Stainless steel wire surface protection oiling equipment

By designing equipment for cleaning, spraying and air-drying units, the problem of impurities on the surface of stainless steel wire affecting the oil adhesion and uneven distribution of the oil coating layer is solved, and the high cleanliness of the surface of stainless steel wire and the uniformity and consistency of the oil coating layer are achieved, and the service life of stainless steel wire is extended.

CN119565831AInactive Publication Date: 2025-03-07JIANGSU JINYANG STAINLESS PROD

Patent Information

Application Number
CN202510134366.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the protective oiling process of stainless steel wire surface protection, impurities affect the adhesion of oil, uneven distribution of oil coating layer, and uneven drying, resulting in a decrease in the quality and consistency of the oil layer.

Method used

A device including a cleaning unit, a spraying unit and an air-drying unit is designed. Dynamic brushing is performed through the cleaning unit, the spraying unit is performed in a rotary spray, and the air-drying unit is performed in a circumferential rotation and air-drying to ensure the clean, uniform coating and rapid drying of the surface of the stainless steel wire.

Benefits of technology

It effectively improves the cleanliness of the surface of stainless steel wire and the uniformity and consistency of the oil coating layer, extends the service life of stainless steel wire, and improves the overall oil coating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides stainless steel wire surface protection oiling equipment, and belongs to the field of stainless steel wire surface protection, the stainless steel wire surface protection oiling equipment comprises two vertical frames distributed left and right, two transverse plates distributed up and down are arranged between the left vertical frame and the right vertical frame, an inverted T-shaped plate is mounted at the left end of the vertical frame located on the left side, and a cleaning unit is arranged between the vertical section of the inverted T-shaped plate and the vertical frame on the left side; a spraying unit and an air drying unit are sequentially arranged between the left and right vertical frames from top to bottom. The cleaning unit can dynamically brush and wipe the stainless steel wires in a circumferential rotating mode, so that the surfaces of the stainless steel wires are effectively and comprehensively cleaned, the cleanliness of the surfaces of the stainless steel wires is improved, the cleaning efficiency is improved, and the situation that subsequent adhesion between oil and the stainless steel wires is hindered due to impurities existing on the surfaces of the stainless steel wires is avoided; and therefore, the coating quality of the stainless steel wire is improved.
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Description

Technical Field

[0001] The invention relates to the field of surface protection of stainless steel wires, in particular to a stainless steel wire surface protection oiling device. Background Art

[0002] Stainless steel wire is a linear product made of stainless steel. It has excellent corrosion resistance and a long service life and is widely used in construction, machinery and other fields. After the stainless steel wire is processed, its surface needs to be treated with protective oiling to effectively prevent oxidation and corrosion on the surface of the stainless steel wire, protect the stainless steel wire from damage, and provide a certain lubrication effect to extend the service life of the stainless steel wire. The stainless steel wire is usually treated with oiling in a state of continuous transportation.

[0003] However, the following problems still exist in the process of protective oiling of the surface of stainless steel wire: (1) Before oiling, the surface of the stainless steel wire is not effectively cleaned. The impurities on the surface of the stainless steel wire will affect the adhesion between the subsequent oil and the stainless steel wire, resulting in difficulty in evenly distributing the oil layer, or there are uncoated or unevenly coated areas on the surface of the stainless steel wire. The quality of the oil layer and the coating uniformity on the surface of the stainless steel wire need to be improved.

[0004] (2) The oil-coated stainless steel wire is not dried in time, and the drying speed of the surface oil layer is slow. At the same time, uneven drying will occur when the oil layer is unevenly coated. If the unevenly dried stainless steel wire is rolled up immediately, the oil layer will be easily destroyed, which will reduce the smoothness and consistency of the oil layer on the surface of the stainless steel wire.

