Welding device for plant frame installation

By introducing air flow guidance and vacuum adsorption technology into the welding device, the problem of fixing errors caused by mismatch between steel pipes of different shapes and the clamping mold and stains is solved, and efficient welding and fixing of steel pipes of different shapes is achieved.

CN119347066APending Publication Date: 2025-01-24CHINA RAILWAY 20TH BUREAU GROUP CO LTD
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Patent Information

Application Number
CN202411808634.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

In the prior art, steel pipes of different shapes do not fit with the clamping mold during the installation of the factory frame, stains are stuck on the clamping surface, and fixing errors are caused, and it is impossible to weld the steel pipes of different shapes, and the scope of application is low.

Method used

The welding device with a plasma welding tamp is used, and the airflow guidance and vacuum adsorption technology are used to realize the dynamic ring welding and fixing of different shapes of steel pipes.

Benefits of technology

It achieves efficient welding and fixing of steel pipes of different shapes, avoids fixing errors caused by stains, and expands the applicable scope of the device.

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Abstract

The invention belongs to the technical field of steel pipe frame welding, and particularly relates to a welding device for plant frame installation, an air pump is fixedly connected to the side wall of a lifting support, an adjusting assembly is connected to a bottom plate, and a vacuum type fixing unit is connected to one end of the adjusting assembly; the vacuum type fixing unit comprises a vacuum type depth fixing assembly, a vacuum type angle fixing assembly, a pushing detection assembly and an angle swinging assembly; the plasma welding head is driven to be close to the steel pipe, the plasma welding head is driven to rotate through flowing of airflow generated during air extraction, dynamic annular welding of the steel pipes in different shapes is achieved in the mode that telescopic guiding serves as the dynamic activity amount, and the side walls of the steel pipes are cleaned through high-pressure airflow before fixing in the airflow guiding mode; the situation that fixing errors occur due to stains on the steel pipes during fixing is avoided, and the steel pipes of different shapes are dynamically fixed in a vacuum adsorption mode.
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Description

Technical Field

[0001] The invention belongs to the technical field of steel pipe frame welding, and specifically refers to a welding device for installing a factory frame. Background Art

[0002] In modern industrial buildings, the installation of plant frames is an important part of infrastructure construction. With the advancement of industrial technology and the development of the construction industry, higher requirements are placed on the installation efficiency and safety of plant frames.

[0003] In the prior art, the factory frame has steel pipes of different shapes and sizes during the installation process to meet different needs. When the existing welding device fixes the factory steel pipes of different shapes, when the shape of the factory steel pipe does not fit the clamping mold, the mold needs to be replaced, resulting in a lower scope of application. In addition, the clamping surface is adhered with stains, which causes errors during fixing, resulting in the center points of the factory steel pipes on both sides being out of axis. During welding, it cannot follow the factory steel pipes of different shapes for welding, resulting in a lower scope of application.

[0004] Therefore, a welding device for factory frame installation is needed to solve the technical problems in the prior art that factory steel pipes of different shapes do not fit the clamping mold, the clamping surface is stained and causes errors during fixing, and the welding cannot be performed on factory steel pipes of different shapes. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a welding device for installing a factory frame. The present application drives the plasma welding head close to the steel pipe, and uses the airflow generated when the air is extracted to drive the plasma welding head to rotate, and cooperates with the telescopic guide as a dynamic activity amount to realize dynamic annular welding of steel pipes of different shapes, which solves the technical problem that the prior art cannot follow the steel pipes of different shapes for welding. By using the airflow guide method, the high-pressure airflow cleans the side wall of the steel pipe before fixing, avoiding the situation where the fixing error is caused by stains on the steel pipe during fixing, and solves the technical problem that the clamping surface is adhered with stains and causes errors during fixing in the prior art. By using vacuum adsorption, steel pipes of different shapes are dynamically fixed, which solves the technical problem that the steel pipes of different shapes do not fit the clamping mold in the prior art.

[0006] In order to solve the above technical problems, the technical scheme adopted by the present invention is as follows: the present scheme proposes a welding device for installing a factory frame, comprising a base plate, a lifting assembly is fixedly connected to one side of the top wall of the base plate, the lifting assembly comprises a lifting bracket, a lifting electric telescopic rod and a lifting plate, the bottom wall of the lifting bracket is fixedly connected to one side of the top wall of the base plate, the lifting bracket is arranged in an L shape, the lifting electric telescopic rod is symmetrically fixedly connected to the inner top wall of the lifting bracket, the output end of the lifting electric telescopic rod is fixedly connected to the lifting plate, the side wall of the lifting bracket is fixedly connected to an air pump, the output end of the air pump is connected to the base end of the lifting electric telescopic rod through an air pipe, an adjustment assembly is connected to the base plate, the output end of the air pump is connected to the input end of the adjustment assembly through an air pipe, one end of the adjustment assembly is connected to a vacuum fixing unit, and the vacuum fixing unit comprises a vacuum A vacuum depth fixing component, a vacuum angle fixing component, a push detection component and an angle swing component, the vacuum depth fixing component is connected to one end of the adjustment component, the output end of the air pump is connected to the input end of the vacuum depth fixing component through an air pipe, the angle swing component is fixedly connected to one end of the vacuum depth fixing component, the vacuum angle fixing component is fixedly connected to one side of the angle swing component, the vacuum angle fixing component fixes the angle swing component, the output end of the vacuum depth fixing component is connected to the input end of the vacuum angle fixing component through an air pipe, one end of the push detection component is fixedly connected to one end of the vacuum depth fixing component, the other end of the push detection component is close to the vacuum angle fixing component, the bottom wall of the lifting plate is connected to a dynamic welding component, the output end of the air pump is connected to the input end of the dynamic welding component through an air pipe.

