Machining tool special for floor type boring machine
By designing telescopic and transmission components on the floor boring machine, combined with length and angle adjustment, the problem of excessive equipment limit stroke in the processing of large water conservancy gate structural parts is solved, the processing efficiency and accuracy are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202411344354.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing process of large water conservancy gate structural parts, due to the limitation of the equipment processing scope, the structural parts need to be moved and rotated multiple times, resulting in high operation difficulty, structural deformation, calibration difficulty, and resource occupancy.
A special processing tool for floor boring machines is designed, using retractable extension components and transmission components, combining length adjustment and angle adjustment components to achieve flexibility and efficient transmission of tooling, and adapt to component processing needs of different sizes and shapes.
It effectively solves the problems of movement and rotation during processing of large components, improves processing efficiency and accuracy, reduces structural deformation and resource occupation, and simplifies the assembly and disassembly of tooling.
Smart Images

Figure CN119115579A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical processing, and in particular relates to a special processing tool for a floor-standing boring machine. Background Art
[0002] In the processing of large-scale water conservancy gate structural parts, since most of the components are assembled from multiple single-section components, the length of a single component ranges from 16m to 24m, the width ranges from 3m to 6m, the height ranges from 2m to 5m, and the weight is about 35 tons. A lot of preparation work needs to be done in advance for lifting and correction processing. There will be more parts inside the components that need to be processed. Because the processing range of the equipment is 14m long, 6m high, and the main shaft extension length is 1100mm, most of the width of the processing plane is about 2m, which exceeds the 1100mm extension processing limit stroke of the equipment main shaft, resulting in the inability to perform one-time processing and ensure the dimensional accuracy of the processed parts. It is necessary to move the structural parts or rotate the structural parts to perform multiple lifting, correction, and reference finding and other processes to achieve the processing purpose.
[0003] When large structural parts are moved or turned over again, the structure will be deformed to varying degrees, making multiple corrections and benchmarking more difficult, and occupying auxiliary lifting equipment, manpower and other resources. Summary of the invention
[0004] In order to solve the technical problem that when a floor-type boring machine processes a large component, it exceeds the limit stroke and needs to move or rotate structural parts to achieve the processing purpose, which is difficult to operate, the present invention provides a special processing tool for a floor-type boring machine.
[0005] The present invention is implemented as follows: a special processing tool for a floor-standing boring machine comprises: a fixed seat installed on the connecting tailstock of the floor-standing boring machine, the fixed seat being fixed to the connecting tailstock by a plurality of locking screws; a retractable extension component fixedly installed on the fixed seat, the other end of the extension component being fixedly installed with a mounting seat; a connecting tube sleeved on the mounting seat, one end of the connecting tube being fixedly installed with a mounting shell, the bottom end of the mounting shell being provided with a connecting sleeve for installing a tool for mechanical processing; wherein a retractable first transmission component is provided in the extension component, a second transmission component is assembled in the mounting seat, the connecting tube and the mounting shell, and the two ends of the second transmission component are respectively connected to the first transmission component and the connecting sleeve.
[0006] Preferably, the extension component includes a fixed shell and an extension shell, the fixed shell is fixedly mounted on the fixed seat, the extension shell is slidably mounted on the inner wall of the fixed shell, and the extension shell is adapted to the fixed shell, and a length adjustment component is installed on the extension shell and the fixed shell for adjusting the horizontal extension length of the extension shell.
[0007] Preferably, the first transmission assembly includes: a transmission rod installed in a fixed shell and arranged horizontally, a keyway is provided at the end of the transmission rod, a fixed key raised on the keyway fixing plate of the floor-standing boring machine is inserted into the keyway at the end of the transmission rod, and a spline groove is provided at the other end of the transmission rod; a first bearing sleeve is sleeved on the transmission rod, and the outer ring of the first bearing sleeve is fixed to the inner wall of the fixed shell; an extension rod slides in the spline groove, and the outer wall of the extension rod is provided with splines and meshes with the spline groove; a second bearing sleeve is fixedly sleeved on one end of the extension rod, and the outer ring of the second bearing sleeve is fixedly connected to the inner wall of the extension shell.