[0005] Therefore, in order to solve the problems existing in the protective oiling process of stainless steel wire, the present invention provides a stainless steel wire surface protective oiling device. Summary of the invention

[0006] The present invention provides a stainless steel wire surface protective oiling device, comprising two upright frames distributed on the left and right, two horizontal plates distributed up and down are arranged between the left and right upright frames, an inverted T-shaped plate is installed on the left end of the upright frame on the left, a cleaning unit is arranged between the vertical section of the inverted T-shaped plate and the upright frame on the left, and a spraying unit and an air-drying unit are arranged in sequence from top to bottom between the left and right upright frames; the cleaning unit comprises a square frame, a cleaning piece is arranged inside the square frame, the cleaning piece comprises a cleaning sponge symmetrical up and down, and a driving assembly for driving the cleaning unit to rotate is arranged on the left side of the vertical section of the inverted T-shaped plate; the upper horizontal plate is fixedly installed between the left and right upright frames, the spraying unit comprises a square frame penetrating through the upper horizontal plate, the square frame Small sprayers are installed on the inner walls around the frame, and a downward-inclined spray head is arranged on the side of the small sprayer close to the center of the square frame; the horizontal plate located below is slidably installed between the left and right vertical frames, and the air-drying unit includes a rectangular frame that passes through the horizontal plate below, and small air-dryers are installed on the sides close to the left and right inner walls of the rectangular frame, and arc-shaped air-drying heads that are evenly arranged up and down are arranged on the sides close to the left and right small air-dryers, and the distance between the center of the arc-shaped air-drying heads arranged from top to bottom and the rectangular frame gradually decreases, and a rotating component for driving the spray unit and the air-drying unit to rotate synchronously is arranged on the left side of the vertical frame on the right, and a moving component for driving the air-drying unit to reciprocate up and down is arranged between the lower ends of the left and right vertical frames.

[0007] In one possible implementation, a tensioning assembly for tightening the stainless steel wire is provided on the left side of the inverted T-shaped plate, the tensioning assembly includes a mounting plate installed on the left end of the vertical section of the inverted T-shaped plate, a front-to-rear symmetrical extension plate is installed on the left end of the mounting plate, an inverted T-shaped plate is installed between the upper ends of the left sides of the extension plates, a spring telescopic rod is installed at the lower end of the horizontal section of the inverted T-shaped plate, a tensioning pulley is rotatably installed at the lower end of the telescopic section of the spring telescopic rod, movable pulleys for conveying and limiting the stainless steel wire are provided on the upper left end of the horizontal section of the inverted T-shaped plate and the right side of the left upright frame, and the movable pulleys on the left and right sides are on the same horizontal line, the vertical section of the inverted T-shaped plate and the upright frame on the left side are provided with through holes for avoiding the stainless steel wire, and a connecting piece is connected between the movable pulleys on the left and right sides.

[0008] In one possible implementation, the connecting member includes a rotating shaft coaxially installed in the middle of the two left movable pulleys, the rotating shaft on the left side is rotatably installed on the upper end of the mounting plate, and the rotating shaft on the right side is rotatably installed on the right end of the left frame, and horizontal pulleys are installed at the rear end of the left rotating shaft and the front and rear ends of the right rotating shaft, and the horizontal pulleys on the rear side are connected by a horizontal belt drive.

[0009] In one possible implementation, the cleaning parts are provided in two groups on the left and right, and two groups of auxiliary parts distributed on the left and right are provided on the left side of the left cleaning part. The auxiliary parts include semicircular plates that are symmetrical up and down, and the diameter of the semicircular plates gradually decreases from left to right. An inner plate is detachably installed on the inner side of the semicircular plate, and evenly arranged cleaning brushes are installed on the inner wall of the inner plate.

[0010] In one possible implementation, a left slide bar that slides up and down and passes through the square frame is installed on the side where the upper and lower semicircular plates are away from each other, and a right slide bar that slides up and down and passes through the square frame is threadedly connected on the side where the upper and lower cleaning sponges are away from each other, a connecting frame is connected between the left slide bar on the left side and an end of the right slide bar on the left side away from the center of the square frame, and between the right slide bar on the right side and an end of the left slide bar on the right side away from the center of the square frame, a vertical rack that slides up and down and passes through the square frame is installed on the side where the left slide bar on the right side and the right slide bar on the left side are close to each other, a transmission gear rotatably installed on the square frame is meshed between the left and right vertical racks, and a bidirectional electric push rod installed on the square frame is connected between the upper and lower connecting frames on the left side.