[0007] Preferably, the dynamic welding assembly includes an adjustment guide rod, an adjustment spring, an adjustment plate, a rotating seat, a rotating ring, a plasma welding head, a support column and a guide ball. The adjustment guide rod is symmetrically and slidingly connected to the lifting plate, the top wall of the adjustment plate is fixedly connected to the bottom end of the adjustment guide rod, the adjustment spring is sleeved on the adjustment guide rod, both ends of the adjustment spring are fixedly connected to the top wall of the adjustment plate and the bottom wall of the lifting plate, the top wall of the rotating seat is fixedly connected to the bottom wall of the adjustment plate, the circumferential wall of the rotating ring is rotatably connected to the inner wall of the rotating seat, the top wall of the plasma welding head is fixedly connected to the inner circumferential wall of the rotating ring, the support column is symmetrically and fixedly connected to the inner circumferential wall of the rotating ring, the support column is arranged on both sides of the plasma welding head, and the circumferential wall of the guide ball is rotatably connected to the bottom end of the support column.

[0008] Preferably, the dynamic welding assembly also includes a pneumatic shell, a pneumatic impeller, a driving gear and a driving gear ring. The side wall of the pneumatic shell is fixedly connected to the top wall of the adjustment plate, the pneumatic shell is hollow, the side wall of the pneumatic impeller is rotatably connected to the inner wall of the pneumatic shell, the side wall of the driving gear is rotatably connected to the side wall of the pneumatic shell, one end of the driving gear is coaxially fixedly connected to one end of the pneumatic impeller, the inner circumferential wall of the driving gear ring is fixedly connected to one side of the outer circumferential wall of the rotating ring, and the driving gear ring is meshed with the driving gear.

[0009] Preferably, the adjustment assembly includes an adjustment electric telescopic rod, an adjustment seat and an adjustment shell, the adjustment electric telescopic rod is fixedly connected to the bottom wall of the base plate, the base end of the adjustment electric telescopic rod is connected to the output end of the air pump through an air pipe, the side wall of the adjustment seat is fixedly connected to the output end of the adjustment electric telescopic rod, the bottom wall of the adjustment shell is fixedly connected to the top wall of the adjustment seat, the bottom wall of the adjustment shell is slidably connected to the top wall of the base plate, and the adjustment shell is arranged in a circular shape.

[0010] Preferably, the vacuum depth fixing assembly comprises a fixed placement seat, a fixed electric telescopic rod, a fixed plate, a guide seat, a guide column, a guide groove and a guide spring, the fixed placement seat is fixedly connected to the bottom wall of the adjustment shell, the fixed electric telescopic rod is fixedly connected to the top wall of the adjustment shell, the base end of the fixed electric telescopic rod is connected to the output end of the air pump through an air pipe, the fixed plate is slidably connected to the bottom wall of the adjustment shell in a rectangular distribution, the output end of the fixed electric telescopic rod is fixedly connected to the side walls of the fixed plate on both sides, the guide seat is fixedly connected to the side wall of the fixed plate in a linear array distribution, the input end of the guide seat is connected to the output end of the air pump through an air pipe, the circumferential wall of the guide column is slidably connected to the guide seat, a guide groove is penetrated in the guide seat, the guide column is movably connected in the guide groove, the guide spring is sleeved on the guide column, and one end of the guide spring is fixedly connected to the side wall of the guide seat.

[0011] Preferably, the vacuum depth fixing assembly also includes a connecting plate, a first fixed seat, a fixed guide rod and a first fixed spring, the side wall of the connecting plate is fixedly connected to the side wall of the guide groove, the guide column is symmetrically slidably connected to the connecting plate, the top wall of the first fixed seat is fixedly connected to the bottom wall of the guide column, the side wall of the first fixed seat is slidably connected to the side wall of the guide groove, the bottom end of the first fixed seat is arranged in an arc shape, the first fixed spring is sleeved on the fixed guide rod, and the two ends of the first fixed spring are fixedly connected to the connecting plate and the top end of the fixed guide rod.

[0012] Preferably, the angle swing assembly includes a driving seat, a universal head, a vacuum suction cup and a rubber friction ring, the side wall of the driving seat is fixedly connected to one end of the guide column, the side wall of the driving seat is fixedly connected to one end of the guide spring relative to the guide seat, the universal head is movably connected in the driving seat, one end of the universal head is arranged in a ball head, the vacuum suction cup is fixedly connected to the other end of the universal head, the rubber friction ring is fixedly connected to the ball head end of the universal head, the side wall of the rubber friction ring is arranged in friction contact with the inner wall of the driving seat, the air guide shell is symmetrically fixedly connected to the side wall of the driving seat, the air guide shell is hollow, the input end of the air guide shell is connected to the output end of the guide seat through an air pipe, and the output end of the air guide shell is connected to the input end of the vacuum suction cup through an air pipe.

