Intelligent sugarcane impurity removing machine

Abstract

The invention discloses an intelligent sugarcane impurity removing machine, which relates to the technical field of mechanical equipment in the agricultural machinery industry and comprises a machine body, a sorting mechanism, a conveying mechanism, a leaf peeling and impurity removing mechanism, a crushing mechanism, a carriage, a mechanical arm and a tail cutting mechanism, and the sorting mechanism, the conveying mechanism, the leaf peeling and impurity removing mechanism, the crushing mechanism and the carriage are arranged on the machine body. The tail cutting mechanism comprises a vibration platform arranged above the smashing mechanism, a baffle fixedly arranged above the vibration platform and a tail cutting grabbing base arranged above the baffle, the middle of the vibration platform is hollow, the baffle can be detached, a containing space is formed in the tail cutting grabbing base, and the manipulator can vertically place sugarcanes into the containing space; a slide way into which a chain saw can be inserted is formed in the tail cutting claw base, and the chain saw can be used for cutting off sugarcane tails. According to the intelligent sugarcane impurity removing machine, sugarcane tails can be cut off, the yield impurity rate is reduced, and the sugarcane harvesting quality is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of agricultural machinery and equipment, and in particular to an intelligent sugarcane weed remover. Background Art

[0002] At present, the technical problems of existing sugarcane harvesters at home and abroad are as follows: the sugarcane with leaves after stacking cannot be quickly and evenly sorted and transported to the leaf stripping and impurity removal mechanism; in recent years, the cutting-type sugarcane harvester is mainly used at home and abroad. Since the cutting-type harvesting method is to cut the sugarcane into small pieces, and then use a fan to blow away the sugarcane leaves and debris, many of the cut pieces are blown away by the fan, and the heavy machine model is easy to crush the sugarcane perennial roots, so there are mainly problems of high loss rate, head breakage rate and impurity rate. It is difficult for sugarcane growers and sugar factories to accept the current sugarcane harvesting method; whole-pole leaf stripping and impurity removal equipment, sugarcane enters the high-speed roller for leaf stripping and impurity removal, and the sugarcane is hit and rubbed many times through the roller channel, which can easily cause the sugarcane to break, break, and be damaged, causing losses; the sugarcane with leaves directly enters the leaf stripping and impurity removal mechanism, and the sugarcane tail tip cannot be cut off as required. Since the leaves of the sugarcane tail are too many and long, they are easy to entangle the leaf stripping and impurity removal mechanism, affecting production, and cannot meet the production requirements of sugar factories and sugarcane planting. Summary of the invention

[0003] The object of the present invention is to provide an intelligent sugarcane impurity remover to solve the problems existing in the above-mentioned prior art, which can cut off the sugarcane tail, reduce the impurity rate of the output, and improve the harvest quality of sugarcane.

[0004] To achieve the above object, the present invention provides the following solutions:

[0005] The present invention provides an intelligent sugarcane impurity remover, comprising a machine body and a sorting mechanism, a conveying mechanism, a leaf stripping and impurity removing mechanism, a crushing mechanism and a carriage arranged on the machine body, and also comprising a manipulator and a tail cutting mechanism arranged on the machine body, wherein the tail cutting mechanism comprises a vibration platform arranged above the crushing mechanism, a baffle fixedly arranged above the vibration platform and a tail cutting gripping base arranged above the baffle, wherein the vibration platform is hollow in the middle, the baffle can be disassembled, an accommodating space is formed inside the tail cutting gripping base, the manipulator can vertically place the sugarcane into the accommodating space, and a slideway capable of inserting an oil saw is provided on the tail cutting gripping base, and the oil saw can be used to cut off the sugarcane tail.

[0006] Preferably, the machine body includes a crawler chassis, a rotating mechanism fixedly arranged on the crawler chassis, a bracket fixedly arranged on the output end of the rotating mechanism, and a cab fixedly arranged on the bracket.

[0007] Preferably, the tail-chopping and grabbing base comprises a pedestal arranged on the bracket and a lifting seat movably arranged on the bracket, a slide is arranged at the bottom of the lifting seat, and the lifting seat can be moved to the outside of the pedestal or located above the pedestal.

[0008] Preferably, the bracket is provided with a lifting cylinder capable of pushing the lifting seat to rise and fall, and an inner push cylinder capable of pushing the lifting seat to clamp the sugarcane.