[0011] In one possible implementation, the square frame is rotatably installed between the vertical section of the inverted T-shaped plate and the left upright frame via rotating rings installed at its left and right ends. The driving assembly includes a bevel gear 1 installed at the front end of the left rotating shaft. The front end of the bevel gear 1 is connected to the output shaft of a motor 1 installed at the upper end of the mounting plate. A bevel gear 2 is meshed on the right side of the bevel gear 1. A horizontal rod is installed on the right end of the bevel gear 2. A connecting gear is installed after the horizontal rod rotates and passes through the vertical section of the inverted T-shaped plate. A rotating gear ring is meshed on the rear side of the connecting gear. The rotating gear ring is installed at the left end of the square frame.

[0012] In a possible implementation, triangular blocks are installed at the four corners of the lower end of the square frame, and the ends of the triangular blocks farthest from the center of the square frame are installed with smear brushes evenly arranged up and down.

[0013] In one possible implementation, a support plate that is symmetrical front and back and located below the square frame is installed between the left and right upright frames, two baffles distributed on the left and right are arranged between the upper ends of the front and rear support plates, an oil collecting frame located between the left and right baffles is placed on the upper end of the support plate, a hollow cylinder for avoiding stainless steel wire is installed through the middle of the oil collecting frame, a funnel-shaped ring plate coaxial with the hollow cylinder is installed on the upper end of the bottom wall of the oil collecting frame, and the diameter of the funnel-shaped ring plate gradually increases from top to bottom.

[0014] In one possible implementation, the rotating assembly includes a driven gear fixedly mounted on the outside of a square frame or a rectangular frame and rotatably connected to the corresponding horizontal plate; a driving gear rotatably connected to the corresponding horizontal plate is meshed on the right side of the driven gear; a connecting shaft rotatably passing through the upper horizontal plate is installed at the lower end of the driving gear located above; the driving gear located below is fixedly mounted on the outside of a circular sleeve; the inner ring wall of the circular sleeve and the connecting shaft are matched by splines; the lower end of the connecting shaft rotates through the lower horizontal plate and is connected to the second output shaft of the motor installed at the left end of the right stand.

[0015] In one possible implementation, the moving assembly includes a fixed plate that is symmetrically installed between the lower ends of the left and right upright frames, a vertical pulley is provided on the side where the front and rear fixed plates are separated from each other, a vertical belt is connected between the vertical pulley and the corresponding horizontal pulley above it, a rotating rod that rotates and passes through the corresponding fixed plate is installed on the side where the front and rear vertical pulleys are close to each other, a cam located below the lower horizontal plate is installed at the end of the rotating rod away from the corresponding vertical pulley, and a control rod that is symmetrical front and back and slides with the outer side of the corresponding cam is installed at the lower end of the lower horizontal plate.

[0016] The beneficial effects of the present invention are as follows: 1. The cleaning unit adopted in the present invention can implement circumferentially rotating dynamic brushing and wiping on the stainless steel wire, so as to effectively and comprehensively clean the surface of the stainless steel wire, thereby increasing the cleanliness of the surface of the stainless steel wire, improving the cleaning efficiency, and avoiding the presence of impurities on the surface of the stainless steel wire that hinder the adhesion between the subsequent oil and the stainless steel wire, resulting in the oil coating layer not being evenly distributed or easily falling off, thereby improving the coating quality of the stainless steel wire.

[0017] 2. The present invention uses a spraying unit to perform rotational oil spraying and coating on the cleaned stainless steel wire, which can not only avoid the phenomenon of uncoated or unevenly coated, ensure that the oil evenly covers the surface of the stainless steel wire, speed up the oiling speed, increase the consistency of the coating, but also guide the excess oil to be redistributed to other parts, thereby improving the utilization rate of the oil.

