Longitudinal cutting device for aluminum plate

By using the combination of piezoelectric ceramics, driving coils, magnetic blocks, abrasives and electromagnetic heating plates in the aluminum plates, solve the problem of cutting accuracy and efficiency caused by the wear of the longitudinal cutting knife. Cut the aluminum plate vertical.

CN119368812AInactive Publication Date: 2025-01-28HENAN DEL AUTOMOBILE CIRCUIT CO LTD +1

Patent Information

Application Number
CN202411969245.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the longitudinal cutting process of aluminum sheets, the wear of the longitudinal cutting knife leads to a reduction in cutting accuracy and efficiency, resulting in waste of materials and edge burrs.

Method used

A longitudinal cutting device is designed, including piezoelectric ceramics, driving coils, magnetic blocks, grinders and electromagnetic heating plates. The wear of the longitudinal cutting knife was detected by the piezoelectric ceramic sheet, and the driver coil and magnetic block driver grinding device was worn over the longitudinal knife, and the aluminum plate was preheated by the electromagnetic heating plate to reduce its hardness and brittleness.

Benefits of technology

The real -time monitoring and repair of the longitudinal cutting knife is achieved, the cutting accuracy and efficiency are improved, the waste and edges of the edges are reduced, and the high -quality cutting of the aluminum plate is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of aluminum plate machining, and particularly relates to an aluminum plate longitudinal cutting device which comprises a supporting table, and a discharging roller and a collecting roller are arranged at the top of the supporting table. By arranging the induction coil, the first permanent magnet, the second permanent magnet and the electromagnetic heating plate, the aluminum plate which is not longitudinally cut is heated, the hardness and brittleness of the aluminum plate can be reduced, longitudinal cutting is smoother, the quality of finished products is improved, deformation of the aluminum plate is reduced during longitudinal cutting, and the cutting precision and stability are ensured; by arranging a fixing plate, a shaking plate, piezoelectric ceramic pieces, springs and the like, the two piezoelectric ceramic pieces are placed in a cutting gap of an aluminum plate, when a longitudinal cutter is abraded, the cutting gap can be enlarged, the shaking amplitude of the piezoelectric ceramic pieces in the cutting gap is increased under pushing of the first spring, output current is increased, and the cutting effect of the aluminum plate is improved. And the state of the longitudinal cutter can be conveniently monitored in real time for subsequent detection operation.
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Description

Technical Field

[0001] The invention belongs to the technical field of aluminum plate processing, and in particular relates to an aluminum plate longitudinal cutting device. Background Art

[0002] Aluminum sheet refers to a plate material made of aluminum or aluminum alloy, usually made from aluminum ingots through plastic processing methods such as rolling, extrusion, stretching and forging, and has good physical and chemical properties; After the aluminum sheet is produced, it is generally necessary to perform longitudinal cutting on the produced aluminum sheet, mainly to meet specific usage requirements, such as specific width and size, to optimize material utilization, improve production efficiency, and facilitate subsequent processing; Longitudinal cutting can ensure the precise size of aluminum plates, smooth edges, improve the overall aesthetics of the product, and help improve processing efficiency and material utilization. When longitudinally cutting aluminum profiles, the aluminum profiles are generally released and cut with a longitudinal cutting knife. However, when the slitting knife is used to cut the aluminum profile for a long time, the blade of the slitting knife may be worn, which affects the cutting accuracy and efficiency, and causes the gap of the aluminum profile cutting to become larger, resulting in waste of the aluminum profile. At the same time, the burrs on the cut edges become larger, resulting in the aluminum profile after cutting not meeting the use requirements, and the burrs need to be processed again, which is time-consuming and laborious. Summary of the invention

[0003] In order to solve the problems raised in the above background technology, the present invention provides an aluminum plate longitudinal cutting device, which has the characteristic of timely repairing the longitudinal cutting blade when it is worn.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an aluminum plate longitudinal cutting device, comprising a support platform, a feeding roller and a receiving roller are arranged on the top of the support platform, and a longitudinal cutting knife, two supporting plates and two electromagnetic heating plates are arranged between the feeding roller and the receiving roller; A piezoelectric ceramic sheet is arranged on one side of the longitudinal cutting knife close to the receiving roller; The piezoelectric ceramic piece detects whether the cutting gap of the slitting knife changes through the vibration amplitude; A support block is provided at the bottom of the longitudinal cutting knife, and two slide grooves are provided on the top of the support block, and a driving coil is provided on one side of the inner wall of the two slide grooves, and sliding blocks are slidably connected in the two slide grooves, and a magnetic block is connected to the side of the two slide blocks close to the driving coil, and a push rod is connected to the other side of the two slide blocks, and a second spring is provided on the other side of the two slide blocks and one side of the two slide grooves, and the two second springs are respectively sleeved on the two push rods, and a grinder is provided on the side of the support block close to the longitudinal cutting knife; The magnetic block and the driving coil cooperate to push the grinder to grind the slitting knife when the slitting knife is worn; A cylinder is connected to one side of the support plate, a first permanent magnet and an induction coil are arranged in the cylinder, and the first permanent magnet is located in the induction coil; The first permanent magnet and the induction coil generate alternating current through the up and down movement of the first permanent magnet to supply power to the electromagnetic heating plate.

