Formwork anti-expansion testing device for bridge high pier construction

By designing a formwork anti-swelling test device for bridge high pier construction including multiple measuring parts, the problems of poor comprehensive measurement and poor adaptability of existing devices are solved, and comprehensive, direct and efficient detection of the formwork is achieved. Ensure construction efficiency and molding quality.

CN119469000AActive Publication Date: 2025-02-18CHINA RAILWAY GUIZHOU ENG CORP LTD

Patent Information

Application Number
CN202510066811.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-02-18
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

The existing formwork anti-swelling test device for high piers for bridges has poor comprehensiveness and is easy to miss, which is inconvenient to measure the expansion of the internal and external molds at the same time, and has poor adaptability and versatility.

Method used

A template anti-swelling test device including measuring support, fluid measuring parts, template leakage-proof measuring parts, internal mold measuring parts and expansion parameter display parts is designed. The template profile error is detected through the fluid measuring parts, and the template leakage-proof measuring parts are used for In order to expand and fit the outer wall of the high pier, the inner mold measuring part is used to measure the expansion of the inner mold, and the deformation is visually displayed through the expansion parameter display part.

Benefits of technology

It realizes comprehensive inspection of the template to prevent omissions and is suitable for special-shaped templates, improves the directness and efficiency of measurement, ensures construction efficiency, and improves the quality of casting molding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a template anti-expansion test device for bridge high pier construction, and relates to the technical field of template anti-expansion measurement, the template anti-expansion test device comprises three measurement support members, and the three measurement support members are provided with fluid measurement members; the fluid measuring piece is used for detecting template contour errors; a template leakage-proof measuring piece is mounted at the bottom of the lower measuring support piece; the formwork leakage-proof measuring piece is used for being attached to the outer wall of a high pier in an expansion mode, the fluid measuring piece and formwork expansion detection are comprehensive, omission is prevented, meanwhile, special-shaped formworks can be conveniently measured, adaptability is higher, meanwhile, detection work of an inner formwork and an outer formwork is achieved, detection is more efficient and direct, construction efficiency is ensured, and construction cost is reduced. The problems that an existing formwork anti-expansion testing device for bridge high pier construction is poor in measurement comprehensiveness, omission is prone to occurring, and the expansion conditions of an inner mold and an outer mold are inconvenient to measure at the same time are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of template anti-expansion measurement, and in particular to a template anti-expansion testing device for high-pier bridge construction. Background Art

[0002] In actual bridge construction, the piers of the bridge are important supporting structures. During the construction of the piers, especially for high piers, hydraulic self-climbing formwork is currently mainly used for mold casting. Thanks to the advantages of efficient construction of self-climbing formwork, it is widely used. However, after long-term use and the impact of poured concrete, the formwork is prone to expansion, resulting in formwork deformation and even leakage, which directly affects the quality of pier forming. The current formwork anti-expansion test device for high pier construction of bridges mainly uses measuring instruments such as lead sinkers for measurement. The measurement is not comprehensive and is prone to omissions. It is not convenient to use fluid pressure to measure the degree of formwork deformation. At the same time, the outer formwork of the self-climbing formwork is always installed on the climbing frame. The inner and outer forms need to be separated during demoulding, which is not convenient for measuring the expansion of the inner and outer forms at the same time. The inner and outer forms need to be measured point by point separately. The measurement during actual casting construction is time-consuming and labor-intensive, and it is not convenient to adapt to the measurement of special-shaped or inclined formworks. The versatility is poor. At the same time, it is not convenient to measure the fitting gap error between the outer formwork of the self-climbing formwork and the pier, and there is a hidden danger of leakage after casting. Summary of the invention

[0003] The disclosed embodiment relates to an anti-expansion testing device for formwork used in high pier bridge construction. The fluid measuring part of the device can comprehensively detect the expansion of the formwork to prevent omissions. It is also convenient for measuring special-shaped formworks and has stronger adaptability. It can detect the inner and outer molds at the same time, which is more efficient and direct, ensuring construction efficiency. It solves the problem that the current anti-expansion testing device for formwork used in high pier bridge construction has poor comprehensiveness, is prone to omissions, and is not convenient for measuring the expansion of the inner and outer molds at the same time.

