Prefabricated part efficient production platform device
By adopting closed-loop conveyor and guide plate components on the prefabricated component production platform, vibration filling in horizontal and vertical directions is achieved, and the problems of poor vibration energy transmission and equipment stability in the prior art are solved, and production is improved Efficiency and device stability.
Patent Information
- Application Number
- CN202411245095.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cement prefabricated casting and forming devices have poor vibration energy transmission during the vibration filling process, resulting in poor filling effect. The vibration platform leads to mold deviation and equipment operation unstable for a long time, making continuous flow production impossible.
A prefabricated component efficient production platform device is designed, using closed-loop conveyors and guide plate components to achieve a flat filling of concrete through impact vibrations in horizontal and vertical directions, and transmit vibrations through the saw-tooth joint structure of guide grooves and guide wheels. Energy avoids the use of vibrating motors and ensures the stability and positioning of the mold during the conveying process.
It realizes the online automatic vibration of concrete in the mold uniformly and filling, improves production efficiency, reduces equipment energy consumption, avoids structure loosening, and ensures the long-term stable operation of the device and the accuracy of the discharge process.
Smart Images
Figure CN119116104A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated component production equipment, and specifically discloses a prefabricated component efficient production platform device. Background Art
[0002] Prefabricated components are concrete products that are processed and produced in a factory in a standardized, mechanized manner. During the production process of some small prefabricated components, the mold is first sent to the bottom of the grouting device by a belt for grouting, and then sent to a vibration platform for vibration filling after the grouting is completed, or a vibration platform is directly set up under the grouting device, so that the mold is on the vibration platform while grouting and vibration filling are carried out, and then it is sent away after the grouting and vibration filling are completed. During the production process of prefabricated components, the above two types of equipment need to stop the mold on the vibration platform for processing, which cannot achieve continuous assembly line effect, and reduces its production efficiency.
[0003] The invention patent with application number 2024103966309 discloses a cement precast casting and molding device, including a bracket, a vibration plate that is vibrated by a vibration component and is slidably connected to the lower part of the bracket, a charging hopper is connected to the upper part of the bracket, two discharge ports are opened at the bottom of the charging hopper, and a screw conveyor is installed at each discharge port, and the screw conveyor includes a shell and an auger. The cement precast casting and molding device disclosed in the invention can prevent cement from dripping on the frame of the molding disk and the gap between the front and rear molding disks through the intermittent rotation of the conveyor belt and the synchronous belt, greatly reducing the cleaning work. At the same time, during the process of conveying and pouring concrete, the device realizes the vibration filling of the concrete in the mold through the action of the vibration motor on the entire bracket, but the vibration filling of the concrete in the mold by vibrating the entire device together not only leads to poor vibration effect due to the loss of vibration energy transmission, but also causes the mold placed on the surface of the conveyor belt to be easily offset, resulting in the mold being misaligned during the subsequent unloading process, and the grasping mechanism cannot grasp and transfer normally. In addition, since the device uses a vibration motor to make the entire bracket vibrate together, long-term vibration operation can easily cause the connections between the various components to loosen, and the long-term stable operation of the entire device cannot be guaranteed. Based on this, the application proposes a prefabricated component efficient production platform device, which can not only solve the above technical problems but also ensure that the prefabricated component production process can be carried out in a continuous assembly line, thereby improving the production efficiency of the entire prefabricated component. Summary of the invention
[0004] The present invention aims to provide a prefabricated component efficient production platform device, so as to realize the streamlined continuous production of prefabricated components and solve the problems raised in the background technology of the existing cement prefabricated component casting and molding device.
