Urea solution preparation system

Abstract

The invention discloses a urea solution preparation system which comprises a first storage tank, a transportation assembly and a dissolving tank, the first storage tank is used for storing urea particles, the transportation assembly comprises a transportation pipe and a compression part, the transportation pipe is communicated with the first storage tank so that the urea particles in the first storage tank can flow into the transportation pipe, and the compression part is used for compressing the urea particles in the first storage tank. The compression part is used for generating compressed air, the compression part is communicated with the conveying pipe so that the compressed air can flow into the conveying pipe to convey urea particles, and the dissolving tank is communicated with the conveying pipe so that the urea particles in the conveying pipe can flow into the dissolving tank so that the urea particles can be dissolved into a urea solution. The urea solution preparation system has the advantages of low cost, simple structure and the like.

Description

Technical Field

[0001] The present invention relates to the technical field of urea solution preparation, and in particular to a urea solution preparation system. Background Art

[0002] The urea solution preparation system is a device used to dissolve urea granules into urea solution. It mainly includes urea granule storage, transportation, dissolution, stirring, heating, and storage. Through automated and intelligent design, the system ensures efficient preparation and storage of urea solution.

[0003] In the related art, urea granules are transported to the dissolution tank by a transport vehicle, which has low transportation efficiency and high transportation cost. Summary of the Invention

[0004] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.

[0005] To this end, an embodiment of the present invention provides a urea solution preparation system with high transportation efficiency and low transportation cost.

[0006] According to an embodiment of the present invention, a urea solution preparation system includes: a first storage tank, the first storage tank being used to store urea granules; a transport assembly, the transport assembly including a transport pipe and a compressor, the transport pipe being connected to the first storage tank so that the urea granules in the first storage tank flow into the transport pipe, the compressor being used to generate compressed air, the compressor being connected to the transport pipe so that the compressed air flows into the transport pipe to transport the urea granules; and a dissolving tank, the dissolving tank being connected to the transport pipe so that the urea granules in the transport pipe flow into the dissolving tank so that the urea granules are dissolved into a urea solution.

[0007] In some embodiments, the urea solution preparation system further includes: a stirring assembly, which is rotatably disposed in the dissolution tank so that the stirring assembly stirs the urea solution in the dissolution tank; a first heating assembly, which is disposed in the dissolution tank and located at the bottom of the dissolution tank, so that when the temperature of the dissolution tank is lower than a first preset value, the first heating assembly is used to heat the urea solution in the dissolution tank; and an exhaust assembly, which is disposed on the first storage tank and located at the top of the first storage tank so as to exhaust the first storage tank.

[0008] The urea solution preparation system of the embodiment of the present invention is provided with a first storage tank, a transport assembly and a dissolution tank. Urea granules in the first storage tank are transported to the dissolution tank by compressed air. The transport efficiency is high, manpower is saved, and the transport cost is reduced, thereby reducing the preparation cost of the urea solution preparation system.

[0009] In some embodiments, the urea solution preparation system further includes a second storage tank, which is disposed at one side of the dissolution tank and communicated with the dissolution tank so that the urea solution in the dissolution tank flows into the second storage tank for storage.

[0010] In some embodiments, the urea solution preparation system further includes a connecting pipe, both ends of which are connected to the dissolution tank and the second storage tank respectively, so that the urea solution in the dissolution tank flows into the second storage tank through the connecting pipe.

[0011] In some embodiments, the urea solution preparation system further includes a third heating component, which is arranged around the outer periphery of the connecting pipe so that the third heating component heats the urea solution in the connecting pipe.

[0012] In some embodiments, the urea solution preparation system further includes: a temperature sensor, which is arranged in the dissolution tank to detect the temperature in the dissolution tank, so that when the temperature in the dissolution tank is lower than a preset value, the first heating component is turned on to heat the urea solution; a liquid level sensor, which is arranged in the dissolution tank and is used to detect the urea solution in the dissolution tank; and a density sensor, which is arranged in the dissolution tank and is used to detect the density of the urea solution in the dissolution tank.

[0013] In some embodiments, the urea solution preparation system further includes a circulation pump, which is arranged on one side of the dissolution tank, and one end of the circulation pump is connected to the bottom of the dissolution tank so that the urea solution in the dissolution tank flows into the circulation pump, and the other end of the circulation pump is connected to the top of the dissolution tank so that the urea in the circulation pump flows into the dissolution tank.

