support area through the L-shaped support feet 38, thereby providing stable support for the electric push rod 31. If necessary, expansion bolts can be used to pass through the seat holes on the surface of the base 32 and drive into the ground to firmly fix the base 32 on the ground to obtain stable support.

[0055] like Figure 2 and 5 As shown, a rubber pad 30 is pressed between the telescopic rod head of the electric push rod 31 and the disc body of the disc connecting frame 29, and a surface hole for passing the bolt is opened on the surface of the disc body of the rubber pad 30;

[0056] By adopting the above preferred technical solution, the electric push rod 31 and the disc connecting frame 29 achieve buffer contact through the rubber pad 30, so that when the disc connecting frame 29 is subjected to vibration generated by the vibration motor 36, the vibration force exerted by the disc connecting frame 29 on the electric push rod 31 can be alleviated.

[0057] like Figure 5 As shown, the disk connecting frame 29 is composed of vertical rods welded between the bottom frame disk and the round head connecting plate, and the long plate body of the round head connecting plate is welded to the plate body of the L-shaped support plate 28 with the guide hole 34;

[0058] By adopting the above preferred technical solution, after the bottom frame disc of the disc connecting frame 29 is welded with the round head connecting plate, the electric push rod 31 and the L-shaped support plate 28 can be connected respectively, so that the electric push rod 31 can carry the L-shaped support plate 28 to perform lifting and lowering actions.

[0059] like Figure 5 and 9 As shown, a magnetic isolation plate 39 is welded on the surface of the side connecting plate 35 outside the L-shaped support plate 28, and the surface of the side connecting plate 35 outside the magnetic isolation plate 39 is bolted to the base of the vibration motor 36, and the plate body of the side connecting plate 35 is a magnetic isolation plate body;

[0060] By adopting the above preferred technical solution, after the magnetic isolation side connecting plate 35 is welded outside the L-shaped support plate 28, the magnetic isolation plate 39 is used to protect the vibration motor 36, thereby reducing the external magnetic interference on the vibration motor 36.

[0061] It should be noted that the present invention is a surface grinding device for electric heating pipe processing. When the holding fixture 3 and the vibration-raising mechanism 25 of the present invention are assembled and used at the cleaning box 2 of the magnetic polishing machine body 1, the fixed base 4 of the holding fixture 3 is fixed to the inner wall of the cleaning box 2 with the fixed block 5 of the L-shaped folding plate 6 fixed on both sides, and then the vertical rotation hole 7 on the surface of the L-shaped folding plate 6 can be screwed to the top bolt 8, so that the top bolt 8 is pushed upward for a certain distance, and then the frame part of the holding fixture 3 can be placed in batches near the magnetic polishing machine body 1, and the base 32 of the vibration-raising mechanism 25 can cooperate with the L-shaped support foot 3 8 is placed near the magnetic polishing machine body 1, and expansion bolts can also be used to pass through the seat holes on the surface of the base 32 and drive into the ground to firmly fix the base 32 on the ground to obtain stable support, and then a rubber pad 30 is placed on the telescopic rod head of the electric push rod 31, and then the bottom frame plate of the disk connecting frame 29 is pressed on the surface of the rubber pad 30, and the bottom frame plate of the disk connecting frame 29 and the telescopic rod head of the electric push rod 31 are connected by bolts, and a vibration motor 36 can be installed outside the side connecting plate 35 of the L-shaped support plate 28 above the rear disk connecting frame 29, and a magnetic shield 37 is provided on the outer shell of the electric push rod 31;

[0062] Then the worker will assemble the frame part of the holding tool 3 according to the following steps:

[0063] First, the pressure strip 12 is inserted into the threaded connecting rod 17 through the rod hole, so that the pressure strip 12 is pressed on the support strip 11, and then the pressure block composed of the pressure cylinder 18 and the ring pressure plate 19 is inserted outside the threaded connecting rod 17, so that the pressure cylinder 18 can be pressed against the ring pressure plate 19, and then the nut 21 is screwed on the threaded rod body of the threaded connecting rod 17, and then the I-shaped plate 20 is sleeved outside the threaded connecting rod 17, and then the nut 21 is used to screw the threaded connecting rod 17 extending out of the I-shaped plate 20, so that the I-shaped plate 20 is fixed at the threaded connecting rod 17, and the assembly steps of the frame part of the holding tool 3 are completed at this time;

[0064] Workers load the electric heating tube 16 according to the following steps:

[0065] The worker can hold the upper connecting plate 15 between the pressure strips 12 and lift it up, so that the pressure block formed by the pressure cylinder 18 and the ring pressure plate 19 welded together moves up at the non-threaded rod body of the threaded connecting rod 17, and then put the electric heating tubes 16 between the support strips 11 and the pressure strips 12 one by one, so that the threaded cylinders at both ends of the electric heating tubes 16 are stuck in the arc connection grooves 13 of the support strips 11, and then put down the upper connecting plate 15, and the pressure block formed by the pressure cylinder 18 and the ring pressure plate 19 welded together presses the pressure strips 12 against the threaded cylinders at both ends of the electric heating tubes 16 under the action of their own weight, and then the arc pressure grooves 14 of the pressure strips 12 cooperate with the arc connection grooves 13 of the support strips 11 to clamp the threaded cylinders at both ends of the electric heating tubes 16, and the workers can clamp and load the electric heating tubes 16 in batches on the frame parts of multiple groups of holding tooling 3 according to this feeding method;