[0005] The present invention is achieved through the following technical solutions: A prefabricated component efficient production platform device, comprising a mold conveying unit, a grouting unit and a material discharge unit, wherein the grouting unit and the material discharge unit are respectively arranged at two ends of the mold conveying unit, the mold conveying unit comprises a conveying seat and a closed-loop conveying member, the conveying member is arranged in the conveying seat, a plurality of mold placement assemblies are connected to the conveying member at equal intervals, and a guide plate assembly that interacts with the mold placement assembly is arranged on the conveying seat close to the grouting unit; The mold placement assembly includes a bottom plate connected to the conveying member, a mold positioning slot plate for fixing the mold is arranged on the bottom plate, the mold positioning slot plate is slidably connected to the bottom plate in a direction perpendicular to the conveying member, and a first spring is connected between the mold positioning slot plate and the bottom plate, and a side end of the mold positioning slot plate is rotatably connected to a first guide wheel acting on the guide plate assembly through a wheel frame plate; The guide plate assembly includes a first strip plate fixedly connected to the upper end of the conveying seat, the upper surface of the first strip plate is provided with a first guide groove that interacts with the first guide wheel, and the first guide groove is composed of a plurality of right-angled triangle-shaped and outwardly protruding sawtooth sections connected in sequence.
[0006] During the operation of the prefabricated component efficient production platform device disclosed in the present invention, a robot or a person places the molds one by one on the mold placement assembly at one end of the mold conveying unit, and then the molds are first moved to pass directly under the grouting unit under the action of a closed-loop conveying member, and concrete slurry is quantitatively poured into the mold during the process of passing.
[0007] Subsequently, the mold, under the action of the conveying member, continues to convey the mold loaded with concrete slurry to the other end, and during the conveying process, the first guide wheel will enter the first guide groove on the upper surface of the first plate, and because the first guide groove is composed of a plurality of outwardly protruding sawtooth sections connected in sequence, and the mold positioning slot plate is movably connected to the upper surface of the bottom plate through the first spring, so that the mold positioning slot plate will pull it outward together with the mold during each passing through a sawtooth section, thereby stretching the first spring, and then releasing it instantly so that the mold positioning slot plate and the mold move back and collide together, and the vibration energy can be fully transmitted to the mold through multiple horizontal impact vibrations, so that the concrete slurry in the mold can be quickly leveled and filled. Finally, when the first guide wheel moves out of the first guide groove, it directly enters directly below the unloading unit, and then the mold can be grabbed and transported out through the unloading unit.
[0008] As a further arrangement of the above scheme, the lower surface of the base plate is connected to an I-shaped frame through a third spring, and the I-shaped frame is connected to a vibrating rod that is vertically upward and passes through the base plate and the mold positioning slot plate to directly act on the mold, and the front and rear ends of the I-shaped frame are rotatably connected to the second guide wheel through an axial rod, and the guide plate assembly includes two second strip plates fixed inside the conveying seat, and second guide grooves that act on the second guide wheel are provided on the opposite sides of the two second strip plates, and the second guide grooves are composed of a plurality of serrated sections that are right-angled triangles and protrude downward and are connected in sequence.
[0009] The above is a further arrangement of the scheme of the present invention. During the movement of the mold filled with concrete, the second guide wheel will enter the second guide groove. Similarly, since the second guide groove is composed of a plurality of downwardly protruding serrated sections connected in sequence, coupled with the action of the third spring, the I-beam frame will first move downward and stretch the third spring, and then release it instantly to move the I-beam frame upward. During the upward movement of the I-beam frame, the vibrator will vertically impact the bottom wall of the mold, thereby providing vertical impact vibration to the mold filled with concrete. The impact vibration in the horizontal direction of the mold can better and faster achieve the leveling and filling of the internal concrete, thereby improving the quality of the prefabricated component product after the final solidification and molding.
[0010] As a further configuration of the above scheme, the multiple sawtooth sections in the first guide groove and the second guide groove are staggered, and the ends of the first guide groove and the second guide groove facing the grouting unit are both flared. By staggering the sawtooth sections in the first guide groove and the second guide groove, it is possible to avoid being subjected to both horizontal and vertical vibrations during the movement of the mold, and to avoid the influence of vibration energy in two directions; in addition, the flared design of the ends of the two guide grooves allows the first guide wheel and the second guide wheel to enter therein.
