Quartz weight sink induction heating device
By introducing an automated flip unloading mechanism and an automatic opening and closing mechanism of the top cover induction heating device, the problems of low unloading efficiency and safety hazards in the existing technology are solved, and efficient and safe unloading of quartz lugs are achieved process.
Patent Information
- Application Number
- CN202411764263.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing quartz groove sinking induction heating device has low efficiency and safety hazards in the unloading process. It requires additional equipment to be operated and operated in a complex manner, and there is a risk of scalding.
A quartz groove sinking induction heating device including frame, controller, electric slide rail, slider, rotary shaft, tank body, auxiliary components and inner liner is designed, using an automated flip-off unloading mechanism, ejection rack and wedge block matching The unloading auxiliary mechanism, the automatic opening and closing mechanism of the top cover driven by the electric slide rail, and the tank attitude control mechanism of the U-shaped card rod and the elliptical parts to realize automatic unloading and safe operation process.
It significantly improves production efficiency, eliminates the safety risks brought by high-temperature operation, ensures the safety of operators, realizes an automated unloading process without manual intervention, and improves the safety and convenience of overall operation.
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Figure CN119241050A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz ingot groove sinks, in particular to an induction heating device for quartz ingot groove sinks. Background Art
[0002] Quartz ingot is the key basic raw material for producing various quartz products in the shape of tubes, rods, plates, etc. Quartz sand, as a high-purity silicon dioxide ( ) raw materials, which are the main ingredients for making quartz ingots. In the process of making quartz ingots, heating quartz sand is a crucial step. As an advanced heating technology, induction heating uses the effect of high-frequency electromagnetic fields to generate eddy currents inside the heated material, which in turn causes the material to heat itself and achieves the effect of uniform heating from the inside of the material. Compared with traditional heating methods, induction heating can provide a more uniform and faster heating experience, and is especially suitable for quartz material processing that requires high-precision temperature control.
[0003] The patent with publication number CN219297372U discloses a quartz ingot sink induction heating device, including: a first shell, the first shell has a first space inside; a molding assembly, the molding assembly is arranged in the first space, the molding assembly has a second space, the second space is used to accommodate the preparation of raw materials; a third space is formed between the outer wall of the molding assembly and the inner wall of the first shell; a heating assembly, the heating assembly is arranged in the third space, and the heating assembly is used to heat the preparation of raw materials by magnetic induction. This solution uses magnetic induction heating to heat the preparation of raw materials. When the equipment is used for a long time, the heating temperature will not change due to load changes, and the heating is more stable.
[0004] The device proposed in this patent has the characteristic of stable heating. Even in the case of long-term operation or load changes, it can maintain a constant heating temperature, ensuring the uniformity and controllability of the heating process.
[0005] However, the patent has obvious deficiencies in the unloading process of the quartz ingot. Specifically, after the heating process is completed, the removal of the quartz ingot requires the use of additional equipment to hook the lifting lug, and the end cover can only be opened by applying external force. Subsequently, a special unloading tool is required to remove the quartz ingot from the device. This series of operations not only reduces work efficiency, but also because the temperature of the quartz ingot and its container is extremely high after heating, direct operation poses a risk of burns, which poses a safety hazard to the staff. Summary of the invention
[0006] In order to overcome the above-mentioned shortcomings, the technical problem to be solved is: to provide a quartz ingot sink induction heating device.
[0007] The technical implementation scheme of the present invention is: a quartz ingot trough sink induction heating device, including a frame, a controller, an electric slide rail, a slider, a rotating shaft, a tank body, an auxiliary component and an inner tank, a controller is installed on the front side of the frame, an electric slide rail is symmetrically installed on the top of the frame, the electric slide rail is electrically connected to the controller, the electric slide rail is slidably connected to the slider, the slider is rotatably connected to the rotating shaft, the tank body is connected between the rotating shafts, the tank body is provided with an auxiliary component, the tank body is installed with an inner tank, the heating device also includes a push block, a pulley, a U-shaped frame, an abutment roller, an induction heating component and a lifting component, the induction heating component is slidably installed in the tank body, the outer side of the slider is connected to the push block, the bottom of the push block is rotatably connected to the pulley, the left side of the frame is symmetrically provided with a guide groove, the U-shaped frame is rotatably connected between the front and rear sides of the left side of the frame, the pulley and the push block are in contact and cooperate with the U-shaped frame, the U-shaped frame is slidably connected to the guide groove, the U-shaped frame is rotatably connected to the abutment roller, the abutment roller abuts against the lower side of the tank body, and a lifting component is provided at the bottom of the frame.