[0018] 3. The present invention dries the oil layer on the surface of the stainless steel wire by an air-drying unit that reciprocates up and down and rotates circumferentially around the stainless steel wire, so as to increase the air-drying area and air-drying length of the oil layer on the stainless steel wire, improve the smoothness and consistency of the oil layer surface of the stainless steel wire, and thus improve the drying efficiency. At the same time, the arc-shaped air-drying head that gradually approaches the stainless steel wire from top to bottom can quickly complete the air-drying of the oil layer while ensuring the quality of the oil layer on the stainless steel wire, thereby ensuring the smooth collection of the stainless steel wire later.

[0019] 4. The cleaning unit, spraying unit and air-drying unit in the present invention can continuously clean, spray and air-dry the stainless steel wire, thereby increasing the continuity of the oiling process of the stainless steel wire, and effectively improving the overall oiling efficiency of the stainless steel wire while ensuring the oiling effect.

[0020] In addition to the technical problems solved by the embodiments of the present invention described above, the technical features that constitute the technical scheme, and the beneficial effects brought about by the technical features of these technical schemes, other technical problems that can be solved by a stainless steel wire surface protective oiling equipment provided by an embodiment of the present application, other technical features included in the technical scheme, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention.

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the tensioning assembly and the connecting piece of the present invention.

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the driving assembly and the cleaning unit of the present invention.

[0025] Figure 4 It is a three-dimensional structural schematic diagram of the cleaning component and the auxiliary component of the present invention.

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the spray unit and the air-drying unit of the present invention.

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the spraying unit of the present invention.

[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the spray head and the smear brush of the present invention.

[0029] Figure 8 It is a three-dimensional structural schematic diagram of the rotating assembly and the oil collecting frame of the present invention.

[0030] Fig. 9 It is a schematic diagram of the three-dimensional structure of the air-drying unit of the present invention.

[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the mobile component of the present invention.

[0032] In the figure: 1, stand; 11, cleaning unit; 111, square frame; 112, cleaning sponge; 113, semicircular plate; 114, cleaning brush; 115, left slide bar; 116, right slide bar; 117, connecting frame; 118, vertical rack; 119, transmission gear; 12, spray unit; 120, two-way electric push rod; 121, square frame; 122, spray head; 123, smear brush; 127, support plate; 128, oil collection frame; 129, funnel-shaped ring plate; 13, air drying unit; 131, rectangular frame; 132, arc-shaped air drying head; 133, driven Gear; 134, driving gear; 135, connecting shaft; 136, circular sleeve; 137, motor 2; 138, fixed plate; 139, vertical pulley; 140, vertical belt; 141, cam; 142, control lever; 2, horizontal plate; 3, inverted T-shaped plate; 311, mounting plate; 312, spring telescopic rod; 313, tensioning pulley; 314, movable pulley; 315, rotating shaft; 316, horizontal pulley; 317, horizontal belt; 321, bevel gear 1; 322, motor 1; 323, bevel gear 2; 324, connecting gear; 325, rotating gear ring. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0034] See also Figure 1 A stainless steel wire surface protective oiling equipment comprises two upright frames 1 distributed on the left and right, two horizontal plates 2 distributed up and down are arranged between the left and right upright frames 1, an inverted T-shaped plate 3 is installed on the left end of the upright frame 1 on the left, a cleaning unit 11 is arranged between the vertical section of the inverted T-shaped plate 3 and the left upright frame 1, and a spraying unit 12 and an air drying unit 13 are arranged in sequence from top to bottom between the left and right upright frames 1.