[0009] Preferably, the base and the lifting seat each include two corresponding clamping units, and the two clamping units cooperate with each other to clamp the sugarcane, and each clamping unit includes an outer cylinder and an inner cylinder, and the outer wall of the inner cylinder is fixedly connected to the inner wall of the outer cylinder by a spring.

[0010] Preferably, a bell mouth is provided on the top of the lifting seat.

[0011] Preferably, the manipulator includes a support base rotatably connected to the bracket, a connecting rod rotatably connected to the support base at one end, and a gripper rotatably connected to the other end of the connecting rod.

[0012] Preferably, the gripper comprises two outer clamping jaws, and an inner clamping jaw is provided on each side of the two outer clamping jaws close to each other, and the outer clamping jaw is fixedly connected to the inner clamping jaw by a spring.

[0013] Preferably, a slot is provided on the vibration platform, and the baffle can be snapped into the slot.

[0014] Compared with the prior art, the present invention has achieved the following technical effects:

[0015] The intelligent sugarcane impurity remover provided by the present invention can vertically place the sugarcane into the accommodating space through a manipulator, turn on the vibration platform to align the sugarcane tail, use an oil saw to cut the sugarcane tail in the slide, remove the baffle, and the sugarcane tail will fall into the crushing mechanism for crushing. By removing the sugarcane tail, the purpose of reducing the output impurity rate and improving the sugarcane harvest quality is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic diagram of the structure of the sugarcane intelligent impurity remover provided by the present invention;

[0018] Figure 2A schematic diagram of the tail cutting mechanism provided by the present invention;

[0019] Figure 3 A schematic diagram of the structure of the tail-chopping catch base provided by the present invention after lifting;

[0020] Figure 4 A schematic diagram of the structure of the tail-chopping catch base provided by the present invention before it is lifted;

[0021] In the figure: 1- crawler chassis; 2- rotating mechanism; 3- conveying mechanism; 4- leaf stripping and impurity removal mechanism; 5- crushing mechanism; 6- cab; 7- carriage; 8- tail breaking mechanism; 81- vibration platform; 82- tail breaking and grabbing base; 83- base; 84- lifting seat; 85- slideway; 86- lifting cylinder; 87- inner push cylinder; 9- manipulator; 91- supporting seat; 92- connecting rod; 93- gripper. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] The purpose of the present invention is to provide an intelligent sugarcane impurity remover to solve the problems existing in the prior art, which can cut off the sugarcane tail, reduce the impurity rate of the output, and improve the harvest quality of sugarcane.

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] The present invention provides a sugarcane intelligent impurity remover. Figures 1 to 4 As shown, it includes a machine body and a sorting mechanism, a conveying mechanism 3, a leaf stripping and impurity removing mechanism 4, a crushing mechanism 5 and a carriage 7 arranged on the machine body, and also includes a manipulator 9 and a tail cutting mechanism 8 arranged on the machine body. The tail cutting mechanism 8 includes a vibration platform 81 arranged above the crushing mechanism 5, a baffle fixedly arranged above the vibration platform 81 and a tail cutting gripping base 82 arranged above the baffle. The vibration platform 81 is hollow in the middle, the baffle can be disassembled, and an accommodating space is formed inside the tail cutting gripping base 82. The manipulator 9 can vertically place the sugarcane into the accommodating space. The tail cutting gripping base 82 is provided with a slide 85 for inserting an oil saw, and the oil saw can be used to cut off the sugarcane tail.