[0014] In some embodiments, the urea solution preparation system further includes a second heating assembly, which is disposed at the bottom of the second storage tank. When the temperature in the second storage tank is lower than a preset value, the second heating assembly heats the urea solution in the second storage tank.

[0015] In some embodiments, the urea solution preparation system further includes a base, the height of the base is not less than 100 mm, and the first storage tank is disposed on the base.

[0016] In some embodiments, the transport component further includes a lifting member, which is disposed in the first storage tank. One end of the lifting member is located at the bottom of the first storage tank, and the other end of the lifting member cooperates with the transport pipe so that the urea granules in the first storage tank are transported to the transport pipe through the lifting member. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Schematic diagram of the structure of a urea solution preparation system according to an embodiment of the present invention.

[0018] Urea solution preparation system 100;

[0019] First storage tank 1; exhaust assembly 11;

[0020] Transport component 2; transport tube 21; compression member 22;

[0021] Dissolving tank 3; stirring component 31; first heating component 32

[0022] Storage tank 4; connecting pipe 5; third heating component 6;

[0023] Circulation pump 7; second storage tank 8; water storage tank 9. DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0025] A urea solution preparation system 100 according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0026] like Figure 1 As shown, a urea solution preparation system 100 according to an embodiment of the present invention includes a first storage tank 1 , a transport component 2 and a dissolution tank 3 .

[0027] The first storage tank 1 is used to store urea granules. Figure 1 As shown, the first storage tank 1 is a urea storage tank 4 for storing urea granules.

[0028] The transport assembly 2 includes a transport pipe 21 and a compressor 22. The transport pipe 21 is connected to the first storage tank 1 so that the urea granules in the first storage tank 1 flow into the transport pipe 21. The compressor 22 is used to generate compressed air. The compressor 22 is connected to the transport pipe 21 so that the compressed air flows into the transport pipe 21 to transport the urea granules. Specifically, Figure 1 As shown, the inlet of the transport pipe 21 is connected to the first storage tank 1, so that the urea granules in the first storage tank 1 flow into the transport pipe 21, and the compression member 22 can be compressed to generate compressed air. The compression member 22 can be connected to the transport pipe 21, so that the compressed air flows into the transport pipe 21, and the urea granules are transported by the compressed air.

[0029] The dissolving tank 3 is connected to the transport pipe 21 so that the urea granules in the transport pipe 21 flow into the dissolving tank 3 to dissolve the urea granules into a urea solution. Figure 1 As shown, the inlet of the dissolving tank 3 is connected to the outlet of the transport pipe 21 , and the urea granules in the transport pipe 21 are transported to the dissolving tank 3 through the transport pipe 21 , so that the urea granules are dissolved in the deionized water in the dissolving tank 3 to form a urea solution.

[0030] The urea solution preparation system 100 according to an embodiment of the present invention is provided with a first storage tank 1, a transport assembly 2, and a dissolution tank 3. Urea granules in the first storage tank 1 are transported to the dissolution tank 3 by compressed air. This has high transportation efficiency, saves manpower, reduces transportation costs, and thus reduces the preparation cost of the urea solution preparation system 100.

[0031] In some embodiments, the urea solution preparation system 100 further includes a stirring assembly 31 , a first heating assembly 32 , and an exhaust assembly 11 .

[0032] The stirring assembly 31 is rotatably disposed in the dissolution tank 3 so that the stirring assembly 31 stirs the urea solution in the dissolution tank 3. Specifically, the stirring assembly 31 can be a stirring blade and is rotatably disposed in the dissolution tank 3. The stirring assembly 31 is located at the center of the bottom of the dissolution tank 3 and is driven by a motor to rotate in the dissolution tank 3 to ensure that the urea granules are fully dissolved.

[0033] The first heating assembly 32 is disposed within the dissolution tank 3 and at the bottom of the dissolution tank 3. When the temperature of the dissolution tank 3 falls below a first preset value, the first heating assembly 32 is used to dissolve the urea solution within the tank 3. Specifically, the first heating assembly 32 is a steam coil or an electric heating element disposed at the bottom of the dissolution tank 3. Since urea dissolution is an endothermic process, the first heating assembly 32 must be activated to heat the solution within the dissolution tank 3 to approximately 50°C. When the ambient temperature is too low, the first heating assembly 32 must be activated to raise the solution temperature above 28°C to prevent crystallization of the urea solution.

