Production process of enhanced absorption core body, paper diaper and pull-ups
By adopting a multi-layer structure and particle distribution design in the absorbent core of disposable sanitary products, the problem of slow urine absorption speed is solved, the absorption and diversion performance is improved, the occurrence of urine leakage is reduced, and the occurrence of urine leakage is simplified. Production process.
Patent Information
- Application Number
- CN202411604671.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The absorbent core of existing disposable sanitary products is slow to absorb urine, resulting in untimely absorption of urine, which is prone to urine leakage.
Using a production process of enhancing absorbent core, the absorption layer with a multi-layer structure is formed by reasonably proportioning wood pulp, SAP and water-absorbing particles in the loading and unloading device of polymer carrier to form an absorption layer, thereby improving the water absorption and flow-driving ability, including the first absorption The layer and the second absorbing layer utilize the distribution of different particles and the adsorption cavity design to enhance absorption and flow diversion properties.
It significantly improves the absorption and infiltration rate of urine, reduces the occurrence of lateral leakage of urine, improves the overall flow and diffusion capacity of the core, and simplifies the production process and reduces costs.
Smart Images

Figure CN119139081A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of disposable sanitary products, in particular to a production process for an enhanced absorbent core, and diapers and pull-up pants. Background Art
[0002] The core of existing disposable sanitary products is used as a water-absorbing material, which is usually made of two or more materials. One material has a good diversion effect, such as wood pulp, fluff pulp, etc., and the other material has a good water absorption effect, such as SAP material. Therefore, the ratio of the two materials determines the diversion and water absorption effects of the core. The better the diversion effect, the worse the water absorption effect, and the better the water absorption effect, the worse the diversion effect. Therefore, the diversion effect and the water absorption effect are usually mutually restricted. When a large amount of urine enters in a short time, it is difficult to absorb all the urine in a short time. The urine absorption speed is slow, and urine leakage is prone to occur. Summary of the Invention
[0003] Therefore, in order to solve the above problems, the present invention proposes a production process for enhancing the absorbent core and diapers and pull-up pants, which solves the technical problem of the core absorbing urine slowly.
[0004] To achieve the above object, the present invention adopts the following technical solutions: A process for producing an absorption-enhanced core comprises the following steps: S1. The first polymer carrier is transported: the driving device drives the core body to move, thereby driving the first polymer carrier to move, and the first polymer carrier passes through the first polymer unloading device; The first polymer feeding device includes a first feeding bin, a first die wheel provided at the bottom of the first feeding bin, and a first adsorption device connected to the first die wheel. A first partition is provided in the first feeding bin, and the first partition separates the first feeding bin into a first cavity and a second cavity. A first particle silo, two first wood pulp silos, and two first SAP silos are provided side by side on the first cavity. The first particle silo is located in the middle, the two first wood pulp silos are respectively located on both sides of the first particle silo, and the two first SAP silos are respectively located on the outermost sides. A plurality of adsorption holes are provided on the outer wall of the first die wheel, and an adsorption cavity connected to the adsorption holes is provided in the first die wheel. The first adsorption device provides negative pressure for the adsorption cavity, and a second particle silo is provided on the second cavity. S2. Pulp Discharge: The first polymer carrier passes through the first cavity of the first die wheel. The first pulp silo discharges the pulp, and negative pressure adsorbs the pulp onto the first polymer carrier. Two first pulp silos are located on the inner side, ensuring that the pulp content in the middle is greater than that on the sides, resulting in better flow conductivity in the middle than on the sides. S3. SAP discharge: The first SAP silo discharges SAP. The SAP content on the outside is greater than that in the middle, and the water absorption performance on both sides is better than that in the middle. S4. The first water-absorbing particles are discharged: the first particle hopper discharges the first water-absorbing particles, a large number of the first water-absorbing particles are concentrated in the middle, which improves the rapid water absorption capacity of the middle part, the first water-absorbing particles include a water-absorbing inner layer, a first water-soluble film coated on the water-absorbing inner layer; During the feeding process of the three materials, wood pulp, SAP, and first water-absorbing particles, some of the materials collide, changing the falling trajectory of some of the materials and forming the first absorption layer; S5. Second water-absorbing particle feeding: The first polymer carrier passes through the second cavity of the first die wheel, and the second particle hopper feeds the second water-absorbing particles to the top of the first absorption layer; S6. Core body forming: The wrapping layer is wrapped by the composite device and the folding wrapping device to form the core body.