[0005] Preferably, the top of the support platform is connected to a first support seat and a second support seat, the first support seat and the second support seat are located on both sides of a support plate, the unloading roller is arranged on the first support seat, the collecting roller is arranged on the second support seat, the two support plates are respectively connected to both sides of the top of the support platform, and the longitudinal cutting knife is located between the two support plates.

[0006] Preferably, a first guide roller, a first tension roller, a second guide roller and a second tension roller are provided on the top of the support platform, the first guide roller is located below the first tension roller and cooperates with it, the first guide roller and the second tension roller are located on the side of the longitudinal cutting knife close to the first support seat, the second guide roller is located below the second tension roller and cooperates with it, the second guide roller and the second tension roller are located on the side of the longitudinal cutting knife close to the second support seat.

[0007] Preferably, the first guide roller and the second guide roller are both rotatably connected between the two support plates, and two adjustment slots are provided on the two support plates, and the two adjustment slots correspond to each other. Two ends of the two first guide rollers and the second guide rollers pass through the two adjustment slots respectively and are located on one side of the support plate, and two ends of the first guide roller and the second guide roller are respectively provided with bearing seats, and the bottom of the bearing seats at one end of the first guide roller and the second guide roller are connected to the same fixed seat, one side of the two support plates is connected to a threaded cylinder, and fixing screws are threadedly connected in the two threaded cylinders, and the bottom ends of the two fixing screws are connected to the top of the fixing seat through a knife seat.

[0008] Preferably, a rotating shaft and a guide roller are rotatably connected between the two support plates, the rotating shaft is located between the first guide roller and the second guide roller, there are three longitudinal cutters, the three longitudinal cutters are all connected to the rotating shaft and are evenly distributed on the rotating shaft, the guide roller is located above the rotating shaft, three slots are opened on the guide roller, the three slots are respectively located above the three longitudinal cutters and cooperate with the longitudinal cutters.

[0009] Preferably, a fixed plate is connected between the two support plates, three limit grooves are formed on the fixed plate, both sides of the three limit grooves are rotatably connected to shaking plates through rotating blocks, the bottoms of the two shaking plates in the limit grooves are connected to piezoelectric ceramic sheets, the two piezoelectric ceramic sheets cooperate with the longitudinal cutting knife and are located between the gaps cut by the aluminum plate, a first spring is arranged between the two shaking plates and the limit grooves, multiple piezoelectric ceramic sheets are connected to wires, and converters are arranged on the wires.

[0010] Preferably, the support block is connected between two support plates, the support block is located below the second guide roller, the other ends of the two push rods pass through the support block and are connected to a push plate, there are three grinders, the three grinders are connected to one side of the push plate close to the longitudinal cutting knife, and the three grinders cooperate with the three longitudinal cutting knives respectively.

[0011] Preferably, a water tank is connected to one side of the support platform, a water pump is connected to the bottom of the inner wall of the water tank, a connecting pipe is connected to the output end of the water pump, a delivery pipe is connected between the two support plates, the other end of the connecting pipe passes through the support plate and is connected to the delivery pipe, and three nozzles are connected to one side of the delivery pipe, the spraying direction of the three nozzles is toward the direction of the longitudinal cutting knife, and they cooperate with the three longitudinal cutting knives respectively.

[0012] Preferably, the two electromagnetic heating plates are connected between the two support plates, and the two electromagnetic heating plates are respectively located on a side of the first guide roller close to the longitudinal cutting knife and a side of the first tension roller, and the two electromagnetic heating plates cooperate with each other.

[0013] Preferably, a limit block with an arc-shaped top is provided on the side of the receiving roller close to the longitudinal cutting knife, and the limit block cooperates with the receiving roller. Two electric push rods are connected to the top of the support platform, and the support platform is connected to the output ends of the two electric push rods. Three partition plates are connected to the top of the limit block, and the three partition plates respectively cooperate with the three longitudinal cutting knives.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention, by arranging an induction coil, a first permanent magnet, a second permanent magnet and an electromagnetic heating plate, performs a heating treatment on the aluminum plate before longitudinal cutting, thereby reducing its hardness and brittleness, making longitudinal cutting smoother, improving the quality of the finished product, reducing deformation of the aluminum plate during longitudinal cutting, ensuring cutting accuracy and stability, and arranging a fixed plate, a shaking plate, a piezoelectric ceramic sheet and a spring, etc., two piezoelectric ceramic sheets are placed between the gaps of the aluminum plate cutting. When the longitudinal cutting knife is worn, the cutting gap will become larger, thereby causing the piezoelectric ceramic sheet to shake more in the cutting gap under the push of the first spring, thereby increasing the output current, which is convenient for real-time monitoring of the state of the longitudinal cutting knife and subsequent detection operations.