[0008] Preferably, the guide groove is ring-shaped.
[0009] Preferably, the auxiliary components include a lower hopper, a top cover, a lower feed pipe, a pressure relief pipe, a temperature detector, a pressure gauge and an air inlet pipe. The top cover is clamped on the top of the tank body, the inclined lower feed hopper is connected to the left side of the frame, the middle of the top of the top cover is connected and connected to the lower feed pipe, a pressure gauge is installed on the left side of the top of the top cover, the top of the top cover is located in front of the pressure gauge and is connected to the air inlet pipe, the side of the top of the top cover away from the air inlet pipe is connected and connected to the pressure relief pipe, and a temperature detector is installed on the right side of the top of the top cover, and the temperature detector and the pressure gauge are both electrically connected to the controller.
[0010] Preferably, the induction heating component includes a thermal insulation layer, a heating element, an induction coil and a heat-conducting layer. The inner wall of the tank is connected to the thermal insulation layer, the inner side of the thermal insulation layer is connected to the heat-conducting layer, a heating element is slidably sleeved in the gap between the heat-conducting layer and the thermal insulation layer, the inner side of the heating element is connected to the induction coil, the heating element is electrically connected to the controller, and the inner tank is fixedly connected to the inner side of the heat-conducting layer.
[0011] Preferably, the bottoms of the tank body, the heat insulating layer and the heat conducting layer are all open.
[0012] Preferably, the lifting assembly includes a motor, a screw and a lifting frame. The motor is symmetrically installed at the bottom of the frame. The screw is connected to the motor output shaft. The lifting frame is threadedly connected between the screws. The lifting frame is connected to the bottom of the heating element.
[0013] Preferably, it also includes a moving frame, a wedge block, an ejection frame and a reset spring. The moving frame is connected between the right sides of the two sliding blocks. The moving frame is slidably connected to the electric slide rail. The middle of the moving frame is connected to a wedge block. The bottom surface of the wedge block is an inclined surface. The bottom of the inner liner is slidably connected to the ejection frame. The top of the ejection frame passes through the interior of the inner liner. Two reset springs are connected between the ejection frame and the bottom of the inner liner. The ejection frame contacts and cooperates with the inclined surface of the wedge block.
[0014] Preferably, it also includes an electric slide rail 2, a lifting block, a U-shaped clamping rod and an elliptical part. The electric slide rail 2 is installed on the top of the slider. The lifting block is slidably connected to the electric slide rail 2. The lifting block is connected to the top cover. The outer side of the lifting block is connected to the U-shaped clamping rod. The rotating shaft is fixedly connected to the elliptical part, and the U-shaped clamping rod is clamped with the corresponding elliptical part.
[0015] The beneficial effects of the present invention are: 1. Automatic flipping and unloading mechanism: An electric slide rail is used to drive the tank body to move smoothly to the left. Combined with the rotation function of the abutment roller, the tank body can be automatically flipped, causing the quartz mass in the inner tank to automatically slide down under the action of gravity, thereby achieving efficient unloading. Compared with traditional manual flipping or unloading using tools, the automatic flipping mechanism of the present invention significantly improves production efficiency, while eliminating the safety risks brought to operators by high temperature and heavy equipment operation, ensuring that operators can remotely control the entire unloading process at a safe distance.
[0016] 2. Unloading auxiliary mechanism of ejector frame and wedge block: During the process of flipping and unloading the tank, the clever combination of the ejector rack and the wedge block can effectively prevent the quartz ingot from adhering to the inner wall of the liner after heating. The ejector rack pushes into the inner liner when the tank is flipped, and uses its mechanical force to push the quartz ingot out, ensuring that the heated quartz ingot can be unloaded quickly and thoroughly, avoiding the problem of incomplete unloading caused by adhesion.