[0005] Further: It also includes the following steps: the second polymer carrier passes through the second polymer feeding device, the second polymer feeding device includes a second feeding bin, a second die wheel provided at the bottom of the second feeding bin, and a second adsorption device connected to the second die wheel. A second partition is provided in the second feeding bin, and the second partition separates the second feeding bin into a third cavity and a fourth cavity. The third cavity is provided with a second SAP silo and a second wood pulp silo, and the fourth cavity is provided with a third particle silo; the second polymer carrier passes through the third cavity of the second die wheel, and the second wood pulp silo and the second SAP silo feed the wood pulp and SAP onto the second polymer carrier to form a second absorption layer. The second polymer carrier passes through the fourth cavity, and the third particle silo feeds the third water-absorbing particles to the top of the second absorption layer. The first absorption layer and the second absorption layer are compounded through a composite roller device.
[0006] The diameter of the third water-absorbing particles is 1 mm to 3 mm.
[0007] In step S4, a first discharge port is provided at the bottom of the first particle silo, and the size of the first discharge port gradually increases from the front end to the rear end. The first water-absorbing particles falling from the front end of the first discharge port are located at the bottom of the core body, and the first water-absorbing particles falling from the rear end of the first discharge port are located at the top of the core body, so that the number of first water-absorbing particles in the core body gradually decreases from top to bottom.
[0008] Three adsorption chambers are provided in the first mold wheel, namely the first adsorption chamber, the second adsorption chamber and the third adsorption chamber. The three adsorption chambers are arranged along the width direction. The second adsorption chamber and the third adsorption chamber are located on both sides of the first adsorption chamber. The polymer material falling on the position of the first adsorption chamber forms a guide part, and the polymer material falling on the second adsorption chamber and the third adsorption chamber forms an absorption part. The adsorption force of the first adsorption chamber is smaller than that of the second adsorption chamber and the third adsorption chamber, so that the thickness of the guide part is smaller than that of the absorption part, and a guide groove is formed on the top of the guide part, and a large number of second water-absorbing particles fall into the guide groove.
[0009] The bottom of the second particle silo is provided with a fourth discharge port arranged along the width direction. The size of the middle portion of the fourth discharge port is larger than that of the two sides, so that the number of second absorption particles in the middle portion is greater than that on the two sides.
[0010] The water-absorbing inner layer is further provided with antibacterial and deodorizing particles, and the antibacterial and deodorizing particles include a second water-soluble film and an antibacterial and deodorizing agent coated in the second water-soluble film.
[0011] The diameter of the second water-absorbing particles is less than 3 mm.
[0012] The water-absorbing inner layer includes a powdered water-absorbing material.
[0013] The first water-absorbing particles and the second water-absorbing particles have the same structure.
[0014] The present invention also provides a diaper manufactured based on the above-mentioned production process of an enhanced absorption core, comprising a first liquid-permeable top layer, a core body, and a first liquid-impermeable bottom layer stacked in sequence from top to bottom.
[0015] The present invention also provides a pair of pull-up pants manufactured based on the above-mentioned production process of an enhanced absorption core, comprising a core body, two elastic waistbands connected to the front and rear ends of the core body, a second liquid-permeable top layer provided on the top of the core body, and a second liquid-impermeable bottom layer provided on the bottom of the core body.