[0035] See also Figure 1 , Figure 2 and Figure 3A reel with stainless steel wire is arranged on the left side of the inverted T-shaped plate 3, and the reel is installed on the existing winding equipment (the complete structure of the winding equipment is not shown in the figure), and a tightening assembly for tightening the stainless steel wire is arranged between the inverted T-shaped plate 3 and the reel, and the tightening assembly includes a mounting plate 311 mounted on the left end of the vertical section of the inverted T-shaped plate 3, and a front-to-back symmetrical extension plate is mounted on the left end of the mounting plate 311, and an inverted T-shaped plate is mounted between the left upper ends of the extension plates, and a spring telescopic rod 312 is mounted on the lower end of the horizontal section of the inverted T-shaped plate, and a tightening pulley 313 is rotatably mounted on the lower end of the telescopic section of the spring telescopic rod 312, and a tensioning pulley 313 is rotatably mounted on the upper left end of the horizontal section of the inverted T-shaped plate 3 and the right side of the left stand 1. The movable pulley 314 is used for conveying and limiting the stainless steel wire, and the movable pulleys 314 on the left and right sides are on the same horizontal line. The vertical section of the inverted T-shaped plate 3 and the left stand 1 are provided with through holes for avoiding the stainless steel wire. A connecting piece is connected between the movable pulleys 314 on the left and right sides. The connecting piece includes a rotating shaft 315 coaxially installed in the middle of the two movable pulleys 314, the rotating shaft 315 on the left side is rotatably installed on the upper end of the mounting plate 311, and the rotating shaft 315 on the right side is rotatably installed on the right end of the stand 1 on the left side. Horizontal pulleys 316 are installed at the rear end of the left rotating shaft 315 and the front and rear ends of the right rotating shaft 315, and the horizontal pulleys 316 located on the rear side are connected by a horizontal belt 317 for transmission.

[0036] During the specific operation: first, the stainless steel wire on the reel needs to be pulled from left to right to the position of the cleaning unit 11, and quickly cleaned by the cleaning unit 11, and then the cleaned stainless steel wire can be continued to be pulled from top to bottom through the spraying unit 12 and the air-drying unit 13 in turn, the spraying unit 12 can evenly oil the stainless steel wire, and the air-drying unit 13 can quickly air-dry the oiled stainless steel wire. During this process, the winding equipment can drive the reel to rotate and move back and forth to ensure that the stainless steel wire on the reel can be pulled and transported smoothly, stably and continuously.

[0037] In the above process, the stainless steel wire pulled from the reel can be wound out from under the tensioning pulley 313, and then the wound stainless steel wire can be pulled to the upper end of the movable pulley 314 on the left. The cooperation between the tensioning pulley 313 and the movable pulley 314 on the left can guide and limit the stainless steel wire during the transportation process, ensuring that the stainless steel wire can stably and smoothly complete the oiling operation. In addition, as the stainless steel wire is continuously unwound, the thickness of the stainless steel wire on the reel changes synchronously. At this time, the tensioning pulley 313 can always stably and forcefully tighten the stainless steel wire during the position change process under the elastic force of the spring telescopic rod 312, so as to improve the stability of the stainless steel wire during the unwinding process. The treated stainless steel wire is wound up by the existing winding equipment.

[0038] After passing through the movable pulley 314 on the left, the stainless steel wire will continue to move to the right until it passes through the through hole on the vertical section of the inverted T-shaped plate 3 and reaches the location of the cleaning unit 11. Then, the stainless steel wire continues to pass through the through hole on the left stand 1 and reaches the movable pulley 314 on the right. Under the action of the tensioning pulley 313 and the movable pulleys 314 on the left and right sides, the stainless steel wire passes through the cleaning unit 11 in a horizontally stretched state.

[0039] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The cleaning unit 11 includes a square frame 111, which is rotatably installed between the vertical section of the inverted T-shaped plate 3 and the left stand 1 through rotating rings installed at its left and right ends. Two groups of cleaning members distributed on the left and right are arranged inside the square frame 111, and the cleaning members include cleaning sponges 112 symmetrically arranged in the upper and lower parts. Two groups of auxiliary members distributed on the left and right are arranged on the left side of the left cleaning member, and the auxiliary members include semicircular plates 113 symmetrically arranged in the upper and lower parts. The diameter of the semicircular plates 113 gradually decreases from left to right. An inner plate is detachably installed on the inner side of the semicircular plate 113, and cleaning brushes 114 are evenly arranged on the inner wall of the inner plate.