[0017] 3. Automatic opening and closing mechanism of the top cover driven by electric slide rail: By driving the lifting block and the top cover in linkage with the electric slide rail, the top cover can be opened and closed automatically without any human intervention. This design avoids direct contact between operators and the heated top cover, significantly reduces the safety hazard of burns due to high temperature, and improves the safety and convenience of the overall operation.
[0018] 4. Tank posture control mechanism with U-shaped clamp and elliptical parts: When the top cover is in the closed state, the precise connection between the U-shaped clamping rod and the elliptical part can effectively limit the angle of the rotating shaft and the tank body, ensuring that the tank body always remains level and preventing displacement due to external force or imbalance during the heating process. Once the top cover is opened, the U-shaped clamping rod will automatically detach from the elliptical part, ensuring that the tank body is not hindered when it is turned over and unloaded, and the entire unloading process is completed smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the feed pipe, pressure relief pipe, temperature detector, etc. of the present invention.
[0021] Figure 3 It is a partial cross-sectional view of the heat insulation layer, heating element, induction coil, etc. of the present invention.
[0022] Figure 4 It is a partial cross-sectional view of the heat-conducting layer, inner tank, push block, etc. of the present invention.
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the movable frame, wedge block, slider, etc. of the present invention.
[0024] Figure 6 It is a partial cross-sectional view of the ejector frame, return spring, induction coil, etc. of the present invention.
[0025] Figure 7 It is a partial cross-sectional view of the ejector frame, return spring, inner liner, etc. of the present invention.
[0026] Figure 8 It is a partial cross-sectional view of the heating element, induction coil, lifting frame, etc. of the present invention.
[0027] Fig. 9 It is a three-dimensional structural schematic diagram of the electric slide rail 2, the lifting block, the U-shaped clamping rod, etc. of the present invention.
[0028] Fig.10 It is a schematic diagram of the three-dimensional structure of the lifting block, U-shaped clamping rod, elliptical member, etc. of the present invention.
[0029] Fig.11 This is a diagram showing the use of the present invention for heating quartz sand.
[0030] Fig.12 This is a diagram showing the use of the present invention for unloading quartz blocks.
[0031] In the above figures: 1: frame, 101: controller, 102: feed hopper, 103: electric slide rail 1, 104: slider, 105: rotating shaft, 106: tank body, 107: top cover, 108: feed pipe, 1081: pressure relief pipe, 1082: temperature detector, 1083: pressure gauge, 1084: air intake pipe, 201: insulation layer, 202: heating element, 203: induction coil, 204 : Heat conducting layer, 205: Inner liner, 301: Push block, 302: Pulley, 303: Guide groove, 304: U-shaped frame, 305: Abutting roller, 401: Motor, 402: Screw, 403: Lifting frame, 501: Moving frame, 502: Wedge block, 503: Ejector frame, 504: Return spring, 601: Electric slide rail 2, 602: Lifting block, 603: U-shaped clamping rod, 604: Elliptical piece. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Embodiment 1: A quartz ingot sink induction heating device, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 , Figure 8 , Fig.11 and 12As shown, it includes a frame 1, a controller 101, an electric slide rail 103, a slider 104, a rotating shaft 105, a tank body 106, an auxiliary component, an inner liner 205, a push block 301, a pulley 302, a U-shaped frame 304, an abutting roller 305, an induction heating component and a lifting component. The controller 101 is installed on the front side of the frame 1, and the electric slide rail 103 is symmetrically installed on the top of the frame 1. The electric slide rail 103 is electrically connected to the controller 101. The slider 104 is slidably connected to the electric slide rail 103, and the slider 104 is rotatably connected to the rotating shaft 105. The tank body 106 is connected between the rotating shafts 105, and the tank body 106 is provided with auxiliary components. The inner liner 205 is installed in the tank body 106. The tank body 106 An induction heating component is installed in the inner sliding, and a push block 301 is connected to the outer side of the slider 104, and a pulley 302 is rotatably connected to the bottom of the push block 301. A guide groove 303 is symmetrically provided on the front and back of the left side of the frame 1, and a U-shaped frame 304 is rotatably connected between the front and back sides of the left side of the frame 1. The push block 301 drives the pulley 302 to move to the left, and the pulley 302 and the push block 301 can contact the U-shaped frame 304. The U-shaped frame 304 is slidably connected to the guide groove 303. The guide groove 303 is annular and can make the U-shaped frame 304 rotate in the circumferential direction. An abutment roller 305 is rotatably connected to the U-shaped frame 304, and the abutment roller 305 abuts against the lower side of the tank body 106. A lifting component for controlling the lifting of the induction heating component is provided at the bottom of the frame 1.