[0013] Preferably, the pushing detection assembly includes a detection telescopic rod, a detection spring and a contact switch, one end of the detection telescopic rod is fixedly connected to one side of the guide seat side wall, the contact switch side wall is fixedly connected to the output end of the detection telescopic rod, the detection spring is sleeved on the detection telescopic rod, both ends of the detection spring are fixedly connected to the contact switch side wall and the guide seat side wall, and the contact switch is electrically connected to the air pump.

[0014] The beneficial effects achieved by the present invention using the above structure are as follows: 1. This application uses a lifting electric telescopic rod to drive the plasma welding head close to the steel pipe, and cooperates with the airflow when extracting the air inside the pneumatic shell to drive the plasma welding head to rotate, so as to achieve the annular welding of the steel pipe. The spring is adjusted as the dynamic activity, and the steel pipes of different shapes can be dynamically welded. By using the airflow guidance method, the high-pressure airflow cleans the side wall of the steel pipe before fixing, avoiding the situation that the fixing error is caused by the stains on the steel pipe during fixing, and the vacuum adsorption method is used to fix the steel pipes of different shapes; 2. Use the pressure-guided method, cooperate with the expansion and contraction of the adjustment spring, and use the airflow when extracting the air inside the pneumatic shell to drive the rotating ring to rotate and perform annular welding on the steel pipe. During welding, according to the different shapes of the steel pipe, the adjustment spring is expanded and contracted as the dynamic activity between the lifting plate and the adjustment plate to achieve welding of steel pipes of different shapes; 3. Using mechanical guidance, the vacuum suction cup drives the universal head to swing on the driving seat to fit steel pipes of different shapes, and at the same time drives the guide column to move in the guide seat. Using airflow guidance, the air pump inputs high-pressure airflow into the guide seat, and blows it out through the guide seat, the driving seat and the vacuum suction cup to clean the side wall of the steel pipe. When the driving seat touches the contact switch, it indicates that the vacuum suction cup fits the steel pipe, and the air pump does not input high-pressure airflow into the guide seat. Then the air pump draws vacuum from the guide seat, the driving seat and the vacuum suction cup. 4. By using the method of extracting vacuum to generate pressure difference, when the vacuum suction cup is adsorbed to the side wall of the steel pipe, the guide seat, the driving seat and the vacuum suction cup are in a vacuum state. At this time, the external air pressure pushes the air guide plate to move. By using the slope guidance method, the push block pushes the driving block and the clamping seat to move, thereby achieving the fixation of the universal head, determining the swing angle of the vacuum suction cup and the universal head, and avoiding the universal head from swinging during the welding process and causing position changes; 5. The pressure difference generated by extracting vacuum can also drive the first fixed seat to move, and then drive the fixed guide rod to move, fix the guide column, and determine the position of the guide rod in the guide seat to avoid the guide rod pushing the steel pipe to move during welding, resulting in the center points of the steel pipes on both sides cannot be coaxially set. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present solution and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention.

[0016] Figure 1 This is a schematic diagram of the overall structure of a welding device for installing a factory frame proposed by the present invention; Figure 2 This is a schematic diagram of the overall structure of a welding device for installing a factory frame proposed by the present invention from another perspective; Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part; Figure 4 A schematic diagram of a partial cross-sectional connection structure of a dynamic welding assembly of a welding device for installing a factory frame proposed by the present invention; Figure 5 This is a schematic diagram of a cross-sectional connection structure of a vacuum fixing unit of a welding device for installing a factory frame proposed by the present invention; Figure 6 A schematic diagram of a cross-sectional connection structure of a vacuum fixing unit of a welding device for installing a factory frame proposed by the present invention from another perspective; Figure 7 for Figure 6 A schematic diagram of the enlarged structure of B; Figure 8 It is a cross-sectional enlarged schematic diagram of the connection structure of the vacuum type fixing unit in the first embodiment; Fig. 9 It is a schematic diagram of the cross-sectional enlarged connection structure of the vacuum fixing unit in the second embodiment.

[0017] In the attached drawings: 1. bottom plate, 2. lifting assembly, 3. dynamic welding assembly, 4. adjustment assembly, 5. vacuum depth fixing assembly, 6. vacuum angle fixing assembly, 7. push detection assembly, 8. air pump, 9. angle swing assembly, 201. lifting bracket, 202. lifting electric telescopic rod, 203. lifting plate, 301. adjusting guide rod, 302. adjusting spring, 303. adjusting plate, 304. rotating seat, 305. rotating ring, 306. pneumatic shell, 307. pneumatic impeller, 308. driving gear, 309. driving gear ring, 310. plasma welding head, 311. support column, 312. guide ball, 402. adjusting electric telescopic rod, 403. adjusting seat, 404. adjusting shell, 501. fixed placement seat, 502. fixed electric telescopic Rod, 503, fixed plate, 504, guide seat, 505, guide column, 506, guide groove, 507, connecting plate, 508, first fixed seat, 509, fixed guide rod, 510, first fixed spring, 511, guide spring, 604, air guide shell, 606, snap-fit ​​seat, 607, push rod, 608, driving block, 609, pushing block, 610, air guide plate, 611, second fixed spring, 612, reset spring, 604, air guide shell, 606, snap-fit ​​seat, 607, push rod, 614, push shell, 615, push plate, 616, extrusion fixed spring, 701, detection telescopic rod, 702, detection spring, 704, contact switch, 901, driving seat, 902, universal head, 903, vacuum suction cup, 905, rubber friction ring.