[0004] In a first aspect, the present disclosure provides a formwork expansion prevention test device for high pier construction of bridges, including a measuring support, three of which are provided with fluid measuring parts installed on the three measuring supports; the fluid measuring parts are used to detect the profile error of the formwork; a formwork leakage-proof measuring part is installed at the bottom of the lower measuring support; the formwork leakage-proof measuring part is used to expand and fit the outer wall of the high pier; a closed control part is installed on the formwork leakage-proof measuring part; the closed control part is used to control the expansion of the formwork leakage-proof measuring part; an inner mold measuring part is installed on the top measuring support, the inner mold measuring part is used to measure the expansion of the inner mold; an inner mold fitting part is installed on the inner mold measuring part; the inner mold fitting part is used to fit the inner mold; an expansion parameter display part is installed on the top measuring support; a prompt control part is installed on the expansion parameter display part; the measuring support includes: a formwork steel frame, an adjusting column and a pasting plate, the formwork steel frame is provided with a slide groove; a row of adjusting columns are slidably installed in the slide groove on the formwork steel frame, and a row of adjusting columns are respectively provided with threaded holes; a row of adjusting columns are respectively fixedly installed with pasting plates.

[0005] In at least some embodiments, the expansion parameter display component includes: a deformation measuring tube, a floating block, an alarm control tube, an electric coil and an alarm light, wherein the deformation measuring tube is fixedly mounted on the vertical hose; a floating block is sleeved inside the deformation measuring tube; an alarm control tube is sleeved in the middle of the floating block; two electric coils are fixedly mounted on the inside of the alarm control tube; two alarm lights are fixedly mounted on the deformation measuring tube; scale lines are provided on the outside of the deformation measuring tube; the deformation measuring tube is a transparent structure; the floating block is used to indicate the degree of deformation expansion of the template; and a circle of through holes for adding water is provided on the top of the deformation measuring tube.

[0006] In at least some embodiments, the inner mold fitting part includes: a rotating connecting frame, a swinging plate and a touch rod, wherein the rotating connecting frame is fixedly mounted on the side of the connecting block; a swinging plate is rotatably mounted on the rotating connecting frame; a touch rod is fixedly mounted on the bottom of the swinging plate, and the touch rod is used to fit the self-climbing mold inner mold.

[0007] In at least some embodiments, the measuring support also includes: a template connecting plate and a tightening pressing plate, two template connecting plates are fixedly installed on the template steel frame; two through holes are respectively provided on the two template connecting plates; the through holes on the template connecting plates are used to pass bolts to install the template connecting plates on the self-climbing formwork outer formwork; a tightening pressing plate is threadedly connected to the adjusting column, and the inner side of the tightening pressing plate is pressed against the side of the template steel frame.

[0008] In at least some embodiments, the closed control component includes: a water supply piston cylinder, a piston and a water supply threaded rod, the water supply piston cylinder is connected to the water pressure expansion rubber bag; the water supply piston cylinder passes through a right-angle plate; a piston is slidably sleeved on the water supply piston cylinder; a water supply threaded rod is rotatably mounted on the bottom of the piston, and the water supply threaded rod is threadedly connected to the water supply piston cylinder; the piston is used to supply water pressure to the water pressure expansion rubber bag; the water supply piston cylinder is provided with a scale, and the water supply piston cylinder is a transparent plastic structure.

[0009] In at least some embodiments, the fluid measuring device includes: a rubber water bag, a transverse hose and a vertical hose. The rubber water bags are arranged in three rows, and the three rows of rubber water bags are respectively fixedly mounted on three rows of adhesive plates; the inner side of the rubber water bag is used to fit the self-climbing mold outer mold template; the rubber water bag is a double-layer cavity structure; a transverse hose is fixedly mounted laterally between each row of the rubber water bags; a vertical hose is fixedly mounted vertically between the three rows of the rubber water bags; the transverse hose and the vertical hose are respectively used to connect the three rows of rubber water bags laterally and vertically.

[0010] In at least some embodiments, the inner mold measuring part includes: a measuring slide shaft, an inner mold spring, a connecting block and an extrusion plate; two measuring slide shafts are slidably installed on the top template steel frame, and the two measuring slide shafts are fixedly installed with connecting blocks; an extrusion plate is fixedly installed on the bottom of the connecting block; the extrusion plate extrude and fits the rubber water bag; the two measuring slide shafts are respectively sleeved with inner mold springs; the ends of the two inner mold springs are fixedly installed on the measuring slide shaft, and the other ends of the two inner mold springs are fixedly installed on the side of the top template steel frame; and scale lines are respectively provided on the two measuring slide shafts.

