Device and process for elastically shearing waste batteries
By introducing water curtain flushing and automatic scraping mechanisms into the lithium-ion battery electrolyte recovery device, the problems of low recycling efficiency and cumbersome operation in the prior art are solved, and a more efficient recycling process and a simplified operating process are achieved.
Patent Information
- Application Number
- CN202411565374.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-05
AI Technical Summary
The existing lithium-ion battery electrolyte recovery device is inefficient during high-temperature water vapor condensation and solid debris erosion, resulting in long recovery time and low efficiency, and difficult to clean up the adhesion of solid debris, which is cumbersome to operate.
An elastic shearing waste battery device including a erosion mechanism and a collection mechanism is designed to fully erode solid debris using the water curtain erosion form, and automatically scrape the inner wall of the filter cartridge through the scraper mechanism and the transmission mechanism to reduce manual cleaning. need.
The water curtain erosion technology significantly shortens the recycling time, improves the recycling efficiency, and reduces the amount of manual labor through the automatic scraper mechanism, simplifying the operation process.
Smart Images

Figure CN119419396A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of waste battery recycling, and in particular to a waste battery elastic shearing device and process. Background Art
[0002] Lithium-ion batteries are a type of secondary battery that relies mainly on the movement of lithium ions between the positive and negative electrodes to work. In order to reduce resource loss, lithium-ion batteries are generally recycled and reused after they are damaged, and the lithium-ion batteries are decomposed into raw materials for recycling and reuse. Among them, the recovery of lithium-ion battery electrolyte, since existing lithium-ion batteries are generally composed of multiple battery cells, the recovery of electrolyte in the battery cells generally includes the following steps: 1. Battery discharge and disassembly, 2. Battery cell crushing, 3. Electrolyte collection and treatment, 4. Lithium salt recovery, 5. Waste treatment; and then it is necessary to first discharge the waste lithium battery and disassemble it by elastic shearing, then crush the battery cell, and then collect the electrolyte, and the electrolyte collection requires the use of professional recycling equipment.
[0003] The patent with publication number CN118299712A discloses a lithium-ion battery electrolyte recovery device, which includes a crystallization device for evaporating and crystallizing a lithium salt solution, a fixed cylinder and a feed pipe for feeding the electrolyte; and also includes: a collecting mechanism, which is arranged at the bottom end of the fixed cylinder, and the top opening of the fixed cylinder is internally threaded with a sealing cover, the top side of the sealing cover is provided with an expanding tube, and the bottom end of the expanding tube is inserted into the sealing cover and fixedly connected to the sealing cover, and the feed pipe penetrates the tube wall of the expanding tube and is fixedly connected to the expanding tube. The top end of the expanded tube is connected to a soft tube, and a sealing mechanism is provided in the sealing cap; a heating mechanism is provided between the crystallization device and the fixed cylinder, and a filtering mechanism is provided in the fixed cylinder. This device can gasify and separate the organic solution in the electrolyte from the electrolyte. At the same time, when the electrolyte is heated, part of the high-temperature water vapor dissolves in the electrolyte to dilute the electrolyte, and the sealing mechanism intercepts the water droplets entrained in the water vapor, and makes the water droplets fall on the solid debris, and the residual electrolyte on the solid debris is flushed into the diluted electrolyte.
[0004] However, the above prior art has the following technical defects:
[0005] 1. The above-mentioned prior art can only remove fixed debris from the electrolyte after diluting most of the electrolyte attached to the surface of the solid debris in the electrolyte, and uses the condensed water droplets of high-temperature water vapor to drop on the fixed debris to flush the small amount of electrolyte attached to the surface of the fixed debris. However, it takes time for the high-temperature water vapor to condense into water droplets, thereby increasing the time consumed by the entire recycling work and reducing the recycling efficiency of the device. At the same time, the size of the baffle used by the device to assist the condensation of water droplets is smaller than the size of the filter cartridge, and thus all the solid debris in the filter cartridge cannot be flushed.
[0006] Second: During the subsequent drying process, some tiny fixed debris may adhere to the inner wall of the filter cartridge and cannot be poured out of the filter cartridge. The staff needs to clean it manually, which makes the operation very cumbersome and requires the use of professional cleaning tools, which is very troublesome.
[0007] Therefore, based on the existing lithium-ion battery electrolyte recovery device, in order to overcome the above-mentioned technical defects, there is still room for improvement. Summary of the invention
[0008] In order to solve the above problems, on the first aspect, the present application provides an elastic shearing device for waste batteries, which adopts the following technical solution: it includes a recycling box with an inclined inner bottom surface and a funnel arranged on the inner wall thereof, the inner wall of the recycling box is provided with a mesh plate above the funnel, and the side of the recycling box is provided with a steam pipe between the funnel and the mesh plate, characterized in that a flushing mechanism is provided inside the recycling box above the mesh plate.
[0009] The flushing mechanism includes a first gear rotatably mounted on the inner wall of the recovery box and located above the mesh plate, an inclined slide rail is mounted at the side center of the first gear, a U-shaped slide seat matching the first gear is slidably mounted on the slide rail, a water distribution box is mounted on the side of the U-shaped slide seat, a plurality of evenly distributed and downwardly facing water outlet pipes are mounted on the lower side of the water distribution box, an L-shaped baffle for blocking the lower ports of all water outlet pipes is mounted on the side of the slide rail, a plurality of evenly distributed telescopic hoses are mounted on the side of the water distribution box and the ends of the hoses extend to the outside of the recovery box, and a collecting mechanism is also arranged on the side of the recovery box.
[0010] The collecting mechanism comprises a collecting box arranged on one side of the recycling box, a piston plate adapted to the collecting box is slidably arranged inside the collecting box, and the ends of all the telescopic hoses extending to the outside of the recycling box are connected to the collecting box and the connection points are above the piston plate.