[0034] like Figure 1 and Figure 2 As shown, the auxiliary components include a lower hopper 102, a top cover 107, a lower feed pipe 108, a pressure relief pipe 1081, a temperature detector 1082, a pressure gauge 1083 and an air inlet pipe 1084. The top cover 107 is clamped on the top of the tank body 106, the lower feed hopper 102 is connected to an inclined position on the left side of the frame 1, the middle of the top of the top cover 107 is connected and communicated with the lower feed pipe 108, a pressure gauge 1083 is installed on the left side of the top of the top cover 107, the top of the top cover 107 is located in front of the pressure gauge 1083 and is connected to the air inlet pipe 1084, the top of the top cover 107 is located in the rear of the pressure gauge 1083 and is connected to the pressure relief pipe 1081, and the temperature detector 1082 is installed on the right side of the top of the top cover 107, and the temperature detector 1082 and the pressure gauge 1083 are both electrically connected to the controller 101.
[0035] like Figure 3 and Figure 4As shown, the induction heating assembly includes a heat insulating layer 201, a heating element 202, an induction coil 203 and a heat conducting layer 204. The inner wall of the tank body 106 is connected to the heat insulating layer 201, the inner side of the heat insulating layer 201 is connected to the heat conducting layer 204, the heating element 202 is slidably sleeved in the gap between the heat conducting layer 204 and the heat insulating layer 201, the inner side of the heating element 202 is connected to the induction coil 203, the heating element 202 is electrically connected to the controller 101, the liner 205 is fixedly connected to the inner side of the heat conducting layer 204, and the bottoms of the tank body 106, the heat insulating layer 201 and the heat conducting layer 204 are all open.
[0036] like Figure 3 , Figure 4 , Figure 6 and Figure 8 As shown, the lifting assembly includes a motor 401, a screw 402 and a lifting frame 403. The motor 401 is symmetrically installed on the bottom of the frame 1 by bolts. The screw 402 is connected to the output shaft of the motor 401. The lifting frame 403 is threadedly connected between the screws 402. The lifting frame 403 is connected to the bottom of the heating element 202.
[0037] When preparing quartz ingot by heating quartz sand, first add the material into the inner tank 205 through the feed pipe 108. After adding, ensure that the feed pipe 108 is sealed, then connect the external pressure relief device to the pressure relief pipe 1081, and connect the pump to the air inlet pipe 1084, so as to introduce the required gas during the heating process. After the preparation work is done, the controller 101 can be operated to start the heating element 202. When the generated alternating current passes through the induction coil 203, an alternating magnetic field will be generated. According to Faraday's law of electromagnetic induction, this alternating magnetic field will generate eddy currents inside the quartz sand. Since quartz has electrical resistance, these eddy currents will generate heat due to resistance, so that the quartz sand is evenly heated to the required temperature. The heat conductive layer 204 helps to evenly distribute the heat, and the insulation The heat layer 201 effectively prevents heat loss and ensures that the heat is concentrated in the inner tank 205. During this heating process, the required gas can be injected into the inner tank 205 through the air inlet pipe 1084. At the same time, the temperature detector 1082 and the pressure gauge 1083 are used to monitor and adjust the temperature and pressure in real time to ensure that the quartz sand reaches and maintains an ideal heating state. By observing the reading of the pressure gauge 1083, the pressure of the inner tank 205 is adjusted in time through the pressure relief pipe 1081 and the pressure relief device to maintain the balance of internal and external air pressures and prevent safety hazards caused by high pressure. After the quartz sand is heated into a quartz ingot, the controller 101 is operated to turn off the heating element 202, and then the controller 101 is operated to start the motor 401. The output shaft of the motor 401 rotates to drive the screw 402 to rotate, and the screw 402 drives The lifting frame 403 moves downward, and the lifting frame 403 drives the heating element 202 and the induction coil 203 to move downward until the heating element 202 completely exits the tank body 106. At this time, the motor 401 stops automatically, and the staff can open the top cover 107. Then, the operation controller 101 starts the electric slide rail 103, and the electric slide rail 103 drives the slider 104 to move to the left. The slider 104 drives the shaft 105 and the tank body 106 to move to the left, and the push block 301 and the pulley 302 move to the left until the abutment roller 305 contacts the tank body 106, causing the tank body 106 to