[0040] See also Figure 3 and Figure 4 , a left slide bar 115 that slides up and down and passes through the square frame 111 is installed on the side away from the upper and lower semicircular plates 113, and a right slide bar 116 that slides up and down and passes through the square frame 111 is threadedly connected on the side away from the upper and lower cleaning sponges 112. A connecting frame 117 is connected between the left slide bar 115 on the left and the end of the right slide bar 116 on the left that is away from the center of the square frame 111, and between the right slide bar 116 on the right and the end of the left slide bar 115 on the right that is away from the center of the square frame 111. A vertical rack 118 that slides up and down and passes through the square frame 111 is installed on the side where the left slide bar 115 on the right is close to the right slide bar 116 on the left. A transmission gear 119 rotatably installed on the square frame 111 is meshed between the left and right vertical racks 118. A bidirectional electric push rod 120 installed on the square frame 111 is connected between the upper and lower connecting frames 117 on the left.

[0041] See also Figure 1 , Figure 2 and Figure 3The front end of the left rotating shaft 315 is provided with a driving assembly for driving it to rotate synchronously with the cleaning unit 11, and the driving assembly includes a bevel gear 1 321 installed at the front end of the left rotating shaft 315, and the front end of the bevel gear 1 321 is connected to the output shaft of a motor 1 322 installed at the upper end of the mounting plate 311, and a bevel gear 2 323 is meshed on the right side of the bevel gear 1 321, and a horizontal rod is installed on the right end of the bevel gear 2 323, and a connecting gear 324 is installed after the horizontal rod rotates and passes through the vertical section of the inverted T-shaped plate 3, and a rotating gear ring 325 is meshed on the rear side of the connecting gear 324, and the rotating gear ring 325 is installed on the left end of the square frame 111.

[0042] During operation: when the stainless steel wire passes through the cleaning unit 11, the stainless steel wire first enters between the upper and lower semicircular plates 113 and the upper and lower cleaning sponges 112 from the middle of the left end of the square frame 111, and then the connecting frames 117 at the upper and lower ends thereof can be driven to move synchronously toward each other through the two-way electric push rod 120. At this time, the left slide bar 115 on the left side and the right slide bar 116 on the left side respectively drive the corresponding semicircular plates 113 and the cleaning sponges 112 to move synchronously toward the direction of the stainless steel wire along the square frame 111 until the upper and lower semicircular plates 113 on the left side are in contact with each other, and the upper and lower cleaning sponges 112 on the left side are squeezed against each other. The cleaning sponge 112 can be dipped in a certain amount of cleaning agent in advance. At this time, the semicircular plate 113 drives the inner plate and the cleaning brush 114 to gradually contact the stainless steel wire, and the upper and lower cleaning sponges 112 are wrapped around the outside of the stainless steel wire. In addition, the cooperation between the upper and lower semicircular plates 113 and the cleaning brush 114 can also guide the transportation of the stainless steel wire.

[0043] At the same time, the vertical rack 118 on the right moves synchronously with the right slide bar 116 on the left. Under the action of the transmission gear 119, the vertical rack 118 on the left drives the left slide bar 115 on the right to move along the square frame 111 in the direction away from the stainless steel wire. Under the action of the connecting frame 117, the right slide bar 116 on the right moves synchronously with the left slide bar 115 on the right, and the corresponding semicircular plate 113 and the cleaning sponge 112 are synchronously away from the stainless steel wire. At this time, only one set of cleaning parts and auxiliary parts clean the surface of the stainless steel wire. After the subsequent cleaning unit 11 works for a certain period of time and cleans a sufficient length of stainless steel wire, After cleaning the stainless steel wire, the used cleaning parts and auxiliary parts can be moved away from the stainless steel wire in the opposite manner as described above, and another set of unused cleaning parts and auxiliary parts can be moved close to the stainless steel wire to continue cleaning the stainless steel wire. Subsequently, the worn cleaning brush 114 and the inner plate can be removed from the semicircular plate 113 as a whole, and the cleaning brush 114 can be rotated to remove it from the right slide bar 116 to complete the replacement of the cleaning brush 114 and the cleaning sponge 112. This process does not require pausing the conveying of the stainless steel wire, and the cleaning unit 11 can continuously clean the stainless steel wire to improve the cleaning efficiency of the stainless steel wire.