[0011] Preferably, two limit blocks are installed on the inner wall of the recycling box corresponding to the bottom of the slide rail, and two first magnetic blocks are installed on the inner wall of the recycling box corresponding to the top of the slide rail, a sliding rod is installed at the lower center of one of the first magnetic blocks, an iron plate is slidably arranged on the slide rod, a first rack meshing with the first gear is installed at the lower center of the iron plate, a second magnet magnetically attracted to the iron plate is installed at the upper center of the iron plate, an extension rod extending to the outside of the recycling box is installed at the upper center of the second magnet, and two stop blocks are installed on the upper side of the slide rail.
[0012] Preferably, the collecting mechanism also includes two round rods installed on the lower side of the piston plate and extending to the outside of the collecting box, a first spring is provided between the piston plate and the inner bottom of the collecting box, a rectangular groove is opened at the center of the lower side of the collecting box between the two round rods, a water outlet pipe is installed on the upper side of the piston plate and extends to the outside of the collecting box through the rectangular groove, a number of evenly distributed inclined plates are installed between the inner walls of the collecting box and above the piston plate, an input pipe is provided on the side of the collecting box between the piston plate and the inclined plate, and an output pipe is installed at the center of the upper side of the collecting box.
[0013] Preferably, a filter cartridge mechanism is also provided inside the recycling box on one side of the flushing mechanism, and the filter cartridge mechanism includes an electric push rod installed on the upper side of the recycling box, the end of the telescopic arm of the electric push rod extends to the inner wall of the recycling box and is installed with a fixed seat, and a filter cartridge with a plurality of evenly distributed filter holes on the bottom is detachably installed on one side of the fixed seat.
[0014] Preferably, a connecting rod is installed on one side of the electric push rod on the side of the fixing seat, and the upper end of the connecting rod extends to the outside of the recycling box. The upper end of the connecting rod extending to the outside of the recycling box and the upper end of the extension rod extending to the outside of the recycling box are jointly installed with a U-shaped frame.
[0015] Preferably, a scraper mechanism is provided on the upper side of the recycling box and on one side of the electric push rod, and the scraper mechanism includes a vertical rod installed on the upper side of the recycling box and on one side of the electric push rod, a third magnet is slidably provided on the vertical rod, an iron block is installed on the upper end of the vertical rod, an upper tube directly above the recycling box is installed on the side of the third magnet, the input tube end is connected to the upper tube, a lower tube extending to the inside of the recycling box is installed on the lower end of the upper tube, a circular hole matching the lower tube is opened in the center of the upper side of the recycling box, and a scraper is installed on the lower end of the lower tube.
[0016] Preferably, the upper port of the upper tube is provided with an upper cover, a second rack is installed on the side of the U-shaped frame on one side of the vertical rod, a second gear meshing with the second rack is provided on the upper side of the recovery box between the vertical rod and the second rack, and a third rack meshing with the second gear is installed on the other side of the third magnet.
[0017] Preferably, a transmission mechanism is provided on the upper side of the recovery box on one side of the scraper mechanism, and the transmission mechanism includes a mounting seat installed on the upper side of the recovery box and on one side of the lower tube, a cavity is provided inside the mounting seat, a sliding block matching with it is slidably provided in the cavity, a second spring is installed in the cavity on one side of the sliding block, a strip groove communicating with the cavity is provided on the side of the mounting seat, an extension block extending to the outside of the mounting seat through the strip groove is installed on the other side of the sliding block, a fourth rack is installed at the end of the extension block extending to the outside of the mounting seat, and a third gear meshing with the fourth rack is installed on the side of the lower tube.
[0018] Preferably, a fixed pulley is installed on the upper side of the recovery box on one side of the mounting seat, a connecting plate is installed on the side of the water outlet pipe above the valve, a pull rope is installed at the center of the side of the slider, and the end of the pull rope extends to the outside of the mounting seat, bypasses the fixed pulley and is fixedly connected to the connecting plate.
[0019] On the other hand, the present application also discloses a process for elastically shearing waste batteries: the process comprises the following steps:
[0020] S1. Electrolyte dilution: Put the electrolyte mixed with solid impurities into the filter cartridge in the recovery box, and inject high-temperature water vapor into the recovery box through the steam pipe.
[0021] S2. Water vapor collection: high-temperature water vapor emerges from the electrolyte and is transported to the collection mechanism to allow water droplets in the air flow to gather in the collection box.
[0022] S3, solid-liquid separation: The electric push rod shortens and drives the filter cartridge upward to remove solid debris from the electrolyte.
[0023] S4. Solid flushing: The electric push rod is shortened to drive the flushing mechanism to operate and use the collected water to flush the solid debris in the filter cartridge, and use the water to bring a small amount of electrolyte attached to the surface of the solid debris into the electrolyte in the recovery box.
[0024] S5. Circle scraping filter cartridge: Use the scraper in the scraper mechanism to cooperate with the transmission mechanism to scrape off small solid debris adhering to the inner wall of the filter cartridge during the drainage process of the collection box.
[0025] S6. Discharge: Discharge the electrolyte in the recovery box and pour out the dried solid debris in the filter cartridge.
[0026] S7, structural restoration: The electric push rod extends to restore the position of the down pipe, filter cartridge and water distribution tank, and the next recycling can be carried out.
[0027] In summary, the present application includes at least one of the following beneficial technical effects of the device and process for elastically shearing waste batteries:
[0028] 1. The present invention is provided with a flushing mechanism and a collecting mechanism. During the process of heating and diluting the electrolyte, the collecting mechanism can collect part of the water in the high-temperature water vapor that emerges. After a large amount of electrolyte attached to the surface of solid debris is removed, after solid-liquid separation, the flushing mechanism can cooperate with the water in the collecting mechanism to form a moving water curtain above the filter cartridge to flush the solid debris. Since this flushing method is in the form of a water curtain flushing, all solid debris in the filter cartridge can be flushed without omission. At the same time, the water curtain falls from a high place and is accelerated by gravity to improve the flushing effect and avoid incomplete cleaning of the electrolyte. At the same time, this flushing obviously takes less time, thereby shortening the time spent on the entire recovery work and accelerating the recovery efficiency.