flip. When the push block 301 and the pulley 302 move to the left until they contact the U-shaped frame 304, they will push the U-shaped frame 304 and the abutment roller 305 to rotate along the guide groove 303. The pulley 302 will rotate due to friction, making the U-shaped frame 304 rotate more smoothly, the abutting roller 305 rotates to the right, and the tank body 106 moves to the left. The tank body 106 will flip so that the opening faces the left, and the quartz mass in the liner 205 will automatically slide onto the lower hopper 102 to complete the unloading process. After unloading, the electric slide rail 103 is controlled to drive the slider 104 and the tank body 106 to move to the right and reset. The push block 301 and the pulley 302 will no longer abut the U-shaped frame 304 as they move. The U-shaped frame 304 and the abutting roller 305 will reverse and reset to the left under the action of gravity. The tank body 106 is not abutted by the abutting roller 305, and will also reverse and reset to a horizontal state under the action of gravity. After the tank body 106 is reset, the electric slide rail 103 is automatically closed.Then, the controller 101 can be operated to control the motor 401 to run in the reverse direction, driving the heating element 202 and the induction coil 203 to return to between the heat insulation layer 201 and the heat conduction layer 204, completing the reset, and the motor 401 is automatically turned off. At this point, the heating treatment and unloading process of a batch of quartz ingots are successfully completed. The quartz sand can be quickly heated to the required temperature by using induction heating, which significantly improves production efficiency. At the same time, the automatic unloading system realizes the automatic flipping of the tank body 106 through the clever cooperation of the push block 301 and the U-shaped frame 304, which not only improves work efficiency, but also greatly improves the safety of the operation process and avoids the potential risks brought by manual operation.
[0038] Embodiment 2: Based on embodiment 1, Figure 4 , Figure 5 , Fig.11 and 12 As shown, it also includes a moving frame 501, a wedge block 502, an ejection frame 503 and a return spring 504. The moving frame 501 is connected between the right sides of the two sliders 104 by bolts. The moving frame 501 is slidably connected to the electric slide rail 103. A wedge block 502 is welded in the middle of the moving frame 501. The bottom surface of the wedge block 502 is an inclined surface. The ejection frame 503 is slidably connected to the bottom of the inner liner 205. The top of the ejection frame 503 passes through the interior of the inner liner 205. Two return springs 504 are connected between the ejection frame 503 and the bottom of the inner liner 205. After the ejection frame 503 rotates and flips with the tank body 106, it will contact the inclined surface of the wedge block 502, so that the inclined surface pushes the ejection frame 503 to move and push into the interior of the inner liner 205.
[0039] When the slider 104 drives the can body 106 to move to the left and triggers the flipping action, the inner liner 205 rotates accordingly. At the same time, the ejector frame 503 fixed on the inner liner 205 also starts to rotate. At this time, the movable frame 501 and the wedge block 502 connected to the slider 104 move to the left synchronously. When the ejector frame 503 rotates to contact the inclined surface of the wedge block 502, the inclined surface resists the ejector frame 503. Since the inner liner 205 and the ejector frame 503 continue to rotate according to the predetermined trajectory, the ejector frame 503 is subjected to the pressure of the inclined surface of the wedge block 502, forcing the ejector frame 503 to gradually push into the inner liner 205. In this process, the return spring 504 is compressed. As the ejector frame 503 penetrates into the inner liner 205, it will push the quartz mass in the inner liner 205 from the bottom. The auxiliary quartz mass quickly slides down to the unloading path, thereby realizing efficient unloading. When the unloading process is completed, the slider 104 drives the tank body 106 to move to the right for resetting. In this process, the tank body 106 and all the components thereon, including the inner liner 205, the ejector frame 503, the wedge block 502 and the movable frame 501, are synchronously reset following the movement of the slider 104. The tank body 106 will reversely flip and reset under the action of gravity and return to its original horizontal position. During resetting, the inner liner 205 drives the ejector frame 503 to rotate in the opposite direction, and the ejector frame 503 gradually separates from the inclined surface of the wedge block 502. When the two are out of contact, the compressed reset spring 504 releases its elastic force, prompting the ejector frame 503 to quickly reset and bounce back to its original position from the inner liner 205.