[0008] Preferably, the second transmission assembly includes: a rotating shaft assembled in the mounting seat and arranged horizontally, the rotating shaft passes through the connecting tube and extends into the mounting shell, the cross-section of one end of the rotating shaft is V-shaped, and extends into a V-shaped connecting port opened at one end of the extension rod, the rotating shaft is adapted to the V-shaped connecting port and is used for quick connection of the rotating shaft and the extension rod; a third bearing sleeve fixedly mounted on the rotating shaft, the outer ring of the third bearing sleeve is fixedly connected to the inner wall of the mounting seat; a mounting shaft rotatably mounted in the mounting shell and arranged vertically, the bottom end of the mounting shaft is fixedly connected to the connecting sleeve; two 45° steering transmission gears fixedly mounted on one end of the rotating shaft and the top end of the mounting shaft, respectively, and the two 45° steering transmission gears are meshed with each other.
[0009] Preferably, the length adjustment assembly includes: a first mounting block fixedly mounted on the outer wall of the fixed shell, a horizontally arranged threaded rod fixedly mounted on one side of the first mounting block; two second mounting blocks fixedly mounted on the outer wall of the extended shell, threaded sleeves rotatably mounted on the two second mounting blocks, the threaded rod passing through the threaded sleeve and being threadedly connected to the threaded sleeve; a first worm gear fixedly sleeved on one end of the threaded sleeve; a mounting plate fixedly mounted on the two second mounting blocks, the mounting plate being equipped with a worm, the worm being meshed with the first worm gear; and a turning handle fixedly mounted on one end of the worm.
[0010] Preferably, the extension component is also provided with a plurality of fixing components for fixing the fixed shell and the extension shell, and the fixing components include: a first fixing block fixedly mounted on the outer wall of the extension shell; an adjusting screw fixedly mounted on one side of the first fixing block; a second fixing block fixedly mounted on the outer wall of the fixed shell, a fixing hole being provided on the second fixing block, and a second adjusting screw passing through the fixing hole; two fixing nuts threadedly mounted on the adjusting screw, the two fixing nuts being respectively located on both sides of the second fixing block, and being used for fixing the position of the adjusting screw.
[0011] Preferably, a length scale line is provided on the outer wall of the extension shell for displaying the extension length of the extension shell.
[0012] Preferably, a rotating drum is rotatably mounted on the mounting plate, an integrally formed sliding block is provided on the inner wall of the rotating drum, and the sliding block is slidably connected to a limiting groove provided on one side of the worm so as to be able to adjust the position of the worm and rotate the worm.
[0013] Preferably, the mounting seat is equipped with an angle adjustment assembly for adjusting the angle of the connecting tube, thereby adjusting the processing angle of the prop. An integral flange is provided at one end of the connecting tube away from the mounting shell, and the angle adjustment assembly includes: a ring gear fixedly mounted on the flange of the connecting tube; a central shaft rotatably mounted at one end of the mounting seat, a transmission gear fixedly mounted on the central shaft, and the transmission gear is meshed with the ring gear; a second worm gear fixedly mounted at one end of the central shaft, and the worm can be meshed with the second worm gear.
[0014] Preferably, an indicator block is fixedly mounted on one side of the mounting seat, an arrow is provided on the indicator block, and angle scale lines are provided on the outer wall of the connecting tube, and the arrow on the indicator block points to the angle scale lines.
[0015] Preferably, two symmetrical L-shaped blocks are installed on the mounting seat, the flange of the connecting tube is located between the two L-shaped blocks, and a locking screw rod is threadedly installed on the L-shaped block. The locking screw rod presses against the flange of the connecting tube to fix the connecting tube after the angle is adjusted.
[0016] Compared with the related art, the special processing tooling for floor-standing boring machines provided by the present invention has the following beneficial effects:
[0017] The special processing tooling for the floor-standing boring machine provided by the present invention effectively solves the problem of movement and rotation during the processing of large components through its unique retractable design and the ingenious combination of the transmission components. The flexibility of the length of the retractable tooling can not only adapt to components of different sizes, reduce structural deformation and time waste caused by multiple movements and flipping, but also greatly improve the processing efficiency and processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic side structural diagram of a special processing tooling for a floor-type boring machine provided by the present invention;
[0019] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0020] Figure 3 A schematic diagram of a side cross-sectional structure of a special processing tooling for a floor-type boring machine provided by the present invention;
[0021] Figure 4 for Figure 3 An enlarged schematic diagram of the structure of part B shown in FIG.
[0022] Figure 5 A schematic diagram of the top view of a special processing tooling for a floor-type boring machine provided by the present invention;
[0023] Figure 6 for Figure 5 An enlarged schematic diagram of the structure of part C shown in FIG.
[0024] Figure 7 It is another side structural schematic diagram of the present invention;
[0025] Figure 8 for Figure 7 An enlarged structural diagram of part D shown in FIG.