[0029] 2. The scraper mechanism and transmission mechanism are set up in the present invention. The shortening of the electric push rod will allow the scraper in the scraper mechanism to extend into the filter cartridge. When the staff drains water from the collection box, the transmission mechanism can move the piston plate during the draining process to move the fourth rack, so that the scraper rotates to scrape the inner wall of the filter cartridge to avoid the situation where adhered solid debris cannot be poured out of the filter cartridge. Manual cleaning is not required for the staff, thereby reducing the labor of the staff. At the same time, the rotational power of the scraper comes from the piston plate that moves when the collection box is drained, and is transmitted through the transmission mechanism. There is no need to use additional electrical equipment such as motors, which makes the manufacturing cost of this device low. At the same time, the transmission mechanism has a simple structure and a long service life, and the linkage between the scraper mechanism and the collection mechanism is realized, thereby enhancing the integrity of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0031] Figure 1 It is a structural schematic diagram of the present invention.
[0032] Figure 2 It is a cross-sectional view of the present invention.
[0033] Figure 3 It is a schematic diagram of the internal structure of the recycling box of the present invention.
[0034] Figure 4 It is a schematic diagram of the structure of the flushing mechanism of the present invention.
[0035] Figure 5 It is a side view of the flushing mechanism of the present invention.
[0036] Figure 6 It is a cross-sectional view of the water distribution pipe of the present invention.
[0037] Figure 7 It is a disassembled view of the filter cartridge mechanism of the present invention.
[0038] Figure 8 It is a schematic diagram of the structure of the scraper mechanism of the present invention.
[0039] Fig. 9 It is a schematic diagram of the top structure of the recycling box of the present invention.
[0040] Fig.10 It is a cross-sectional view of the transmission mechanism of the present invention.
[0041] Fig.11 It is a cross-sectional view of the collecting mechanism of the present invention.
[0042] Fig.12 It is a side view of the collecting mechanism of the present invention.
[0043] In the figure, 1, recovery box; 2, flushing mechanism; 201, first gear; 202, slide rail; 203, U-shaped slide seat; 204, water distribution box; 205, water outlet pipe; 206, L-shaped baffle; 207, telescopic hose; 208, first rack; 209, iron plate; 210, slide rod; 211, first magnetic block; 212, second magnet; 213, extension rod; 214, limit block; 21 5. Block; 3. Filter cartridge mechanism; 301. Electric push rod; 302. Fixing seat; 303. Card slot; 304. Card; 305. Pin hole; 306. Through hole; 307. Latch; 308. Filter cartridge; 4. Collection mechanism; 401. Collection box; 402. Piston plate; 403. Round rod; 404. Round plate; 405. First spring; 406. Water outlet pipe; 407. Valve; 40 8. Rectangular groove; 409. Leg; 410. Output pipe; 411. Inclined plate; 412. Input pipe; 5. Scraper mechanism; 501. Vertical rod; 502. Third magnet; 503. Iron block; 504. Upper pipe; 505. Lower pipe; 506. Scraper; 507. Upper cover; 508. Second rack; 509. Second gear; 510. Third rack; 6. Transmission mechanism; 601. Installation Seat; 602, slider; 603, second spring; 604, strip groove; 605, extension block; 606, fourth rack; 607, third gear; 608, pull rope; 609, connecting plate; 610, fixed pulley; 11, funnel; 12, mesh plate; 13, steam pipe; 14, one-way valve; 15, faucet; 16, connecting rod; 17, U-shaped frame; 18, box door; 19, solenoid valve. DETAILED DESCRIPTION
[0044] The following is combined with Figure 1 - Fig.12 Embodiments of the present invention are described in detail.
[0045] The embodiment of the present application discloses an elastic shearing waste battery device and process, which adopts a water curtain flushing form, and can completely flush all solid debris in the filter cartridge without omission. At the same time, the water curtain falls from a high place and is accelerated by gravity to improve the flushing effect and avoid incomplete cleaning of the electrolyte. At the same time, the flushing process takes significantly less time, thereby shortening the time spent on the entire recycling work and accelerating the recycling efficiency.
[0046] Embodiment 1:
[0047] Reference Figure 1 — Figure 3As shown, an elastic shearing device for waste batteries comprises a recovery box 1 with an inclined inner bottom surface and a funnel 11 arranged on the inner wall thereof, a mesh plate 12 is installed on the inner wall of the recovery box 1 above the funnel 11, and the electrolyte mixed with solid debris in the waste batteries disassembled after elastic shearing is put into the recovery box 1, and the mesh plate 12 prevents the solid debris mixed in the electrolyte from falling into the funnel 11, and the funnel 11 can receive the electrolyte.
[0048] Reference Figure 1 — Figure 3 As shown, a steam pipe 13 is installed on the side of the recovery box 1 between the funnel 11 and the mesh plate 12, a one-way valve 14 is installed at the steam pipe 13 near the port of the recovery box 1, and a solenoid valve 19 is installed at the lower port of the funnel 11. The steam pipe 13 is used to deliver high-temperature water vapor into the recovery box 1, the one-way valve 14 prevents the electrolyte from entering the steam pipe 13, and the solenoid valve 19 is used to deliver the electrolyte above the funnel 11 into the chamber of the recovery box 1 below the funnel 11.
[0049] Reference Figure 1 — Figure 3 As shown, a faucet 15 is installed near the bottom of the front surface of the recovery box 1, a box door 18 is provided on the front surface of the recovery box 1 above the mesh plate 12, and a flushing mechanism 2 is provided inside the recovery box 1 above the mesh plate 12. The faucet 15 is used to discharge the electrolyte in the recovery box 1. Opening the box door 18 allows the staff to operate the recovery box 1, and the flushing mechanism 2 can flush the solid debris in the electrolyte.