[0026] The intelligent sugarcane impurity remover provided by the present invention has the following working process: the sugarcane is cut down and placed on the field ground by a sugarcane cutter or manually, and then the sugarcane is first grabbed by the manipulator 9, and then the sugarcane is inverted with the sugarcane tail facing downward, and is vertically placed in the tail-breaking grab base 82, so that the sugarcane tail can abut against the baffle, and the sugarcane tail is automatically aligned after being vibrated by the vibration platform 81, and then the position where the tail needs to be broken is selected and cut by an oil saw, and then the baffle is opened, and the sugarcane tail falls into the crushing mechanism 5 for crushing, and the crushed sugarcane tail is transported out by the conveying mechanism 3 for packaging, and the sugarcane after the tail is broken is quickly transported to the leaf stripping and impurity removing mechanism 4 by the conveying mechanism 3 for packaging. Forward and reverse leaf stripping and impurity removal, with the back and forth rotation of the leaf stripping brush and the friction with the sugarcane, the whole-pole sugarcane leaf stripping and impurity removal operation is completed, so as to avoid damage, breakage or breakage of the sugarcane caused by collision, reduce losses, and the sugarcane is evenly sorted by the sorting mechanism during transportation; the sugarcane after leaf stripping and impurity removal is sent to the carriage 7 to complete the operation. The sugarcane intelligent impurity remover provided by the present invention can greatly reduce the impurity content of the harvest, improve the quality and efficiency of sugarcane mechanical harvesting, truly solve the pain points of mechanized harvesting in the industry, increase the economic benefits of sugarcane growers and sugar factories, and can also be used in the harvesting operations of root crops such as forage and mulberry trees, with a wide range of applications.

[0027] In some embodiments, the machine body includes a crawler chassis 1, a rotating mechanism 2 fixedly arranged on the crawler chassis 1, a bracket fixedly arranged at the output end of the rotating mechanism 2, and a cab 6 fixedly arranged on the bracket. The sorting mechanism, the conveying mechanism 3, the leaf stripping and impurity removing mechanism 4, the manipulator 9, the tail-breaking and grabbing base 82, and the crushing mechanism 5 are all arranged on the bracket. By setting the rotating mechanism 2, the sugarcane can be transported to the carriage 7 in a horizontal and oblique direction, the leaf stripping and impurity removing and sugarcane feeding functions can be realized, and after the sugarcane impurity removal operation reaches the end of the field, the cab 6 can be rotated 180 degrees to complete the U-turn to reduce the damage to the sugarcane perennial roots. Since the full-suspended bracket is over 800 mm wide, the position of the over-wide bracket can be turned by rotating on general roads to prevent affecting the passage of vehicles. The right side plate of the bracket can be designed to be foldable and retractable to avoid colliding with the equipment in front of the cab 6 when the suspended bracket rotates.

[0028] The rotating mechanism 2 is a slewing bearing, which supports the upper structure of the sugarcane intelligent weed remover and allows it to rotate freely. It can maintain smooth rotation while bearing huge loads. The sugarcane intelligent weed remover has a braking system that can ensure that the bracket remains stably in a specific direction or stops rotating. This is achieved by locking the output of the hydraulic motor to prevent the structure from rotating due to external forces. This design enables the sugarcane intelligent weed remover to flexibly adjust the working direction at the work site, and can operate in different areas without moving the entire fuselage, greatly improving the working efficiency and flexibility. At the same time, the ability to rotate 360° also enables the sugarcane intelligent weed remover to operate in a compact space, thereby improving work efficiency.

[0029] By utilizing the rotating mechanism 2 to rotate 180°, the conveying direction of the sugarcane can be reversed, and a leaf-brushing and impurity-removing rubber strip is installed on the leaf-brushing and impurity-removing mechanism 4. Through circular rotation, the sugarcane is rubbed to prevent the sugarcane from breaking, being damaged or having its head broken, thereby achieving the leaf-brushing and impurity-removing effect. The sorting mechanism, the conveying mechanism 3, the leaf-brushing and impurity-removing mechanism 4, the crushing mechanism 5 and the rotating mechanism 2 can all be realized by using existing technologies.

[0030] In some embodiments, the tail-chopping and grabbing base 82 includes a base 83 fixedly arranged on a bracket and a lifting seat 84 movably arranged on the bracket. A slide 85 is arranged at the bottom of the lifting seat 84. In the initial state, the lifting seat 84 is located outside the base 83 to save space. During operation, the base 83 is not high enough to stably clamp the sugarcane. By moving the lifting seat 84 above the base 83, the sugarcane can be stably clamped in cooperation with the base 83.

[0031] In some embodiments, the bracket is provided with a lifting cylinder 86 capable of pushing the lifting seat 84 to rise and fall, and an inner push cylinder 97 capable of pushing the lifting seat 84 to clamp the sugarcane. When the lifting cylinder 86 lifts the lifting seat 84 to a height position exceeding the base 83, it stops running, and then the two clamping units of the lifting seat 84 are pushed by the inner push cylinder 97, so that the lifting seat 84 can be moved above the base 83 and aligned with the base 83.