[0040] like Fig. 9 , Fig.10 , Fig.11 and 12 As shown, it also includes an electric slide rail 2 601, a lifting block 602, a U-shaped clamping rod 603 and an elliptical piece 604. The electric slide rail 2 601 is installed on the top of the slider 104 by bolts. The lifting block 602 is slidably connected to the electric slide rail 2 601. The lifting block 602 is connected to the top cover 107. The U-shaped clamping rod 603 is welded on the outer side of the lifting block 602. The elliptical piece 604 is fixedly welded on the rotating shaft 105. The U-shaped clamping rod 603 is clamped with the corresponding elliptical piece 604, which can keep the tank body 106 in a horizontal state.
[0041] After the heating process of the quartz ingot is completed, the unloading operation is prepared. First, the operation controller 101 starts the electric slide rail 2 601, and the electric slide rail 2 601 immediately drives the lifting block 602 and the U-shaped clamping rod 603 to move upward until the U-shaped clamping rod 603 no longer clamps the elliptical piece 604. The lifting block 602 moves upward to drive the top cover 107 to move upward and open. As the lifting block 602 rises, the top cover 107 moves upward and opens. When the lifting block 602 reaches the preset height position, the electric slide rail 2 601 automatically stops to ensure that the top cover 107 is stably opened. Then, the tank body 106 can be driven to move to the left through the electric slide rail 103, and the tank body 106 can be turned over, so that the quartz ingot is poured out from the inner tank 205 under the action of gravity. During this period, the elliptical piece 604 moves with the rotating shaft 105 and the tank body 10 6 rotates together, and after the quartz mass is unloaded, the tank body 106 is driven to move to the right and reset to its initial horizontal position through the electric slide rail 103. After the reset is completed, the controller 101 is operated again to control the electric slide rail 2 601 to drive the lifting block 602 and the U-shaped clamping rod 603 to move downward, and the lifting block 602 drives the top cover 107 to move downward until the top cover 107 is tightly fitted with the tank body 106 again. At the same time, the U-shaped clamping rod 603 will be clamped with the elliptical piece 604 again. The angle of the tank body 106 can be corrected by clamping the elliptical piece 604 with the U-shaped clamping rod 603, so that the tank body 106 remains in a horizontal state. During the heating process of the material, the tank body 106 will not be easily displaced. When the lifting block 602 is reset in place, the electric slide rail 2 601 is automatically closed, and the entire unloading process is completed.
[0042] Although the present invention is described in detail with reference to the above embodiments, it is obvious to those skilled in the art through this disclosure that various changes or modifications may be made to the present invention without departing from the principle and spirit of the present invention defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the present invention, but the scope of protection is limited by the content of the claims.
Claims
1. A quartz ingot sink induction heating device, comprising a frame (1), a controller (101), an electric slide rail (103), a slider (104), a rotating shaft (105), a tank body (106), an auxiliary component and an inner tank (205), wherein the controller (101) is installed on the front side of the frame (1), the electric slide rail (103) is symmetrically installed on the top of the frame (1), the electric slide rail (103) is electrically connected to the controller (101), the slider (104) is slidably connected to the electric slide rail (103), the slider (104) is rotatably connected to the rotating shaft (105), the tank body (106) is connected between the rotating shafts (105), the tank body (106) is provided with an auxiliary component, and the tank body (106) is installed with an inner tank (205), characterized in that: The heating device further comprises a push block (301), a pulley (302), a U-shaped frame (304), an abutting roller (305), an induction heating component and a lifting component. The induction heating component is slidably mounted in the tank body (106). The outer sides of the sliders (104) are connected to push blocks (301). The bottoms of the push blocks (301) are rotatably connected to pulleys (302). The left side of the frame (1) is symmetrically provided with guide grooves (303). The left side of the frame (1) is rotatably connected with a U-shaped frame (304) between the front and rear sides. The pulley (302) and the push block (301) are in contact with the U-shaped frame (304). The U-shaped frame (304) is slidably connected to the guide groove (303). The U-shaped frame (304) is rotatably connected to an abutting roller (305). The abutting roller (305) abuts against the lower side of the tank body (106). The lifting component is provided at the bottom of the frame (1).