[0050] Reference Figure 2 — Figure 6 As shown, the flushing mechanism 2 includes a first gear 201 rotatably mounted on the inner wall of the recycling box 1 and located above the mesh plate 12, an inclined slide rail 202 is installed at the side center of the first gear 201, a C-shaped slide seat 203 matching with it is slidably arranged on the slide rail 202, and two limit blocks 214 are correspondingly installed on the inner wall of the recycling box 1 below the slide rail 202. When the first gear 201 rotates, it can drive the slide rail 202 to deflect. After the slide rail 202 is deflected, the C-shaped slide seat 203 slides on the inclined slide rail 202 due to gravity, and the deflected slide rail 202 can be supported and limited by the limit blocks 214.
[0051] Reference Figure 2 — Figure 6 As shown, a water distribution tank 204 is installed on the side of the C-shaped slide 203, and a number of evenly distributed and downwardly facing water outlet pipes 205 are installed on the lower side of the water distribution tank 204. An L-shaped baffle 206 for blocking the lower ports of all the water outlet pipes 205 is installed on the side of the slide rail 202. The sliding C-shaped slide 203 will drive the water distribution tank 204 to move, and then drive the various water outlet pipes 205 thereon to move, thereby releasing the blockage of the L-shaped baffle 206 on each water outlet pipe 205.
[0052] Reference Figure 2 — Figure 6 As shown, two first magnetic blocks 211 are correspondingly installed on the inner wall of the recycling box 1 above the slide rail 202, and a slide bar 210 is installed at the lower center of one of the first magnetic blocks 211, and an iron plate 209 is slidably set on the slide bar 210. A first rack 208 meshing with the first gear 201 is installed at the lower center of the iron plate 209. The rising iron plate 209 will drive the first rack 208 to rise, and at the same time drive the first gear 201 to rotate, and the moving iron plate 209 slides on the slide bar 210 until the iron block 209 and the two first magnetic blocks 211 are released, so that the iron block 209 and the two first magnetic blocks 211 are magnetically fixed.
[0053] Reference Figure 2 — Figure 6 As shown, a second magnet 212 is provided at the upper center of the iron plate 209 to be magnetically attracted thereto, an extension rod 213 is installed at the upper center of the second magnet 212 to extend to the outside of the recycling box 1, and a plurality of evenly distributed telescopic hoses 207 with their ends extending to the outside of the recycling box 1 are installed on the side of the water distribution box 204. Two blocks 215 are correspondingly installed on the upper side of the slide rail 202, and a collecting mechanism 4 is also provided on the side of the recycling box 1. The rising extension rod 213 will drive the iron plate 209 to rise through the second magnet 212, and the two blocks 215 can slide and limit the U-shaped slide seat 203 to prevent it from derailing. The collecting mechanism 4 is used to collect water in the high-temperature water vapor, and then transport the water to the water distribution pipe 204 through the telescopic hose 207.
[0054] Reference Figure 1 — Figure 3 and Fig.11 — Fig.12 As shown, the collecting mechanism 4 includes a collecting box 401 arranged on one side of the recycling box 1, and a piston plate 402 adapted thereto is slidably arranged inside the collecting box 401. The ends of all telescopic hoses 207 extending to the outside of the recycling box 1 are connected to the collecting box 401, and the connection points are above the piston plate 402. Water in the high-temperature water vapor gathers in the collecting box 401, and the accumulated water causes a large weight to press down the piston plate 402.
[0055] Reference Figure 1 — Figure 3 and Fig.11 — Fig.12As shown, the collecting mechanism 4 also includes two round rods 403 installed on the lower side of the piston plate 402 and extending to the outside of the collecting box 401. A round plate 404 is installed at the end of each round rod 403 extending to the outside of the collecting box 401. A first spring 405 is sleeved on the part of each round rod 403 inside the collecting box 401. The descending piston plate 402 compresses the first spring 405. The two round rods 403 guide the descending of the piston plate 403, and the two round plates 404 limit the movable round rods 403.
[0056] Reference Figure 1 — Figure 3 and Fig.11 — Fig.12 As shown, a rectangular groove 408 is provided at the center of the lower side of the collecting box 401 between the two round rods 403, and a water outlet pipe 406 is installed on the upper side of the piston plate 402, passing through the rectangular groove 408 and extending to the outside of the collecting box 401. A valve 407 is installed near the bottom of the water outlet pipe 406. By opening the valve 407, excess water in the collecting box 401 can be discharged.
[0057] Reference Figure 1 — Figure 3 and Fig.11 — Fig.12 As shown, a number of evenly distributed inclined plates 411 are installed between the inner walls of the collecting box 401 above the piston plate 402, an input pipe 412 is provided on the side of the collecting box 401 between the piston plate 402 and the inclined plate 411, and an output pipe 410 is installed at the upper center of the collecting box 401. The high-temperature water vapor discharged from the recovery box 1 enters the collecting box 401 through the input pipe 412. When the rising high-temperature water vapor passes through the gap of the inclined plate 411, the water droplets in the air flow adhere to the inclined plate 411, aggregate into large water droplets, and fall down to gather in the collecting box 401, and the remaining air flow is discharged and collected from the output pipe 410.
[0058] Reference Figure 2 — Figure 3 and Figure 7 As shown, a filter cartridge mechanism 3 is also provided inside the recycling box 1 on one side of the flushing mechanism 2. The filter cartridge mechanism 3 includes an electric push rod 301 installed on the upper side of the recycling box 1. The end of the telescopic arm of the electric push rod 301 extends to the inner wall of the recycling box 1 and is installed with a fixed seat 302. A filter cartridge 308 with a plurality of evenly distributed filter holes at the bottom is detachably installed on one side of the fixed seat 302. The electric push rod 301 is used to control the height of the filter cartridge 308, and the filter cartridge 308 can separate the solid and liquid of the electrolyte.