[0011] As a further configuration of the above scheme, four vibrating rods are provided, and the four vibrating rods are respectively arranged at the four end corners of the I-shaped frame, and the lower surface of the bottom plate is provided with a guide cylinder that acts on the vibrating rod, and the bottom wall of the mold positioning slot plate is provided with a through hole that is aligned with each guide cylinder and is used to extend the vibrating rod. Through the design of the above four vibrating rods and in conjunction with the guiding effect of the guide sleeve, it can be ensured that each vertical vibration can act on four different areas of the mold at the same time, ensuring the vibration filling effect on the concrete.
[0012] As a further configuration of the above scheme, the two ends of the mold positioning groove plate are provided with edge clamping grooves, and the top of the edge clamping groove is connected to a downwardly pressed edge pressure strip through a second spring and a guide column. The above is the specific structure of the mold positioning groove plate, which cooperates with the convex edges on both sides of the mold bottom wall to be inserted into the edge clamping groove for limiting, and coupled with the pressing effect of the edge of the pressure strip, it is achieved that the mold can be effectively pressed and fixed with the mold positioning groove plate under the premise of convenient loading and unloading of the mold, so that the energy of the horizontal vibration is fully transmitted to the concrete material in the mold.
[0013] As a further configuration of the above scheme, the unloading unit includes a gantry frame arranged across the top of the conveying seat, a lifting device is arranged at the top of the gantry frame, the lower end of the lifting device is connected to a cross frame arranged parallel to the conveying member, a movable grab plate is arranged below the cross frame, the lower surface of the movable grab plate is connected to two clamping plates through a double-headed cylinder, and a guide transmission assembly for driving the movable grab plate to move parallel to the conveying member is arranged in the cross frame. The above is a specific scheme of the unloading unit, which cooperates with the installation method between the mold and the mold positioning slot plate, and can quickly remove the mold after vibration filling from the mold positioning slot plate, so that the unloading process can be stably realized without stopping the operation of the entire mold conveying unit.
[0014] As a further configuration of the above scheme, the guide transmission assembly includes pulleys rotatably arranged at both ends of the cross frame, a transmission belt connected to a movable grab plate is arranged between the two pulleys, a sliding hole seat block is arranged on the movable grab plate, and a horizontal sliding rod is fixed in the cross frame to interact with the sliding hole seat block and be parallel to the transmission belt.
[0015] As a further configuration of the above scheme, the upper surface of the bottom plate is provided with a slide rail arranged perpendicular to the direction of the conveying member, and the lower surface of the mold positioning groove plate is provided with a slider bar matching the slide rail.
[0016] As a further configuration of the above scheme, transmission wheels are rotatably provided at both ends of the conveying seat, and the end of one of the transmission wheels is connected to a driving motor, the conveying member is arranged between the two transmission wheels, and the conveying member is one of a conveyor belt or a transmission chain.
[0017] As a further configuration of the above scheme, the grouting unit includes a stand arranged directly above the mold conveying unit, a silo is fixedly arranged in the stand, the upper end of the silo is open, and a unloading mechanism is arranged at the lower end.
[0018] Compared with the prior art, the present invention has the following beneficial effects: The prefabricated component efficient production platform device disclosed in the present invention drives the mold placement assembly to operate continuously in an assembly line manner through a conveying member, so that when it moves and passes directly below the grouting unit, it first completes the grouting operation of the mold, and then interacts with the guide plate assembly during the conveying process of moving to the other side, so that the mold is subjected to vibration energy from both horizontal and vertical directions, thereby realizing online automatic vibration leveling and filling of the concrete material in the mold, and there is no need to set up a vibration platform to temporarily place the mold on it for vibration treatment, thereby realizing the whole process of continuous assembly line operation in the entire prefabricated component production process, and effectively improving its production efficiency.
[0019] The first guide wheel and the second guide wheel in the mold placement assembly of the present invention respectively correspond to the first guide groove and the second guide groove in the guide plate assembly, and then the first guide groove and the second guide groove are both composed of a plurality of right-angled triangle serrations connected in sequence, and in conjunction with the change in the potential energy of the corresponding spring, the mold can be continuously subjected to horizontal and vertical vibration treatment during the horizontal transportation of the mold placement assembly; the vibration energy in the entire transportation process does not need to be realized by setting up a vibration motor, which not only reduces the energy consumption of equipment operation, but also avoids the problem of looseness of structural connections caused by the overall high-frequency vibration of the vibration motor, effectively improving the long-term operation stability of the entire device.