[0018] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] Embodiment 1, as Figure 1-Figure 8As shown, a welding device for installing a factory frame proposed in this scheme includes a base plate 1, a lifting component 2 is fixedly connected to one side of the top wall of the base plate 1, the lifting component 2 includes a lifting bracket 201, a lifting electric telescopic rod 202 and a lifting plate 203, the bottom wall of the lifting bracket 201 is fixedly connected to one side of the top wall of the base plate 1, the lifting bracket 201 is arranged in an L shape, the lifting electric telescopic rod 202 is symmetrically fixedly connected to the inner top wall of the lifting bracket 201, the output end of the lifting electric telescopic rod 202 is fixedly connected to the lifting plate 203, the side wall of the lifting bracket 201 is fixedly connected to an air pump 8, the output end of the air pump 8 is connected to the base end of the lifting electric telescopic rod 202 through an air pipe, the base plate 1 is connected to an adjustment component 4, the output end of the air pump 8 is connected to the input end of the adjustment component 4 through an air pipe, one end of the adjustment component 4 is connected to a vacuum fixing unit, and the vacuum fixing unit includes a vacuum Depth fixing component 5, vacuum angle fixing component 6, push detection component 7 and angle swing component 9, the vacuum depth fixing component 5 is connected to one end of the adjustment component 4, the output end of the air pump 8 is connected to the input end of the vacuum depth fixing component 5 through an air pipe, the angle swing component 9 is fixedly connected to one end of the vacuum depth fixing component 5, the vacuum angle fixing component 6 is fixedly connected to one side of the angle swing component 9, the vacuum angle fixing component 6 fixes the angle swing component 9, the output end of the vacuum depth fixing component 5 is connected to the input end of the vacuum angle fixing component 6 through an air pipe, one end of the push detection component 7 is fixedly connected to one end of the vacuum depth fixing component 5, and the other end of the push detection component 7 is close to the vacuum angle fixing component 6, the bottom wall of the lifting plate 203 is connected to the dynamic welding component 3, and the output end of the air pump 8 is connected to the input end of the dynamic welding component 3 through an air pipe.

[0021] As shown in Figure 1 - Figure 4As shown, the dynamic welding assembly 3 includes an adjustment guide rod 301, an adjustment spring 302, an adjustment plate 303, a rotating seat 304, a rotating ring 305, a plasma welding head 310, a support column 311 and a guide ball 312. The adjustment guide rod 301 is symmetrically slidably connected to the lifting plate 203. The top wall of the adjustment plate 303 is fixedly connected to the bottom end of the adjustment guide rod 301. The adjustment spring 302 is sleeved on the adjustment guide rod 301. The two ends of the adjustment spring 302 are fixedly connected to the top wall of the adjustment plate 303 and the bottom wall of the lifting plate 203. The top wall of the rotating seat 304 is fixedly connected to the bottom wall of the adjustment plate 303. The circumferential wall of the rotating ring 305 is rotatably connected to the inner wall of the rotating seat 304. The top wall of the plasma welding head 310 is fixedly connected to the inner circumferential wall of the rotating ring 305. The support column 311 is symmetrically fixedly connected Connected to the inner circumferential wall of the rotating ring 305, the support column 311 is arranged on both sides of the plasma welding head 310, and the circumferential wall of the guide ball 312 is rotatably connected to the bottom end of the support column 311; the dynamic welding assembly 3 also includes a pneumatic shell 306, a pneumatic impeller 307, a driving gear 308 and a driving gear ring 309, the side wall of the pneumatic shell 306 is fixedly connected to the top wall of the adjustment plate 303, the pneumatic shell 306 is hollow, the side wall of the pneumatic impeller 307 is rotatably connected to the inner side wall of the pneumatic shell 306, the side wall of the driving gear 308 is rotatably connected to the side wall of the pneumatic shell 306, one end of the driving gear 308 is coaxially fixedly connected to one end of the pneumatic impeller 307, the inner circumferential wall of the driving gear ring 309 is fixedly connected to one side of the outer circumferential wall of the rotating ring 305, and the driving gear ring 309 is meshed with the driving gear 308.

[0022] As shown in Figure 1 - Figure 2 As shown, the adjustment component 4 includes an adjustment electric telescopic rod 402, an adjustment seat 403 and an adjustment shell 404, the adjustment electric telescopic rod 402 is fixedly connected to the bottom wall of the base plate 1, the base end of the adjustment electric telescopic rod 402 is connected to the output end of the air pump 8 through an air pipe, the side wall of the adjustment seat 403 is fixedly connected to the output end of the adjustment electric telescopic rod 402, the bottom wall of the adjustment shell 404 is fixedly connected to the top wall of the adjustment seat 403, the bottom wall of the adjustment shell 404 is slidably connected to the top wall of the base plate 1, and the adjustment shell 404 is arranged in a circular shape.