[0059] Reference Figure 2 — Figure 3 and Figure 7As shown, a card slot 303 is installed on the side of the fixing seat 302, and a card member 304 matching with the card slot 303 is arranged in the card slot 303, and a pin hole 305 is opened in the center of the side of the card member 304. A through hole 306 connected with the card slot 303 is opened on the side of the fixing seat 302 on one side of the pin hole 305, and a pin 307 is jointly arranged in the through hole 306 and the pin hole 305 aligned with it. One side of the card member 304 is fixedly connected with the filter cartridge 308. By pulling out the pin 307 from between the pin hole 305 and the through hole 306, the filter cartridge 308 connected with the card member 304 can be removed from the fixing seat 302.
[0060] Reference Figure 1 — Figure 3 As shown, a connecting rod 16 is installed on the side of the fixed seat 302 on one side of the electric push rod 301, and the upper end of the connecting rod 16 extends to the outside of the recycling box 1. The upper end of the connecting rod 16 extending to the outside of the recycling box 1 and the upper end of the extension rod 213 extending to the outside of the recycling box 1 are jointly installed with a U-shaped frame 17. When the electric push rod 301 in the filter cartridge mechanism 3 is in operation, it can drive other components in the device to move through the connecting rod 16 and the U-shaped frame 17.
[0061] Embodiment 2:
[0062] Reference Figure 1 — Figure 3 and Figure 8 — Fig. 9 As shown, on the basis of Example 1, in order to prevent tiny solid debris from adhering to the inner wall of the filter cartridge 308 and being difficult to pour out, a scraper mechanism 5 is provided on the upper side of the recycling box 1 on one side of the electric push rod 301, and the scraper mechanism 5 includes a vertical rod 501 installed on the upper side of the recycling box 1 and on one side of the electric push rod 301, a third magnet 502 is slidably provided on the vertical rod 501, an iron block 503 is installed on the upper end of the vertical rod 501, and an upper tube 504 directly above the recycling box 1 is installed on the side of the third magnet 502, and the third magnet 502 magnetically fixes the iron block 502, thereby fixing the upper tube 504.
[0063] Reference Figure 1 — Figure 3 and Figure 8 — Fig. 9 As shown, the end of the input pipe 412 is connected to the upper pipe 504, and the lower end of the upper pipe 504 is installed with a lower pipe 505 extending to the inside of the recovery box 1. The center of the upper side of the recovery box 1 is provided with a circular hole adapted to the lower pipe 505, and the lower end of the lower pipe 505 is installed with a scraper 506. The upper end of the upper pipe 504 is provided with an upper cover 507. The high-temperature water vapor in the recovery box 1 passes through the lower pipe 505 and then the upper pipe 504 from the input pipe 412 into the collection box 1. The scraper 506 can scrape the inner wall of the filter cartridge 308, and the upper cover 507 is used to block the upper end of the upper pipe 504.
[0064] Reference Figure 1 — Figure 3 and Figure 8 — Fig. 9 As shown, a second rack 508 is installed on the side of the U-shaped frame 17 on one side of the vertical rod 501, and a second gear 509 meshing with the second rack 508 is provided on the upper side of the recovery box 1 between the vertical rod 501 and the second rack 508. A third rack 510 meshing with the second gear 509 is installed on the other side of the third magnet 502. The rising U-shaped frame 17 can drive the second gear 509 to rotate through the second rack 508, and the rotating second gear 509 drives the third rack 510 to descend, thereby driving the upper tube 504 to descend.
[0065] Reference Figure 1 — Figure 3 and Fig.10 As shown, a transmission mechanism 6 is arranged on the upper side of the recovery box 1 on one side of the scraper mechanism 5, and the transmission mechanism 6 includes a mounting seat 601 installed on the upper side of the recovery box 1 and on one side of the lower tube 505, and a cavity is opened inside the mounting seat 601, and a slider 602 adapted to it is slidably arranged in the cavity, and a second spring 603 is installed on one side of the slider 602 in the cavity, and the second spring 603 will be compressed when the slider 602 moves, and the second spring 603 will restore the position of the slider 602 when it rebounds.
[0066] Reference Figure 1 — Figure 3 and Fig.10 As shown, a strip groove 604 communicating with the cavity is provided on the side of the mounting seat 601, an extension block 605 passing through the strip groove 604 and extending to the outside of the mounting seat 601 is installed on the other side of the slider 602, a fourth rack 606 is installed on the end of the extension block 605 extending to the outside of the mounting seat 601, a third gear 607 meshing with the fourth rack 606 is installed on the side of the lower tube 505, the moving slider 602 drives the fourth rack 606 to move through the extension block 605, and if the moving fourth rack 606 meshes with the third gear 607, it will drive the lower tube 505 to rotate.
[0067] Reference Figure 1 — Figure 3 and Fig.10 As shown, a fixed pulley 610 is installed on the upper side of the recovery box 1 on one side of the mounting seat 601, a connecting plate 609 is installed on the side of the water outlet pipe 406 above the valve 407, and a pull rope 608 is installed at the center of the side of the slider 602. The end of the pull rope 608 extends to the outside of the mounting seat 601, bypasses the fixed pulley 610 and is fixedly connected to the connecting plate 609. The descending piston plate 402 will pull the slider 602 to move through the pull rope 608, and the pull on the slider 602 will be released when the piston plate 402 rises.