2. A quartz ingot sink induction heating device as claimed in claim 1, characterized in that: The guide groove (303) is in a ring shape.
3. A quartz ingot sink induction heating device as claimed in claim 2, characterized in that: The auxiliary components include a lower hopper (102), a top cover (107), a lower feed pipe (108), a pressure relief pipe (1081), a temperature detector (1082), a pressure gauge (1083) and an air inlet pipe (1084). The top cover (107) is clamped on the top of the tank body (106). The left side of the frame (1) is connected to the lower hopper (102) which is arranged obliquely. The middle of the top of the top cover (107) is connected and communicated with the lower feed pipe (108). The left side of the top of the top cover (107) is connected to the lower feed pipe (108). A pressure gauge (1083) is installed on the side of the top cover (107); a position of the top cover (107) located in front of the pressure gauge (1083) is connected to and communicated with an air intake pipe (1084); a side of the top cover (107) away from the air intake pipe (1084) is connected to and communicated with a pressure relief pipe (1081); a temperature detector (1082) is installed on the right side of the top cover (107); and both the temperature detector (1082) and the pressure gauge (1083) are electrically connected to the controller (101).
4. A quartz ingot sink induction heating device as claimed in claim 3, characterized in that: The induction heating component comprises a heat insulating layer (201), a heating element (202), an induction coil (203) and a heat conducting layer (204); the inner wall of the tank body (106) is connected to the heat insulating layer (201); the inner side of the heat insulating layer (201) is connected to the heat conducting layer (204); the heating element (202) is slidably sleeved in the gap between the heat conducting layer (204) and the heat insulating layer (201); the inner side of the heating element (202) is connected to the induction coil (203); the heating element (202) is electrically connected to the controller (101); and the liner (205) is fixedly connected to the inner side of the heat conducting layer (204).
5. A quartz ingot sink induction heating device as claimed in claim 4, characterized in that: The bottoms of the tank body (106), the heat insulation layer (201) and the heat conduction layer (204) are all open.
6. A quartz ingot sink induction heating device as claimed in claim 5, characterized in that: The lifting assembly comprises a motor (401), a screw (402) and a lifting frame (403); the motor (401) is symmetrically mounted at the bottom of the frame (1) in the front and rear directions; the screw (402) is connected to the output shaft of the motor (401); the lifting frame (403) is threadedly connected between the screws (402); and the lifting frame (403) is connected to the bottom of the heating element (202).
7. A quartz ingot sink induction heating device as claimed in claim 6, characterized in that: The invention also comprises a moving frame (501), a wedge block (502), an ejection frame (503) and a return spring (504); the moving frame (501) is connected between the right sides of the two sliders (104); the moving frame (501) is slidably connected to the electric slide rail (103); a wedge block (502) is connected in the middle of the moving frame (501); the bottom surface of the wedge block (502) is an inclined surface; the bottom of the inner liner (205) is slidably connected to the ejection frame (503); the top end of the ejection frame (503) passes through the inside of the inner liner (205); two return springs (504) are connected between the ejection frame (503) and the bottom of the inner liner (205); the ejection frame (503) and the inclined surface of the wedge block (502) are in contact and cooperate.
8. A quartz ingot sink induction heating device as claimed in claim 7, characterized in that: The invention also comprises an electric slide rail 2 (601), a lifting block (602), a U-shaped clamping rod (603) and an elliptical piece (604). The top of the slider (104) is provided with an electric slide rail 2 (601). The lifting block (602) is slidably connected to the electric slide rail 2 (601). The lifting block (602) is connected to the top cover (107). The outer side of the lifting block (602) is connected to a U-shaped clamping rod (603). The rotating shaft (105) is fixedly connected to an elliptical piece (604). The U-shaped clamping rod (603) is clamped to the corresponding elliptical piece (604).
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