[0023] As shown in Figure 1 - Figure 2 and Figure 5-Figure 8As shown, the vacuum type depth fixing assembly 5 includes a fixed placement seat 501, a fixed electric telescopic rod 502, a fixed plate 503, a guide seat 504, a guide column 505, a guide groove 506 and a guide spring 511, the fixed placement seat 501 is fixedly connected to the inner bottom wall of the adjustment shell 404, the fixed electric telescopic rod 502 is fixedly connected to the top wall of the adjustment shell 404, the base end of the fixed electric telescopic rod 502 is connected to the output end of the air pump 8 through an air pipe, the fixed plate 503 is slidably connected to the bottom wall of the adjustment shell 404 in a rectangular distribution, the output end of the fixed electric telescopic rod 502 is fixedly connected to the side walls of the fixed plate 503 on both sides, the guide seat 504 is fixedly connected to the side walls of the fixed plate 503 on both sides in a linear array distribution, the input end of the guide seat 504 is connected to the output end of the air pump 8 through an air pipe, the circumferential wall of the guide column 505 is slidably connected to the guide seat 504, and the inner A guide groove 506 runs through it, and the guide column 505 is movably connected in the guide groove 506. The guide spring 511 is sleeved on the guide column 505, and one end of the guide spring 511 is fixedly connected to the side wall of the guide seat 504; the vacuum depth fixing component 5 also includes a connecting plate 507, a first fixed seat 508, a fixed guide rod 509 and a first fixed spring 510. The side wall of the connecting plate 507 is fixedly connected to the side wall of the guide groove 506, and the guide column 505 is symmetrically slidably connected to the connecting plate 507. The top wall of the first fixed seat 508 is fixedly connected to the bottom wall of the guide column 505, and the side wall of the first fixed seat 508 is slidably connected to the side wall of the guide groove 506. The bottom end of the first fixed seat 508 is arranged in an arc shape, and the first fixed spring 510 is sleeved on the fixed guide rod 509. The two ends of the first fixed spring 510 are fixedly connected to the connecting plate 507 and the top of the fixed guide rod 509.

[0024] As shown in Figure 1 - Figure 2 and Figure 5-Figure 8 As shown, the angle swing assembly 9 includes a driving seat 901, a universal head 902, a vacuum suction cup 903 and a rubber friction ring 905. The side wall of the driving seat 901 is fixedly connected to one end of the guide column 505, and the side wall of the driving seat 901 is fixedly connected to one end of the guide spring 511 relative to the guide seat 504. The universal head 902 is movably connected in the driving seat 901, and one end of the universal head 902 is set as a ball head. The vacuum suction cup 903 is connected to the universal head 90 2, the other end is fixedly connected, the rubber friction ring 905 is fixedly connected to the ball end of the universal head 902, the side wall of the rubber friction ring 905 is arranged in friction contact with the inner wall of the driving seat 901, the air guide shell 604 is symmetrically fixedly connected to the side wall of the driving seat 901, the air guide shell 604 is hollow, the input end of the air guide shell 604 is connected to the output end of the guide seat 504 through an air pipe, and the output end of the air guide shell 604 is connected to the input end of the vacuum suction cup 903 through an air pipe.

[0025] As shown in Figure 1 - Figure 2 and Figure 5-Figure 8 As shown, the vacuum angle fixing component 6 includes an air guide shell 604, a clamping seat 606, a push rod 607, a driving block 608, a push block 609, an air guide plate 610, a second fixed spring 611 and a reset spring 612. The air guide shell 604 is symmetrically fixedly connected to the side wall of the driving seat 901. The air guide shell 604 is hollow. The input end of the air guide shell 604 is connected to the output end of the guide seat 504 through an air pipe. The output end of the air guide shell 604 is connected to the input end of the vacuum suction cup 903 through an air pipe. The clamping seat 606 is symmetrically slidably connected to the driving seat 901. One end of the clamping seat 606 is arc-shaped. One end of the push rod 607 is fixedly connected to the other end of the clamping seat 606. The side wall of the push rod 607 is slidably connected to the air guide shell 604. Then, one side wall of the driving block 608 is fixedly connected to the other end of the pushing rod 607, and the outer edge of one side of the driving block 608 is set as a bevel, the side wall of the air guide plate 610 is slidingly connected to the inner wall of the air guide shell 604, the side wall of the pushing block 609 is fixedly connected to the side wall of the air guide plate 610, and the outer edge of one side of the pushing block 609 is set as a bevel, and the bevel on one side of the pushing block 609 is matched with the bevel on one side of the driving block 608. The second fixed spring 611 is fixedly connected to the other side of the air guide plate 610 in a linear array, and the other end of the second fixed spring 611 is fixedly connected to the inner wall of the air guide shell 604. The reset spring 612 is sleeved on the pushing rod 607, and the two ends of the reset spring 612 are fixedly connected to the inner wall of the air guide shell 604 and the side wall of the driving block 608.

[0026] As shown in Figure 1 - Figure 2 and Figure 5-Figure 8 As shown, the push detection component 7 includes a detection telescopic rod 701, a detection spring 702, and a contact switch 704. One end of the detection telescopic rod 701 is fixedly connected to one side of the side wall of the guide seat 504, and the side wall of the contact switch 704 is fixedly connected to the output end of the detection telescopic rod 701. The detection spring 702 is sleeved on the detection telescopic rod 701, and both ends of the detection spring 702 are fixedly connected to the side wall of the contact switch 704 and the side wall of the guide seat 504. The contact switch 704 is electrically connected to the air pump 8.