[0068] On the other hand, the present application also discloses a process for elastic shearing of waste batteries, the process steps of which are as follows:
[0069] S1. Electrolyte dilution: The electrolyte mixed with solid impurities in the disassembled waste battery after elastic shearing is placed into the filter cartridge 308 in the recycling box 1, and high-temperature steam is injected into the recycling box 1 through the steam pipe 13. Specifically, the upper cover 507 is removed, and the electrode liquid mixed with solid impurities is sent into the filter cartridge 308 through the upper pipe 504 and the lower pipe 505, and then the upper cover 507 is re-covered. Due to the obstruction of the filter cartridge 308, the solid impurities will not overflow, and the recycling box 1 The electrolyte level in the recovery box 1 is not higher than the port of the filter cartridge 308. High-temperature water vapor is injected into the electrolyte in the recovery box 1 through the steam pipe 13. The high-temperature water vapor and the electrolyte undergo heat exchange to heat the electrolyte. At the same time, part of the gas condenses into water and dissolves in the electrolyte to dilute the electrolyte. After the electrolyte is diluted, the electrolyte adhering to the solid debris gradually dissolves in the diluted electrolyte. At the same time, the electrolyte is at high temperature for a long time, and the organic solvent in the electrolyte vaporizes and emerges from the electrolyte along with the high-temperature water vapor.
[0070] S2. Water vapor collection; high-temperature water vapor emerges from the electrolyte and is transported to the collecting mechanism 4 to allow water droplets in the airflow to gather in the collecting box 401. Specifically, the high-temperature water vapor emerging from the electrolyte enters the collecting box 401 through the lower tube 505, the upper tube 504 and the input tube 412. When the rising high-temperature water vapor passes through the gap of the inclined plate 411, the water droplets in the airflow adhere to the inclined plate 411, aggregate into large water droplets, and fall down to gather in the collecting box 401. The remaining airflow is discharged and collected from the output tube 410. When the water in the collecting box 401 continues to gather, the weight increases, pressing down the piston plate 402 while compressing the first spring 405.
[0071] S3, solid-liquid separation: the electric push rod 301 shortens and drives the filter cartridge 308 to rise so that solid debris can be removed from the electrolyte. Specifically, the electric push rod 301 contracts and drives the filter cartridge 308 to rise through the fixed seat 302. The rising filter cartridge 308 drives the solid debris therein to rise until the solid debris is removed from the electrolyte. At the same time, the rising fixed seat 302 also drives the U-shaped frame 17 and the second rack 508 to rise through the connecting rod 16.
[0072] S4, solid flushing: the electric push rod 301 shortens and drives the flushing mechanism 2 to operate, and uses the collected water to flush the solid debris in the filter cartridge 308, and uses the water to bring a small amount of electrolyte attached to the surface of the solid debris into the electrolyte in the recovery box 1. Specifically, the electric push rod 301 contracts and drives the U-shaped frame 17 to rise, and at the same time, it also drives the first rack 208 to rise through the extension rod 213, the second magnet 212 and the iron plate 209. The rising first rack 208 drives the second rack 208 to move upward. The first gear 201 rotates, and the rotating first gear 201 drives the slide rail 202 to rotate around the same center of the first gear 201, so that the end of the slide rail 202 close to the C-shaped slide seat 203 rises, and the other end falls, until the first magnetic block 211 contacts the iron plate 209, and the descending end of the slide rail 202 contacts the same side limit block 214, and because the C-shaped slide seat 203 is at a high position, the C-shaped slide seat 203 slides on the slide rail 202, and the moving C-shaped slide seat 203 3 drives the water distribution tank 204 and the water outlet pipe 205 to move. When the L-shaped baffle 206 is separated from the water outlet pipe 205, the blockage of the lower end of all the water outlet pipes 205 is released, and the water in the collection box 401 enters the water distribution tank 204 through the telescopic hose 207, and finally flows out from each water distribution tank 204, forming a water curtain under the water distribution tank 204. At the same time, the moving water distribution tank 204 pulls all the telescopic hoses 207 to extend, and the moving water distribution tank 204 also drives The water curtain moves, allowing the water curtain to pass over the filter cartridge 308. The water curtain passing through the filter cartridge 308 can flush all solid debris in the filter cartridge 308, and use water to bring a small amount of electrolyte attached to the surface of the solid debris into the electrolyte in the recovery box 1 until the U-shaped slide seat 203 slides to the other end of the slide rail 202, and the solid debris is blocked. The water in the collection box 401 continuously enters the water distribution tank 204 until the water level in the collection box 401 is lower than the connection point of the telescopic hose 207.
[0073] S5, circle scraping filter cartridge: use the scraper 506 in the scraper mechanism 5 to cooperate with the transmission mechanism 6 to scrape off the small solid debris adhering to the inner wall of the filter cartridge 308 during the drainage process of the collection box 401. Specifically, in the water vapor collection process of S2, the descending piston plate 402 drives the connecting plate 609 to descend through the water outlet pipe 406, and the descending connecting plate 609 pulls the slider 602 to move through the pull rope 608. The moving slider 602 compresses the second spring 603 and drives the fourth rack 606 to move through the extension block 605. After the solid debris in the filter cartridge 308 is flushed, the high-temperature water vapor that continuously passes through the gaps between the solid debris in the filter cartridge 308 passes through the gaps between the solid debris in the filter cartridge 308, heats the solid debris, and most of the water on its surface evaporates. At the same time, the removal of the organic solvent in the electrolyte is completed, and the electric push rod 301 continues to shorten and drives the filter cartridge 308 to continue to rise through the fixed seat 302. At the same time, it drives the U-shaped frame 17 to rise through the connecting rod 16. The rising U-shaped frame 17 allows the second rack 508 to be connected with the first rack 508. The second gear 509 meshes, and then the rising second gear 509 drives the third rack 510 to descend, driving the lower tube 505 and the scraper 506 to descend, allowing the scraper 506 to extend into the filter cartridge 308, and the blade contacts the inner wall of the filter cartridge 308. At the same time, the descending lower tube 505 drives the third gear 607 to descend and mesh with the fourth rack 606. The staff opens the valve 407 to let the water in the collection box 401 be discharged from the outlet pipe 406. When the water is discharged, the two compressed first springs 405 The rebound drives the piston plate 402 to rise, and the contact pulls the slider 602. The compressed second spring 603 rebounds and drives the slider 602 to move, and then drives the fourth rack 606 to move. The moving fourth rack 606 drives the lower tube 505 to rotate through the third gear 607. The rotating lower tube 505 drives the fourth rack 606 to rotate and scrape the inner wall of the filter cartridge 308, so as to scrape off the tiny solid debris adhering to the inner wall of the filter cartridge 308, so as to prevent it from being poured out of the filter cartridge 308.