[0015] 2. The present invention, by providing a support block, a driving coil, a magnetic block and a grinder, etc., increases the swing amplitude of the piezoelectric ceramic piece, thereby increasing the current output, supplies power to the driving coil, and pushes the grinder on one side to move in the direction of the longitudinal cutter through a pushing rod, thereby grinding the longitudinal cutter. After the grinding is completed, the grinder is pushed to reset through a second spring to avoid continuous impact on the longitudinal cutter.

[0016] 3. The present invention, by providing a water tank, a water pump, a connecting pipe and a nozzle, etc., facilitates the water spraying operation when the grinder is grinding the longitudinal cutter. By providing a first guide roller, a second guide roller, a first tension roller and a second tension roller, the aluminum plate is tightened and adjusted when the longitudinal cutter is cutting, which facilitates the longitudinal cutting operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the structure of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the structure of the stereolithography in the present invention; Figure 3 It is a schematic diagram of the structure of the three-dimensional structure of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram of the middle A part; Figure 5 It is a schematic structural diagram of a front view cross section in the present invention; Figure 6 For the present invention Figure 1 An enlarged schematic diagram of the structure of the middle longitudinal cutting knife; Figure 7 For the present invention Figure 6 The enlarged structural diagram of the middle B part; Figure 8 For the present invention Figure 1 Schematic diagram of the structure of the middle conveying pipe; Fig. 9 For the present invention Figure 1 The structural diagram of the middle grinder; Fig.10 It is a schematic diagram of the structure of the three-dimensional four in the present invention; Fig.11 For the present invention Fig.10 The enlarged structural diagram of the middle C part; Fig.12 It is a structural schematic diagram of an enlarged cylinder part in the present invention; In the figure: 1, support platform; 2, first support seat; 3, unloading roller; 4, support plate; 5, first guide roller; 6, first tension roller; 7, second guide roller; 8, second tension roller; 9, adjustment slot; 10, bearing seat; 11, fixed seat; 12, threaded cylinder; 13, fixed screw; 14, knife seat; 15, rotating shaft; 16, longitudinal cutting knife; 17, guide roller; 18, notch; 19, fixed plate; 20, limit slot; 21, rotating block; 22, shaking plate; 23, piezoelectric ceramic sheet; 24, first spring; 25, wire; 26, converter; 27, support Block; 28, slide groove; 29, sliding block; 30, magnetic block; 31, driving coil; 32, pushing rod; 33, pushing plate; 34, second spring; 35, grinder; 36, water tank; 37, water pump; 38, connecting pipe; 39, conveying pipe; 40, nozzle; 41, second support seat; 42, electromagnetic heating plate; 43, receiving roller; 44, limit block; 45, electric push rod; 46, partition plate; 47, cylinder; 48, sliding groove; 49, first permanent magnet; 50, mounting groove; 51, induction coil; 52, fixing sleeve; 53, second permanent magnet. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1 See also Figure 1 , Figure 4 , Figure 5 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 , The present invention provides the following technical solutions: an aluminum plate longitudinal cutting device, comprising a support table 1, a feeding roller 3 and a receiving roller 43 are arranged on the top of the support table 1, a longitudinal cutting knife 16, two support plates 4 and two electromagnetic heating plates 42 are arranged between the feeding roller 3 and the receiving roller 43; a piezoelectric ceramic sheet 23 is arranged on the side of the longitudinal cutting knife 16 close to the receiving roller 43; the piezoelectric ceramic sheet 23 is located in the gap generated after the aluminum plate is cut by the longitudinal cutting knife 16, when the aluminum plate is cut by the longitudinal cutting knife 16 for a long time, the longitudinal cutting knife 16 will cause wear, thereby causing the gap of the aluminum plate cut by the longitudinal cutting knife 16 to become larger, and through the cooperation of the first spring 24 on the top of the piezoelectric ceramic sheet 23, the amplitude of the shaking of the piezoelectric ceramic sheet 23 in the gap becomes larger. According to the piezoelectric effect, the current output by the piezoelectric ceramic piece 23 becomes larger, and the piezoelectric ceramic piece 23 detects whether the cutting gap of the longitudinal cutting knife 16 changes through the vibration amplitude; a support block 27 is provided at the bottom of the longitudinal cutting knife 16, and two slide grooves 28 are provided on the top of the support block 27. A driving coil 31 is provided on one side of the inner wall of the two slide grooves 28. After the current generated by the piezoelectric ceramic piece 23 is converted by the converter 26, it is connected to the driving coil 31, and the driving coil 31 is powered. According to Ampere's law, the driving coil 31 generates a magnetic field, and the direction of the magnetic field is opposite to the direction of the magnetic block 30, so that the side of the driving coil 31 close to the magnetic block 30 repels the magnetic block 30 itself, thereby pushing the magnetic block 30. , push the grinder 35 on one side of the support block 27 to approach the longitudinal cutter 16 until it contacts the longitudinal cutter 16, thereby grinding the longitudinal cutter 16, so that the longitudinal cutter 16 can be repaired without disassembly when it is worn. The two slide grooves 28 are slidably connected with sliding blocks 29, and the two sliding blocks 29 are connected to the magnetic blocks 30 on the side close to the driving coil 31. The other sides of the two sliding blocks 29 are connected to the push rods 32. The other sides of the two sliding blocks 29 and the two slide grooves 28 are provided with second springs 34. The two second springs 34 are respectively sleeved on the two push rods 32. Through the second springs 34, after the grinder 35 repairs the longitudinal cutter 16, the cutting effect of the longitudinal cutter 16 on the aluminum plate is restored. The friction between the two ends of the support block 27 and the drive coil 31 is too strong to push the magnetic block 30 to move. At this time, the magnetic block 30 will be pushed to move in the direction of the drive coil 31 by the reverse thrust generated by the second spring 34, thereby driving the grinder 35 away from the longitudinal cutter 16 to avoid continuous contact with the longitudinal cutter 16 and affecting the cutting rate of the longitudinal cutter 16. The grinder 35 is provided on the side of the support block 27 close to the longitudinal cutter 16. When the longitudinal cutter 16 is worn, the magnetic block 30 and the drive coil 31 cooperate to push the grinder 35 to grind the longitudinal cutter 16.A cylinder 47 is connected to one side of the support plate 4, a sliding groove 48 is provided at the bottom of the cylinder 47, a first permanent magnet 49 is slidably connected in the sliding groove 48, a mounting groove 50 is provided on the cylinder 47, the sliding groove 48 is located in the mounting groove 50, an induction coil 51 is connected in the mounting groove 50, one end of the rotating shaft 15 passes through the support plate 4 and is connected to a fixing sleeve 52, and a second permanent magnet 53 is connected to the top of the fixing sleeve 52; the first permanent magnet 49 and the induction coil 51 generate alternating current through the up and down movement of the first permanent magnet 49 to the electromagnetic heating plate 4 2 is powered, and through the cylinder 47, the first permanent magnet 49, the induction coil 51 and the second permanent magnet 53, when the rotating shaft 15 drives the slitting knife 16 to rotate and cut the aluminum plate, the first permanent magnet 49 is driven to rotate, so that the second permanent magnet 53 located in the cylinder 47 is moved up and down, so that according to Faraday's electromagnetic induction law, power is generated, so that the electromagnetic heating plate 42 is powered, so that the electromagnetic heating plate 42 and the aluminum plate located between the two electromagnetic heating plates 42 are heated, so that the cutting is smoother. ;