[0027] Place the device at a suitable position, place the steel pipe to be welded on the fixed placement seat 501, start the lifting electric telescopic rod 202, drive the lifting plate 203 and the dynamic welding assembly 3 to move, when the rotating ring 305 moves to between the adjustment shells 404 on both sides, stop the lifting electric telescopic rod 202, then start the adjustment electric telescopic rod 402, drive the adjustment seat 403 and the adjustment shell 404 to move, drive the steel pipe to move into the rotating ring 305, when the distance between the steel pipes on both sides is adjusted to a suitable position, stop the adjustment electric telescopic rod 402, start the fixed electric telescopic rod 502, drive the fixed plate 503 and the guide seat 504 to move, drive the guide column 505, drive the seat 901 and the vacuum suction cup 903 close to the steel pipe, and at the same time, the air pump 8 is moved to the A high-pressure airflow is input into the guide seat 504, and the high-pressure airflow flows to the vacuum suction cup 903 through the guide seat 504 and the air guide shell 604 to clean the dust on the side wall of the steel pipe. When the vacuum suction cup 903 on one side approaches the side wall of the steel pipe, the high-pressure airflow pushes the vacuum suction cup 903 and the driving seat 901 in the opposite direction, and the driving seat 901 drives the guide column 505 to slide in the guide seat 504, and the guide spring 511 is compressed. When the driving seat 901 contacts the contact switch 704, the air pump 8 stops inputting the high-pressure airflow into the guide seat 504, and then the air pump 8 reversely extracts the air in the guide seat 504. As the fixed electric telescopic rod 502 drives the fixed plate 503 and the guide seat 504 to gradually approach the steel pipe, the vacuum suction cup 903 adheres to the side wall of the steel pipe, and the vacuum suction cup 90 3 drives the universal head 902 to swing in the driving seat 901, and at the same time, the rubber friction ring 905 is in friction contact with the inner wall of the driving seat 901, the guide seat 504 is close to the steel pipe, the guide column 505 slides in the guide seat 504, the guide spring 511 is further compressed, and the guide seat 504 drives the detection telescopic rod 701, the detection spring 702 and the contact switch 704 to move, and the contact switch 704 is continuously in contact with the driving seat 901, and the compression detection telescopic rod 701 and the detection spring 702 are continuously compressed, and the air pump 8 draws vacuum on the guide seat 504, the air guide shell 604 and the vacuum suction cup 903, and then fixes the electric telescopic rod 502 to stop, and the vacuum suction cup 903 fits the shape of the steel pipe. When the air guide shell 604 draws vacuum, the external air drives the air guide plate 6 10 moves, stretches the second fixed spring 611, the air guide plate 610 drives the push block 609 to move, the outer edge bevel of one side of the push block 609 contacts the outer edge bevel of one side of the drive block 608, the push block 609 drives the drive block 608 to move, the drive block 608 drives the push rod 607 to move, compresses the reset spring 612, drives the clamping seat 606 to move, one arc-shaped end of the clamping seat 606 fits with the ball end of the universal head 902, clamps and fixes the universal head 902, external air drives the first fixed seat 508 to move, the first fixed seat 508 drives the fixed guide rod 509 to slide on the connecting plate 507, compresses the first fixed spring 510, and the arc-shaped end of the first fixed seat 508 fixes the guide column 505, thereby realizing dynamic fixation of the steel pipe; After the steel pipe is fixed, the lifting electric telescopic rod 202 is started, driving the lifting plate 203 to move. When the plasma welding head 310 in the rotating ring 305 contacts the steel pipes on both sides with the guide ball 312, the rotating seat 304 drives the adjustment plate 303 to move, and the adjustment plate 303 drives the adjustment guide rod 301 to move on the lifting plate 203, compressing the adjustment spring 302, and then the lifting electric telescopic rod 202 stops, and the air pump 8 extracts the air in the pneumatic housing 306, driving the pneumatic impeller 307 to rotate, pushing the gear 308 to rotate, driving the gear 308 to mesh The gear ring 309 is driven to rotate, and the gear ring 309 drives the rotating ring 305 to rotate. The rotating ring 305 drives the plasma welding head 310, the support column 311 and the guide ball 312 to rotate. Then the plasma welding head 310 is started to weld the steel pipes on both sides. The support column 311 drives the guide ball 312 to rotate on the steel pipe. According to the protrusions and depressions of the steel pipe, the rotating ring 305 drives the adjustment plate 303 to move through the rotating seat 304. The adjustment plate 303 drives the adjustment guide rod 301 to move on the lifting plate 203, and then welds according to the shape of the steel pipe; After welding is completed, the plasma welding head 310 stops, the air pump 8 stops extracting the air inside the pneumatic shell 306, and then the lifting electric telescopic rod 202 is started, driving the plasma welding head 310 to separate from the steel pipe, and then the lifting electric telescopic rod 202 stops, the air pump 8 stops extracting the air in the guide seat 504, and at the same time, the fixed electric telescopic rod 502 drives the fixed plate 503 away from the steel pipe, and the vacuum suction cup 903 is away from the steel pipe, and then the second fixed spring 611 drives the air guide plate 610 to reset, and drives the block 608 and the push block 609 away, and the reset spring 612 drives the driving block 608, the clamping seat 606 and the push rod 607 to reset, and the clamping seat 606 does not fix the universal head 902, and then the first fixed spring 510 The fixed guide rod 509 and the first fixed seat 508 are driven to reset, the first fixed seat 508 does not fix the guide column 505, the guide spring 511 pushes the driving seat 901 and the guide column 505 to reset, the detection spring 702 drives the detection telescopic rod 701 and the contact switch 704 to reset, the contact switch 704 moves away from the driving seat 901, and when the fixed plate 503 contacts the inner wall of the adjustment shell 404, the fixed electric telescopic rod 502 stops, the welded steel pipe is removed, the lifting electric telescopic rod 202 starts to drive the lifting plate 203 to reset, and then the lifting electric telescopic rod 202 stops, the adjustment electric telescopic rod 402 starts, drives the adjustment seat 403 and the adjustment shell 404 to reset, and then the adjustment electric telescopic rod 402 stops.