[0074] At the same time, the rising U-shaped frame 17 will also drive the second magnet 212 to continue to rise through the extension rod 213 until the iron plate 209 and the two first magnetic blocks 211 are released and magnetically attracted, and the extending rod 213 that continues to rise drives the second magnet 212 to rise and disconnect from the iron plate 209.
[0075] S6, discharge: discharge the electrolyte in the recovery box 1 and pour out the dried solid debris in the filter cartridge 308. Specifically, open the solenoid valve 19, send the electrolyte that has removed the solid debris and organic solvent from the lower port of the funnel 11 into the cavity below the funnel 11 of the recovery box 1 for storage, then open the tap 15 to discharge the electrolyte and send it into the evaporation crystallization device for evaporation crystallization treatment, and at the same time open the box door 18 on the recovery box 1, pull out the latch 307 to release the fixation between the clamp 304 and the fixing seat 302, then take out the filter cartridge 308 from the recovery box 1, pour out the solid debris in it, put the filter cartridge 308 back into the recovery box 1 and reinsert the clamp 304 into the card slot 303, align the pin hole 305 on the clamp 304 with the through hole 306, reinsert the latch 307 between the two, and re-fix the filter cartridge 308 on the fixing seat 302;
[0076] S7, structural restoration: The electric push rod 301 extends to drive the lower tube 505, the filter cartridge 308 and the water distribution tank 204 to restore their positions, and the next recycling can be carried out. Specifically, 310 extends to drive the filter cartridge 308 to descend, and at the same time, the descending U-shaped frame 17 drives the second rack 508 to descend, and drives the third rack 510 to rise through the second gear 509. The third rack 510 drives the upper tube 504 and the lower tube 505 to rise until the position is restored. At this time, the third magnet 502 is magnetically attracted to the iron block 503, and the second rack 508 that continues to descend is disengaged from the second gear 509. The U-shaped frame 17 will also drive the second magnet 212 to descend through the extension rod 213. When the second magnet 212 and the iron plate 209 are released from magnetic attraction, the descending second magnet 212 presses down the iron plate 209 to release the magnetic attraction between it and the two first magnetic blocks 211. The iron plate 209 that continues to descend drives the first rack 208 to descend and engage with the first gear 201 to rotate. The rotating first gear 201 drives the slide rail 202 to deflect, and the original high end becomes the low end, and the bottom end becomes the high end. Then the U-shaped slide seat 203 slides from high to low, driving the water distribution tank 204 to restore its position, and then the next recycling can be carried out.
[0077] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered as exemplary and non-restrictive in all respects.
[0078] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An elastic shearing device for waste batteries, comprising a recovery box (1) with an inclined inner bottom surface and a funnel (11) arranged on the inner wall thereof, wherein a mesh plate (12) is installed on the inner wall of the recovery box (1) above the funnel (11), and a steam transmission pipe (13) is installed on the side of the recovery box (1) between the funnel (11) and the mesh plate (12), characterized in that: A flushing mechanism (2) is provided inside the recovery box (1) above the mesh plate (12); The flushing mechanism (2) comprises a first gear (201) rotatably mounted on the inner wall of the recovery box (1) and located above the mesh plate (12); an inclined slide rail (202) is mounted at the center of the side of the first gear (201); a U-shaped slide seat (203) matching the first gear (201) is slidably mounted on the slide rail (202); a water distribution box (204) is mounted on the side of the U-shaped slide seat (203); a plurality of evenly distributed and downwardly facing water outlet pipes (205) are mounted on the lower side of the water distribution box (204); an L-shaped baffle (206) for blocking the lower ports of all the water outlet pipes (205) is mounted on the side of the slide rail (202); a plurality of evenly distributed and telescopic hoses (207) are mounted on the side of the water distribution box (204) and the ends of the hoses extend to the outside of the recovery box (1); and a collecting mechanism (4) is also mounted on the side of the recovery box (1); The collecting mechanism (4) comprises a collecting box (401) arranged on one side of the recycling box (1), a piston plate (402) adapted thereto being slidably arranged inside the collecting box (401), and the ends of all the telescopic hoses (207) extending to the outside of the recycling box (1) are connected to the collecting box (401), and the connection points are located above the piston plate (402).
2. The device for elastically shearing waste batteries according to claim 1, characterized in that: Two limit blocks (214) are correspondingly installed on the inner wall of the recycling box (1) below the slide rail (202), and two first magnetic blocks (211) are correspondingly installed on the inner wall of the recycling box (1) above the slide rail (202), wherein a slide bar (210) is installed at the lower center of one of the first magnetic blocks (211), an iron plate (209) is slidably arranged on the slide bar (210), a first rack (208) meshing with the first gear (201) is installed at the lower center of the iron plate (209), a second magnet (212) magnetically attracted to the iron plate (209) is arranged at the upper center of the iron plate (209), an extension rod (213) extending to the outside of the recycling box (1) is installed at the upper center of the second magnet (212), and two stop blocks (215) are correspondingly installed on the upper side of the slide rail (202).