[0020] Specifically, the top of the support platform 1 is connected to the first support seat 2 and the second support seat 41, the first support seat 2 and the second support seat 41 are located on both sides of the support plate 4, the unloading roller 3 is arranged on the first support seat 2, and the collecting roller 43 is arranged on the second support seat 41, the two support plates 4 are respectively connected to the two sides of the top of the support platform 1, and the longitudinal cutting knife 16 is located between the two support plates 4. The top of the support platform 1 is provided with a first guide roller 5, a first tension roller 6, a second guide roller 7 and a second tension roller 8. The first tension roller 6 and the second tension roller 8 are lowered in the adjustment groove 9 to adjust the distance between the first guide roller 5 and the first tension roller 6, the second guide roller 7 and the second tension roller 8, so as to cooperate with aluminum plates of different thicknesses. During longitudinal cutting, clamping is performed so that the aluminum plate between the first guide roller 5 and the second guide roller 7 is in a tensioned state, which is convenient for cooperating with the longitudinal cutting knife 16 for cutting operation. The first guide roller 5 is located below the first tension roller 6 and cooperates with it. The first guide roller 5 and the second tension roller 8 are located on the side of the longitudinal cutting knife 16 close to the first support seat 2. The second guide roller 7 is located below the second tension roller 8 and cooperates with it. The second guide roller 7 and the second tension roller 8 are located on the side of the longitudinal cutting knife 16 close to the second support seat 41. The first guide roller 5 and the second guide roller 7 are both rotatably connected between the two support plates 4. Two adjustment slots 9 are provided on the two support plates 4. The two adjustment slots 9 correspond to each other. The two first guide rollers 5 and the second guide rollers 7 The two ends of the first guide roller 5 and the second guide roller 7 respectively pass through the two adjustment grooves 9 and are located on one side of the support plate 4. The two ends of the first guide roller 5 and the second guide roller 7 are provided with bearing seats 10. The bottom of the bearing seats 10 at one end of the first guide roller 5 and the second guide roller 7 is connected to the same fixed seat 11. One side of the two support plates 4 is connected to a threaded cylinder 12. The two threaded cylinders 12 are threadedly connected with fixed screws 13. By rotating the fixed screws 13, the fixed screws 13 are driven to rotate and descend in the threaded cylinder 12, thereby driving the first tension roller 6 and the second tension roller 8 to descend, which is convenient for the staff to adjust the operation when longitudinally cutting aluminum plates of different thicknesses. The bottom ends of the two fixed screws 13 are connected to the top of the fixed seat 11 through the knife seat 14. , through the knife seat 14, the fixed screw 13 can be rotated on the fixed seat 11, and the rotating shaft 15 and the guide roller 17 are rotatably connected between the two support plates 4. Through the rotating shaft 15, the longitudinal cutting knife 16 is driven to cut the aluminum plate. Through the guide roller 17, the longitudinal cutting knife 16 is cooperated to make the aluminum plate smoothly longitudinally cut on the longitudinal cutting knife 16. The rotating shaft 15 is located between the first guide roller 5 and the second guide roller 7. There are three longitudinal cutting knives 16. The three longitudinal cutting knives 16 are all connected to the rotating shaft 15 and are evenly distributed on the rotating shaft 15. The guide roller 17 is located above the rotating shaft 15. Three notches 18 are opened on the guide roller 17. The three notches 18 are respectively located above the three longitudinal cutting knives 16 and cooperate with the longitudinal cutting knives 16.