[0026] Fig. 9 It is a front view structural schematic diagram of the adjustment component in the present invention;
[0027] Fig.10 It is a rear view structural schematic diagram of the adjustment component in the present invention;
[0028] Fig.11 It is a side view cross-sectional structural schematic diagram of the rotating shaft in the invention;
[0029] Fig.12 It is a schematic diagram of the cross-sectional structure of the adjustment component in the present invention from top view.
[0030] Figure numerals: 1, fixed housing; 2, fixed seat; 3, connecting tailstock; 4, locking screw; 5, transmission rod; 6, first bearing sleeve; 7, keyway fixing plate; 8, fixing key; 9, spline groove; 10, extension housing; 11, extension rod; 12, second bearing sleeve; 13, mounting seat; 14, connecting cylinder; 15, mounting shell; 16, connecting sleeve; 17, rotating shaft; 18, third bearing sleeve; 19, V-shaped connecting port; 20, mounting shaft; 21, 45° steering transmission gear; 22, first mounting Block; 23, threaded rod; 24, second mounting block; 25, threaded sleeve; 26, first worm gear; 27, mounting plate; 28, worm; 29, turning handle; 30, first fixing block; 31, adjusting screw; 32, second fixing block; 33, fixing nut; 34, length scale; 35, rotating drum; 36, slider; 37, ring gear; 38, middle shaft; 39, transmission gear; 40, second worm gear; 41, indicating block; 42, angle scale; 43, L-shaped block; 44, locking screw rod. DETAILED DESCRIPTION
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification of this application and the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0032] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0033] The embodiment of the present invention provides a special processing tool for a floor-standing boring machine, such as Figure 1-12 As shown, the special processing tooling for the floor-standing boring machine includes: a fixed base 2 installed on the connecting tailstock 3 of the floor-standing boring machine, the fixed base 2 is fixed to the connecting tailstock 3 by multiple locking screws 4; a retractable extension component fixedly installed on the fixed base 2, and the other end of the extension component is fixedly installed with a mounting base 13; a connecting cylinder 14 sleeved on the mounting base 13, one end of the connecting cylinder 14 is fixedly installed with a mounting shell 15, and the bottom end of the mounting shell 15 is provided with a connecting sleeve 16 for installing a tool for mechanical processing; wherein, a retractable first transmission component is provided in the extension component, and a second transmission component is assembled in the mounting base 13, the connecting cylinder 14 and the mounting shell 15, and the two ends of the second transmission component are respectively connected to the first transmission component and the connecting sleeve 16.
[0034] In this embodiment, the connecting sleeve 16 is a BT50 connecting sleeve, and the special processing tooling for the floor-standing boring machine integrates a series of innovative designs to optimize the processing flow of large components. The fixed seat 2 is firmly connected to the connecting tailstock 3 of the floor-standing boring machine through a plurality of locking screws 4 to ensure the reliable combination of the tooling and the machine tool. The retractable extension assembly can not only adjust the length according to the processing requirements and achieve precise positioning through the length adjustment assembly, but also ensure the stability of the tooling during the processing through the fixing assembly. The coordinated work of the first transmission assembly and the second transmission assembly realizes high-efficiency transmission from the floor-standing boring machine to the connecting sleeve 16, ensures the stable operation and processing accuracy of the tool, simplifies the assembly and disassembly process of the tooling, and improves production efficiency.
[0035] In summary, the special processing tooling for the floor-standing boring machine in this embodiment, through its unique retractable design and high-efficiency force transmission system, effectively solves the problems of movement and rotation during large-scale component processing, and improves processing efficiency and precision. At the same time, the innovative application of the angle adjustment component further enhances the versatility and practicality of the tooling, which is a major breakthrough in the field of large-scale component processing.
[0036] In a further preferred embodiment of the present invention, the extension component includes a fixed shell 1 and an extension shell 10, the fixed shell 1 is fixedly mounted on the fixed base 2, the extension shell 10 is slidably mounted on the inner wall of the fixed shell 1, and the extension shell 10 is adapted to the fixed shell 1, and a length adjustment component is installed on the extension shell 10 and the fixed shell 1 for adjusting the horizontal extension length of the extension shell 10.
[0037] In this embodiment, the ingenious design of the extension assembly significantly enhances the flexibility and adaptability of the special processing tooling for floor-standing boring machines. The fixed shell 1 is firmly mounted on the fixed seat 2, and the extension shell 10 is slidably mounted on the inner wall of the fixed shell 1. The two are adapted to form an adjustable telescopic structure. The addition of the length adjustment assembly realizes the precise control of the horizontal extension length of the extension shell 10, ensuring that the tooling can adapt to the processing needs of large components of different sizes and shapes.
[0038] In a further preferred embodiment of the present invention, the first transmission assembly includes: a transmission rod 5 installed in a fixed shell 1 and arranged horizontally, a keyway is provided at the end of the transmission rod 5, a fixed key 8 protruding on the keyway fixing plate 7 of the floor-standing boring machine is inserted into the keyway at the end of the transmission rod 5, and a spline groove 9 is provided at the other end of the transmission rod 5; a first bearing sleeve 6 sleeved on the transmission rod 5, and the outer ring of the first bearing sleeve 6 is fixed to the inner wall of the fixed shell 1; an extension rod 11 sliding in the spline groove 9, and the outer wall of the extension rod 11 is provided with splines, and meshes with the spline groove 9; a second bearing sleeve 12 fixedly sleeved on one end of the extension rod 11, and the outer ring of the second bearing sleeve 12 is fixedly connected to the inner wall of the extension shell 10.
[0039] In this embodiment, the precision design of the first transmission assembly ensures that the power is efficiently and stably transmitted from the floor-standing boring machine to the front end of the processing tooling. The transmission rod 5 is horizontally installed in the fixed housing 1, and the keyway at its end is precisely matched with the fixed key 8 protruding on the keyway fixing plate 7 of the floor-standing boring machine. It is locked to the end face of the transmission rod 5 with two screws to form a firm connection, ensuring direct power transmission, so that the boring machine can drive the transmission rod 5 to rotate synchronously when it rotates after connecting the keyway fixing plate 7. The spline groove 9 at the other end of the transmission rod 5 is meshed with the spline on the outer wall of the extension rod 11. Through the sliding connection of the spline, the continuous transmission of power is realized, and the flexibility and adaptability of the transmission assembly are guaranteed. The inner ring of the first bearing sleeve 6 is sleeved on the transmission rod 5, and the outer ring is tightly fixed to the inner wall of the fixed housing 1, which not only supports the transmission rod 5, but also ensures its smooth and stable rotation. The extension rod 11 is fixedly connected to the inner wall of the extension housing 10 through the second bearing sleeve 12, ensuring the stability and reliability of the extension rod 11 when transmitting power.
[0040] In a further preferred embodiment of the present invention, the second transmission assembly includes: a rotating shaft 17 assembled in the mounting seat 13 and arranged horizontally, the rotating shaft 17 passes through the connecting tube 14 and extends into the mounting shell 15, the cross-section of one end of the rotating shaft 17 is V-shaped, and extends into a V-shaped connecting port 19 opened at one end of the extension rod 11, the rotating shaft 17 is adapted to the V-shaped connecting port 19, and is used for quick connection of the rotating shaft 17 and the extension rod 11; a third bearing sleeve 18 fixedly sleeved on the rotating shaft 17, the outer ring of the third bearing sleeve 18 is fixedly connected to the inner wall of the mounting seat 13; a mounting shaft 20 rotatably mounted in the mounting shell 15 and arranged vertically, the bottom end of the mounting shaft 20 is fixedly connected to the connecting sleeve 16; two 45° steering transmission gears 21 fixedly mounted at one end of the rotating shaft 17 and the top of the mounting shaft 20, respectively, and the two 45° steering transmission gears 21 are meshed with each other.
[0041] In this embodiment, the design of the second transmission assembly ingeniously realizes the efficient transmission of power from the first transmission assembly to the tool. The rotating shaft 17 is horizontally assembled in the mounting seat 13, and the V-shaped cross section at one end thereof is precisely connected with the V-shaped connection port 19 of the extension rod 11, ensuring a quick and stable connection, facilitating the assembly and disassembly of the tooling, and at the same time, this design ensures the continuity and stability of power transmission. The third bearing sleeve 18 is firmly sleeved on the rotating shaft 17, and its outer ring is fixed to the inner wall of the mounting seat 13, providing reliable support for the rotating shaft 17, ensuring its smooth operation during the power transmission process. The mounting shaft 20 is vertically installed in the mounting shell 15, and its bottom end is fixedly connected to the connecting sleeve 16 to ensure the stable installation of the tool. Two 45° steering transmission gears 21 are respectively fixed to one end of the rotating shaft 17 and the top of the mounting shaft 20, and through mutual meshing, the horizontal rotational power is efficiently converted into vertical power, driving the tool for precise processing. This ingenious power conversion mechanism not only improves the efficiency of power transmission, but also ensures the stability and precision of the tool during the processing.
[0042] Through the quick connection design of the V-shaped connection port 19 and the power conversion of the 45° steering transmission gear 21, the second transmission assembly not only ensures efficient and stable power transmission, but also simplifies the assembly process of the tooling, improves processing efficiency and accuracy, and provides a solid technical foundation for high-quality processing of large components. This precise power conversion and transmission design is an indispensable key part of the entire tooling system, ensuring the efficient and accurate operation of the processing tooling.
[0043] In a further preferred embodiment of the present invention, the length adjustment assembly includes: a first mounting block 22 fixedly mounted on the outer wall of the fixed shell 1, a horizontally arranged threaded rod 23 fixedly mounted on one side of the first mounting block 22; two second mounting blocks 24 fixedly mounted on the outer wall of the extension shell 10, a threaded sleeve 25 rotatably mounted on the two second mounting blocks 24, the threaded rod 23 passes through the threaded sleeve 25 and is threadedly connected to the threaded sleeve 25; a first worm gear 26 fixedly sleeved on one end of the threaded sleeve 25; a mounting plate 27 fixedly mounted on the two second mounting blocks 24, the mounting plate 27 being equipped with a worm 28, the worm 28 being meshed with the first worm gear 26; and a turning handle 29 fixedly mounted on one end of the worm 28.
[0044] In this embodiment, the length adjustment assembly achieves precise adjustment of the horizontal extension length of the extension housing 10 through ingenious mechanical linkage. The first mounting block 22 is fixed to the outer wall of the fixed housing 1, and the horizontal threaded rod 23 mounted thereon is precisely matched with the threaded sleeve 25 rotating on the second mounting block 24, and the linear displacement of the extension housing 10 is achieved through threaded connection. The first worm gear 26 fixed at one end of the threaded sleeve 25 is meshed with the worm 28 assembled on the mounting plate 27, forming an efficient speed reduction and torque increase mechanism. The operator rotates the turning handle 29 fixed at one end of the worm 28 to easily and accurately adjust the position of the extension housing 10.
[0045] This design not only simplifies the adjustment steps and improves the accuracy of the adjustment, but also greatly reduces the difficulty of operation, ensuring the rapid adaptation of the tooling under different processing requirements. The deceleration and torque-increasing effect of the worm gear enables the operator to achieve precise control of the extended housing 10 with less force, improving the flexibility and stability of the tooling. At the same time, this design also effectively reduces the energy loss during operation and improves the efficiency of the tooling. The innovative application of the length adjustment component provides solid technical support for the efficient and precise operation of the processing tooling, significantly improving the efficiency and quality of large-scale component processing.
[0046] In a further preferred embodiment of the present invention, the extension component is also provided with a plurality of fixing components for fixing the fixed shell 1 and the extension shell 10, and the fixing components include: a first fixing block 30 fixedly mounted on the outer wall of the extension shell 10; an adjusting screw 31 fixedly mounted on one side of the first fixing block 30; a second fixing block 32 fixedly mounted on the outer wall of the fixed shell 1, the second fixing block 32 being provided with a fixing hole, and the second adjusting screw 31 passing through the fixing hole; two fixing nuts 33 threadedly sleeved on the adjusting screw 31, the two fixing nuts 33 being respectively located on both sides of the second fixing block 32, and being used for fixing the position of the adjusting screw 31.
[0047] In this embodiment, the setting of the fixing assembly further enhances the stability and reliability of the extension assembly. The first fixing block 30 is fixed to the outer wall of the extension housing 10, and cooperates with the fixing hole on the second fixing block 32 to form a stable connection foundation. The adjusting screw 31 passes through the fixing hole of the second fixing block 32, and is tightly matched with two fixing nuts 33 through threads. The two fixing nuts 33 are respectively located on both sides of the second fixing block 32. By adjusting the position of the fixing nuts 33, the adjusting screw 31 can be accurately fixed, thereby stabilizing the position of the extension housing 10 on the fixed housing 1.
[0048] In a further preferred embodiment of the present invention, a length scale line 34 is provided on the outer wall of the extension housing 10 for displaying the extension length of the extension housing 10 .
[0049] In this embodiment, the length scale lines 34 on the outer wall of the extension housing 10 provide intuitive visual feedback to the operator, clearly showing the extended length of the extension housing 10. This design enables the operator to accurately control the extension degree of the extension component and ensure the dimensional accuracy during the processing. The addition of the length scale lines 34 not only simplifies the measurement steps in the adjustment process and improves the adjustment efficiency, but also effectively avoids the processing deviation caused by measurement errors, and enhances the accuracy and reliability of the entire processing tooling. The optimization of this detail reflects the humanization of the design and the strict pursuit of processing accuracy, and is an important guarantee for improving processing quality and efficiency.
[0050] In a further preferred embodiment of the present invention, a rotating drum 35 is rotatably mounted on the mounting plate 27, and an integrally formed slider 36 is provided on the inner wall of the rotating drum 35. The slider 36 is slidably connected to a limiting groove provided on one side of the worm 28 so as to be able to adjust the position of the worm 28 and rotate the worm 28.
[0051] In this embodiment, the rotating drum 35 rotatably mounted on the mounting plate 27 contains an integrally formed slider 36, and the slider 36 forms a sliding connection with the limiting groove on one side of the worm 28. This design realizes the precise adjustment and stable support of the position of the worm 28, and also ensures the smooth rotation of the worm 28. By sliding the slider 36 in the limiting groove, the position of the worm 28 can be moved to mesh with different worm wheels, ensuring different usage functions.
[0052] In another preferred embodiment of the present invention, the mounting seat 13 is equipped with an angle adjustment assembly for adjusting the angle of the connecting tube 14, thereby adjusting the processing angle of the prop. The connecting tube 14 is provided with an integrally formed flange at one end away from the mounting shell 15, and the angle adjustment assembly includes: a ring gear 37 fixedly mounted on the flange of the connecting tube 14; a central axis 38 rotatably mounted at one end of the mounting seat 13, a transmission gear 39 fixedly mounted on the central axis 38, and the transmission gear 39 is meshed with the ring gear 37; a second worm gear 40 fixedly mounted at one end of the central axis 38, and the worm 28 can be meshed with the second worm gear 40.
[0053] In this embodiment, the angle adjustment assembly assembled on the mounting seat 13 realizes flexible adjustment of the angle of the connecting cylinder 14 through the precise meshing of the ring gear 37 and the transmission gear 39, thereby accurately controlling the processing angle of the tool. The one-piece flange at one end of the connecting cylinder 14 is fixedly sleeved with a ring gear 37, which forms an effective linkage with the transmission gear 39 rotatably mounted on the central shaft 38 at one end of the mounting seat 13. The meshing of the transmission gear 39 and the ring gear 37 ensures the precise transmission of power and the fine adjustment of the angle. The second worm gear 40 fixedly sleeved at one end of the central shaft 38 can form a meshing with the worm 28. This design not only provides an additional transmission path, but also realizes fine adjustment of the angle adjustment through the deceleration and torque-increasing effect of the worm gear, thereby ensuring high-precision control of the tool processing angle. The addition of the angle adjustment assembly not only enhances the flexibility and adaptability of the tooling system, but also ensures high precision and stability during the processing, provides key technical support for the precision processing of complex components, and significantly improves the processing efficiency and quality.
[0054] In a further preferred embodiment of the present invention, an indicator block 41 is fixedly installed on one side of the mounting seat 13 , an arrow is provided on the indicator block 41 , an angle scale line 42 is provided on the outer wall of the connecting tube 14 , and the arrow on the indicator block 41 points to the angle scale line 42 .
[0055] In this embodiment, a clear arrow is provided on the indicator block 41 fixedly mounted on one side of the mounting seat 13, and the angle scale line 42 provided on the outer wall of the connecting tube 14 corresponds to the arrow. This design provides an intuitive angle reading method for the operator. When the angle of the connecting tube 14 changes, the arrow on the indicator block 41 will point to the corresponding position on the angle scale line 42, directly displaying the current angle of the connecting tube 14, so that the operator can accurately control the processing angle of the tool and ensure the processing accuracy. This innovation in details not only simplifies the confirmation steps after the angle adjustment and improves the adjustment efficiency, but also effectively avoids the processing deviation caused by the angle reading error, provides a reliable visual reference for the high-precision processing of complex components, and is an important aid to improve the processing quality and efficiency.
[0056] In another preferred embodiment of the present invention, two symmetrical L-shaped blocks 43 are installed on the mounting seat 13, and the flange of the connecting tube 14 is located between the two L-shaped blocks 43. A locking screw rod 44 is threadedly installed on the L-shaped block 43, and the locking screw rod 44 is pressed against the flange of the connecting tube 14 to fix the connecting tube 14 after the angle is adjusted.
[0057] In this embodiment, two L-shaped blocks 43 symmetrically mounted on the mounting seat 13 form a clamping structure, stably placing the flange of the connecting tube 14 between the two. The locking screw rod 44 threadedly mounted on the L-shaped block 43 can accurately press against the flange of the connecting tube 14. This design ensures that the connecting tube 14 can be firmly fixed after adjusting the angle, effectively preventing any angle deviation during the processing, and ensuring the processing accuracy and safety. The use of the locking screw rod 44 not only simplifies the fixing process and improves the operating efficiency, but also adapts to the precise control of the angle of the connecting tube 14 under different processing requirements through its adjustability, which is a key link in achieving high precision and high stability of the tooling system.
[0058] The invention provides a special processing tool for floor-type boring machines, which is used for vertical 360° processing of large structural parts. During assembly, first, the W-axis (square ram) of the floor-type boring machine is kept at the same center position with the connecting tailstock 3, and then the main shaft (main transmission shaft) of the floor-type boring machine drive shaft is inserted into the keyway on the keyway fixing plate 7, and then 8 M24 screws are used to pass through the connecting tailstock and fix it to the square ram of the machine tool;
[0059] Then, first fix the first bearing sleeve 6 to the end of the transmission rod 5, and then insert the protruding fixing key 8 on one side of the keyway fixing plate 7 into the keyway on the end face of the transmission rod 5, and then use two screws to lock it to the end face of the transmission rod 5, so that when the boring machine is connected to the keyway fixing plate 7 and rotates, it can drive the transmission rod 5 to rotate synchronously;
[0060] Next, use the transmission rod 5 to pass through the fixed housing 1 to fix the first bearing sleeve 6 to the inner wall of the fixed housing 1, use 12 M12 screws to connect the mounting base 13 fixed to the fixed housing 1 and fix it to the connecting tailstock 3, and the extension rod 11 should also be installed with the second bearing sleeve 12;
[0061] Then install the 45° steering transmission gear 21 to the front section of the rotating shaft 17 and the top of the installation shaft 20 respectively, and fix the connecting sleeve 16 to the bottom end of the installation shaft 20;
[0062] If the length needs to be adjusted, first loosen the fixing nut 33, then turn the handle 29, and after the extension housing 10 extends to the required length in the fixed housing 1 (the extension length is directly observed according to the length scale line 34), tighten the fixing nut 33 to fix it;
[0063] If a processing surface parallel to the horizontal plane is required, it is only necessary to loosen the locking screw rod 43, move the worm 28 to mesh with the second worm gear 40, and turn the turning handle 29 to rotate the connecting tube 14, so that the indicating arrow on the indicating block 41 is aligned with the 0° position on the knock angle scale line 42, and then use a dial indicator to fine-calibrate the side reference surface, and then tighten the locking screw rod 44 to fix the connecting tube 14, and then install the processing tool on the connecting sleeve 16 to process the processing part;
[0064] If other angles (such as 45°) are required, the method is the same as above, except that the indicating arrow needs to be aligned with the 45° position, and then the locking screw rod 44 can be tightened to process the 45° plane.
[0065] In summary, compared with the related art, the special processing tooling for the floor-standing boring machine proposed in the present invention can adjust the length of the tooling according to actual needs, thereby meeting the processing requirements for large components, and the processing angle can be adjusted.
[0066] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0067] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A special processing tool for a floor-type boring machine, characterized in that: include: A fixed seat (2) used for connecting the floor-standing boring machine, wherein the fixed seat (2) is fixedly connected to a connecting tailstock (3) of the floor-standing boring machine via a plurality of locking screws (4); a retractable extension component fixedly mounted on the fixing seat (2), wherein a mounting seat (13) is fixedly mounted on one end of the extension component away from the fixing seat (2); A connecting tube (14) sleeved on the mounting seat (13), a mounting shell (15) being fixedly mounted on one end of the connecting tube (14), and a connecting sleeve (16) for mounting a tool being arranged at the bottom end of the mounting shell (15); Wherein, a retractable first transmission component is arranged in the extension component, and a second transmission component is installed in the mounting seat (13), the connecting tube (14) and the mounting shell (15), and the two ends of the second transmission component are respectively connected to the first transmission component and the connecting sleeve (16).
2. The special processing tool for floor-type boring machine as claimed in claim 1, characterized in that: The extension assembly comprises a fixed shell (1) and an extension shell (10); the fixed shell (1) is fixedly mounted on the fixed seat (2); the extension shell (10) is slidably mounted on the inner wall of the fixed shell (1), and the extension shell (10) is adapted to the fixed shell (1); and length adjustment assemblies are mounted on the extension shell (10) and the fixed shell (1) for adjusting the horizontal extension length of the extension shell (10).