[0034] An exhaust assembly 11 is provided on and at the top of the first storage tank 1 to exhaust air from the first storage tank 1. Specifically, the exhaust assembly 11 is an axial flow fan or an exhaust fan provided at the top of the first storage tank 1 and connected to the outside through a duct, thereby exhausting air from the first storage tank 1 through the exhaust assembly 11 to prevent urea granules from absorbing moisture and agglomerating.

[0035] In some embodiments, the urea solution preparation system 100 further includes a second storage tank 8, which is disposed on one side of the dissolution tank 3 and communicates with the dissolution tank 3 so that the urea solution in the dissolution tank 3 flows into the second storage tank 8 for storage. Figure 1 As shown, the second storage tank 8 is provided downstream of the dissolution tank 3 , and the inlet of the second storage tank 8 is connected to the outlet of the dissolution tank 3 , so that the urea solution dissolved in the dissolution tank 3 flows into the second storage tank 8 and the urea solution is stored through the storage tank 4 .

[0036] In some embodiments, the urea solution preparation system 100 further includes a connecting pipe 5, the two ends of which are connected to the dissolution tank 3 and the second storage tank 8, respectively, so that the urea solution in the dissolution tank 3 flows into the second storage tank 8 through the connecting pipe 5. Specifically, Figure 1 As shown, the inlet of the connecting pipe 5 is connected to the outlet of the dissolving tank 3 , and the outlet of the connecting pipe 5 is connected to the inlet of the second storage tank 8 , so that the urea solution of the Rong structure flows into the second storage tank 8 through the connecting pipe 5 to store the urea solution.

[0037] In some embodiments, the urea solution preparation system 100 further includes a third heating assembly 6, which surrounds the outer periphery of the connecting pipe 5 so that the third heating assembly 6 heats the urea solution in the connecting pipe 5. Specifically, Figure 1 As shown, the third heating assembly 6 is a steam coil or an electric heating element and the second heating assembly surrounds the outer periphery of the connecting pipe 5, so that the connecting pipe 5 is heated by the second heating assembly to prevent the urea solution from crystallizing during transportation.

[0038] In some embodiments, the urea solution preparation system 100 further includes a second heating assembly disposed at the bottom of the second storage tank 8. When the temperature within the second storage tank 8 is lower than a preset value, the second heating assembly heats the urea solution within the second storage tank 8. Specifically, the second heating assembly is a steam coil or an electric heating element disposed at the bottom of the second storage tank 8 to heat the urea solution within the second storage tank 8 and prevent crystallization of the urea solution during storage.

[0039] In some embodiments, the urea solution preparation system 100 further includes a base having a height of no less than 100 mm, on which the first storage tank 1 is mounted. Specifically, the base can be cast concrete and have a height of no less than 100 mm to ensure that the first storage tank 1 is away from ground moisture, thereby preventing ground moisture from affecting the storage of urea granules.

[0040] In some embodiments, the urea solution preparation system 100 further includes a temperature sensor, a liquid level sensor, and a density sensor.

[0041] A temperature sensor is provided in the dissolution tank 3 to detect the temperature therein. When the temperature in the dissolution tank 3 falls below a predetermined value, the first heating assembly 32 is activated to heat the urea solution. Thus, the temperature in the dissolution tank 3 is detected by the temperature sensor to prevent the urea solution from crystallizing.

[0042] A liquid level sensor is provided in the dissolving tank 3 and is used to detect the urea solution in the dissolving tank 3. Thus, the liquid level in the dissolving tank 3 is detected by the liquid level sensor. When the liquid level in the dissolving tank 3 is low, water and urea granules can be added to the dissolving tank 3 to ensure that the liquid level in the dissolving tank 3 is within the normal liquid level range.

[0043] The density sensor is provided in the dissolving tank 3, and is used to detect the density of the urea solution in the dissolving tank 3. Thus, the density of the urea solution is detected by the density sensor, and the concentration of the urea solution is detected by the density of the urea solution.

[0044] In some embodiments, the urea solution preparation system 100 further includes a circulation pump 7, which is provided on one side of the dissolution tank 3, and one end of the circulation pump 7 is connected to the bottom of the dissolution tank 3 so that the urea solution in the dissolution tank 3 flows into the circulation pump 7, and the other end of the circulation pump 7 is connected to the top of the dissolution tank 3 so that the urea in the circulation pump 7 flows into the dissolution tank 3. Specifically, Figure 1 As shown, the inlet of the circulation pump 7 is connected to the bottom of the dissolution tank 3, and the outlet of the circulation pump 7 is connected to the top of the dissolution tank 3, so that the urea solution circulates through the circulation pump 7 to improve the dissolution efficiency of the urea particles and reduce the dissolution time of the urea.