[0021] Embodiment 2 Based on Example 1, please refer to Figure 2 , Figure 3 , Figure 6 , Figure 7 and Figure 8 , Specifically, a fixed plate 19 is connected between the two support plates 4, and three limiting grooves 20 are opened on the fixed plate 19. Both sides of the three limiting grooves 20 are rotatably connected with shaking plates 22 through rotating blocks 21. The bottoms of the two shaking plates 22 in the limiting grooves 20 are connected with piezoelectric ceramic sheets 23. Through the piezoelectric ceramic sheets 23, the aluminum plate is shaken in the gap generated by the cutting, and current is generated based on the piezoelectric effect. The two piezoelectric ceramic sheets 23 cooperate with the longitudinal cutting knife 16 and are located between the gaps cut by the aluminum plate. A first spring 24 is arranged between the two shaking plates 22 and the limiting grooves 20. Through the cooperation of the first spring 24, the piezoelectric ceramic sheet 23 can be made to shake too much in the gap, thereby generating a larger current. Multiple piezoelectric ceramic sheets 23 are A conductor 25 is connected, and a converter 26 is arranged on the conductor 25. Through the cooperation of the conductor 25 and the converter 26, the current is converted, so as to power the driving coil 31. The support block 27 is connected between the two support plates 4, and the support block 27 is located below the second guide roller 7. The other ends of the two push rods 32 pass through the support block 27 and are connected to the push plate 33. There are three grinders 35. Through the three grinders 35, the driving coil 31 pushes the magnetic block 30 to move in the direction of the longitudinal cutter 16, thereby pushing the grinder 35 to move close to the longitudinal cutter 16, and grinding the longitudinal cutter 16 to restore the longitudinal cutter 16. The three grinders 35 are all connected to the side of the push plate 33 close to the longitudinal cutter 16. The device 35 cooperates with the three longitudinal cutting knives 16 respectively, a water tank 36 is connected to one side of the support platform 1, a water pump 37 is connected to the bottom of the inner wall of the water tank 36, a connecting pipe 38 is connected to the output end of the water pump 37, a delivery pipe 39 is connected between the two support plates 4, the other end of the connecting pipe 38 passes through the support plate 4 and is connected to the delivery pipe 39, and three nozzles 40 are connected to one side of the delivery pipe 39. Water is pumped in the water tank 36 by the water pump 37 and sprayed out at the nozzle 40 through the connecting pipe 38. When the grinder 35 grinds the longitudinal cutting knife 16, water spraying is performed to assist. The spraying direction of the three nozzles 40 is toward the direction of the longitudinal cutting knife 16, and they cooperate with the three longitudinal cutting knives 16 respectively. Two electromagnetic heating plates 42 are connected between the two support plates 4. By passing the electromagnetic heating plates 42 Alternating current is input, and according to Faraday's law of electromagnetic induction, eddy current is generated inside the aluminum sheet passing between the electromagnetic heating plates 42. Due to the resistance of the aluminum sheet itself, the current is converted into heat energy, causing the aluminum sheet itself to heat up, and cooperate with the subsequent longitudinal cutting knife 16 to cut the aluminum sheet. The two electromagnetic heating plates 42 are respectively located on the side of the first guide roller 5 close to the longitudinal cutting knife 16 and the side of the first tension roller 6. The two electromagnetic heating plates 42 cooperate with each other, and a limit block 44 with an arc-shaped top is provided on the side of the receiving roller 43 close to the longitudinal cutting knife 16. The limit block 44 cooperates with the receiving roller 43. Two electric push rods 45 are connected to the top of the support table 1. Through the electric push rods 45, when the receiving roller 43 rewinds the aluminum sheet, for different diameters of the rewinding,The height of the limit block 44 is adjusted, and the longitudinally cut aluminum sheet is divided and wound through the partition plate 46. The support table 1 is connected to the output end of the two electric push rods 45. The top of the limit block 44 is connected to three partition plates 46, and the three partition plates 46 correspond to the three longitudinal cutting knives 16 respectively.