[0028] Embodiment 2: This embodiment is based on the previous embodiment and is different only in the vacuum angle fixing component, which fixes the angle of the vacuum suction cup.

[0029] As shown in Figure 1 - Figure 7 and Fig. 9As shown, the vacuum type angle fixing assembly 6 includes an air guide shell 604, a clamping seat 606, a push rod 607, a push shell 614, a push plate 615 and an extrusion fixing spring 616. The air guide shell 604 is symmetrically fixedly connected to the side wall of the driving seat 901. The air guide shell 604 is hollow. The input end of the air guide shell 604 is connected to the output end of the guide seat 504 through an air pipe. The output end of the air guide shell 604 is connected to the input end of the vacuum suction cup 903 through an air pipe. The top wall of the push shell 614 is fixedly connected to the bottom wall of the air guide shell 604. The push plate 615 is pressed and fixed. 15 side wall is slidably connected to the inner wall of the push shell 614, the clamping seat 606 is symmetrically slidably connected in the driving seat 901, one end of the clamping seat 606 is arranged in an arc shape, one end of the push rod 607 is fixedly connected to the other end of the clamping seat 606, the side wall of the push rod 607 is slidably connected to the air guide shell 604, the other end of the push rod 607 is fixedly connected to the top wall of the push plate 615, the extrusion fixing spring 616 is sleeved on the push rod 607, and the two ends of the extrusion fixing spring 616 are fixedly connected to the inner top wall of the air guide shell 604 and the top wall of the push plate 615.

[0030] The air pump 8 draws vacuum on the guide seat 504, the air guide shell 604 and the vacuum suction cup 903. The vacuum suction cup 903 fits the shape of the steel pipe. When the air guide shell 604 draws vacuum, the external air drives the push plate 615 to move, the push plate 615 drives the push rod 607 to move, the push rod 607 drives the clamping seat 606 to move, and squeezes the fixing spring 616. One arc end of the clamping seat 606 fits with the ball end of the universal head 902, clamps and fixes the universal head 902, and fixes the angle of the vacuum suction cup 903. After welding is completed, the air pump 8 stops extracting air from the guide seat 504, and at the same time, the electric telescopic rod 502 is fixed to drive the fixed plate 503 away from the steel pipe, and the vacuum suction cup 903 is away from the steel pipe. The squeezing fixed spring 616 drives the push plate 615 to move, and drives the push rod 607 and the clamping seat 606 to move. The arc end of the clamping seat 606 does not fix the universal head 902.

[0031] The present invention and its implementation methods are described above, which is not restrictive. The drawings are only one of the implementation methods of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention, they should all fall within the protection scope of the present invention.

Claims

1. A welding device for installing a factory frame, comprising a base plate (1), a lifting assembly (2) being fixedly connected to one side of the top wall of the base plate (1), the lifting assembly (2) comprising a lifting bracket (201), a lifting electric telescopic rod (202) and a lifting plate (203), the bottom wall of the lifting bracket (201) being fixedly connected to one side of the top wall of the base plate (1), the lifting bracket (201) being arranged in an L shape, the lifting electric telescopic rod (202) being symmetrically fixedly connected to the inner top wall of the lifting bracket (201), and the output end of the lifting electric telescopic rod (202) being fixedly connected to the lifting plate (203), characterized in that: An air pump (8) is fixedly connected to the side wall of the lifting bracket (201), and the output end of the air pump (8) is connected to the base end of the lifting electric telescopic rod (202) through an air pipe. The bottom plate (1) is connected to an adjustment component (4), and the output end of the air pump (8) is connected to the input end of the adjustment component (4) through an air pipe. One end of the adjustment component (4) is connected to a vacuum fixing unit, and the vacuum fixing unit includes a vacuum depth fixing component (5), a vacuum angle fixing component (6), a pushing detection component (7) and an angle swing component (9). The vacuum depth fixing component (5) is connected to one end of the adjustment component (4), and the output end of the air pump (8) is connected to the input end of the vacuum depth fixing component (5) through an air pipe. The angle swing component (9) is fixedly connected to one end of the vacuum depth fixing component (5), the vacuum angle fixing component (6) is fixedly connected to one side of the angle swing component (9), the vacuum angle fixing component (6) fixes the angle swing component (9), the output end of the vacuum depth fixing component (5) is connected to the input end of the vacuum angle fixing component (6) through an air pipe, one end of the push detection component (7) is fixedly connected to one end of the vacuum depth fixing component (5), the other end of the push detection component (7) is close to the vacuum angle fixing component (6), the bottom wall of the lifting plate (203) is connected to the dynamic welding component (3), and the output end of the air pump (8) is connected to the input end of the dynamic welding component (3) through an air pipe.