[0011] In at least some embodiments, the template leakage prevention measuring part includes: a right-angle plate, a rubber strip and a water pressure expansion rubber bag. The right-angle plate is fixedly installed on the bottom of the template steel frame below by a row of bolts; a rubber strip is fixedly installed on the inner side of the right-angle plate, and the rubber strip is used to seal and fit the bottom of the template; a water pressure expansion rubber bag is fixedly installed on the right-angle plate, and the water pressure expansion rubber bag is used to expand and fit the outer wall of the high pier; water is stored in the water pressure expansion rubber bag; the bottom of the right-angle plate is flush with the inner side of the self-climbing formwork outer formwork.

[0012] In at least some embodiments, the inner mold fitting also includes: a positioning magnet and an electromagnet, the positioning magnet is fixedly mounted on the top of the swing plate; the electromagnet is fixedly mounted on the rotating connecting frame, and the electromagnet is used to magnetically attract the positioning magnet.

[0013] In at least some embodiments, the prompt control component includes: a prompt fixed shaft and an alarm electrical connector, the prompt fixed shaft is fixedly installed inside the deformation measuring cylinder; two alarm electrical connectors are fixedly installed at the bottom of the prompt fixed shaft; the two alarm electrical connectors are respectively aligned with the upper and lower electrical coils; a power supply is connected in series between the upper alarm electrical connector, the upper electrical coil and the upper alarm light; a power supply is connected in series between the lower alarm electrical connector, the lower electrical coil and the lower alarm light.

[0014] The present invention provides a formwork anti-expansion testing device for high bridge pier construction, which has the following beneficial effects: The present invention uses three rows of rubber water bags whose positions can be adjusted independently to ensure that the rubber water bags are stably fitted between the reinforcing ribs of the self-climbing formwork outer mold for testing. This structure uses rubber water bags to test the deformation and expansion of the formwork through water pressure, which makes the detection more comprehensive and can prevent omissions.

[0015] In addition, the use of closed control parts, in conjunction with the formwork anti-leakage measuring parts, can be used to detect the fit between the bottom of the self-climbing formwork and the pier surface after climbing one level, to avoid gaps that are too large to be discovered. At the same time, this structure is more direct through water pressure testing, which can ensure the comprehensiveness of the detection. The use of rubber strips and water pressure-expanded rubber bags can also play a sealing role, thereby improving the sealing of the outer mold after mold closing, improving the casting quality, and preventing leakage from adhering to components such as wall mounts that affect the subsequent use of the self-climbing formwork.

[0016] In addition, the inner mold measuring part can automatically detect the easily expanded and deformed part in the middle of the inner mold while detecting the expansion and deformation of the outer mold, so as to avoid the inner mold expansion going undetected and not affect the normal demolding of the outer mold. It can automatically adapt and can automatically separate from the inner mold when the outer mold is demolded, ensuring that this structure can be directly applied to the existing self-climbing mold.

[0017] In addition, the use of prompt control parts can facilitate the staff to understand more directly that the deformation exceeds the standard, and can have a more intuitive detection of the deformation of the formwork. Whether the formwork is expanded and deformed by the pressure of pouring concrete, or the external formwork is deformed inward due to long-term use and violent demolding, a prompt can be given. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0020] In the attached picture: Figure 1 A schematic diagram showing the overall structure of the present application; Figure 2 A schematic diagram showing the overall structure of the present application installed after the self-climbing formwork; Figure 3 A schematic diagram showing the bottom structure of the present application; Figure 4 A schematic diagram showing the structure of the measurement support member of the present application is shown; Figure 5 A schematic diagram showing the structure of the fluid measuring element of the present application is shown; Figure 6 A cross-sectional view showing the internal structure of the present application; Figure 7 A schematic diagram showing the structure of the template leak-proof measuring piece of the present application is shown; Figure 8 This application shows Figure 6 A magnified view of the structure of the middle F region; Fig. 9 A schematic diagram showing the structure of the inner mold measuring piece of the present application is shown; Fig.10 A schematic diagram showing the structure of the inner mold fitting of the present application is shown; Fig.11 This application shows Figure 6 A magnified view of the structure of the middle D region; Fig.12 A schematic diagram showing the structure of the expansion parameter display element of the present application is shown.