[0022] The working principle and use process of the present invention: When the present invention is in use, the staff places the aluminum plate on the first support seat 2, inserts one end of the aluminum plate between the first guide roller 5 and the first tension roller 6, passes through the two electromagnetic heating plates 42, passes through the longitudinal cutting knife 16 and the guide roller 17, passes through the second guide roller 7 and the second tension roller 8, passes through the top of the limit block 44, and is thus wound around the receiving roller 43 on the second support seat 41. During cutting, the receiving roller 43 rotates to drive the aluminum plate to be slowly released on the discharge roller 3. The staff can drive the fixed screws 13 to rotate and descend in the threaded barrel 12 by twisting the two fixed screws 13, thereby driving the fixed seat 11 at the bottom of the fixed screw 13 to descend, thereby driving the fixed The bearing seat 10 on the top of the fixed seat 11 descends, driving the first tension roller 6 and the second tension roller 8 between the bearing seats 10 to descend in the adjustment groove 9, the first tension roller 6 approaches the first guide roller 5, and the second tension roller 8 approaches the second guide roller 7, and the aluminum sheet placed on the first guide roller 5 and the second guide roller 7 is pressed, and the aluminum sheet is tensioned during transportation. The aluminum profiles of different thicknesses are pressed during transportation to facilitate the cutting operation with the longitudinal cutting knife 16. After the clamping and conveying of the first guide roller 5 and the first tension roller 6, the aluminum sheet enters between the two electromagnetic heating plates 42. In the process of the rotating shaft 15 driving the longitudinal cutting knife 16 to rotate and cut, the fixed sleeve 52 is driven to rotate, thereby driving the second permanent magnet 53 to rotate. When the second permanent magnet 53 rotates to the bottom of the cylinder 47, the bottom of the first permanent magnet 49 located in the cylinder 47 is the S pole, and the top of the second permanent magnet 53 is the S pole. According to the principle of like charges repel each other, the second permanent magnet 53 generates a thrust on the first permanent magnet 49, pushing the first permanent magnet 49 to rise in the cylinder 47. During the continuous rotation of the shaft 15, the thrust generated by the second permanent magnet 53 on the first permanent magnet 49 gradually decreases until the second permanent magnet 53 rotates to the bottom of the shaft 15, and the second permanent magnet 53 no longer generates a thrust on the first permanent magnet 49. At this time, due to gravity, the first permanent magnet 49 in the cylinder 47 drops down until the second permanent magnet 53 rotates to the top of the shaft 15 again. , and once again pushes the first permanent magnet 49 to continue to rise in the cylinder 47. During the continuous rotation of the rotating shaft 15, the first permanent magnet 49 continues to reciprocate and rise in the cylinder 47. According to Faraday's law of electromagnetic induction, when the first permanent magnet 49 moves up and down in the induction coil 51, it will cut the magnetic flux lines generated by the induction coil 51, thereby generating an induced current in the induction coil 51. After conversion, the generated alternating current is connected to the electromagnetic heating plate 42. The electromagnetic heating plate 42 is provided with a heating coil. By supplying power to the heating coil, the heating coil converts the connected alternating current into a high-frequency alternating current, thereby generating an alternating electromagnetic field. When this electromagnetic field meets the aluminum plate, according to Faraday's law of electromagnetic induction, eddy currents are rapidly generated inside the aluminum plate.Eddy currents continuously flow inside the aluminum sheet. Due to the existence of resistance, they are quickly converted into heat energy, thereby rapidly increasing the temperature of the aluminum sheet. Through the cooperation of the two electromagnetic heating plates 42, the aluminum sheet passing through is quickly and evenly heated, which is convenient for the subsequent longitudinal cutting knife 16 to reduce the brittleness of the aluminum sheet, make the cutting smoother, and reduce the deformation of the aluminum sheet during cutting. The heated aluminum sheet contacts the longitudinal cutting knife 16, and the longitudinal cutting knife 16 rotates to longitudinally cut the aluminum sheet. The notch 18 on the guide roller 17 cooperates with the longitudinal cutting knife 16, so that the aluminum profile can be completely cut. Through the cooperation of the three longitudinal cutting knives 16, the placed aluminum sheet is evenly divided.