[0016] By adopting the above technical solution, the beneficial effects of the present invention are: The first absorbent layer formed by the present invention has first water-absorbing particles inside and second water-absorbing particles on the top, respectively. The first water-soluble films of the first water-absorbing particles and the second water-absorbing particles dissolve in water, and the water-absorbing inner layer can come into contact with water. Since the water-absorbing inner layer has a high density and contains a large amount of water-absorbing material, it can quickly absorb water. When a large amount of urine enters the top of the first absorbent layer, it comes into contact with the second water-absorbing particles. The second water-absorbing particles can not only absorb water and increase the absorption speed of urine, but also have diversion spaces between the second water-absorbing particles, which is conducive to water flow. At the same time, the second water-absorbing particles also have a flow-blocking effect, which can block the flow of urine. The urine pushes the second water-absorbing particles to flow while coming into contact with the dissolved second water-absorbing particles. The first absorbent particle is used to absorb urine, and the second absorbent particle is used to absorb urine. The first absorbent particle can absorb urine quickly when part of the urine seeps into the first absorbent particle, and the absorbed urine can make more seepage space for other urine to seep into the first absorbent particle, which greatly improves the seepage speed of urine. The setting of the first absorbent particle and the second absorbent particle can greatly improve the absorption speed and the seepage speed, and effectively prevent the side leakage of urine. The wood pulp content in the middle is greater than that on both sides, and the SAP content on the outer side is greater than that in the middle. The first absorbent layer has a strong flow-conducting ability in the middle and is relatively fluffy in the middle, which is conducive to the seepage absorption of feces. The strong absorption capacity on both sides can prevent side leakage. At the same time, the absorption capacity in the middle can be improved by the second absorbent particle. The first water-absorbing particles and the second water-absorbing particles are reinforced, which solves the problem that the flow-conducting ability and the diffusion ability are mutually restricted, and greatly improves the flow-conducting and diffusion abilities of the entire first absorption layer; the first absorption layer has a complex structure and does not need to be formed using multiple processes. It is only formed on the first polymer blanking device, which shortens the length of the equipment, greatly saves production costs, and improves the accuracy of blanking of various materials; further, the second absorption layer is separated from the first absorption layer by the third water-absorbing particles to form a buffer space. When the first batch of urine enters the third water-absorbing particles, the third water-absorbing particles can instantly absorb the first batch of urine, making room for the subsequent urine to seep in, which greatly improves the urine infiltration speed; further, the third water-absorbing particles The diameter of the three water-absorbing particles is 1mm to 3mm, ensuring the height of the third water-absorbing particles, so that a certain diversion space can be formed at the third water-absorbing particles. Furthermore, since urine flows from top to bottom, more urine needs to be absorbed at the top, and the number of first water-absorbing particles gradually decreases from top to bottom, thereby improving the utilization rate of the first water-absorbing particles and, at the same time, increasing the absorption rate and infiltration rate of urine. Furthermore, the arrangement of the three adsorption chambers can form a diversion groove in the middle, thereby improving the diversion effect of the liquid and, at the same time, concentrating a large number of second water-absorbing particles in the diversion groove. Furthermore, there are more second absorbent particles in the middle than on the sides, so that a large number of second absorbent particles can come into contact with urine immediately.Furthermore, the water-absorbing inner layer is also provided with antibacterial and deodorizing particles. After the urine is absorbed, it can also be deodorized by the antibacterial and deodorizing particles. Some of the antibacterial and deodorizing particles will flow with the urine and flow to the location with more urine, which can better achieve antibacterial and deodorizing effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a simplified structural diagram of the production device of the core body of Example 1.
[0018] Figure 2 This is a front view of the first polymer feeding device in Example 1.
[0019] Figure 3 It is a side view of the first polymer feeding device in Example 1.
[0020] Figure 4 It is a structural schematic diagram of the first feeding port of Example 1.
[0021] Figure 5 It is a simplified cross-sectional view of the core body of the first embodiment.
[0022] Figure 6 4 is a simplified cross-sectional view of the first water-absorbing particle of Example 1.
[0023] Figure 7 It is a simplified cross-sectional view of another structure of the first water-absorbing particle.
[0024] Figure 8 It is a structural diagram of the diaper of Example 1.
[0025] Figure 9 It is a simplified cross-sectional view of the diaper of Example 1.
[0026] Figure 10 It is a structural diagram of pull-up pants according to the first embodiment.
[0027] Figure 11 2. It is a simplified cross-sectional view of the pull-up pants according to the first embodiment.
[0028] Figure 12 It is a simplified structural diagram of the production device of the core body of Example 2.
[0029] Figure 13 This is a front view of the second polymer blanking device of Example 2.
[0030] Figure 14 It is a side view of the second polymer feeding device of Example 2.
[0031] Figure 15 It is a simplified cross-sectional view of the core body of the second embodiment.
[0032] Figure 16It is a structural diagram of the unloading range of the first polymer unloading device.
[0033] Reference numerals: 1. Core body; 10. Wrapping layer; 11. First polymer carrier; 12. First water-absorbing particles; 121. Water-absorbing inner layer; 122. First water-soluble film; 123. Antibacterial and deodorizing particles; 1231. Second water-soluble film; 1232. Antibacterial and deodorizing agent; 13. First absorption layer; 131. Guide portion; 132. Absorption portion; 133. Guide groove; 14. Second water-absorbing particles; 15. Second polymer carrier; 16. Second absorption layer; 17. Third water-absorbing particles; 2. First polymer unloading device; 21. First unloading bin; 211. First partition; 212. First cavity; 213. Second cavity; 22. First die wheel; 220. Adsorption hole; 221. First adsorption cavity; 222. Second adsorption cavity; 223. Third adsorption cavity; 23. First adsorption Attached device; 24, first particle silo; 240, first discharge port; 25, first wood pulp silo; 250, second discharge port; 26, first sap silo; 260, third discharge port; 27, second particle silo; 270, fourth discharge port; 3, second polymer discharge device; 31, second discharge silo; 32, second die wheel; 311, second partition; 312, third cavity; 313, fourth cavity; 33, second adsorption device; 34, second sap silo; 35, second wood pulp silo; 36, third particle silo; 4, driving device; 5, compounding device; 6, folding and wrapping device; 7, compounding roller device; 81, first liquid-permeable top layer; 82, first liquid-impermeable bottom layer; 91, elastic waist; 92, second liquid-permeable top layer; 93, second liquid-impermeable bottom layer. DETAILED DESCRIPTION
[0034] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Example 1
[0035] refer to Figures 1 to 9 , embodiment 1 provides a production process for an enhanced absorption core, comprising the following steps: S1 . Transporting the first polymer carrier 11 : The driving device 4 drives the core body 1 to move, thereby driving the first polymer carrier 11 to move. The first polymer carrier 11 passes through the first polymer unloading device 2 .
[0036] The first polymer feeding device 2 includes a first feeding bin 21, a first die wheel 22 provided at the bottom of the first feeding bin 21, and a first adsorption device 23 connected to the first die wheel 22. A first partition 211 is provided in the first feeding bin 21, and the first partition 211 divides the first feeding bin 21 into a first cavity 212 and a second cavity 213. The first cavity 212 is provided with a first particle silo 24, two first wood pulp silos 25, and two first SAP silos 26 arranged side by side. The first particle silo 24 is located in the middle, the two first wood pulp silos 25 are respectively located on both sides of the first particle silo 24, and the two first SAP silos 26 are respectively located on the outermost sides. A plurality of adsorption holes 220 are provided on the outer wall of the first die wheel 22, and an adsorption cavity connected to the adsorption holes 220 is provided in the first die wheel 22. The first adsorption device 23 provides negative pressure for the adsorption cavity, and a second particle silo 27 is provided on the second cavity 213.
[0037] S2. Wood pulp discharge: The first polymer carrier 11 passes through the first cavity 212 of the first die wheel 22, and the first wood pulp silo 25 discharges the wood pulp. The negative pressure adsorbs the wood pulp onto the first polymer carrier 11. The two first wood pulp silos 25 are respectively located on the inner side, so that the wood pulp content in the middle is greater than the wood pulp content on both sides, and the flow conductivity of the middle is better than that on both sides.
[0038] S3. SAP discharge: The first SAP silo 26 discharges SAP. The two first SAP silos 26 are located at the outermost sides. The SAP content at the outer sides is greater than that in the middle. The water absorption performance at both sides is better than that in the middle.
[0039] S4. Discharging the first water-absorbing particles 12: The first particle hopper 24 discharges the first water-absorbing particles 12. A large number of the first water-absorbing particles 12 are concentrated in the middle, which improves the rapid water absorption capacity of the middle. The first water-absorbing particles 12 include a water-absorbing inner layer 121 and a first water-soluble film 122 coated on the water-absorbing inner layer 121.
[0040] A first discharge port 240 is provided at the bottom of the first particle silo 24. The size of the first discharge port 240 gradually increases from the front end to the rear end. The first water-absorbing particles 12 falling from the front end of the first discharge port 240 are located at the bottom of the core body 1, and the first water-absorbing particles 12 falling from the rear end of the first discharge port 240 are located at the top of the core body 1, so that the number of the first water-absorbing particles 12 in the core body 1 gradually decreases from top to bottom.
[0041] During the feeding process of the three materials of wood pulp, SAP and first water-absorbing particles 12 , some of the materials collide with each other, changing the falling trajectory of some of the materials and forming the first absorption layer 13 .
[0042] S5 . Feeding the second water-absorbing particles 14 : The first polymer carrier 11 passes through the second cavity 213 of the first die wheel 22 , and the second particle hopper 27 feeds the second water-absorbing particles 14 to the top of the first absorption layer 13 .
[0043] Three adsorption chambers are provided in the first die wheel 22, namely the first adsorption chamber 221, the second adsorption chamber 222, and the third adsorption chamber 223. The three adsorption chambers are arranged along the width direction. The second adsorption chamber 222 and the third adsorption chamber 223 are located on both sides of the first adsorption chamber 221. The polymer material falling on the first adsorption chamber 221 forms a guide portion 131, and the polymer material falling on the second adsorption chamber 222 and the third adsorption chamber 223 forms an absorption portion 132. The adsorption force of the first adsorption chamber 221 is less than that of the second adsorption chamber 222 and the third adsorption chamber 223, so that the thickness of the guide portion 131 is smaller than that of the absorption portion 132. A guide groove 133 is formed at the top of the guide portion 131, and a large number of second water-absorbing particles 14 fall into the guide groove 133.
[0044] A fourth discharge port 270 is provided at the bottom of the second particle silo 27 along the width direction. The size of the middle portion of the fourth discharge port 270 is larger than that of the two sides, so that the number of second absorption particles in the middle portion is greater than that on the two sides.
[0045] S6. Forming the core body 1: The wrapping layer 10 is wrapped by the composite device 5 and the folding wrapping device 6 to form the core body 1.
[0046] The first die wheel 22 may also be provided with only one adsorption cavity, and the guide groove 133 may not be formed on the top of the guide portion 131 , which is specifically provided according to the situation.
[0047] The three adsorption chambers are usually connected to three first adsorption devices 23 respectively, which are specifically configured according to the situation.
[0048] The water-absorbing inner layer 121 may also be configured as follows: antibacterial and deodorizing particles 123 are further provided in the water-absorbing inner layer 121 , and the antibacterial and deodorizing particles 123 include a second water-soluble film 1231 and an antibacterial and deodorizing agent 1232 coated in the second water-soluble film 1231 .
[0049] The diameter of the second water-absorbing particles 14 is usually set to be less than 3 mm, and can be set according to specific circumstances.
[0050] The first discharge port 240 , the second discharge port 250 and the third discharge port 260 may adopt nozzles, discharge valves or other components, which are well-known components and will not be described in detail here.
[0051] The structures of the first water-absorbing particles 12 and the second water-absorbing particles 14 are usually the same, and their sizes can be the same or different, depending on the specific situation.
[0052] The water-absorbing inner layer 121 is made of SAP material or other water-absorbing materials. The water-absorbing inner layer 121 is usually made of powdered or granular materials, which are specifically set according to the situation.
[0053] The above-mentioned compounding device 5 and folding and wrapping device 6 are well-known devices and will not be described in detail here.
[0054] The first water-absorbing particles 12 may be distributed evenly, irregularly, or in other layouts, depending on specific circumstances.
[0055] The first water-soluble film 122 is made of PVA, and may also be made of other water-soluble film materials, which are well-known materials and will not be described in detail here.
[0056] refer to Figure 10 The present invention also provides a diaper with enhanced absorption, comprising a first liquid-permeable top layer 81, a core body 1, and a first liquid-impermeable bottom layer 82 stacked in sequence from top to bottom.
[0057] refer to Figure 11 The present invention also provides a pull-up pants with enhanced absorption, including a core body 1, two elastic waistbands 91 connected to the front and back ends of the core body 1, a second liquid-permeable top layer 92 is provided on the top of the core body 1, and a second liquid-impermeable bottom layer 93 is provided on the bottom of the core body 1. Example 2
[0058] refer to Figures 1 to 15 The main difference between the second embodiment and the first embodiment is that the second embodiment further comprises the following steps: the second polymer carrier 15 passes through the second polymer feeding device 3, the second polymer feeding device 3 comprises a second feeding bin 31, a second die wheel 32 provided at the bottom of the second feeding bin 31, a second adsorption device 33 connected to the second die wheel 32, a second partition 311 is provided in the second feeding bin 31, the second partition 311 divides the second feeding bin 31 into a third cavity 312 and a fourth cavity 313, and a second SAP feeding bin 33 is provided on the third cavity 312. 4 and the second wood pulp silo 35, and the third particle silo 36 is provided on the fourth cavity 313; the second polymer carrier 15 passes through the third cavity 312 of the second die wheel 32, and the second wood pulp silo 35 and the second SAP silo 34 discharge wood pulp and SAP onto the second polymer carrier 15 to form a second absorption layer 16. The second polymer carrier 15 passes through the fourth cavity 313, and the third particle silo 36 discharges third water-absorbing particles 17 to the top of the second absorption layer 16. The first absorption layer 13 and the second absorption layer 16 are compounded by the compounding roller device 7.
[0059] The diameter of the third water-absorbing particles 17 is usually set to 1 mm to 3 mm, and can also be 0.8 mm, 3.5 mm or other diameters, depending on the specific situation.
[0060] The second die wheel 32 is also provided with an adsorption cavity.
[0061] The structure of the third water-absorbing particles 17 is usually the same as that of the first water-absorbing particles 12 , but may also be the structure of other water-absorbing particles, depending on the specific situation.
[0062] The first polymer carrier 11 and the second polymer carrier 15 are non-woven fabrics, which are well-known materials and will not be described in detail here.
[0063] The second absorbent layer 16 of the second embodiment has a more balanced water absorption and diversion effect, and can absorb and divert urine that seeps to the bottom. Due to the special structure of the first absorbent layer 13, a large amount of urine has been diverted and absorbed. Therefore, a small amount of urine entering the second absorbent layer does not need to accelerate its diversion and penetration effect. The structure of the second absorbent layer does not need to be complicated in design, which can save production costs.
[0064] The thickness of the first water-absorbing layer is usually greater than 3 times the thickness of the second water-absorbing layer, and is set according to specific circumstances.
[0065] refer to Figure 16 The first polymer feeding device 2 of the present invention may also adopt the following structure: the intersection of the guide portion 131 and the absorption portion 132 is the intersection line, the core body 1 has a centerline set in the middle along the length direction, the first particle silo 24 has a feeding range of a first trapezoid, the first trapezoid is an isosceles trapezoid, and both sides of the first trapezoid extend to the intersection line; the first wood pulp silo 25 has a feeding range of a second trapezoid, one side of the second trapezoid extends to the edge of the core body 1, and the other side extends to a further intersection line; the third trapezoid has one side extending to the edge of the core body 1, and the other side extends to the centerline. The second feeding port 250 of the first wood pulp silo 25 is located directly above the intersection line, and the third feeding port 260 of the first SAP silo 26 is located directly above the edge of the core body 1.
[0066] With this structure, most of the first water-absorbing particles 12 fall into the guide part 131, and a very small part of the first water-absorbing particles 12 collide and move to the absorption part 132; a large amount of wood pulp is fed to the guide part 131, and a small amount of wood pulp will fall into the absorption part 132; a large amount of SAP falls into the absorption part 132, and a small amount of SAP falls into the guide part 131; at the same time, this falling method can reasonably distribute the content of the first water-absorbing particles 12, wood pulp, and SAP at various positions, so that the polymer content falling into the absorption part 132 is greater than the polymer content falling into the guide part 131, which is conducive to the formation of the guide groove 133; the entire first absorption layer 13 forms a structure with good diversion effect in the middle and good water absorption effect on both sides. At the same time, the first water-absorbing particles 12 and the second water-absorbing particles 14 enhance the water absorption capacity of the middle part, greatly improving the water absorption and diversion effects of the first absorption layer 13.
[0067] When the wood pulp material is unloaded, the two second trapezoids formed by the two first wood pulp bins 25 have a large overlapping part, and the materials will collide with each other. In addition, the negative pressure force of the first adsorption chamber 221 makes the wood pulp material on the guide layer nearly uniform, and a relatively flat guide groove 133 can be formed on the top of the guide layer, rather than forming a guide groove 133 structure with a downward depression in the middle, so that the second water-absorbing particles 14 can be more evenly arranged on the guide groove 133.
[0068] The core body 1 of the present invention can be used for diapers, pull-up pants, sanitary napkins or other disposable sanitary products.
[0069] Although the present invention has been particularly shown and described in conjunction with preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made to the present invention without departing from the spirit and scope of the invention as defined in the appended claims, and all such changes are within the scope of protection of the present invention.
Claims
1. A production process for a core body with enhanced absorption, characterized in that: The following steps are involved: S1. First polymer carrier transport: The driving device drives the core body to move, thereby driving the first polymer carrier to move, and the first polymer carrier passes through the first polymer unloading device; The first polymer feeding device comprises a first feeding bin, a first die wheel arranged at the bottom of the first feeding bin, and a first adsorption device connected to the first die wheel, wherein a first partition is arranged in the first feeding bin, and the first partition divides the first feeding bin into a first cavity and a second cavity, and the first cavity is provided with a first particle bin, two first wood pulp bins, and two first SAP bins arranged side by side, the first particle bin is located in the middle, the two first wood pulp bins are respectively located on both sides of the first particle bin, and the two first SAP bins are respectively located on the outermost sides, the outer wall of the first die wheel is provided with a plurality of adsorption holes, the first die wheel is provided with an adsorption cavity connected to the adsorption holes, the first adsorption device provides negative pressure for the adsorption cavity, and the second cavity is provided with a second particle bin; S2. Pulp feeding: The first polymer carrier passes through the first cavity of the first die wheel, the first pulp bin feeds the pulp, and the negative pressure adsorbs the pulp onto the first polymer carrier. The two first pulp bins are located on the inner side, so that the pulp content in the middle is greater than that on the two sides, and the flow conductivity in the middle is better than that on the two sides; S3. SAP discharge: The first SAP silo discharges SAP, the SAP content on the outside is greater than that in the middle, and the water absorption performance on both sides is better than that in the middle; S4. First water-absorbing particles are discharged: the first particle silo discharges the first water-absorbing particles, a large number of the first water-absorbing particles are concentrated in the middle, which improves the rapid water absorption capacity of the middle, and the first water-absorbing particles include a water-absorbing inner layer and a first water-soluble film coated on the water-absorbing inner layer; During the feeding process of the three materials of wood pulp, SAP and first water-absorbing particles, some materials collide, changing the falling trajectory of some materials and forming the first absorption layer; S5. Unloading of the second water-absorbing particles: The first polymer carrier passes through the second cavity of the first die wheel, and the second particle silo unloads the second water-absorbing particles to the top of the first absorption layer; S6. Core body forming: The wrapping layer is wrapped by a composite device and a folding wrapping device to form a core body.
2. The process for producing a core with enhanced absorption according to claim 1, characterized in that: The following steps are also included: The second polymer carrier passes through the second polymer feeding device, which includes a second feeding bin, a second die wheel arranged at the bottom of the second feeding bin, and a second adsorption device connected to the second die wheel. A second partition is arranged in the second feeding bin, and the second partition separates the second feeding bin into a third cavity and a fourth cavity. The third cavity is provided with a second SAP bin and a second wood pulp bin, and the fourth cavity is provided with a third particle bin. The second polymer carrier passes through the third cavity of the second die wheel, and the second wood pulp bin and the second SAP bin feed wood pulp and SAP onto the second polymer carrier to form a second absorption layer. The second polymer carrier passes through the fourth cavity, and the third particle bin feeds third water-absorbing particles to the top of the second absorption layer. The first absorption layer and the second absorption layer are compounded through a compound roller device.
3. The process for producing a core with enhanced absorption according to claim 1, characterized in that: In step S4, a first discharge port is provided at the bottom of the first particle silo, and the size of the first discharge port gradually increases from the front end to the rear end. The first water-absorbing particles falling from the front end of the first discharge port are located at the bottom of the core body, and the first water-absorbing particles falling from the rear end of the first discharge port are located at the top of the core body, so that the number of the first water-absorbing particles in the core body gradually decreases from top to bottom.
4. The process for producing a core with enhanced absorption according to claim 1, characterized in that: Three adsorption chambers are arranged in the first mold wheel, namely the first adsorption chamber, the second adsorption chamber and the third adsorption chamber. The three adsorption chambers are arranged along the width direction. The second adsorption chamber and the third adsorption chamber are located on both sides of the first adsorption chamber. The polymer material falling on the position of the first adsorption chamber forms a guide part, and the polymer material falling on the second adsorption chamber and the third adsorption chamber forms an absorption part. The adsorption force of the first adsorption chamber is smaller than that of the second adsorption chamber and the third adsorption chamber, so that the thickness of the guide part is smaller than that of the absorption part, and a guide groove is formed on the top of the guide part, and a large number of second water-absorbing particles fall into the guide groove.
5. The process for producing a core with enhanced absorption according to claim 1, characterized in that: A fourth discharge port is provided at the bottom of the second particle silo along the width direction, and the size of the middle portion of the fourth discharge port is larger than that of the two sides, so that the number of the second absorption particles in the middle portion is greater than that on the two sides.
6. The process for producing a core with enhanced absorption according to claim 1, characterized in that: The water-absorbing inner layer is also provided with antibacterial and deodorizing particles, and the antibacterial and deodorizing particles include a second water-soluble film and an antibacterial and deodorizing agent coated in the second water-soluble film.
7. The process for producing a core with enhanced absorption according to claim 1, characterized in that: The water-absorbent inner layer includes a powdered water-absorbent material.
8. The process for producing a core with enhanced absorption according to claim 1, characterized in that: The first water-absorbing particles and the second water-absorbing particles have the same structure.
9. A diaper manufactured based on the production process of an absorbent core according to claim 1, characterized in that: The invention comprises a first liquid-permeable top layer, a core body and a first liquid-impermeable bottom layer which are stacked in sequence from top to bottom.
10. A pair of pull-on pants manufactured based on the production process of the core with enhanced absorption according to claim 1, characterized in that: It comprises a core body and two elastic waists connected to the front and rear ends of the core body. The top of the core body is provided with a second liquid-permeable top layer, and the bottom of the core body is provided with a second liquid-impermeable bottom layer.
Citation Information
Patent Citations
Water absorbing core body for hygienic products
CN103156737A
Coated resin particles and method for producing coated resin particles
CN114829459A
Manufacturing method of fast-diffusion and anti-accumulation absorption core body
CN115105301A
Preparation method of deodorized adult paper diaper
CN116585100A
Core body capable of absorbing urine and excrement in partitioned manner and production process of core body
CN118873331A
Cited By
Preparation method of comfortable and dry disposable absorption article
CN119385758A