[0021] List of reference numerals: 1. Measuring support; 101. Formwork steel frame; 102. Adjusting column; 103. Pasting plate; 1011. Formwork connecting plate; 104. Tightening pressing plate; 2. Fluid measuring part; 201. Rubber water bag; 202. Horizontal hose; 203. Vertical hose; 3. Formwork leak-proof measuring part; 301. Right-angle plate; 302. Rubber strip; 303. Water pressure expansion rubber bag; 4. Closing control part; 401. Water supply piston cylinder; 402. Piston; 403. Water supply threaded rod; 5. Inner mold measuring part; 501, measuring slide shaft; 5011, inner mold spring; 502, connecting block; 503, extrusion plate; 6, inner mold fitting part; 601, rotating connecting frame; 602, swing plate; 603, touch rod; 604, positioning magnet; 605, electromagnet; 7, expansion parameter display part; 701, deformation measuring tube; 702, floating block; 703, alarm control tube; 704, power connection coil; 705, alarm light; 8, prompt control part; 801, prompt fixed shaft; 802, alarm power connection head. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figures 1 to 12 : The present invention proposes a test device for preventing expansion of a formwork used in the construction of a high pier of a bridge, comprising a measuring support 1, wherein three measuring supports 1 are provided, and fluid measuring parts 2 are installed on the three measuring supports 1; the fluid measuring parts 2 are used to detect the profile error of the formwork; a formwork leak-proof measuring part 3 is installed at the bottom of the lower measuring support 1; the formwork leak-proof measuring part 3 is used to expand and fit the outer wall of the high pier; a closed control part 4 is installed on the formwork leak-proof measuring part 3; the closed control part 4 is used to control the expansion of the formwork leak-proof measuring part 3; an inner mold measuring part 5 is installed on the top measuring support 1, and the inner mold measuring part 5 Used to measure the expansion of the inner mold; an inner mold fitting part 6 is installed on the inner mold measuring part 5; the inner mold fitting part 6 is used to fit the inner mold; an expansion parameter display part 7 is installed on the top measurement support part 1; a prompt control part 8 is installed on the expansion parameter display part 7; the measurement support part 1 includes: a template steel frame 101, an adjusting column 102 and a plate 103, and a slide groove is provided on the template steel frame 101; a row of adjusting columns 102 are slidably installed in the slide groove on the template steel frame 101, and a row of adjusting columns 102 are respectively provided with threaded holes; a row of adjusting columns 102 are respectively fixedly installed with plates 103.

[0024] In the embodiment of the present disclosure, the measuring support 1 also includes: a template connecting plate 1011 and a tightening pressing plate 104, two template connecting plates 1011 are fixedly installed on the template steel frame 101; two through holes are respectively provided on the two template connecting plates 1011; the through holes on the template connecting plates 1011 are used to pass bolts to install the template connecting plates 1011 on the self-climbing formwork outer formwork; the tightening pressing plate 104 is threadedly connected to the adjusting column 102, and the inner side of the tightening pressing plate 104 is pressed and fitted to the side of the template steel frame 101; the fluid measuring part 2 includes: a rubber water bag 201, a horizontal hose 202 and a vertical Hose 203, rubber water bag 201 is provided with three rows, and three rows of rubber water bags 201 are fixedly installed on three rows of sticking plates 103 respectively; the inner side of rubber water bag 201 is used to fit the outer mold template of self-climbing formwork; rubber water bag 201 is a double-layer cavity structure; horizontal hose 202 is fixedly installed between each row of rubber water bags 201 horizontally; vertical hose 203 is fixedly installed between three rows of rubber water bags 201 vertically; horizontal hose 202 and vertical hose 203 are respectively used to connect three rows of rubber water bags 201 horizontally and vertically, and the fluid measuring piece 2 is used in conjunction with the measuring support piece 1, which can be better applied to the anti-expansion of self-climbing formwork. The three rows of rubber water bags 201 can be adjusted independently to ensure that the rubber water bags 201 are stably fitted between the reinforcement ribs of the self-climbing formwork for testing. The structure uses the rubber water bag 201 to test the deformation and expansion of the formwork by water pressure, which makes the testing more comprehensive and can prevent omissions. At the same time, the detection method using fluid water is direct, can be reused, and has low cost. It can be measured in real time during the pouring process, and problems can be dealt with in time. The sliding adjustment column 102 adjusts the position of the rubber water bag 201 to ensure that the rubber water bag 201 is stably fitted on the self-climbing formwork. The reinforcement ribs of the outer mold are inspected, and the pressing plate 104 can be tightened at this time to fit the template steel frame 101 for positioning. The number of template steel frames 101 and rubber water bags 201 of this structure is set. At the same time, this structure can be more convenient for fitting detection of special-shaped templates to ensure versatility. The shape of the template steel frame 101 and the size of the rubber water bag 201 can be determined according to the template style. A comprehensive fit detection can be performed on partially skewed or curved templates. The anti-swelling detection can be comprehensive for outer molds that are prone to bulging. The readings are intuitive using liquid detection, and the degree of deformation can be intuitively understood.