[0023] The cut aluminum sheet passes through the bottom of the fixed plate 19. The piezoelectric ceramic sheet 23 arranged at the bottom of the fixed plate 19 is arranged in the gap generated by the aluminum sheet being cut by the longitudinal cutting knife 16. The cooperation of the first guide roller 5, the first tension roller 6, the second guide roller 7 and the second tension roller 8 enables the aluminum sheet to maintain a tensioned state before and after cutting. During cutting, long-term cutting will cause the longitudinal cutting knife 16 to wear, which will cause the gap generated by the aluminum sheet during cutting to become larger, resulting in material waste. In addition, due to the wear of the longitudinal cutting knife 16, the burrs on both sides of the cutting gap will increase. When the cutting gap of the aluminum sheet becomes larger, the piezoelectric ceramic sheet 23 is pushed due to the friction of the cutting gap of the aluminum sheet, thereby driving The shaking plate 22 on the top of the piezoelectric ceramic piece 23 moves in the limiting groove 20, and due to the cooperation of the first spring 24, the piezoelectric ceramic piece 23 shakes in the cutting gap of the aluminum plate. When the piezoelectric ceramic piece 23 is subjected to external force, the internal positive and negative charge centers are relatively displaced, thereby generating polarization, resulting in the appearance of bound charges of opposite signs on the surfaces of both ends of the material. This process realizes the conversion of mechanical effect to electrical effect, that is, positive piezoelectric effect. The power generation power of the piezoelectric ceramic piece 23 is related to the external stress and the frequency of change. Through the cooperation of the first spring 24, when the longitudinal cutting knife 16 is worn, the larger the gap of the aluminum plate cutting, the greater the amplitude of the shaking of the piezoelectric ceramic piece 23 in the gap, resulting in a greater current generated by the piezoelectric ceramic piece 23. The current generated by the piezoelectric ceramic piece 23 is discharged through the wire 25, converted through the converter 26, and powered to the driving coil 31 below. After the driving coil 31 is connected to the pulse current, the driving coil 31 generates a transient magnetic field. According to Ampere's law, the direction of the magnetic field of the driving coil 31 close to the magnetic block 30 is adjusted. By cooperating with the magnetic block 30, after the current is passed through the driving coil 31, the magnetic field generated generates a thrust on the magnetic block 30, and the push plate 33 is driven by the magnetic block 30 to move in the slide groove 28, and the second spring 34 is squeezed, so that the second spring 34 undergoes elastic deformation, driving the push rod 32 on the other side of the push plate 33 to move toward the longitudinal cutting knife 16, thereby driving the grinder 35 on one side to approach the longitudinal cutting knife 16, until Until it contacts the longitudinal cutting knife 16, during the process of the longitudinal cutting knife 16 rotating and cutting, the longitudinal cutting knife 16 is polished, so that the longitudinal cutting knife 16 does not need to stop running and can continue the cutting operation, avoiding the staff from disassembling and replacing the cutting knife in stages, affecting the work efficiency. After the grinding is completed, the longitudinal cutting knife 16 is restored to its state, and the cutting effect of the aluminum plate is restored, which causes the cutting gap to become smaller, and the piezoelectric ceramic piece 23 in the gap is squeezed, thereby causing the shaking range of the piezoelectric ceramic piece 23 to become smaller, resulting in a smaller current output by the piezoelectric ceramic piece 23, and a smaller current supplied to the drive coil 31, so that the magnetic field generated by the drive coil 31 is not enough to push the magnetic block 30. At this time, the reverse thrust generated by the second spring 34,The thrust of the magnetic field on the magnetic block 30 is greater than that generated by the driving coil 31. The push plate 33 located in the slide groove 28 will be pushed by the reverse thrust generated by the second spring 34 to perform a reset operation, thereby driving the grinder 35 on one side to leave the longitudinal cutter 16, so as to prevent the grinder 35 from continuously contacting the longitudinal cutter 16, thereby affecting the subsequent cutting of the longitudinal cutter 16. When the grinder 35 is used to grind the longitudinal cutter 16, the water pump 37 works to pump water in the water tank 36, discharges it through the connecting pipe 38, puts it into the delivery pipe 39, and passes through the nozzle 40 on one side of the delivery pipe 39. The longitudinal cutting blade 16 is sprayed to assist the grinding operation. The longitudinally cut aluminum sheet is wound on the receiving roller 43. The aluminum sheet is wound tighter on the receiving roller 43 through the support and limit of the limit block 44. The cut aluminum sheet is evenly wound on the receiving roller 43 through the partition plate 46 set on the top of the limit block 44, making the collection of aluminum sheets more convenient. During the continuous collection process, the diameter of the receiving roller 43 gradually increases and is shortened by the electric push rod 45, thereby driving the limit block 44 to descend, so that it can be better used with the receiving roller 43.

[0024] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A longitudinal cutting device for aluminum plates, comprising a support table (1), characterized in that: A discharge roller (3) and a receiving roller (43) are arranged on the top of the support platform (1); a slitting knife (16), two support plates (4) and two electromagnetic heating plates (42) are arranged between the discharge roller (3) and the receiving roller (43); A piezoelectric ceramic sheet (23) is provided on one side of the longitudinal cutting knife (16) close to the receiving roller (43); The piezoelectric ceramic piece (23) detects whether the cutting gap of the longitudinal cutting knife (16) changes by means of vibration amplitude; A support block (27) is provided at the bottom of the longitudinal cutting knife (16), and two slide grooves (28) are provided at the top of the support block (27). A driving coil (31) is provided on one side of the inner wall of the two slide grooves (28). A sliding block (29) is slidably connected in the two slide grooves (28). A magnetic block (30) is connected to one side of the two slide blocks (29) close to the driving coil (31). A push rod (32) is connected to the other side of the two slide blocks (29). A second spring (34) is provided on the other side of the two slide blocks (29) and one side of the two slide grooves (28). The two second springs (34) are respectively sleeved on the two push rods (32). A grinder (35) is provided on the side of the support block (27) close to the longitudinal cutting knife (16). The magnetic block (30) and the driving coil (31) cooperate to push the grinder (35) to grind the slitting knife (16) when the slitting knife (16) is worn; A cylinder (47) is connected to one side of the support plate (4), a first permanent magnet (49) and an induction coil (51) are arranged inside the cylinder (47), and the first permanent magnet (49) is located inside the induction coil (51); The first permanent magnet (49) and the induction coil (51) generate alternating current through the up and down movement of the first permanent magnet (49), thereby supplying power to the electromagnetic heating plate (42).

2. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: The top of the support platform (1) is connected to a first support seat (2) and a second support seat (41); the first support seat (2) and the second support seat (41) are located on both sides of a support plate (4); the unwinding roller (3) is arranged on the first support seat (2); the receiving roller (43) is arranged on the second support seat (41); the two support plates (4) are respectively connected to both sides of the top of the support platform (1); and the longitudinal cutting knife (16) is located between the two support plates (4).

3. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: The top of the support platform (1) is provided with a first guide roller (5), a first tension roller (6), a second guide roller (7) and a second tension roller (8); the first guide roller (5) is located below the first tension roller (6) and cooperates with the first tension roller (6); the first guide roller (5) and the second tension roller (8) are located on a side of the longitudinal cutting knife (16) close to the first support seat (2); the second guide roller (7) is located below the second tension roller (8) and cooperates with the second guide roller (7) and the second tension roller (8) are located on a side of the longitudinal cutting knife (16) close to the second support seat (41).

4. The aluminum plate longitudinal cutting device according to claim 3, characterized in that: The first guide roller (5) and the second guide roller (7) are both rotatably connected between the two support plates (4); two adjustment slots (9) are provided on the two support plates (4); the two adjustment slots (9) correspond to each other; two ends of the two first guide rollers (5) and the second guide rollers (7) pass through the two adjustment slots (9) respectively and are located on one side of the support plate (4); two ends of the first guide roller (5) and the second guide roller (7) are both provided with bearing seats (10); the bottom of the bearing seats (10) at one end of the first guide roller (5) and the second guide roller (7) are connected to the same fixed seat (11); one side of the two support plates (4) is connected to a threaded barrel (12); the two threaded barrels (12) are both threadedly connected with fixed screws (13); the bottom ends of the two fixed screws (13) are connected to the top of the fixed seat (11) through a knife seat (14).

5. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: A rotating shaft (15) and a guide roller (17) are rotatably connected between the two support plates (4); the rotating shaft (15) is located between the first guide roller (5) and the second guide roller (7); there are three longitudinal cutters (16); the three longitudinal cutters (16) are connected to the rotating shaft (15) and are evenly distributed on the rotating shaft (15); the guide roller (17) is located above the rotating shaft (15); three notches (18) are formed on the guide roller (17); the three notches (18) are respectively located above the three longitudinal cutters (16) and cooperate with the longitudinal cutters (16).

6. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: A fixed plate (19) is connected between the two support plates (4), and three limit grooves (20) are provided on the fixed plate (19). Both sides of the three limit grooves (20) are rotatably connected to a shaking plate (22) via a rotating block (21). The bottoms of the two shaking plates (22) in the limit grooves (20) are connected to a piezoelectric ceramic sheet (23). The two piezoelectric ceramic sheets (23) cooperate with the longitudinal cutting knife (16) and are located between the gaps cut in the aluminum plate. A first spring (24) is provided between the two shaking plates (22) and the limit grooves (20). A plurality of piezoelectric ceramic sheets (23) are connected to a wire (25), and a converter (26) is provided on the wire (25).

7. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: The support block (27) is connected between the two support plates (4), the support block (27) is located below the second guide roller (7), the other ends of the two push rods (32) pass through the support block (27) and are connected to the push plate (33), there are three grinders (35), the three grinders (35) are connected to a side of the push plate (33) close to the longitudinal cutting knife (16), and the three grinders (35) are respectively matched with the three longitudinal cutting knives (16).

8. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: A water tank (36) is connected to one side of the support platform (1); a water pump (37) is connected to the bottom of the inner wall of the water tank (36); a connecting pipe (38) is connected to the output end of the water pump (37); a delivery pipe (39) is connected between the two support plates (4); the other end of the connecting pipe (38) passes through the support plate (4) and is connected to the delivery pipe (39); three nozzles (40) are connected to one side of the delivery pipe (39); the three nozzles (40) spray in the direction of the longitudinal cutting knife (16) and respectively cooperate with the three longitudinal cutting knives (16).

9. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: The two electromagnetic heating plates (42) are connected between the two support plates (4), and the two electromagnetic heating plates (42) are respectively located on a side of the first guide roller (5) close to the longitudinal cutting knife (16) and a side of the first tension roller (6), and the two electromagnetic heating plates (42) cooperate with each other.

10. The aluminum plate longitudinal cutting device according to claim 1, characterized in that: A limit block (44) with an arc-shaped top is provided on one side of the receiving roller (43) close to the longitudinal cutting knife (16), and the limit block (44) cooperates with the receiving roller (43). Two electric push rods (45) are connected to the top of the support platform (1), and the support platform (1) is connected to the output ends of the two electric push rods (45). Three partition plates (46) are connected to the top of the limit block (44), and the three partition plates (46) respectively cooperate with the three longitudinal cutting knives (16).

Citation Information

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