[0066] The worker assembles the holding fixture 3 and the vibration-raising mechanism 25 according to the following steps;

[0067] The worker operates the electric push rod 31 to extend the telescopic rod upward, so that the disk connecting frame 29 with the L-shaped support plate 28 and the receiving socket 26 rises, and then the worker holds the oblique insertion strip 23 at the vertical connecting plate 22 of the holding tool 3, lifts the frame part of the holding tool 3 clamping the electric heating pipe 16, and then obliquely inserts the oblique insertion strip 23 into the receiving socket 26 of the L-shaped support plate 28, and the receiving socket 26 welcomes the oblique insertion of the oblique insertion strip 23 with the oblique entrance 27, so that the frame part of the holding tool 3 is obliquely pressed and hung on the receiving socket 26;

[0068] Then the worker operates the electric push rod 31 to descend, so that the frame part of the tool 3 held by the socket 26 is pressed into the cleaning box 2, and there is a T-shaped connecting plate 9 between the support bars 11 of the tool 3, which is clamped in the fixed block 5 of the fixed base 4 with the fixed groove 10 for positioning, and then the T-shaped connecting plate 9 is supported by the top bolt 8. At this time, the electric push rod 31 stops descending, and the T-shaped connecting plate 9 is supported by the top bolt 8 to maintain a certain space with the bottom inner box wall of the cleaning box 2, so that the support bar 11 and the electric heating tube 16 between the support bar 11 and the pressure bar 12 maintain a certain abrasive passing space with the bottom inner box wall of the cleaning box 2. At this time, stainless steel magnetic needle abrasives, polishing liquid and water are poured into the cleaning box 2, and then the magnetic polishing machine body 1 guides the stainless steel magnetic needle in the container through the high-speed rotating magnetic field to high-frequency impact the tube wall of the electric heating tube 16 in the medium of clean water and polishing liquid for grinding and polishing, so that the surface of the electric heating tube 16 has good smoothness and uniformity;

[0069] At this time, the electric push rod 31 rises and extends, thereby lifting the frame part of the tooling 3 away from the liquid and into the cleaning box 2. The worker operates the vibration motor 36 to connect the power and vibrate for a short time, so that the pressure strip 12 and the support strip 11 holding the tooling 3 vibrate, causing the abrasive and liquid to fall back into the cleaning box 2, and then turns off the vibration motor 36. At this time, the electric push rod 31 continues to rise, so that the support strip 11 leaves the box opening of the cleaning box 2, and then the worker can hold the I-shaped plate 20 to pull the oblique insertion strip 23 out of the receiving socket 26 , take away the frame part of the holding tool 3 of this group, and with the help of the lifting pressure strip 12 or the upper connecting plate 15, take out the electric heating tube 16 after grinding and polishing from between the pressure strip 12 and the supporting strip 11, and then take out the frame part of the holding tool 3 of the next group that clamps the electric heating tube 16, and reassemble it at the receiving socket 26 of the lifting mechanism 25 according to the above steps, and continue to lower the frame part of the holding tool 3 into the cleaning box 2, so that the electric heating tube 16 positioned and held by the holding tool 3 can be ground and polished by the magnetic polishing machine body 1.