[0025] In the disclosed embodiment, the template leak-proof measuring piece 3 includes: a right-angle plate 301, a rubber strip 302 and a water pressure expansion rubber bag 303. The right-angle plate 301 is fixedly installed on the bottom of the template steel frame 101 below by a row of bolts; a rubber strip 302 is fixedly installed on the inner side of the right-angle plate 301, and the rubber strip 302 is used to seal and fit the bottom of the template; a water pressure expansion rubber bag 303 is fixedly installed on the right-angle plate 301, and the water pressure expansion rubber bag 303 is used to expand and fit on the outer wall of the high pier; The water is stored in the pressure expansion rubber bag 303; the bottom of the right angle plate 301 is flush with the inner side of the self-climbing outer mold template; the closed control part 4 includes: a water supply piston cylinder 401, a piston 402 and a water supply threaded rod 403, the water supply piston cylinder 401 is connected to the water pressure expansion rubber bag 303; the water supply piston cylinder 401 passes through the right angle plate 301; the piston 402 is slidably sleeved on the water supply piston cylinder 401; the water supply threaded rod 403 is rotatably installed at the bottom of the piston 402, and the water supply threaded rod 403 is threaded It is connected to the water supply piston cylinder 401; the piston 402 is used to supply water pressure to the water pressure expansion rubber bag 303; the water supply piston cylinder 401 is provided with a scale, and the water supply piston cylinder 401 is a transparent plastic structure; the closed control component 4 is adopted, and the template leak-proof measuring component 3 is cooperated with, which can be used to detect the fit between the bottom of the self-climbing formwork outer mold and the pier column surface after climbing one level, so as to avoid the gap being too large and not being discovered. At the same time, the structure is more direct through the water pressure detection method, and no omissions will be produced, which can ensure the comprehensiveness of the detection. The rubber strip 302 and the water pressure expansion rubber bag 303 can also play a sealing role, improve the sealing of the outer mold after mold closing, improve the quality of pouring construction, and prevent leakage from affecting the subsequent use of the self-climbing formwork. The water supply threaded rod 403 is rotated to drive the piston 402 to move up. At this time, the water pressure controls the water pressure expansion rubber bag 303 to expand and fit the outer wall of the high pier. If the upward movement of the piston 402 exceeds the standard, it means that the bottom of the right angle plate 301 is not tightly fitted to the outer wall of the high pier at this time, and there is a risk of leakage.

[0026] In the embodiment of the present disclosure, the inner mold measuring part 5 includes: a measuring sliding shaft 501, an inner mold spring 5011, a connecting block 502 and an extrusion plate 503. Two measuring sliding shafts 501 are slidably installed on the top template steel frame 101, and the two measuring sliding shafts 501 are fixedly installed with connecting blocks 502; an extrusion plate 503 is fixedly installed at the bottom of the connecting block 502; the extrusion plate 503 is pressed and fitted with the rubber water bag 201; the two measuring sliding shafts 501 are respectively sleeved with inner mold springs 5011; the two inner The end of the mold spring 5011 is fixedly mounted on the measuring slide shaft 501, and the other ends of the two inner mold springs 5011 are fixedly mounted on the side of the top template steel frame 101; the two measuring slide shafts 501 are respectively provided with scale lines; the inner mold fitting part 6 includes: a rotating connecting frame 601, a swinging plate 602 and a touch rod 603, the rotating connecting frame 601 is fixedly mounted on the side of the connecting block 502; the swinging plate 602 is rotatably mounted on the rotating connecting frame 601; the bottom of the swinging plate 602 is fixedly mounted with a touch rod Rod 603, and the touch rod 603 is used to fit the inner mold of the self-climbing mold; the inner mold fitting part 6 also includes: a positioning magnet 604 and an electromagnet 605, the positioning magnet 604 is fixedly installed on the top of the swing plate 602; the electromagnet 605 is fixedly installed on the rotating connecting frame 601, and the electromagnet 605 is used to magnetically attract the positioning magnet 604. The inner mold fitting part 6 can cooperate with the inner mold measuring part 5 to automatically detect the expansion and deformation of the outer mold while automatically detecting the expansion and deformation of the middle part of the inner mold, ensuring that the anti-expansion detection of this structure is comprehensive and avoiding the expansion of the inner mold without being discovered. At the same time, the inner mold fitting part 6 can use magnetic force to automatically position and detect, and it does not affect the normal demolding of the outer mold. It can automatically adapt and has a reasonable structure. It can automatically separate from the inner mold when the outer mold is demolded, ensuring that this structure can be directly applied to the existing self-climbing mold, and the electromagnet 605 is used to magnetically attract the positioning magnet 604 for fixation. At this time, the positioning magnet 604 drives the touch rod 603 to stably fit on the inner side of the inner mold for detection.