[0020] After the mold in the present invention is loaded into the mold placement assembly, no matter it is subjected to horizontal or vertical vibration, the mold will not shift due to the restriction of the mold positioning groove plate. Therefore, after the concrete is vibrated and compacted, the mold remains in the corresponding position unchanged, so that the unloading unit can accurately grab it during the unloading process, effectively ensuring the smooth progress of the automatic unloading process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure from a first angle of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure from a second angle of the present invention; Figure 3 It is a schematic diagram of the side plan structure of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the conveying member, the mold placement assembly, etc. in the present invention from a first angle; Figure 5It is a schematic diagram of the third angle structure of the conveying member, the mold placement assembly, etc. in the present invention; Figure 6 It is a schematic diagram of a three-dimensional exploded structure of a mold placement component in the present invention from a first angle; Figure 7 A schematic diagram of a second-angle exploded structure of a mold placement assembly in the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the second strip plate and the connecting column in the present invention; Fig. 9 For the present invention Figure 2 A schematic diagram of the method structure at the middle A; Fig.10 For the present invention Figure 5 A schematic diagram of the enlarged structure at B in the middle; Fig.11 It is a schematic diagram of the three-dimensional structure of the material unloading unit in the present invention from a first angle; Fig.12 It is a schematic diagram of the three-dimensional structure of the blanking unit in the present invention from a second angle; Fig.13 It is a schematic diagram of the partial cross-section three-dimensional structure of the mold positioning groove plate in the present invention. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 13 , and describes the application in detail with reference to embodiments. Example 1
[0025] Embodiment 1 discloses a prefabricated component efficient production platform device, refer to the attached Figures 1 to 3 The main body of the platform device includes a mold conveying unit 1, a grouting unit 2 and a material discharge unit 3. The grouting unit 2 is arranged directly above one end of the mold conveying unit 1, and the material discharge unit 3 is arranged directly above the other end of the mold conveying unit 1.
[0026] Reference Figure 2 , Attachment Figure 4 and attached Figure 5The mold conveying unit 1 includes a conveying seat 101, in which two closed-loop conveying members 102 are arranged in parallel. The specific conveying members 102 can be conveyor belts or transmission chains, and transmission wheels 103 for driving the two conveying members 102 to move synchronously are arranged at the left and right ends of the conveying seat 101, and the ends of the axles of one set of transmission wheels 103 are connected to a driving motor 104. A plurality of mold placement components 4 are connected at equal intervals between the outer surfaces of the front and rear conveying members 102, and a guide plate component 5 that interacts with the mold placement component 4 is arranged on the conveying seat 101.
[0027] The specific structure of the mold placement component 4 is shown in the attached Figure 6 and attached Figure 7 , which includes a bottom plate 401 fixedly connected to the conveying member 102, a mold positioning slot plate 402 is arranged above the bottom plate 401, and then the mold 400 is arranged on the mold positioning slot plate 402. A slide rail 403 perpendicular to the conveying member 102 is arranged on the upper surface of the bottom plate 401, and a first spring 404 arranged parallel to the slide rail 403 is also connected to the upper surface of the bottom plate 401. A slider bar 405 matching the slide rail 403 is arranged on the lower surface of the mold positioning slot plate 402, and a convex block 406 connected to the other end of the first spring 404 is arranged on the lower surface of the mold positioning slot plate 402, so that the mold positioning slot plate 402 can reciprocate along the slide rail 403 in a direction perpendicular to its own conveying. In addition, a wheel frame plate 407 is fixedly connected to the front side or rear side of the mold positioning slot plate 402, and a first guide wheel 408 is rotatably connected to the end of the wheel frame plate 407.