[0032] In some embodiments, the base 83 and the lifting seat 84 each include two corresponding clamping units, which cooperate with each other to clamp the sugarcane. Each clamping unit includes an outer cylinder and an inner cylinder. The outer wall of the inner cylinder and the inner wall of the outer cylinder are fixedly connected by a spring. The tightness of the base 83 and the lifting seat 84 clamping the sugarcane can be changed by adjusting the spring.

[0033] In some embodiments, a bell mouth is provided on the top of the lifting seat 84 to facilitate the placement of sugarcane.

[0034] In some embodiments, the manipulator 9 includes a support base 91 rotatably connected to a bracket, a connecting rod 92 rotatably connected to the support base 91 at one end, and a gripper 93 rotatably connected to the other end of the connecting rod 92. The support base 91, the connecting rod 92, and the gripper 93 are all driven by a hydraulic motor to realize the rotation of the support base 91, the connecting rod 92 or the gripper 93 and the gripping action of the gripper 93.

[0035] In some embodiments, the gripper 93 includes two outer jaws, and an inner jaw is provided on each side of the two outer jaws close to each other. The outer jaw and the inner jaw are fixedly connected by a spring, and the tightness of the gripper 93 in gripping the sugarcane can be changed by adjusting the spring.

[0036] In some embodiments, a slot is provided on the vibration platform 81, and the baffle can be snapped into the slot to facilitate the disassembly and assembly of the baffle. The baffle can also be fixed to the vibration platform 81 by screws.

[0037] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A sugarcane intelligent impurity remover, comprising a machine body and a sorting mechanism, a conveying mechanism, a leaf stripping and impurity removing mechanism, a crushing mechanism and a carriage arranged on the machine body, characterized in that: The machine also includes a manipulator and a tail cutting mechanism arranged on the machine body, wherein the tail cutting mechanism includes a vibration platform arranged above the crushing mechanism, a baffle fixedly arranged above the vibration platform, and a tail cutting gripping base arranged above the baffle, wherein the vibration platform is hollow in the middle, the baffle can be disassembled, and an accommodating space is formed inside the tail cutting gripping base, wherein the manipulator can vertically place the sugarcane into the accommodating space, and a slideway for inserting an oil saw is provided on the tail cutting gripping base, wherein the oil saw can be used to cut off the sugarcane tail.

2. The intelligent sugarcane impurity remover according to claim 1 is characterized in that: The machine body comprises a crawler chassis, a rotating mechanism fixedly arranged on the crawler chassis, a bracket fixedly arranged on the output end of the rotating mechanism, and a cab fixedly arranged on the bracket.

3. The intelligent sugarcane impurity remover according to claim 2 is characterized in that: The tail-breaking and grabbing base comprises a base arranged on the bracket and a lifting seat movably arranged on the bracket, a slide is arranged at the bottom of the lifting seat, and the lifting seat can be moved to the outside of the base or located above the base.

4. The intelligent sugarcane impurity remover according to claim 3 is characterized by: The bracket is provided with a lifting cylinder capable of pushing the lifting seat to rise and fall, and an inner pushing cylinder capable of pushing the lifting seat to clamp the sugarcane.

5. The intelligent sugarcane impurity remover according to claim 3 is characterized by: The base and the lifting seat each include two corresponding clamping units, which cooperate with each other to clamp the sugarcane, and each clamping unit includes an outer cylinder and an inner cylinder, and the outer wall of the inner cylinder is fixedly connected to the inner wall of the outer cylinder by a spring.

6. The intelligent sugarcane impurity remover according to claim 3 is characterized by: A bell mouth is arranged on the top of the lifting seat.

7. The intelligent sugarcane impurity remover according to claim 2 is characterized by: The manipulator comprises a support seat rotatably connected to the bracket, a connecting rod rotatably connected to the support seat at one end, and a gripper rotatably connected to the other end of the connecting rod.

8. The intelligent sugarcane impurity remover according to claim 7 is characterized by: The gripper comprises two outer clamping jaws, and an inner clamping jaw is arranged on one side of the two outer clamping jaws close to each other, and the outer clamping jaw is fixedly connected to the inner clamping jaw by a spring.

9. The intelligent sugarcane impurity remover according to claim 1, characterized in that: The vibration platform is provided with a slot in which the baffle can be snapped.

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