[0070] It should be noted that the present invention is a surface grinding device for electric heating tube processing. The components in the present invention are all components known to technical personnel in the field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0071] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A surface polishing device for electric heating pipes, comprising a magnetic polishing machine body (1) and a cleaning box (2), wherein the cleaning box (2) is installed in the machine box of the magnetic polishing machine body (1), characterized in that: It also includes a holding tool (3) and a vibration raising mechanism (25); the holding tool (3) is installed in the box body of the cleaning box (2), and the vibration raising mechanism (25) is installed on one side of the holding tool (3); The holding fixture (3) comprises a fixed pedestal (4), a T-shaped connecting plate (9), a supporting strip (11), a pressure strip (12), an upper connecting plate (15), a threaded connecting rod (17), a pressure cylinder (18), a ring pressure plate (19), an I-shaped plate (20), a vertical connecting plate (22) and an oblique insertion strip (23). The fixed pedestal (4) is symmetrically mounted on the inner box wall of the cleaning box (2), and the T-shaped connecting plate (9) is supported on the fixed pedestal (4). The plate surface of the T-shaped connecting plate (9) is provided with a fixed groove (10) for positioning the fixed base (4), and the double-group plate body of the T-shaped connecting plate (9) is symmetrically welded with a support strip (11), a pressure strip (12) is pressed on the surface of the strip body of the support strip (11), and the adjacent strip bodies of the support strip (11) and the pressure strip (12) are respectively provided with an arc connection groove (13) and an arc pressure groove (14) for clamping the two end studs of the electric heating pipe (16). ), the upper connecting plates (15) are symmetrically welded between the upper strips of the pressure strip (12), the surface of the strip of the support strip (11) away from the arc groove (13) is symmetrically welded with a threaded connecting rod (17), and the threaded connecting rod (17) passes upward through a rod hole opened on the surface of the pressure strip (12), and the threaded connecting rod (17) above the pressure strip (12) is sequentially sleeved with a pressure cylinder (18) and a ring pressure plate (19), and the ring pressure plate (19) is above The threaded connecting rod (17) is sleeved with an I-shaped plate (20), the threaded connecting rods (17) on both sides of the I-shaped plate (20) are screwed with nuts (21), a vertical connecting plate (22) is welded at one side of the I-shaped plate (20), and an oblique inserting strip (23) is welded to the vertical connecting plate (22) at an angle toward the top of the I-shaped plate (20), and a convex ridge (24) is protruded on the plate surface of the oblique inserting strip (23) close to the vertical connecting plate (22); The vibration raising mechanism (25) comprises a receiving socket (26), an L-shaped support plate (28), a disk connecting frame (29), an electric push rod (31), a base (32), a guide rod (33), a side connecting plate (35) and a vibration motor (36); an oblique entrance (27) for obliquely inserting the oblique insertion strip (23) is provided at the seat body of the receiving socket (26); the seat body of the receiving socket (26) is welded to the disk connecting frame (29) through the L-shaped support plate (28), and the bottom frame of the disk connecting frame (29) is locked on the electric push rod (31) by bolts. Outside the telescopic rod head of the push rod (31), a base (32) is fixed at the bottom of the electric push rod (31), and a guide rod (33) is vertically welded on the surface of the base body of the base (32) located below the L-shaped support plate (28), and a guide hole (34) for passing the guide rod (33) is opened on the surface of the L-shaped support plate (28), and a side connecting plate (35) is welded outside the L-shaped support plate (28) and the vertical plate body connected to the socket (26), and a vibration motor (36) is locked on the surface of the side connecting plate (35) by bolts.

2. The surface grinding device for electric heating tube according to claim 1, characterized in that: The fixed pedestal (4) comprises a fixed block (5), an L-shaped folded plate (6) and a top bolt (8). L-shaped folded plates (6) for supporting the T-shaped connecting plate (9) are symmetrically fixed on both sides of the fixed block (5). The combined plate body of the fixed block (5) for fixing the L-shaped folded plates (6) is symmetrically fixed on the inner box wall of the cleaning box (2), and a vertical rotation hole (7) is opened on the surface of the L-shaped folded plate (6). The top bolt (8) for lifting the T-shaped connecting plate (9) is screwed into the hole body of the vertical rotation hole (7).

3. The surface polishing device for electric heating tube according to claim 1, characterized in that: One end of the pressure cylinder (18) is welded to the end surface of the disc body of the annular pressure disc (19), and a rod hole for inserting a threaded connecting rod (17) is provided between the annular pressure disc (19) and the pressure cylinder (18).

4. The surface grinding device for electric heating tube according to claim 1, characterized in that: The threaded connecting rod (17) is provided with a threaded rod wall at the end of the rod body away from the support bar (11), and the threaded rod wall of the threaded connecting rod (17) passes upward through a plate hole provided on the surface of the I-shaped plate (20), and the threaded rod wall of the threaded connecting rod (17) close to the upper and lower plate surfaces of the I-shaped plate (20) is screwed with a nut (21).

5. The surface grinding device for electric heating tube according to claim 1, characterized in that: The outer cover of the housing of the electric push rod (31) is provided with a magnetic shield (37), and a threaded hole for screwing a bolt is provided between the telescopic rod head of the electric push rod (31) and the bottom frame disk of the disk connecting frame (29).

6. The surface grinding device for electric heating tube according to claim 5, characterized in that: L-shaped legs (38) are symmetrically welded to the surface of the base (32) on both sides of the electric push rod (31), and a seat hole is opened on the surface of the base (32) between the L-shaped legs (38).

7. The surface grinding device for electric heating tube according to claim 6, characterized in that: A rubber pad (30) is pressed between the telescopic rod head of the electric push rod (31) and the disc body of the disc connecting frame (29), and a surface hole for passing a bolt is opened on the surface of the disc body of the rubber pad (30).

8. The surface grinding device for electric heating tube according to claim 7, characterized in that: The disk connecting frame (29) is composed of vertical rods welded between the bottom frame disk and the round head connecting plate, and the long plate body of the round head connecting plate is welded to the plate body of the L-shaped supporting plate (28) with the guide hole (34) opened.

9. The surface grinding device for electric heating tube according to claim 8, characterized in that: A magnetic isolation plate (39) is welded on the surface of the side connecting plate (35) outside the L-shaped support plate (28), and the surface of the side connecting plate (35) outside the magnetic isolation plate (39) is bolted to the base of the vibration motor (36), and the plate body of the side connecting plate (35) is a magnetic isolation plate body.

Citation Information

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