[0027] In the embodiment of the present disclosure, the expansion parameter display element 7 includes: a deformation measuring tube 701, a floating block 702, an alarm control tube 703, an electric coil 704 and an alarm light 705. The deformation measuring tube 701 is fixedly mounted on the vertical hose 203; the floating block 702 is sleeved inside the deformation measuring tube 701; the alarm control tube 703 is sleeved in the middle of the floating block 702; two electric coils 704 are fixedly mounted on the inner side of the alarm control tube 703; two alarm lights 705 are fixedly mounted on the deformation measuring tube 701; and scale lines are provided on the outer side of the deformation measuring tube 701; The deformation measuring tube 701 is a transparent structure; the floating block 702 is used to indicate the deformation and expansion degree of the template; a circle of through holes for adding water is provided on the top of the deformation measuring tube 701; the prompt control part 8 includes: a prompt fixed shaft 801 and an alarm electrical connector 802, the prompt fixed shaft 801 is fixedly installed inside the deformation measuring tube 701; two alarm electrical connectors 802 are fixedly installed at the bottom of the prompt fixed shaft 801; the two alarm electrical connectors 802 are respectively aligned with the upper and lower electrical coils 704; the upper alarm electrical connector 802, the upper electrical coil 704 and the upper alarm electrical connector 802 are ... The power supply is connected in series between the warning lights 705; the power supply is connected in series between the alarm power head 802 below, the power coil 704 below and the warning light 705 below, and the prompt control part 8 is used to facilitate the staff to more directly understand the deformation exceeding the standard and stop the pouring work in time. This structure adopts the light prompt method, which is more direct. At the same time, the deformation measuring tube 701 can also intuitively understand the degree of deformation. This structure uses the liquid level prompt method in conjunction with the two power coils 704, whether the template is squeezed by the pressure of pouring concrete to expand and deform, or the outer mold is long Inward concave deformation caused by use and violent demoulding can be prompted, and detection work can be achieved in conjunction with the rubber water bag 201 to ensure that the wall thickness and surface flatness of the high pier casting meet the standards. This structure can more directly reflect the state of the formwork. Because the inner mold is mostly assembled in a multi-piece form, the inner side will fit the concrete pad of the steel cage of the pier column. The steel cage has an inward limiting effect on the inner mold, and the inner mold does not have the support arm of the self-climbing mold and the outer mold, so the probability of concave occurrence is low. This structure can better ensure the accuracy of deformation detection of the outer mold.