[0044] After the cleaning brush 114 and the cleaning sponge 112 are attached to the stainless steel wire, the motor 1 322 can drive the bevel gear 1 321 to rotate, and the bevel gear 1 321 drives the movable pulley 314, the rotating shaft 315 and the corresponding horizontal pulley 316 on the left to rotate synchronously, and the bevel gear 2 323 drives the horizontal rod and the connecting gear 324 to rotate synchronously with the bevel gear 1 321, and the connecting gear 324 drives the rotating gear ring 325, the square frame 111, the cleaning parts and the auxiliary parts to rotate synchronously. At this time, the cleaning brush 114 and the cleaning sponge 1 12 can quickly rotate along the circumference of the stainless steel wire to perform circumferential rotation cleaning on the outside of the stainless steel wire. The cleaning brush 114 can first clean the dust, stains and other impurities on the surface of the stainless steel wire, and then the cleaning sponge 112 can be used to clean and wipe the cleaned stainless steel wire. With the cooperation of the cleaning brush 114 and the cleaning sponge 112, the cleanliness of the surface of the stainless steel wire is increased, and the subsequent oil coating on the surface of the stainless steel wire is avoided to be affected by the presence of impurities on the surface of the stainless steel wire, resulting in uneven coating of the oil layer.

[0045] During the rotation of the left movable pulley 314, the left and right horizontal pulleys 316 located on the rear side rotate synchronously therewith through the horizontal belt 317, and the horizontal pulley 316 located at the rear of the right side drives the movable pulley 314 on the right side and the horizontal pulley 316 on the front of the right side to rotate synchronously through the rotating shaft 315. The cleaned stainless steel wire gradually moves from the upper end of the right movable pulley 314 toward the direction of the spray unit 12. At this time, the rotating movable pulleys 314 on the left and right sides can continuously and stably transport the stainless steel wire to ensure that the stainless steel wire can smoothly enter the spray unit 12 and the air-drying unit 13.

[0046] See also Figure 1 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The upper horizontal plate 2 is fixedly installed between the left and right vertical frames 1. The spray unit 12 includes a square frame 121 that penetrates the upper horizontal plate 2. Small sprayers are installed on the inner walls of the four sides of the square frame 121. A downwardly inclined nozzle 122 is installed on the side of the small sprayer close to the center of the square frame 121. Triangular blocks are installed at the four corners of the lower end of the square frame 121. The end of the triangular block close to the center of the square frame 121 is equipped with a coating brush 123 evenly arranged up and down. A support plate 127 is installed between the left and right upright frames 1, which is symmetrical front and back and located below the square frame 121. Two baffles distributed on the left and right are arranged between the upper ends of the front and rear support plates 127. An oil collecting frame 128 located between the left and right baffles is placed on the upper end of the support plate 127. A hollow cylinder for avoiding stainless steel wire is installed through the middle of the oil collecting frame 128. A funnel-shaped ring plate 129 coaxial with the hollow cylinder is installed on the upper end of the bottom wall of the oil collecting frame 128, and the diameter of the funnel-shaped ring plate 129 gradually increases from top to bottom.

[0047] See also Figure 1 , Figure 5 , Figure 8 and Fig. 9 The horizontal plate 2 located at the bottom is slidably installed between the left and right vertical frames 1. The air-drying unit 13 includes a rectangular frame 131 that passes through the lower horizontal plate 2. A small air-drying machine is installed on the side where the left and right inner walls of the rectangular frame 131 are close to each other. The side where the left and right small air-drying machines are close to each other is provided with arc-shaped air-drying heads 132 that are evenly arranged up and down, and the distance between the center of the arc-shaped air-drying heads 132 arranged from top to bottom and the rectangular frame 131 gradually decreases. A rotating component for driving the spraying unit 12 and the air-drying unit 13 to rotate synchronously is provided on the left side of the vertical frame 1 on the right, and a moving component for driving the air-drying unit 13 to reciprocate up and down is provided between the lower ends of the left and right vertical frames 1.