3. The elastic shearing device for waste batteries according to claim 1, characterized in that: The collecting mechanism (4) further comprises two round rods (403) mounted on the lower side of the piston plate (402) and extending to the outside of the collecting box (401); a first spring (405) is arranged between the piston plate (402) and the inner bottom of the collecting box (401); a rectangular groove (408) is provided at the center of the lower side of the collecting box (401) between the two round rods (403); a water outlet pipe (406) is installed on the upper side of the piston plate (402) and extends to the outside of the collecting box (401) through the rectangular groove (408); a plurality of evenly distributed inclined plates (411) are installed between the inner walls of the collecting box (401) and above the piston plate (402); an input pipe (412) is arranged on the side of the collecting box (401) between the piston plate (402) and the inclined plate (411); and an output pipe (410) is installed at the center of the upper side of the collecting box (401).
4. The device for elastically shearing waste batteries according to claim 3 is characterized in that: A filter cartridge mechanism (3) is also provided inside the recovery box (1) on one side of the flushing mechanism (2), and the filter cartridge mechanism (3) comprises an electric push rod (301) mounted on the upper side of the recovery box (1), the telescopic arm end of the electric push rod (301) extending to the inner wall of the recovery box (1) and mounted with a fixing seat (302), and a filter cartridge (308) having a plurality of evenly distributed filter holes at the bottom is detachably mounted on one side of the fixing seat (302).
5. The device for elastically shearing waste batteries according to claim 4, characterized in that: A connecting rod (16) is installed on the side of the fixing seat (302) on one side of the electric push rod (301), and the upper end of the connecting rod (16) extends to the outside of the recovery box (1). The upper end of the connecting rod (16) extending to the outside of the recovery box (1) and the upper end of the extension rod (213) extending to the outside of the recovery box (1) are jointly installed with a U-shaped frame (17).
6. The device for elastically shearing waste batteries according to claim 5, characterized in that: A scraper mechanism (5) is arranged on the upper side of the recycling box (1) and on one side of the electric push rod (301). The scraper mechanism (5) comprises a vertical rod (501) mounted on the upper side of the recycling box (1) and on one side of the electric push rod (301). A third magnet (502) is slidably arranged on the vertical rod (501). An iron block (503) is mounted on the upper end of the vertical rod (501). An upper tube (504) located directly above the recycling box (1) is mounted on the side of the third magnet (502). The end of the input tube (412) is connected to the upper tube (504). A lower tube (505) extending into the interior of the recycling box (1) is mounted on the lower end of the upper tube (504). A circular hole matching the lower tube (505) is opened at the center of the upper side of the recycling box (1). A scraper (506) is mounted on the lower end of the lower tube (505).
7. The device for elastically shearing waste batteries according to claim 6, characterized in that: The upper end of the upper tube (504) is provided with an upper cover (507), a second rack (508) is installed on the side of the U-shaped frame (17) on one side of the vertical rod (501), a second gear (509) meshing with the second rack (508) is installed on the upper side of the recovery box (1) between the vertical rod (501) and the second rack (508), and a third rack (510) meshing with the second gear (509) is installed on the other side of the third magnet (502).
8. The device for elastically shearing waste batteries according to claim 7, characterized in that: A transmission mechanism (6) is arranged on the upper side of the recovery box (1) on one side of the scraper mechanism (5), and the transmission mechanism (6) comprises a mounting seat (601) mounted on the upper side of the recovery box (1) and located on one side of the lower tube (505); a cavity is provided inside the mounting seat (601), a sliding block (602) adapted thereto is slidably provided in the cavity, a second spring (603) is installed in the cavity on one side of the sliding block (602); a strip groove (604) communicating with the cavity is provided on the side of the mounting seat (601); an extension block (605) extending through the strip groove (604) to the outside of the mounting seat (601) is installed on the other side of the sliding block (602); a fourth rack (606) is installed at the end of the extension block (605) extending to the outside of the mounting seat (601); and a third gear (607) meshing with the fourth rack (606) is installed on the side of the lower tube (505).
9. The device for elastically shearing waste batteries according to claim 8, characterized in that: A fixed pulley (610) is installed on the upper side of the recovery box (1) at one side of the mounting seat (601), a connecting plate (609) is installed on the side of the water outlet pipe (406) above the valve (407), and a pull rope (608) is installed at the center of the side of the slider (602), and the end of the pull rope (608) extends to the outside of the mounting seat (601), bypasses the fixed pulley (610), and is fixedly connected to the connecting plate (609).
10. A process for elastic shearing of waste batteries, comprising an elastic shearing device for waste batteries as claimed in any one of claims 1 to 9, characterized in that: The process includes the following steps: S1, electrolyte dilution: the electrolyte mixed with solid impurities is placed into the filter cartridge (308) in the recovery box (1), and high-temperature steam is injected into the recovery box (1) through the steam pipe (13); S2, water vapor collection; high-temperature water vapor emerges from the electrolyte and is transported to the collection mechanism (4) so that water droplets in the air flow gather in the collection box (401); S3, solid-liquid separation: the electric push rod (301) is shortened to drive the filter cartridge (308) to rise so that solid debris can be removed from the electrolyte; S4, solid flushing: the electric push rod (301) is shortened to drive the flushing mechanism (2) to operate and use the collected water to flush the solid debris in the filter cartridge (308), and the water is used to bring a small amount of electrolyte attached to the surface of the solid debris into the electrolyte in the recovery box (1); S5, scraping the filter cartridge: using the scraper (506) in the scraper cartridge mechanism (5) in cooperation with the transmission mechanism (6) to scrape off small solid debris adhering to the inner wall of the filter cartridge (308) during the drainage process of the collection box (401); S6, discharging: discharging the electrolyte in the recovery box (1) and pouring out the dried solid debris in the filter cartridge (308); S7, structural restoration: the electric push rod (301) extends to drive the lower tube (505), the filter cartridge (308) and the water distribution tank (204) to restore their positions, and the next recycling can be carried out.
Citation Information
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