[0028] The working principle of this embodiment is as follows: first, water is added through a circle of through holes on the top of the deformation measuring cylinder (701), and the through holes on the template connecting plate 1011 are passed through bolts to be installed on the self-climbing formwork outer formwork. The three rows of tightening pressing plates 104 are rotated to loosen, and the sliding adjustment column 102 is used to adjust the position of the rubber water bag 201 to ensure that the rubber water bag 201 is stably fitted between the reinforcing ribs of the self-climbing formwork outer formwork for testing. At this time, the pressing plate 104 can be tightened and fitted to the template steel frame 101 for positioning. Once the template expands, the template will deform, and the deformation position is uniform. The rubber water bag 201 will be squeezed, and the water inside the rubber water bag 201 will be squeezed out, and the water level in the deformation measuring tube 701 will be controlled to rise; after the outer mold is closed, the swing plate 602 falls naturally, and the electromagnet 605 is used to attract the positioning magnet 604 for fixation. At this time, the positioning magnet 604 drives the touch rod 603 to fit stably on the inner side of the inner mold. Once the inner mold expands, the touch rod 603 can be driven to move inward. At this time, the measuring slide shaft 501 will be pulled to compress the inner mold spring 5011, and the connecting block 502 will also be driven to squeeze the plate 50 3. Squeeze the rubber water bag 201. At this time, the liquid level in the rubber water bag 201 is squeezed and rises again, which can be displayed by the floating block 702. When the casting is completed and the mold needs to be demoulded, the existing self-climbing mold usually expands the outer mold first, and then controls the outer mold to tilt. Before that, the positioning magnet 604 can be controlled to be powered off, and the naturally drooping swing plate 602 does not affect the outer mold to perform the above operations. When the template expands outward, the liquid level in the deformation measuring cylinder 701 rises, and the corresponding floating block 702 floats up. At this time, the power coil 704 below moves up and contacts the bottom The alarm electrical connector 802 at the bottom will be powered on to alarm. If the outer mold is concave, the rubber water bag 201 will also elastically fit and expand to absorb water. The corresponding floating block 702 moves down, and the upper power coil 704 moves up to contact the upper alarm electrical connector 802. At this time, the upper alarm light 705 will be powered on to alarm. During the measurement process, the display stroke corresponding to the scale lines on the two measuring slide shafts 501 can be directly observed to obtain the deformation of the middle part of the inner mold, which is convenient for the staff to analyze the deformation degree of the inner and outer molds. After the self-climbing formwork outer formwork climbs one level, the inner side of the bottom of the outer formwork will fit on the surface of the pier column for a closed fit. At this time, the water supply threaded rod 403 is rotated manually to drive the piston 402 to move upward. At this time, the water pressure controls the water pressure expansion rubber bag 303 to expand and fit on the outer wall of the high pier. The bottom of the right angle plate 301 is flush with the inner side of the self-climbing formwork outer formwork template, as shown in the attached figure. Figure 8 , and observe the scale on the water supply piston cylinder 401. If the upward movement of the piston 402 exceeds the standard, it means that the bottom of the right-angle plate 301 is not tightly fitted to the outer wall of the high pier, resulting in a gap that can be squeezed and pushed in to fill water, and there is a risk of leakage. If the gap is small, within a reasonable range, the expanded water pressure is used to expand the rubber bag 303 to fit the outer wall of the high pier, and the rubber strip 302 is used to fit the outer mold, which can enhance the sealing effect.

[0029] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0030] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0031] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A formwork anti-expansion testing device for high bridge pier construction, comprising a measuring support (1), wherein three measuring supports (1) are provided, and fluid measuring components (2) are mounted on the three measuring supports (1); the characteristics are as follows: The fluid measuring piece (2) is used to detect the template contour error; a template leak-proof measuring piece (3) is installed at the bottom of the measuring support (1); the template leak-proof measuring piece (3) is used to expand and fit the outer wall of the high pier; A closed control component (4) is installed on the template leak-proof measuring component (3); the closed control component (4) is used to control the expansion of the template leak-proof measuring component (3); An inner mold measuring piece (5) is installed on the measuring support piece (1) at the top, and the inner mold measuring piece (5) is used to measure the expansion of the inner mold; an inner mold fitting piece (6) is installed on the inner mold measuring piece (5); the inner mold fitting piece (6) is used to fit the inner mold; An expansion parameter display component (7) is installed on the top measurement support component (1); and a prompt control component (8) is installed on the expansion parameter display component (7); The measuring support (1) comprises: a template steel frame (101), an adjusting column (102) and a mounting plate (103); the template steel frame (101) is provided with a slide groove; a row of adjusting columns (102) is slidably mounted in the slide groove on the template steel frame (101); a row of adjusting columns (102) is respectively provided with a threaded hole; a mounting plate (103) is respectively fixedly mounted on a row of adjusting columns (102); The fluid measuring component (2) comprises: a rubber water bag (201), a transverse hose (202) and a vertical hose (203); the rubber water bag (201) is provided in three rows, and the three rows of rubber water bags (201) are respectively fixedly mounted on three rows of sticking plates (103); the inner side of the rubber water bag (201) is used to stick to the outer mold template of the self-climbing mold; the rubber water bag (201) is a double-layer cavity structure; a transverse hose (202) is fixedly mounted between each row of the rubber water bags (201) in the transverse direction; and a vertical hose (203) is fixedly mounted between the three rows of the rubber water bags (201) in the vertical direction; the transverse hose (202) and the vertical hose (203) are respectively used to connect the three rows of rubber water bags (201) in the transverse direction and in the vertical direction.

2. A bridge high pier construction formwork anti-expansion testing device according to claim 1, characterized in that: The measuring support (1) further comprises: a template connecting plate (1011) and a tightening pressing plate (104); two template connecting plates (1011) are fixedly mounted on the template steel frame (101); two through holes are respectively provided on the two template connecting plates (1011); the through holes on the template connecting plates (1011) are used to pass bolts to install the template connecting plates (1011) on the self-climbing outer template; the tightening pressing plate (104) is threadedly connected to the adjusting column (102), and the inner side of the tightening pressing plate (104) is pressed against the side of the template steel frame (101).

3. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 1 is characterized in that: The template leak-proof measuring piece (3) comprises: a right-angle plate (301), a rubber strip (302) and a water pressure expansion rubber bag (303); the right-angle plate (301) is fixedly mounted on the bottom of the template steel frame (101) below by a row of bolts; a rubber strip (302) is fixedly mounted on the inner side of the right-angle plate (301), and the rubber strip (302) is used to seal and fit on the bottom of the template; a water pressure expansion rubber bag (303) is fixedly mounted on the right-angle plate (301), and the water pressure expansion rubber bag (303) is used to expand and fit on the outer wall of the high pier; water is stored in the water pressure expansion rubber bag (303); and the bottom of the right-angle plate (301) is flush with the inner side of the self-climbing template outer template.

4. A bridge high pier construction formwork anti-expansion testing device according to claim 3, characterized in that: The closed control component (4) comprises: a water supply piston cylinder (401), a piston (402) and a water supply threaded rod (403); the water supply piston cylinder (401) is connected to the water pressure expansion rubber bag (303) by a pipe; the water supply piston cylinder (401) passes through the right angle plate (301); the piston (402) is slidably sleeved on the water supply piston cylinder (401); the water supply threaded rod (403) is rotatably mounted on the bottom of the piston (402), and the water supply threaded rod (403) is threadedly connected to the water supply piston cylinder (401); the piston (402) is used to supply water pressure to the water pressure expansion rubber bag (303); the water supply piston cylinder (401) is provided with a scale, and the water supply piston cylinder (401) is a transparent plastic structure.

5. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 1 is characterized in that: The inner mold measuring part (5) comprises: a measuring sliding shaft (501), an inner mold spring (5011), a connecting block (502) and an extrusion plate (503); two measuring sliding shafts (501) are slidably mounted on the top template steel frame (101), and the two measuring sliding shafts (501) are fixedly mounted with the connecting block (502); an extrusion plate (503) is fixedly mounted on the bottom of the connecting block (502); the extrusion plate (503) is pressed and fitted with the rubber water bag (201); the two measuring sliding shafts (501) are respectively sleeved with the inner mold spring (5011); and the two measuring sliding shafts (501) are respectively provided with scale lines.

6. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 5, characterized in that: The inner mold fitting part (6) comprises: a rotating connecting frame (601), a swinging plate (602) and a touch rod (603); the rotating connecting frame (601) is fixedly mounted on the side of the connecting block (502); the swinging plate (602) is rotatably mounted on the rotating connecting frame (601); the touch rod (603) is fixedly mounted on the bottom of the swinging plate (602), and the touch rod (603) is used to fit the inner mold of the self-climbing mold.

7. A bridge high pier construction formwork anti-expansion testing device according to claim 6, characterized in that: The inner mold fitting (6) further comprises: a positioning magnet (604) and an electromagnet (605); the positioning magnet (604) is fixedly mounted on the top of the swing plate (602); the electromagnet (605) is fixedly mounted on the rotating connecting frame (601), and the electromagnet (605) is used to magnetically attract the positioning magnet (604).

8. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 1 is characterized in that: The expansion parameter display element (7) comprises: a deformation measuring tube (701), a floating block (702), an alarm control tube (703), an electric coil (704) and an alarm light (705); the deformation measuring tube (701) is fixedly mounted on the vertical hose (203); the floating block (702) is sleeved inside the deformation measuring tube (701); the alarm control tube (703) is sleeved in the middle of the floating block (702); two electric coils (704) are fixedly mounted inside the alarm control tube (703); two alarm lights (705) are fixedly mounted on the deformation measuring tube (701); scale lines are provided on the outside of the deformation measuring tube (701); the deformation measuring tube (701) is a transparent structure; the floating block (702) is used to indicate the deformation expansion degree of the template; and a circle of through holes for adding water is provided on the top of the deformation measuring tube (701).

9. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 8, characterized in that: The prompt control component (8) comprises: a prompt fixed shaft (801) and an alarm electrical connector (802), wherein the prompt fixed shaft (801) is fixedly mounted inside the deformation measuring tube (701); two alarm electrical connectors (802) are fixedly mounted on the bottom of the prompt fixed shaft (801); the two alarm electrical connectors (802) are respectively aligned with upper and lower electrical coils (704); a power source is connected in series between the upper alarm electrical connector (802), the upper electrical coil (704) and the upper alarm light (705); and a power source is connected in series between the lower alarm electrical connector (802), the lower electrical coil (704) and the lower alarm light (705).

Citation Information

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