[0048] See also Figure 5 , Figure 6 , Figure 8 and Fig.10 The rotating assembly includes a driven gear 133 fixedly mounted on the outside of the square frame 121 and the rectangular frame 131 and rotatably connected to the corresponding horizontal plate 2. A driving gear 134 rotatably connected to the corresponding horizontal plate 2 is meshed on the right side of the driven gear 133. A connecting shaft 135 rotatably penetrating the upper horizontal plate 2 is installed at the lower end of the driving gear 134 located above. The driving gear 134 located below is fixedly mounted on the outside of a circular sleeve 136. The inner ring wall of the circular sleeve 136 and the connecting shaft 135 are splined. The lower end of the connecting shaft 135 rotates through the lower horizontal plate 2 and is connected to the output shaft of the motor 2 137 installed at the left end of the right stand 1.

[0049] During operation: in the process of the stainless steel wire passing through the spray unit 12 and the air-drying unit 13, the stainless steel wire first enters downward into the square frame 121, and passes through the nozzles 122 and the smear brushes 123 inside the square frame 121 in turn, and continues to pass through the hollow cylinder on the funnel-shaped ring plate 129 and the oil collecting frame 128, and then the stainless steel wire can enter the rectangular frame 131, and pass between the left and right arc-shaped air-drying heads 132. At the same time, the connecting shaft 135 can be driven to rotate by the second motor 137, and the connecting shaft 135 drives the driving gear 134 located below to rotate through the cooperation between the spline and the circular sleeve 136, and the driving gear 134 located above rotates synchronously with the connecting shaft 135, and the driven gears 133 on the upper and lower sides rotate synchronously with the corresponding driving gears 134, and the driven gears 133 on the upper and lower sides respectively drive the corresponding square frame 121 and the rectangular frame 131 to rotate synchronously around the corresponding horizontal plate 2, and at this time, the spray unit 12 and the air-drying unit 13 keep rotating synchronously as a whole.

[0050] During this process, the small sprayer can evenly spray oil on the outside of the stainless steel wire through the downwardly tilted nozzle 122. The downwardly tilted nozzle 122 is beneficial to increasing the oil spraying area of ​​the stainless steel wire, and at the same time can prevent the nozzles 122 in different positions from interfering with each other and affecting the cleanliness of the nozzle 122 itself. Rotary oil spraying on the stainless steel wire can ensure that the oil is evenly covered on the surface of the stainless steel wire, speed up the oiling speed, increase the consistency of the coating, and help improve the uniformity and efficiency of the stainless steel wire oil spraying. In addition, the coating brush 123 can rotate quickly around the circumference of the stainless steel wire and rotate and apply the oil to the stainless steel wire after spraying, further avoiding the phenomenon of uncoated or unevenly coated, and at the same time can help to redistribute excess oil to other parts, thereby improving the utilization rate of the oil.

[0051] In addition, the funnel-shaped ring plate 129 can protect the stainless steel wire after it is evenly coated, to prevent the oil generated during spraying from splashing onto the stainless steel wire again and affecting the quality of the oil layer. At the same time, the excess oil generated during spraying and coating can flow smoothly into the oil collecting frame 128 through the funnel-shaped ring plate 129. The oil collecting frame 128 can be used to collect excess oil to prevent the oil from polluting the working environment. After several subsequent stainless steel wires have completed the oiling process, the oil collecting frame 128 and the funnel-shaped ring plate 129 can be removed as a whole from between the support plate 127 and the left and right baffles, and the oil inside the oil collecting frame 128 can be recycled later.

[0052] At the same time, the small air dryer rotating with the rectangular frame 131 can rotate around the stainless steel wire through the arc-shaped air drying head 132 and quickly air dry the stainless steel wire after being coated with oil. The arc-shaped air drying head 132 gradually approaching the stainless steel wire from top to bottom is beneficial to quickly completing the air drying of the oil layer while ensuring the quality of the oil layer on the stainless steel wire. The oil layer on the surface of the stainless steel wire is pre-dried by the arc-shaped air drying head 132 away from the stainless steel wire, which can prevent the wet oil layer from being affected by the wind that is too close and causing ripples to appear, resulting in a decrease in surface smoothness. The arc-shaped air drying head 132 close to the stainless steel wire can quickly and effectively air dry the oil layer that has been pre-dried and shaped, so as to improve the air drying efficiency of the oil layer on the stainless steel wire.

[0053] See also Figure 1 , