Domestic ceramic automatic mud cutting machine and using method thereof

Abstract

The invention relates to the technical field of ceramic processing, and discloses an automatic mud cutting machine for domestic ceramics, comprising: a frame comprising a plurality of partitions for mounting other components; the machining table is arranged in the inner cavity of the rack and used for being matched with the assembly to complete the mud cutting procedure; the treatment assembly is arranged on one side of the rack and is used for collecting and separating mud cutting waste liquid; and the treatment assembly comprises a recycling box, the recycling box is arranged at the bottom of the machining table, a filter plate with one side rotating is arranged in the recycling box, a separation box for storing separated mud is arranged on the other side of the recycling box, and a third belt wheel is arranged on one side of the separation box. Transverse cutting, longitudinal cutting and chamfering treatment functions are organically integrated in one device, complex operation procedures caused by collaborative operation of multiple devices in a traditional technology are reduced, multi-step machining of ceramic clay can be completed in single operation, conversion time and operation errors between procedures are reduced, and the machining efficiency is improved. And the overall production efficiency and the product machining precision are obviously improved.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic processing, in particular to a daily-use automatic ceramic mud cutting machine and a use method thereof. Background Art

[0002] In the ceramic manufacturing process, the cutting and processing of ceramic mud is one of the key steps in producing high-quality ceramic products. The traditional ceramic mud cutting process usually relies on multiple devices working together, such as horizontal cutting machines, vertical cutting machines, and chamfering machines. This process requires multiple handling and repositioning of ceramic mud blocks, which can easily lead to inaccurate positioning, thus affecting the cutting accuracy. In addition, due to the lack of effective linkage and synchronous control between equipment, the cutting accuracy and efficiency are often not high, which increases production costs and operational difficulties.

[0003] In the traditional cutting process, the treatment of waste liquid and mud is also an important but often overlooked issue. Existing equipment is usually not equipped with an efficient waste liquid treatment system. The waste liquid and mud generated during the cutting process are often discharged directly, which not only wastes a lot of water resources, but also may cause environmental pollution. At the same time, due to the lack of an effective separation and recovery mechanism, waste liquid and mud may accumulate inside the equipment, affecting the normal operation of the equipment and increasing the complexity and frequency of maintenance.

[0004] In addition, the existing ceramic mud cutting equipment is usually cumbersome to adjust when dealing with ceramic mud blocks of different specifications and shapes. Each change in processing specifications requires manual adjustment or replacement of equipment parts, which not only increases the workload of operators, but also reduces the flexibility and efficiency of the production line. With the growing diversified demands today, traditional equipment is difficult to quickly adapt to different production needs, limiting the further improvement of production efficiency.

[0005] To this end, those skilled in the art provide a daily-use ceramic automatic mud cutter and a method of using the same to solve the problems raised in the above background technology. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a daily-use ceramic automatic mud cutter and a method of using the same, which solves the problem in the prior art that the efficiency is reduced due to the large number of cutting devices.

[0007] To achieve the above purpose, the present invention is implemented through the following technical scheme: a daily-use ceramic automatic mud cutting machine, comprising:

[0008] a rack including a plurality of partitions for mounting the remaining components;

[0009] A processing table, which is arranged in the inner cavity of the frame and is used to cooperate with the components to complete the mud cutting process;

[0010] A processing assembly is arranged on one side of the frame and is used to collect and separate the waste liquid from the mud cutting;

[0011] The processing assembly includes a recovery box, which is arranged at the bottom of the processing table, and has a filter plate rotating on one side thereof, and a separation box for storing separation mud on the other side thereof, and a third pulley is arranged on one side of the separation box;

[0012] A transverse cutting assembly is arranged in the inner cavity of the frame and is used for transversely cutting the ceramic mud;

[0013] A longitudinal cutting assembly is installed in the inner cavity of the frame and is used for longitudinally cutting the ceramic mud;

[0014] The chamfering component is arranged on one side of the transverse cutting component and is used to chamfer the two ends of the ceramic mud after transverse cutting.

[0015] Preferably, the processing component also includes a first motor, which is installed on one side of the frame, and a first screw rod is connected to the output end of the first motor, which is used to control the tool holder to move linearly according to the first limit plate through a thread, and a second pulley is provided on one side of the recovery box, and the third pulley is connected to the second pulley through a belt, and is used to synchronously drive the convex shaft connected to the second pulley to contact the filter plate and drive the auger assembly connected to the third pulley after obtaining power, so as to discharge the separated mud in the separation box through the connecting pipe;

[0016] A worm is fixed on one side of the first screw, a mounting frame is provided on one side of the frame, and a worm wheel is provided on the inner wall of the mounting frame for transmitting the rotational power of the first screw to the first pulley connected to the worm wheel, and connected to the third pulley through a belt to complete power transmission.

[0017] Preferably, the transverse cutting assembly includes a cutter body, which is installed on one side of the processing assembly. A follower box is provided on one side of the cutter body. A plurality of springs are provided in the inner cavity of the follower box, and a sticking wheel is also connected in the vertical direction of the corresponding spring to cooperate with the cutter body to assist in limiting the ceramic mud. A spray component is also provided on one side of the transverse cutting assembly.

[0018] Preferably, the spray component includes a water tank, which is installed on the top side of the frame. A circulation pump is provided at one end of the water tank, and its input end is connected to a recovery tank through a water supply pipe. A telescopic hose is connected to one side of the water tank, and the other end of the telescopic hose is connected to an atomizing head fixed on both sides of the cutter body, so as to reduce the adhesion of ceramic mud to the outer wall of the cutter body.

[0019] Preferably, the longitudinal cutting assembly also includes a second motor, which is fixed on one side of the outer wall of the frame, and an output end of the second motor is connected to a bidirectional screw rod rotating on one side of the inner cavity of the frame, and threaded sleeves are threadedly connected on both sides of the outer wall of the bidirectional screw rod, which are used to control the distance adjustment between the blades connected to the threaded sleeves on both sides through threaded connection, and the outer wall of the threaded sleeve is provided with a bearing, and the outer wall of the bearing is connected to an extension rod, which is used to cooperate with the adjustment component to adjust the blade inclination angle and cutting depth.

[0020] Preferably, the adjustment component also includes an oriented groove, which is opened on both sides of the frame. A rectangular limit plate is rotatably provided in the inner cavity of the frame, and a sliding cylinder is provided on one side of the frame to slide inside the oriented groove. An electric push rod is rotatably provided on one side of the frame, and an output end of the electric push rod is connected to the sliding cylinder for controlling the rectangular limit plate to change the positions of multiple extension rods according to the groove shape of the oriented groove. The shape of the inner cavity of the oriented groove includes but is not limited to a crescent shape and a semicircular shape.

[0021] Preferably, the chamfering assembly also includes an electric telescopic rod, and a plurality of the electric telescopic rods are fixed on both sides of the inner wall of the frame. The output ends of the electric telescopic rods on both sides are connected in parallel with chamfering blocks. A plurality of pressure rollers are provided at the bottom of the chamfering blocks for regulating the downward pressure of the chamfering blocks according to demand and controlling the rolling depth of the pressure rollers.

[0022] Preferably, the extension rod slides in the inner cavity of the rectangular limiting plate to control the cutting depth.

[0023] Preferably, a through slot is provided on the top of the frame, and the telescopic hose slides in the through slot.

[0024] A method for using a daily-use ceramic automatic mud cutting machine, which is used for a daily-use ceramic automatic mud cutting machine, comprises the following steps:

[0025] Place the ceramic clay block on the processing table, adjust its position so that the ceramic clay block is aligned with the transverse cutting assembly, start the first motor, and drive the tool holder to move linearly on the first limit plate through the connected first screw rod, ensuring that the tool holder is in the initial position before cutting; start the second motor to make the bidirectional screw rod start to rotate, and adjust the spacing between the blades and the cutting depth through the threaded sleeve to prepare for longitudinal cutting;

[0026] Start the transverse cutting assembly; the cutter body starts to move transversely to cut the ceramic mud block; multiple springs in the follower box provide elastic support for the cutter body, and the sticking wheel contacts the ceramic mud block to assist the cutter body to maintain stability and positioning during the cutting process; start the water tank of the spray component, so that water enters the water tank from the recovery tank through the circulation pump, and then is transported to the atomization heads on both sides of the cutter body through the telescopic hose to spray the cutter body to reduce the adhesion of ceramic mud;

[0027] Start the longitudinal cutting assembly; the second motor drives the threaded sleeve to move on the screw rod through the rotation of the bidirectional screw rod, adjusts the distance between the blades to control the cutting width of the ceramic mud block; adjusts the angle of the extension rod, and uses the bearing to adjust the cutting depth of the blade; the electric push rod is started to push the slide tube to slide in the directional groove to control the position of the rectangular limit plate, thereby further adjusting the position of the extension rod and the inclination angle of the blade;

[0028] Start the chamfering assembly; the electric telescopic rod extends, pushing the chamfering block downward until the chamfering block contacts both ends of the ceramic mud block; the pressing roller on the chamfering block rolls along the edge of the ceramic mud block and chamfers the edge of the ceramic mud block according to the set depth; adjust the extension range of the electric telescopic rod according to demand to control the pressing depth of the pressing roller;

[0029] Start the processing component; the waste liquid and mud generated during the cutting process flow into the bottom of the recovery tank, and the filter plate starts to rotate. With the help of the linkage of the second pulley and the third pulley, the waste liquid is separated from the separation mud; the separated mud is guided to the separation box and discharged to the outside through the auger component, and the waste liquid flows back to the water tank through the connecting pipe for recycling;

[0030] Turn off the machine and stop the operation of each component; take out the processed ceramic mud blocks, clean the processing table and cutter body and other components, and remove the residual ceramic mud and mud; send the waste liquid in the recovery tank back to the water tank through the circulation pump so that it can be reused next time.

[0031] The present invention provides a daily-use ceramic automatic mud cutting machine and a method for using the same. The invention has the following beneficial effects:

[0032] 1. The present invention organically integrates the functions of horizontal cutting, vertical cutting and chamfering into one device, thereby reducing the complicated operation process caused by the collaborative operation of multiple devices in the traditional process. Through the cooperation of the precisely designed cutting component and the chamfering component, the multi-step processing of ceramic mud can be completed in a single operation, reducing the conversion time and operation errors between processes, and significantly improving the overall production efficiency and product processing accuracy.

[0033] 2. The waste liquid and mud generated during the cutting process of the present invention are effectively separated and treated through the recovery box, filter plate and separation box arranged in the frame. Combined with the design of the circulation pump and the water supply pipe, the recovery and recycling of the waste liquid are realized. The system not only solves the problem of insufficient waste liquid treatment in traditional equipment, but also significantly reduces the consumption of water resources, and improves the environmental protection performance and economic benefits of the equipment.

[0034] 3. The present invention uses an innovative combination of a bidirectional screw, a threaded sleeve, an extension rod, a directional groove and a rectangular limit plate to enable the equipment to be flexibly adjusted according to the size and shape of different ceramic mud blocks. The adjustment system can quickly and accurately adjust the position and cutting depth of the blade to meet diverse processing needs, solving the problem of cumbersome adjustment and low efficiency of traditional equipment when coping with diversified production, and greatly improving the operational flexibility and production efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a left-side stereogram of the present invention;

[0036] Figure 2 It is a right side perspective view of the present invention;

[0037] Figure 3 It is a rear perspective schematic diagram of the present invention;

[0038] Figure 4 It is a schematic diagram of the planar structure of the first limiting plate of the present invention;

[0039] Figure 5 It is a schematic diagram of the cross-sectional structure of the recycling box of the present invention;

[0040] Figure 6 It is a schematic cross-sectional view of a part of the structure of the transverse cutting assembly of the present invention;

[0041] Figure 7 It is a partial structural schematic diagram of the longitudinal cutting assembly of the present invention;

[0042] Figure 8 It is a partial structural schematic diagram of the chamfering assembly of the present invention;

[0043] Fig. 9 It is a schematic diagram of the use steps of the present invention.

[0044] Among them, 1. frame; 2. processing table; 3. first motor; 4. first screw; 5. worm; 6. mounting frame; 7. worm wheel; 8. first pulley; 9. first limit plate; 10. recovery box; 11. second pulley; 12. filter plate; 13. third pulley; 14. separation box; 15. cam; 16. tool holder; 17. cutter body; 18. follower box; 19. spring; 20. stick wheel; 21. water tank; 22. circulation pump; 23. connecting pipe; 24. telescopic hose; 25. water supply pipe; 26. atomizing head; 27. electric telescopic rod; 28. chamfering block; 29. ​​pressure roller; 30. second motor; 31. bidirectional screw; 32. threaded sleeve; 33. extension rod; 34. blade; 35. electric push rod; 36. rectangular limit plate; 37. directional groove. DETAILED DESCRIPTION

[0045] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] Embodiment 1:

[0047] The embodiment of the present invention provides a daily-use ceramic automatic mud cutting machine, comprising:

[0048] Please see attached Figure 1 , a rack 1, which includes a plurality of partitions for mounting the remaining components;

[0049] Specifically, the frame 1, as the main supporting structure of the equipment, is made of high-strength steel or alloy materials to ensure that the equipment has excellent durability and stability during long-term high-load operation. Multiple partitions inside the frame 1 are connected by welding or bolts to form a solid frame structure. These partitions are carefully designed to provide a reliable installation foundation for various functional components, such as transverse cutting components, longitudinal cutting components, chamfering components and processing components.

[0050] The spacing between the partitions is precisely calculated to ensure that the installation positions of the components are reasonable and will not interfere with each other, thus ensuring the overall coordination of the equipment during operation. In addition, the layout of the partitions not only provides sufficient structural support for the equipment, but also reserves sufficient maintenance space, so that operators can easily access key parts during daily inspection and maintenance. The design of rack 1 fully considers the overall stability of the equipment. By reasonably distributing the force on the partitions, local stress concentration is avoided, thereby extending the service life of the equipment.

[0051] Please see attached Figure 1 , a processing table 2, which is arranged in the inner cavity of the frame 1, and is used to cooperate with the components to complete the mud cutting process;

[0052] Specifically, the processing table 2, as the core working area of ​​the mud cutter, is firmly installed in the inner cavity of the frame 1 to ensure its stability and precision during high-intensity operations. The processing table 2 is made of high-strength wear-resistant materials, and its surface is precisely processed and anti-corrosive treated to withstand the mechanical stress and chemical corrosion during the cutting process, ensuring flatness and smoothness during long-term use, thereby effectively avoiding deformation or damage of the ceramic mud due to uneven surface or uneven friction during cutting.

[0053] The design of the processing table 2 not only considers its basic function as a cutting platform, but also pays special attention to the coordination with other cutting components. Its surface is provided with precise guide grooves and positioning holes for accurately positioning and fixing the ceramic mud block, ensuring that the ceramic mud block will not move or deviate during the operation of the horizontal cutting component and the vertical cutting component. The edge of the processing table 2 is designed with a guide groove for collecting and guiding the waste liquid and mud generated during the cutting process to prevent them from remaining on the work surface, thereby keeping the working environment clean.

[0054] In addition, the processing table 2 also reserves an interface area with the chamfering component so that the angle and position of the ceramic mud block can be quickly and accurately adjusted and fixed during the chamfering process to ensure the chamfering accuracy. The overall design of the processing table 2 focuses on efficiency, stability and cleanliness, so that it can continuously provide reliable support in high-frequency cutting operations, significantly improving the efficiency and quality of the mud cutting process.

[0055] Please see attached Figure 2 -Attached Figure 5 , a processing component, which is arranged on one side of the frame 1, and is used to collect and separate the waste liquid from the mud cutting; the processing component includes a recovery box 10, which is arranged at the bottom of the processing table 2, and is provided with a filter plate 12 rotating on one side, and a separation box 14 for storing the separated mud is arranged on the other side, and a third pulley 13 is arranged on one side of the separation box 14; the processing component also includes a first motor 3, which is installed on one side of the frame 1, and a first screw rod 4 is connected to its output end, which is used to control the tool holder 16 to move linearly according to the first limit plate 9 through a thread, and a second pulley 1 is arranged on one side of the recovery box 10. 1, the third pulley 13 is connected to the second pulley 11 through a belt, which is used to synchronously drive the convex shaft 15 connected to the second pulley 11 to contact the filter plate 12 and drive the auger assembly connected to the third pulley 13 after obtaining power, so as to discharge the separated mud in the separation box 14 through the connecting pipe 23; a worm 5 is fixed to one side of the first screw rod 4, a mounting frame 6 is provided on one side of the frame 1, and a worm wheel 7 is provided on the inner wall of the mounting frame 6, which is used to transmit the rotational power of the first screw rod 4 to the first pulley 8 connected to the worm wheel 7, and is connected to the third pulley 13 through a belt to complete the power transmission.

[0056] Specifically, the processing component is a key module for waste liquid management and reprocessing in the entire equipment, responsible for efficiently processing the waste liquid and mud generated in the mud cutting process to ensure the normal operation of the equipment and the cleanliness of the working environment. The processing component includes a recovery box 10, which fits tightly to the bottom of the processing table 2, and its main function is to collect the waste liquid and mud generated in the mud cutting process. The internal structure of the recovery box 10 is exquisitely designed, with a rotating filter plate 12 built in. One side of the filter plate 12 is connected to the second pulley 11 through a bearing. During the rotational contact between the filter plate 12 and the cam 15, a vibration effect is generated, thereby effectively separating the solid mud in the waste liquid, and discharging and recovering the relatively pure liquid.

[0057] The solid mud separated by the filter plate 12 is guided by vibration to the separation box 14, which is arranged on the other side of the recovery box 10 and is designed to temporarily store the separated mud to prevent the mud from accumulating in the recovery box 10, thereby ensuring the filtering efficiency. To ensure the further processing of the mud, one side of the separation box 14 is equipped with a third pulley 13, which is connected to the second pulley 11 through a belt, and through a set of precise auger components, the mud in the separation box 14 is transported to the outside, and finally discharged out of the equipment through the connecting pipe 23.

[0058] In addition, the processing assembly also includes a powerful first motor 3, which is installed on one side of the frame 1 and is responsible for providing the power required by the processing assembly. The output end of the first motor 3 is connected to the first screw 4, which is combined with the tool holder 16 through a thread to achieve precise linear motion of the tool holder 16 and ensure the accuracy of the mud cutting operation. In order to achieve effective power transmission, a worm 5 is fixed to one side of the first screw 4, and the worm 5 is meshed with a worm wheel 7 provided on the inner wall of the mounting frame 6. The worm wheel 7 further drives the first pulley 8 connected thereto, and transmits power to the third pulley 13 through the transmission system, thereby driving the operation of the entire processing assembly.

[0059] This series of transmission and processing mechanisms ensures the effective separation and discharge of waste liquid and mud, reduces the running resistance of the mud cutter, and avoids the pollution of the equipment by waste liquid. At the same time, the design of the processing system fully considers the ease of operation and convenience of maintenance. The layout and connection method of each component make the equipment not only have efficient processing capacity, but also maintain good stability and reliability during operation. Through the setting of this processing component, the mud cutter can maintain a clean working environment while working efficiently for a long time, ensuring the continuity of production and the stability of product quality.

[0060] Please see attached Figure 4 -Attached Figure 6, a transverse cutting component is arranged in the inner cavity of the frame 1, and is used for transversely cutting the ceramic mud; the transverse cutting component includes a cutter body 17, and the cutter body 17 is installed on one side of the processing component. A follower box 18 is arranged on one side of the cutter body 17, and a plurality of springs 19 are arranged in the inner cavity of the follower box 18, and a sticking wheel 20 is also connected in the vertical direction corresponding to the spring 19, which is used to cooperate with the cutter body 17 to assist in limiting the ceramic mud. A spray component is also arranged on one side of the transverse cutting component.

[0061] Specifically, this component is one of the most important working modules in the equipment, responsible for accurately cutting the ceramic mud into the required size. The transverse cutting component includes a cutter body 17, which is the main cutting device, installed on one side of the processing component to ensure that waste liquid and residue can enter the processing system in time during the cutting process, reducing pollution to the working environment. The cutter body 17 is made of high-strength alloy and has been specially treated to have excellent wear resistance and sharpness, and can maintain excellent cutting effect in long-term and high-frequency cutting operations.

[0062] In order to ensure the stability and accuracy of cutting, a follower box 18 is provided on one side of the cutter body 17. The inner cavity of the follower box 18 is precisely designed, and a plurality of springs 19 are arranged inside, which play a role of buffering and stabilization. During the cutting process, the ceramic mud block may produce slight displacement or vibration due to uneven material or external force. The spring 19 can absorb these unstable factors to ensure that the cutter and the ceramic mud block maintain the best contact state. At the same time, the vertical direction of the spring 19 in the follower box 18 is connected with a sticking wheel 20, which fits tightly with the surface of the ceramic mud block during the cutting process, further stabilizes the position of the ceramic mud block, and plays a role of limiting. This design ensures that the ceramic mud block can always remain in the correct position during horizontal cutting, and will not cause cutting deviation due to interference from external factors.

[0063] In order to keep the cutter clean and work efficiently, a spray component is also provided on one side of the transverse cutting assembly. The spray component is used in conjunction with the cutter body 17, and its function is to cool and clean the cutter during the cutting process. Ceramic mud will generate a certain amount of heat and dust during cutting. The spray component can effectively reduce the temperature of the cutter by spraying an appropriate amount of coolant or water, avoiding tool wear or reduced cutting efficiency due to overheating. At the same time, the spray can also clean the surface of the cutter, prevent ceramic mud from remaining on the blade, maintain the sharpness and cleanliness of the cutter, and thus ensure the continuous and stable cutting effect.

[0064] In general, the transverse cutting assembly enables the transverse cutting process of ceramic mud to be completed efficiently and accurately through the precise cooperation of the cutter body 17, the follower box 18, the spring 19 and the sticking wheel 20, as well as the assistance of the spraying component. This not only improves the quality and efficiency of cutting, but also extends the service life of the equipment and meets the needs of a high-intensity production environment. Through the application of this component, the equipment can better adapt to ceramic mud blocks of different specifications and materials, and achieve efficient and stable cutting operations.

[0065] Please see attached Figure 2 -Attached Figure 4 The spraying part includes a water tank 21, which is installed on one side of the top of the frame 1. A circulation pump 22 is provided at one end of the water tank 21, and its input end is connected to the recovery tank 10 through a water supply pipe 25. A telescopic hose 24 is connected to one side of the water tank 21, and the other end of the telescopic hose 24 is connected to an atomizing head 26 fixed on both sides of the cutter body 17, which is used to reduce the ceramic mud adhering to the outer wall of the cutter body 17. A through slot is provided on the top of the frame 1, and the telescopic hose 24 slides in the through slot.

[0066] Specifically, the water tank 21 is made of corrosion-resistant materials to ensure that it is not prone to rust or leakage during long-term use. The design capacity of the water tank 21 has been accurately calculated and can store enough water or coolant to meet the needs of the equipment in long-term continuous operation. A circulation pump 22 is provided at one end of the water tank 21. The circulation pump 22 continuously transports the water or coolant in the water tank 21 to the cutting part through a high-efficiency power device to ensure the continuous operation of the spray system. The input end of the circulation pump 22 is connected to the recovery tank 10 through a water supply pipe 25 to achieve the recycling of waste liquid. The waste liquid generated during the cutting process is collected in the recovery tank 10. After treatment, the clean liquid is returned to the water tank 21 through the water supply pipe 25 again, thereby reducing the waste of water resources and improving the environmental protection performance of the equipment.

[0067] To ensure the flexibility of spraying, a telescopic hose 24 is connected to one side of the water tank 21. The telescopic hose 24 is made of high-quality wear-resistant material, has good flexibility and tensile resistance, can be freely extended and retracted during the cutting process, and can adapt to the movement and different positions of the cutter body 17. The other end of the telescopic hose 24 is connected to the atomizing head 26 fixed on both sides of the cutter body 17. The atomizing head 26 adopts a high-precision nozzle design, which can evenly atomize water or coolant and spray it on the cutter surface, effectively reducing the ceramic mud adhering to the outer wall of the cutter body 17, keeping the tool clean and sharp, and preventing the cutting effect from being affected by the accumulation of ceramic mud.

[0068] In order to ensure the smooth operation of the telescopic hose 24, a through slot is specially provided on the top of the frame 1, and the telescopic hose 24 can slide in the through slot. The design of the through slot not only provides a fixed track for the telescopic hose 24 to prevent the hose from being entangled or damaged due to free movement during the spraying process, but also enables the hose to maintain good tension and smoothness when the cutter body 17 moves, ensuring the consistency and stability of the spraying effect.

[0069] Please see attached Figure 1 , Attachment Figure 7 , a longitudinal cutting component, which is installed in the inner cavity of the frame 1 and is used for longitudinally cutting the ceramic mud; the longitudinal cutting component also includes a second motor 30, which is fixed to one side of the outer wall of the frame 1, and its output end is connected to a bidirectional screw rod 31 rotating on one side of the inner cavity of the frame 1, and both sides of the outer wall of the bidirectional screw rod 31 are threadedly connected with threaded sleeves 32, which are used to control the distance adjustment between the blades 34 connected to the threaded sleeves 32 on both sides through threaded connection, and the outer wall of the threaded sleeve 32 is provided with a bearing, and the outer wall of the bearing is connected to an extension rod 33, which is used to cooperate with the adjustment component to adjust the inclination angle and cutting depth of the blade 34.

[0070] Specifically, this component is an important part of the equipment, which is specially used for precise longitudinal cutting of ceramic mud to ensure that the cut ceramic mud blocks meet the predetermined requirements in size and shape. The longitudinal cutting component also includes a second motor 30, which is fixed to one side of the outer wall of the frame 1. A high-torque, low-noise motor is selected to provide stable and powerful power output to ensure that ceramic mud blocks of various densities and hardnesses can be handled during the cutting process.

[0071] The output end of the second motor 30 is connected to a bidirectional screw 31 installed on one side of the inner cavity of the frame 1. The bidirectional screw 31 is made of high-strength alloy steel material and is precision-machined. Its threaded part has extremely high precision, ensuring that the screw can rotate smoothly during the cutting process. The design of the bidirectional screw 31 enables it to drive the threaded sleeves 32 on both sides of its outer wall to move synchronously under the drive of the motor. The threaded sleeve 32 is connected to the bidirectional screw 31 through a thread to achieve precise adjustment of the distance between the blades 34 on both sides. The outer wall of the threaded sleeve 32 is provided with a high-quality bearing. The function of the bearing is to reduce friction resistance when the threaded sleeve 32 moves, ensuring the stability and accuracy of the adjustment process.

[0072] The outer wall of the threaded sleeve 32 is connected to an extension rod 33 through a bearing. The extension rod 33 is made of a lightweight, high-strength material, and its design is to ensure that no additional load is added during operation, and to have sufficient rigidity to ensure that no deformation occurs when adjusting the cutting depth. The main function of the extension rod 33 is to cooperate with the adjustment component to finely adjust the inclination angle and cutting depth of the blade 34 to meet the needs of different cutting tasks.

[0073] In actual operation, the operator can adjust the operation of the second motor 30 to drive the bidirectional screw 31 to rotate, thereby realizing the movement of the threaded sleeve 32. When the threaded sleeve 32 moves along the screw, the distance between the blades 34 connected thereto will also be adjusted accordingly, so that the cutting width can be accurately controlled according to actual needs. At the same time, through the extension rod 33 and related adjustment components, the cutting depth and inclination of the blade 34 can also be flexibly adjusted according to the thickness and hardness of the ceramic mud block to ensure the cutting quality.

[0074] Please see attached Figure 7 The adjustment component also includes an orientation slot 37, which is provided on both sides of the frame 1. A rectangular stopper plate 36 is provided in the inner cavity of the frame 1, and a slide cylinder is provided on one side thereof to slide inside the orientation slot 37. An electric push rod 35 is provided in rotation on one side of the frame 1, and its output end is connected to the slide cylinder to control the rectangular stopper plate 36 to change the positions of the plurality of extension rods 33 according to the groove shape of the orientation slot 37. The inner cavity shape of the orientation slot 37 includes but is not limited to a crescent shape and a semicircle. The extension rod 33 slides in the inner cavity of the rectangular stopper plate 36 to control the cutting depth.

[0075] Specifically, as a key structure for accurately controlling the position and cutting depth of the blade 34, the directional groove 37 is formed by precision machining, and its inner cavity shape is designed to be a specific curve, usually including but not limited to a crescent shape, a semicircle, etc. These directional grooves 37 of specific shapes can provide a variety of different motion trajectories, thereby achieving accurate adjustment of the position of the extension rod 33 and the blade 34.

[0076] A sliding cylinder is installed inside the directional groove 37. The sliding cylinder is connected to one side of the rectangular limiting plate 36 and can slide freely in the directional groove 37. The design of the sliding cylinder takes into account the stability and wear resistance in high-speed operation. It is made of high-strength material to ensure that it will not cause inaccurate positioning or jamming due to wear during long-term operation. The rectangular limiting plate 36 can slide through the sliding cylinder to accurately change the angle and position of the extension rod 33 according to the curved shape of the directional groove 37 under the guidance of the directional groove 37, thereby indirectly adjusting the cutting depth and inclination of the blade 34.

[0077] An electric push rod 35 is installed on one side of the frame 1. The push rod is driven by electricity and can accurately push or pull the slide cylinder after inputting a command. The output end of the electric push rod 35 is directly connected to the slide cylinder, and the movement of the push rod will directly affect the sliding position of the slide cylinder in the directional groove 37. By controlling the telescopic movement of the electric push rod 35, the rectangular limit plate 36 can be accurately controlled, and then the position of the extension rod 33 can be adjusted. This adjustment mechanism enables the entire system to automatically or manually adjust the position of the blade 34 according to processing needs, ensuring accurate control of the cutting depth.

[0078] The extension rod 33 slides in the inner cavity of the rectangular limit plate 36, and transmits the adjustment instruction of the cutting depth by sliding. The rectangular limit plate 36 serves as a support and guide structure, and its inner cavity design can ensure that the extension rod 33 maintains smooth and precise movement during the adjustment process to avoid deviation during the cutting process. Through sliding adjustment, the extension rod 33 can change its position within a predetermined range, thereby controlling the cutting depth of the blade 34. This design allows the equipment to be flexibly adjusted when processing ceramic mud of different thicknesses, ensuring the quality and consistency of each cut.

[0079] Please see attached Figure 8 , a chamfering assembly is arranged on one side of the transverse cutting assembly, and is used to chamfer the two ends of the ceramic mud after transverse cutting. The chamfering assembly also includes an electric telescopic rod 27, and multiple electric telescopic rods 27 are fixed on both sides of the inner wall of the frame 1. The output ends of the electric telescopic rods 27 on both sides are connected in parallel with chamfering blocks 28. The bottom of the chamfering block 28 is provided with multiple pressing rollers 29, which are used to adjust the downward pressure of the chamfering block 28 according to demand and control the rolling depth of the pressing rollers 29.

[0080] Specifically, the component is designed to perform fine chamfering on the edges of the ceramic mud block after it has been cut horizontally, to ensure that the edges of the final product are smooth and meet the design requirements. The chamfering component achieves efficient and stable chamfering operations through a precise mechanical structure, and can adapt to ceramic mud materials of different thicknesses and hardnesses.

[0081] The chamfering assembly also includes electric telescopic rods 27, which are fixed on both sides of the inner wall of the frame 1. The electric telescopic rods 27 use high-precision electric drive devices, which can achieve precise telescopic movements according to operational requirements, ensuring that the chamfering block 28 can be accurately positioned under different processing conditions. The electric telescopic rods 27 are synchronized through a control system to ensure that the chamfering block 28 is pressed down steadily, making the chamfering process more uniform.

[0082] The output ends of the multiple electric telescopic rods 27 are connected in parallel with chamfering blocks 28, which are key components for the actual chamfering operation. The design of the chamfering blocks 28 fully considers the adaptability of different chamfering requirements. The chamfering blocks 28 are made of high-strength materials, and their structure is specially designed to remain stable during the pressing process and is not prone to deformation or displacement. The size and shape of the chamfering blocks 28 can be replaced or adjusted according to processing requirements to adapt to ceramic mud blocks of different specifications.

[0083] A plurality of pressure rollers 29 are arranged at the bottom of the chamfering block 28, and these pressure rollers 29 are evenly distributed at the bottom of the chamfering block 28, and are used to contact the surface of the ceramic mud block during the chamfering operation. The pressure rollers 29 are made of wear-resistant materials, and their surfaces are precisely processed to ensure smooth rolling when in contact with the ceramic mud block, thereby reducing friction and damage to the mud block surface. The setting of the pressure rollers 29 enables the chamfering operation to be achieved not only by pressing down the chamfering block 28, but also by rolling the pressure rollers 29 to achieve fine rolling of the edge of the ceramic mud block, thereby ensuring the flatness and accuracy of the chamfer.

[0084] In actual operation, the electric telescopic rod 27 is extended and retracted according to the set chamfering depth, driving the chamfering block 28 to move downward, and the pressure roller 29 at the bottom of the chamfering block 28 simultaneously starts to contact the edge of the ceramic mud block. Through the precise control of the electric telescopic rod 27, the chamfering block 28 can maintain a stable downward pressure during the entire chamfering process, thereby ensuring the consistency of the chamfering. The design of the pressure roller 29 allows fine-tuning according to the actual situation of the ceramic mud block during the downward pressure process, ensuring that no unnecessary damage is caused to the ceramic mud block during the chamfering process, and at the same time can effectively control the depth and angle of the chamfer to meet the precision requirements of different products.

[0085] The chamfering assembly achieves efficient and precise operation in the chamfering process of ceramic mud blocks through the close cooperation of the electric telescopic rod 27, the chamfering block 28 and the pressure roller 29. This design not only improves the processing quality of the product edge, but also increases the flexibility of the equipment, and can adapt to ceramic mud blocks of various specifications and materials. By accurately controlling the chamfering depth and pressure, the chamfering assembly provides a reliable guarantee for the edge processing of the final ceramic product, ensuring that each piece of ceramic mud can meet the expected quality standards.

[0086] Embodiment 2:

[0087] Please see attached Fig. 9 The embodiment of the present invention provides a method for using a daily-use ceramic automatic mud cutting machine, comprising the following steps:

[0088] Place the ceramic mud block on the processing table 2, adjust its position so that the ceramic mud block is aligned with the transverse cutting assembly, start the first motor 3, and drive the tool holder 16 to move linearly on the first limit plate 9 through the connected first screw rod 4, ensuring that the tool holder 16 is in the initial position before cutting; start the second motor 30, so that the bidirectional screw rod 31 starts to rotate, and adjust the spacing and cutting depth between the blades 34 through the threaded sleeve 32 to prepare for longitudinal cutting;

[0089] Start the transverse cutting assembly; the cutter body 17 starts to move transversely to cut the ceramic mud block; the multiple springs 19 in the follower box 18 provide elastic support for the cutter body 17, and the sticking wheel 20 contacts the ceramic mud block to assist the cutter body 17 to maintain stability and positioning during the cutting process; start the water tank 21 of the spray component, so that water enters the water tank 21 from the recovery box 10 through the circulation pump 22, and then is transported to the atomization heads 26 on both sides of the cutter body 17 through the telescopic hose 24, and the cutter body 17 is sprayed to reduce the adhesion of ceramic mud;

[0090] Start the longitudinal cutting assembly; the second motor 30 drives the threaded sleeve 32 to move on the screw rod through the rotation of the bidirectional screw rod 31, and adjusts the distance between the blades 34 to control the cutting width of the ceramic mud block; adjusts the angle of the extension rod 33, and uses the bearing to adjust the cutting depth of the blade 34; the electric push rod 35 is started, pushing the slide cylinder to slide in the directional groove 37, controlling the position of the rectangular limit plate 36, thereby further adjusting the position of the extension rod 33 and the inclination angle of the blade 34;

[0091] Start the chamfering assembly; the electric telescopic rod 27 extends, pushing the chamfering block 28 to move downward until the chamfering block 28 contacts the two ends of the ceramic mud block; the pressing roller 29 on the chamfering block 28 rolls along the edge of the ceramic mud block and chamfers the edge of the ceramic mud block according to the set depth; adjust the extension range of the electric telescopic rod 27 according to demand to control the downward pressing depth of the pressing roller 29;

[0092] Start the processing component; the waste liquid and mud generated during the cutting process flow into the bottom of the recovery tank 10, and the filter plate 12 starts to rotate, and the waste liquid is separated from the separation mud by the linkage of the second pulley 11 and the third pulley 13; the separated mud is guided to the separation tank 14 and discharged to the outside through the auger component, and the waste liquid flows back to the water tank 21 through the connecting pipe 23 for recycling;

[0093] Turn off the machine and stop the operation of each component; take out the processed ceramic mud, clean the processing table 2 and the cutter body 17 and other components, and remove the residual ceramic mud and mud; send the waste liquid in the recovery box 10 back to the water tank 21 through the circulation pump 22 so that it can be reused next time.

[0094] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A daily-use ceramic automatic mud cutting machine, characterized in that: include: A frame (1), which includes a plurality of partitions for mounting other components; A processing table (2) is arranged in the inner cavity of the frame (1) and is used to cooperate with the components to complete the mud cutting process; A processing component, which is arranged on one side of the frame (1) and is used to collect and separate the waste liquid from mud cutting; The processing assembly comprises a recovery box (10), the recovery box (10) being arranged at the bottom of the processing table (2), the interior of which is provided with a filter plate (12) rotating on one side, and a separation box (14) for storing separation mud on the other side, and a third pulley (13) being arranged on one side of the separation box (14); A transverse cutting assembly, which is arranged in the inner cavity of the frame (1) and is used to perform transverse cutting on the ceramic mud; A longitudinal cutting assembly, which is installed in the inner cavity of the frame (1) and is used to cut the ceramic mud longitudinally; The chamfering component is arranged on one side of the transverse cutting component and is used to chamfer the two ends of the ceramic mud after transverse cutting.

2. A daily-use ceramic automatic mud cutting machine according to claim 1, characterized in that: The processing assembly also includes a first motor (3), the first motor (3) being mounted on one side of the frame (1), the output end of which is connected to a first screw rod (4) for controlling the tool holder (16) to move linearly along the first limit plate (9) through a thread, a second pulley (11) being arranged on one side of the recovery box (10), the third pulley (13) being connected to the second pulley (11) through a belt, and being used to synchronously drive the convex shaft (15) connected to the second pulley (11) to contact the filter plate (12) and drive the auger assembly connected to the third pulley (13) after obtaining power, so as to discharge the separated mud in the separation box (14) through the connecting pipe (23); A worm (5) is fixed to one side of the first screw (4), a mounting frame (6) is provided on one side of the frame (1), and a worm wheel (7) is provided on the inner wall of the mounting frame (6) for transmitting the rotational power of the first screw (4) to a first pulley (8) connected to the worm wheel (7), and connected to a third pulley (13) via a belt to complete power transmission.

3. The daily-use ceramic automatic mud cutting machine according to claim 1 is characterized in that: The transverse cutting assembly comprises a cutter body (17), the cutter body (17) being mounted on one side of the processing assembly, a follower box (18) being arranged on one side of the cutter body (17), a plurality of springs (19) being arranged in the inner cavity of the follower box (18), and a contact wheel (20) being connected in the vertical direction corresponding to the spring (19) for cooperating with the cutter body (17) to assist in limiting the ceramic mud, and a spray component being arranged on one side of the transverse cutting assembly.

4. A daily-use ceramic automatic mud cutting machine according to claim 3, characterized in that: The spraying component comprises a water tank (21), which is installed on one side of the top of the frame (1). A circulation pump (22) is provided at one end of the water tank (21), and its input end is connected to the recovery tank (10) through a water supply pipe (25). A telescopic hose (24) is connected to one side of the water tank (21), and the other end of the telescopic hose (24) is connected to an atomizing head (26) fixed on both sides of the cutter body (17), so as to reduce the ceramic mud adhering to the outer wall of the cutter body (17).

5. The automatic daily-use ceramic mud cutting machine according to claim 1 is characterized in that: The longitudinal cutting assembly also includes a second motor (30), the second motor (30) being fixed to one side of the outer wall of the frame (1), and the output end of the second motor (30) being connected to a bidirectional screw rod (31) rotating on one side of the inner cavity of the frame (1), the outer wall of the bidirectional screw rod (31) being threadedly connected to threaded sleeves (32) on both sides for controlling the distance adjustment between the blades (34) connected to the threaded sleeves (32) on both sides through threaded connection, the outer wall of the threaded sleeve (32) being provided with a bearing, the outer wall of the bearing being connected to an extension rod (33) for cooperating with an adjustment component to adjust the inclination cutting depth of the blade (34).

6. The automatic daily-use ceramic mud cutting machine according to claim 5, characterized in that: The adjustment component also includes an orientation slot (37), the orientation slot (37) being arranged on both sides of the frame (1), a rectangular limit plate (36) being rotatably arranged in the inner cavity of the frame (1), a slide cylinder being arranged on one side thereof and sliding inside the orientation slot (37), an electric push rod (35) being rotatably arranged on one side of the frame (1), an output end of which is connected to the slide cylinder and is used to control the rectangular limit plate (36) to change the positions of the plurality of extension rods (33) according to the groove shape of the orientation slot (37), and the inner cavity shape of the orientation slot (37) includes but is not limited to a crescent shape or a semicircular shape.

7. The daily-use ceramic automatic mud cutting machine according to claim 1 is characterized in that: The chamfering assembly also includes an electric telescopic rod (27), wherein a plurality of the electric telescopic rods (27) are fixed to both sides of the inner wall of the frame (1), and the output ends of the electric telescopic rods (27) on both sides are connected in parallel with chamfering blocks (28), and a plurality of pressing rollers (29) are arranged at the bottom of the chamfering blocks (28) for adjusting the downward pressure of the chamfering blocks (28) according to demand, thereby controlling the rolling depth of the pressing rollers (29).

8. The daily-use ceramic automatic mud cutting machine according to claim 5 is characterized in that: The extension rod (33) slides in the inner cavity of the rectangular limiting plate (36) to control the cutting depth.

9. The daily-use ceramic automatic mud cutting machine according to claim 4, characterized in that: The top of the frame (1) is provided with a through slot, and the telescopic hose (24) slides in the through slot.

10. A method for using a daily-use ceramic automatic mud cutter, used for a daily-use ceramic automatic mud cutter as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: The ceramic clay block is placed on the processing table (2), and its position is adjusted so that the ceramic clay block is aligned with the transverse cutting assembly. The first motor (3) is started so that the first motor (4) drives the tool holder (16) to move linearly on the first limit plate (9) through the connected first screw rod (4), ensuring that the tool holder (16) is in the initial position before cutting; the second motor (30) is started so that the bidirectional screw rod (31) starts to rotate, and the spacing between the blades (34) and the cutting depth are adjusted through the threaded sleeve (32) to prepare for longitudinal cutting; Start the transverse cutting assembly; The cutter body (17) starts to move horizontally to cut the ceramic mud block; multiple springs (19) in the follower box (18) provide elastic support for the cutter body (17), and the contact wheel (20) contacts the ceramic mud block to assist the cutter body (17) to maintain stability and positioning during the cutting process; the water tank (21) of the spraying component is started, so that water enters the water tank (21) from the recovery box (10) through the circulation pump (22), and is then transported to the atomization heads (26) on both sides of the cutter body (17) through the telescopic hose (24), so as to spray the cutter body (17) to reduce the adhesion of ceramic mud; The longitudinal cutting assembly is started; the second motor (30) drives the threaded sleeve (32) to move on the screw rod through the rotation of the bidirectional screw rod (31), and adjusts the distance between the blades (34) to control the cutting width of the ceramic mud block; the angle of the extension rod (33) is adjusted, and the cutting depth of the blade (34) is adjusted by the bearing; the electric push rod (35) is started to push the slide tube to slide in the directional groove (37), and control the position of the rectangular limit plate (36), so as to further adjust the position of the extension rod (33) and the inclination angle of the blade (34); The chamfering assembly is started; the electric telescopic rod (27) is extended to push the chamfering block (28) to move downward until the chamfering block (28) contacts the two ends of the ceramic mud block; the pressure roller (29) on the chamfering block (28) rolls along the edge of the ceramic mud block to chamfer the edge of the ceramic mud block according to the set depth; The extension and retraction range of the electric telescopic rod (27) is adjusted according to demand to control the pressing depth of the pressing roller (29); The processing assembly is started; the waste liquid and mud generated during the cutting process flow into the bottom of the recovery box (10), the filter plate (12) starts to rotate, and the waste liquid is separated from the separation mud by means of the linkage of the second pulley (11) and the third pulley (13); the separated mud is guided to the separation box (14) and discharged to the outside through the auger assembly, and the waste liquid flows back to the water tank (21) through the connecting pipe (23) for recycling; The machine is turned off and the operation of each component is stopped; the processed ceramic mud blocks are taken out, and the processing table (2) and the cutter body (17) and other components are cleaned to remove the residual ceramic mud and mud; the waste liquid in the recovery box (10) is sent back to the water tank (21) through the circulation pump (22) so that it can be reused next time.

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