3. The special processing tool for floor-type boring machine as claimed in claim 2, characterized in that: The first transmission assembly comprises: A transmission rod (5) is installed in a fixed housing (1) and is arranged horizontally, a keyway is arranged at the end of the transmission rod (5), a fixed key (8) protruding from a keyway fixing plate (7) of a floor-standing boring machine is inserted into the keyway at the end of the transmission rod (5), and a spline groove (9) is arranged at the other end of the transmission rod (5); A first bearing sleeve (6) is sleeved on the transmission rod (5), and an outer ring of the first bearing sleeve (6) is fixed to the inner wall of the fixed housing (1); An extension rod (11) slides in the spline groove (9), wherein a spline is arranged on an outer wall of the extension rod (11) and meshes with the spline groove (9); A second bearing sleeve (12) is fixedly sleeved on one end of the extension rod (11), and an outer ring of the second bearing sleeve (12) is fixedly connected to the inner wall of the extension housing (10).
4. The special processing tool for floor-type boring machine as claimed in claim 3, characterized in that: The second transmission assembly comprises: A rotating shaft (17) is mounted in the mounting seat (13) and is arranged horizontally. The rotating shaft (17) passes through the connecting tube (14) and extends into the mounting shell (15). One end of the rotating shaft (17) has a V-shaped cross section and extends into a V-shaped connecting port (19) provided at one end of the extension rod (11). The rotating shaft (17) is adapted to the V-shaped connecting port (19) and is used for quick connection between the rotating shaft (17) and the extension rod (11); A third bearing sleeve (18) is fixedly mounted on the rotating shaft (17), and an outer ring of the third bearing sleeve (18) is fixedly connected to an inner wall of the mounting seat (13); A mounting shaft (20) rotatably mounted in the mounting shell (15) and arranged vertically, wherein the bottom end of the mounting shaft (20) is fixedly connected to the connecting sleeve (16); Two 45° steering transmission gears (21) are respectively fixedly mounted on one end of the rotating shaft (17) and the top end of the mounting shaft (20), and the two 45° steering transmission gears (21) are meshed with each other.
5. The special processing tool for floor-type boring machine as claimed in claim 2, characterized in that: The length adjustment component comprises: A first mounting block (22) fixedly mounted on the outer wall of the fixed housing (1), wherein a horizontally arranged threaded rod (23) is fixedly mounted on one side of the first mounting block (22); Two second mounting blocks (24) are fixedly mounted on the outer wall of the extension housing (10), and threaded sleeves (25) are rotatably mounted on the two second mounting blocks (24). The threaded rod (23) passes through the threaded sleeve (25) and is threadedly connected to the threaded sleeve (25); A first worm gear (26) fixedly sleeved on one end of the threaded sleeve (25); a mounting plate (27) fixedly mounted on the two second mounting blocks (24), wherein the mounting plate (27) is equipped with a worm (28), and the worm (28) is meshed with the first worm wheel (26); A turning handle (29) is fixedly mounted on one end of the worm (28).
6. The special processing tool for floor-type boring machine as claimed in claim 2, characterized in that: The extension component is also provided with a plurality of fixing components for fixing the fixed housing (1) and the extension housing (10), the fixing components comprising: A first fixing block (30) fixedly mounted on the outer wall of the extension housing (10); an adjusting screw rod (31) fixedly mounted on one side of the first fixing block (30); A second fixing block (32) fixedly mounted on the outer wall of the fixing housing (1), the second fixing block (32) being provided with a fixing hole, and the second adjusting screw rod (31) passing through the fixing hole; Two fixing nuts (33) are threadedly sleeved on the adjusting screw rod (31), and the two fixing nuts (33) are respectively located on two sides of the second fixing block (32) and are used to fix the position of the adjusting screw rod (31).
7. The special processing tool for floor-type boring machine as claimed in claim 2, characterized in that: The outer wall of the extension shell (10) is provided with a length scale line (34) for displaying the extension length of the extension shell (10).
8. The special processing tool for floor-type boring machine as claimed in claim 5, characterized in that: A rotating drum (35) is rotatably mounted on the mounting plate (27), an integrally formed sliding block (36) is provided on the inner wall of the rotating drum (35), and the sliding block (36) is slidably connected to a limiting groove provided on one side of the worm (28), so as to be able to adjust the position of the worm (28) and rotate the worm (28).
9. The special processing tool for floor-type boring machine as claimed in claim 1, characterized in that: An indicator block (41) is fixedly mounted on one side of the mounting seat (13), an arrow is provided on the indicator block (41), an angle scale line (42) is provided on the outer wall of the connecting tube (14), and the arrow on the indicator block (41) points to the angle scale line (42).