[0028] In order to facilitate the installation of the mold 400 into the mold positioning groove plate 402 for fixing, and to facilitate the subsequent removal of the mold 400 from the mold positioning groove plate 402, refer to the attached Fig.13 The front and rear ends of the mold positioning groove plate 402 are provided with edge clamping grooves 4021, and the top of the edge clamping groove 4021 is connected to a pressure strip 4024 through a second spring 4022 and a guide column 4023, and the left and right ends of the pressure strip 4024 are set as inclined chamfered ends to facilitate the insertion of the bottom edge of the mold 400, and then under the support force of the second spring 4022, the pressure strip 4024 presses and fixes the entire mold 400.
[0029] Reference Figure 2 and attached Fig. 9The guide plate assembly 5 includes a first strip 501, which is fixedly connected to the upper open side end of the conveying seat 101 near the grouting unit 2, and a first guide groove 502 that interacts with the first guide wheel 408 is opened on the upper surface of the first strip 501. The first guide groove 502 is composed of a plurality of right-angled triangles and outwardly protruding sawtooth sections 5021 connected in sequence, and its overall direction is parallel to the moving direction of the mold positioning groove plate 402. In addition, the first guide groove 502 is also opened in a trumpet shape toward the end of the grouting unit 2, so as to facilitate the introduction of the first guide wheel 408.
[0030] When the mold placement component 4 after grouting is completed carries the mold 400 and moves toward the unloading unit 3, the first guide wheel 408 on the mold placement component 4 will enter the first guide groove 502, and in the process of each movement through a serration 5021, the action between the first guide groove 502 and the first guide wheel 408 will push the mold positioning groove plate 402 and the mold 400 to move outward together and cause the first spring 404 to be stretched, and then the guiding effect of the first guide groove 502 on the first guide wheel 408 disappears instantly, which will cause the mold placement component 4 to be quickly pulled back and collided under the action of the restoring force of the first spring 404, thereby accelerating the vibration filling of the concrete in the mold 400. In this way, after passing through multiple serrations 5021, the concrete in the mold 400 can be effectively vibrated and filled without being sent to the vibration platform for additional vibration processing.
[0031] The grouting unit 2 in this embodiment 1 is of conventional design. Figure 1 , which includes a stand 201 arranged just above the end of the conveying seat 101, in which a silo 202 is fixedly arranged, and the upper end of the silo 20 is opened to facilitate online feeding. A discharge mechanism 203 is arranged at the lower end of the silo 202, and a discharge motor on the discharge mechanism 203 can discharge quantitatively when the mold 400 is located just below it.
[0032] Reference Figure 2 , Attachment Fig.11 and attached Fig.12The unloading unit 3 is a special design for the mold placement component 4, which includes a gantry 301 arranged across the end of the conveying seat 101, and a lifting device 302 is arranged at the top of the gantry 301. The lifting device 302 can be a cylinder or a hydraulic cylinder, and a horizontal frame 303 arranged parallel to the moving direction of the conveying member 102 is connected to the lower end of the lifting device 302. In order to ensure that the horizontal frame 303 can move up and down stably, a guide rod 304 vertically penetrating the top of the gantry 301 is also arranged on the horizontal frame 303. Pulleys 305 are rotatably arranged at both ends of the horizontal frame 303, and then a transmission belt 306 is arranged between the two pulleys 305, and a drive motor is connected to the end of the wheel shaft of one of the pulleys 305. A movable grab plate 307 is fixedly connected to the lower end of the transmission belt 306, and a sliding hole seat block 308 is arranged on the movable grab plate 307, and then a horizontal slide bar 309 that acts on the sliding hole seat block 308 is fixedly arranged in the cross frame 303, so that the movable grab plate 307 can achieve stable horizontal movement under the action of the transmission belt 306 and the horizontal slide bar 309.
[0033] A double-headed cylinder 310 is fixedly arranged on the lower surface of the movable gripping plate 307, and then a clamping plate 311 is connected to each end of the double-headed cylinder 310, and anti-slip rubber layers are arranged on the opposite sides of the two clamping plates 311. In addition, in order to ensure the stable horizontal movement of the two clamping plates 311, a horizontal slide rail 312 is also arranged on the lower surface of the movable gripping plate 307, and a sliding block 313 matching the horizontal slide rail 312 is arranged at the upper end of each clamping plate 311.
[0034] When the unloading unit 3 in this embodiment 1 is in operation, the movable grab plate 307 is first transported to the top of the mold placement component 4 at the end by the transmission belt 306, and then it is pushed downward as a whole under the action of the lifting device 302, so that the two clamps 311 are respectively located on the left and right sides of the mold 400, and then the double-headed cylinder 310 is controlled to retract so that the clamps 311 on both sides clamp and fix the mold 400, and finally the mold 400 is sent out horizontally. Example 2
[0035] Example 2 discloses an efficient production platform device for prefabricated components that is further optimized based on the technical solution in Example 1. It mainly addresses the problem in Example 1 that only horizontal vibration of the concrete in the mold can be achieved, resulting in poor filling effect. The similarities with Example 1 will not be described again.
[0036] Reference Figure 6 and attached Figure 7In this embodiment 2, an I-shaped frame 6 is arranged perpendicular to the conveying direction of the conveying member 102, and a third spring 601 is connected between the I-shaped frame 6 and the bottom plate 401. A plurality of vertically upward vibrating rods 602 are connected to the I-shaped frame 6, so that the vibrating rods 602 can pass through the bottom plate 401 and the mold positioning slot plate 402 and directly act on the bottom wall of the mold 400. In the specific design, there are four vibrating rods 602 on the I-shaped frame 6, and the four vibrating rods 602 are respectively fixedly connected at the four end corners of the I-shaped frame 6, and the lower surface of the bottom plate 401 is provided with a guide cylinder 409 adapted to the vibrating rod 602, and then a through hole 410 is opened on the bottom wall of the mold positioning slot plate 402, which is aligned with each guide cylinder 409 and can extend the top of the vibrating rod 602.
[0037] The front and rear ends of the I-shaped frame 6 are rotatably connected to the second guide wheel 604 through the shaft 603, and the shaft 603 is also arranged perpendicular to the conveying direction of the conveying member 102. Figure 3 , Attachment Figure 5 , Attachment Figure 8 and attached Fig. 9 The guide plate assembly 5 also includes a second strip plate 503. The two second strip plates 503 are fixedly connected to the inner wall of the conveying seat 101 through the connecting columns 504 on the outer side, and the two second strip plates 503 extend to the right below the moving path of the mold placement assembly 4. A second guide groove 505 is provided on the opposite sides of the two second strip plates 503. The second guide groove 505 is also formed by a plurality of right-angled triangles and downwardly protruding sawtooth sections 5051 connected in sequence, and its overall direction is parallel to the moving direction of the mold positioning groove plate 402. Similarly, the second guide groove 505 is also opened in a trumpet shape toward the end of the grouting unit 2, so as to facilitate the introduction of the second guide wheel 604.
[0038] According to the above design, when the mold placement assembly 4 moves with the grouted mold 400, in addition to being subjected to the front-to-back vibration in the horizontal direction, the second guide wheel 604 and the second guide groove 505 will cause the I-shaped frame 6 to move downward first and stretch the third spring 601, and then rebound instantly when passing through the vertical section on the sawtooth section 5021, causing the I-shaped frame 6 to move upward, and under the action of the third spring 601, the top of the vibrating rod 602 hits the bottom wall of the mold 400, so that the concrete slurry in the mold 400 is also subjected to the vertical vibration, thereby accelerating the rapid vibration filling of the concrete. After multiple vertical and horizontal vibration treatments, it can be ensured that the concrete in the mold 400 delivered to the unloading unit 3 is completely vibrated and filled. In addition, in order to avoid the mutual influence between the horizontal vibration and the vertical vibration of the mold 400, the multiple sawtooth sections 5021 in the first guide groove 502 and the second guide groove 505 are all staggered in design.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A prefabricated component efficient production platform device, comprising a mold conveying unit, a grouting unit and a material discharge unit, wherein the grouting unit and the material discharge unit are respectively arranged at both ends of the mold conveying unit, characterized in that: The mold conveying unit comprises a conveying seat and a closed-loop conveying member, wherein the conveying member is arranged in the conveying seat, a plurality of mold placement assemblies are connected to the conveying member at equal intervals, and a guide plate assembly interacting with the mold placement assembly is arranged on the conveying seat close to the grouting unit; The mold placement assembly includes a bottom plate connected to the conveying member, a mold positioning slot plate for fixing the mold is arranged on the bottom plate, the mold positioning slot plate is slidably connected to the bottom plate in a direction perpendicular to the conveying member, and a first spring is connected between the mold positioning slot plate and the bottom plate, and a side end of the mold positioning slot plate is rotatably connected to a first guide wheel acting on the guide plate assembly through a wheel frame plate; The guide plate assembly includes a first strip plate fixedly connected to the upper end of the conveying seat, the upper surface of the first strip plate is provided with a first guide groove that interacts with the first guide wheel, and the first guide groove is composed of a plurality of right-angled triangle-shaped and outwardly protruding sawtooth sections connected in sequence.