[0045] In some embodiments, the transport assembly 2 further includes a lifting member, which is disposed in the first storage tank 1. One end of the lifting member is located at the bottom of the first storage tank 1, and the other end of the lifting member cooperates with the transport pipe 21, so that the urea granules in the first storage tank 1 are transported to the transport pipe 21 through the lifting member. Specifically, Figure 1 As shown, the lifting member can be a chain hoist, and the chain hoist is arranged in the first storage tank 1 to transport the urea granules in the first storage tank 1 to the transport pipe 21. The lifting member can continuously lift the urea granules from the storage tank 4 to the transport pipe 21 to ensure the continuity and stability of the entire transportation process.

[0046] In some embodiments, the urea solution preparation system 100 further includes a water storage tank 9 , in which deionized water is stored and which is in communication with the dissolution tank 3 , thereby providing deionized water to the dissolution tank 3 .

[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0048] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0049] In the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise expressly specified or limited. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0050] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0051] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0052] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A urea solution preparation system, characterized in that: include: a first storage tank, the first storage tank being used to store urea granules; a transport assembly, the transport assembly comprising a transport pipe and a compression member, the transport pipe being in communication with the first storage tank so that the urea particles in the first storage tank flow into the transport pipe, the compression member being used to generate compressed air, the compression member being in communication with the transport pipe so that the compressed air flows into the transport pipe to transport the urea particles; The dissolving tank is communicated with the transport pipe so that the urea particles in the transport pipe flow into the dissolving tank to dissolve the urea particles into a urea solution.

2. The urea solution preparation system according to claim 1, characterized in that: Also includes: A stirring assembly, wherein the stirring assembly is rotatably disposed in the dissolving tank so that the stirring assembly stirs the urea solution in the dissolving tank; a first heating component, the first heating component being arranged in the dissolution tank and located at the bottom of the dissolution tank, so that when the temperature of the dissolution tank is lower than a first preset value, the first heating component is used for the urea solution in the dissolution tank; An exhaust component is provided on the first storage tank and is located at the top of the first storage tank so as to exhaust air from the first storage tank.

3. The urea solution preparation system according to claim 1, characterized in that: The system further includes a second storage tank, which is disposed at one side of the dissolution tank and communicated with the dissolution tank so that the urea solution in the dissolution tank flows into the second storage tank for storage.

4. The urea solution preparation system according to claim 3, characterized in that: It also includes a connecting pipe, both ends of which are connected to the dissolution tank and the second storage tank respectively, so that the urea solution in the dissolution tank flows into the second storage tank through the connecting pipe.

5. The urea solution preparation system according to claim 4, characterized in that: It also includes a third heating component, which surrounds the outer periphery of the connecting pipe so that the third heating component can heat the urea solution in the connecting pipe.

6. The urea solution preparation system according to claim 2, characterized in that: Also includes: a temperature sensor, the temperature sensor being arranged in the dissolving tank so as to detect the temperature in the dissolving tank, so that when the temperature in the dissolving tank is lower than a preset value, the first heating component is turned on to heat the urea solution; A liquid level sensor, the liquid level sensor is arranged in the dissolving tank, and the liquid level sensor is used to detect the urea solution in the dissolving tank; A density sensor is disposed in the dissolving tank, and is used to detect the density of the urea solution in the dissolving tank.

7. The urea solution preparation system according to claim 1, characterized in that: It also includes a circulation pump, which is arranged on one side of the dissolution tank, and one end of the circulation pump is connected to the bottom of the dissolution tank so that the urea solution in the dissolution tank flows into the circulation pump, and the other end of the circulation pump is connected to the top of the dissolution tank so that the urea in the circulation pump flows into the dissolution tank.

8. The urea solution preparation system according to claim 3, characterized in that: It also includes a second heating component, which is arranged at the bottom of the second storage tank. When the temperature in the second storage tank is lower than a preset value, the second heating component heats the urea solution in the second storage tank.

9. The urea solution preparation system according to claim 1, characterized in that: It also includes a base, the height of which is not less than 100 mm, and the first storage tank is arranged on the base.

10. The urea solution preparation system according to claim 1, characterized in that: The transport component also includes a lifting member, which is arranged in the first storage tank. One end of the lifting member is located at the bottom of the first storage tank, and the other end of the lifting member cooperates with the transport pipe, so that the urea particles in the first storage tank are transported to the transport pipe through the lifting member.

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