2. A welding device for installing a factory frame according to claim 1, characterized in that: The dynamic welding assembly (3) comprises an adjustment guide rod (301), an adjustment spring (302), an adjustment plate (303), a rotating seat (304), a rotating ring (305), a plasma welding head (310), a support column (311) and a guide ball (312); the adjustment guide rod (301) is symmetrically slidably connected to the lifting plate (203); the top wall of the adjustment plate (303) is fixedly connected to the bottom end of the adjustment guide rod (301); the adjustment spring (302) is sleeved on the adjustment guide rod (301); and both ends of the adjustment spring (302) are connected to the adjustment plate (303). 3) The top wall is fixedly connected to the bottom wall of the lifting plate (203); the top wall of the rotating seat (304) is fixedly connected to the bottom wall of the adjustment plate (303); the circumferential wall of the rotating ring (305) is rotatably connected to the inner wall of the rotating seat (304); the top wall of the plasma welding head (310) is fixedly connected to the inner circumferential wall of the rotating ring (305); the support column (311) is symmetrically fixedly connected to the inner circumferential wall of the rotating ring (305); the support column (311) is arranged on both sides of the plasma welding head (310); and the circumferential wall of the guide ball (312) is rotatably connected to the bottom end of the support column (311).

3. A welding device for installing a factory frame according to claim 2, characterized in that: The dynamic welding assembly (3) further comprises a pneumatic housing (306), a pneumatic impeller (307), a driving gear (308) and a driving gear ring (309); the side wall of the pneumatic housing (306) is fixedly connected to the top wall of the adjustment plate (303); the pneumatic housing (306) is hollow; the side wall of the pneumatic impeller (307) is rotatably connected to the inner side wall of the pneumatic housing (306); the side wall of the driving gear (308) is rotatably connected to the side wall of the pneumatic housing (306); one end of the driving gear (308) is coaxially fixedly connected to one end of the pneumatic impeller (307); the inner circumferential wall of the driving gear ring (309) is fixedly connected to one side of the outer circumferential wall of the rotating ring (305); and the driving gear ring (309) is meshed with the driving gear (308).

4. A welding device for installing a factory frame according to claim 3, characterized in that: The adjustment assembly (4) comprises an adjustment shell (404), the bottom wall of the adjustment shell (404) being slidably connected to the top wall of the bottom plate (1), and the adjustment shell (404) being arranged in a circular shape.

5. A welding device for installing a factory frame according to claim 4, characterized in that: The vacuum depth fixing assembly (5) comprises a fixed placement seat (501), a fixed plate (503), a guide seat (504), a guide column (505), a guide groove (506) and a guide spring (511); the fixed placement seat (501) is fixedly connected to the inner bottom wall of the adjustment shell (404); the fixed plate (503) is slidably connected to the bottom wall of the adjustment shell (404) in a rectangular arrangement; the guide seats (504) are fixedly connected to the fixed plate (501) in a linear array arrangement. 3) on the side wall, the input end of the guide seat (504) is connected to the output end of the air pump (8) through an air pipe, the circumferential wall of the guide column (505) is slidably connected to the guide seat (504), a guide groove (506) runs through the guide seat (504), the guide column (505) is movably connected to the guide groove (506), the guide spring (511) is sleeved on the guide column (505), and one end of the guide spring (511) is fixedly connected to the side wall of the guide seat (504).

6. A welding device for installing a factory frame according to claim 5, characterized in that: The vacuum depth fixing assembly (5) further comprises a connecting plate (507), a first fixing seat (508), a fixed guide rod (509) and a first fixing spring (510); the side wall of the connecting plate (507) is fixedly connected to the side wall of the guide groove (506); the guide column (505) is symmetrically slidably connected to the connecting plate (507); the top wall of the first fixing seat (508) is fixedly connected to the bottom wall of the guide column (505); the side wall of the first fixing seat (508) is slidably connected to the side wall of the guide groove (506); the bottom end of the first fixing seat (508) is arranged in an arc shape; the first fixing spring (510) is sleeved on the fixed guide rod (509); and the two ends of the first fixing spring (510) are fixedly connected to the connecting plate (507) and the top end of the fixed guide rod (509).

7. A welding device for installing a factory frame according to claim 6, characterized in that: The angle swing assembly (9) comprises a driving seat (901), a universal head (902), a vacuum suction cup (903) and a rubber friction ring (905); a side wall of the driving seat (901) is fixedly connected to one end of a guide column (505); a side wall of the driving seat (901) is fixedly connected to one end of a guide spring (511) relative to the guide seat (504); the universal head (902) is movably connected to the driving seat (901); one end of the universal head (902) is in the form of a ball head; the vacuum suction cup (903) is connected to the universal head (504); The rubber friction ring (905) is fixedly connected to the ball end of the universal head (902), the side wall of the rubber friction ring (905) is arranged in friction contact with the inner wall of the driving seat (901), the air guide shell (604) is symmetrically fixedly connected to the side wall of the driving seat (901), the air guide shell (604) is hollow, the input end of the air guide shell (604) is connected to the output end of the guide seat (504) through an air pipe, and the output end of the air guide shell (604) is connected to the input end of the vacuum suction cup (903) through an air pipe.

8. A welding device for installing a factory frame according to claim 7, characterized in that: The push detection assembly (7) comprises a detection telescopic rod (701), a detection spring (702) and a contact switch (704); one end of the detection telescopic rod (701) is fixedly connected to one side of a side wall of a guide seat (504); the side wall of the contact switch (704) is fixedly connected to an output end of the detection telescopic rod (701); the detection spring (702) is sleeved on the detection telescopic rod (701); two ends of the detection spring (702) are fixedly connected to the side wall of the contact switch (704) and the side wall of the guide seat (504); and the contact switch (704) is electrically connected to an air pump (8).

Citation Information

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