2. The prefabricated component efficient production platform device according to claim 1 is characterized in that: The lower surface of the base plate is connected to an I-shaped frame through a third spring, and the I-shaped frame is connected to a vibrating rod that vertically upward passes through the base plate and the mold positioning slot plate and directly acts on the mold. The front and rear ends of the I-shaped frame are rotatably connected to the second guide wheel through an axle rod, and the guide plate assembly includes two second strip plates fixed inside the conveying seat, and second guide grooves that act on the second guide wheel are formed on opposite sides of the two second strip plates, and the second guide grooves are composed of a plurality of right-angled triangles and downwardly protruding serrated sections connected in sequence.
3. The prefabricated component efficient production platform device according to claim 2 is characterized in that: The multiple sawtooth sections in the first guide groove and the second guide groove are staggered, and the ends of the first guide groove and the second guide groove facing the grouting unit are both opened in a trumpet shape.
4. The prefabricated component efficient production platform device according to claim 2, characterized in that: There are four vibrating rods, which are respectively arranged at the four end corners of the I-shaped frame. The lower surface of the base plate is provided with a guide cylinder that acts on the vibrating rod. The bottom wall of the mold positioning groove plate is provided with a through hole that is aligned with each guide cylinder and is used to extend the vibrating rod.
5. The prefabricated component efficient production platform device according to claim 1, characterized in that: The two ends of the mold positioning groove plate are provided with edge clamping grooves, and the top of the edge clamping groove is connected with an edge clamping strip pressed downward through a second spring and a guide column.
6. The prefabricated component efficient production platform device according to claim 5, characterized in that: The unloading unit includes a gantry arranged across the top of the conveying seat, a lifting device is arranged on the top of the gantry, the lower end of the lifting device is connected to a horizontal frame arranged parallel to the conveying member, a movable grab plate is arranged below the horizontal frame, the lower surface of the movable grab plate is connected to two clamping plates through a double-headed cylinder, and a guide transmission assembly for driving the movable grab plate to move parallel to the direction of the conveying member is arranged in the horizontal frame.
7. The prefabricated component efficient production platform device according to claim 6, characterized in that: The guide transmission assembly includes pulleys rotatably arranged at both ends of the cross frame, a transmission belt connected to a movable grab plate is arranged between the two pulleys, a sliding hole seat block is arranged on the movable grab plate, and a horizontal sliding rod that acts on the sliding hole seat block and is parallel to the transmission belt is fixed in the cross frame.
8. The prefabricated component efficient production platform device according to claim 1, characterized in that: The upper surface of the bottom plate is provided with a slide rail which is arranged perpendicular to the direction of the conveying member, and the lower surface of the mold positioning groove plate is provided with a slider bar which matches the slide rail.
9. The prefabricated component efficient production platform device according to claim 1, characterized in that: Transmission wheels are rotatably arranged at both ends of the conveying seat, and the end of one of the transmission wheels is connected to a driving motor. The conveying member is arranged between the two transmission wheels, and the conveying member is one of a conveyor belt or a transmission chain.
10. The prefabricated component efficient production platform device according to claim 1, characterized in that: The grouting unit comprises a stand arranged just above the mould conveying unit, a material bin is fixedly arranged in the stand, the upper end of the material bin is open, and a discharge mechanism is arranged at the lower end.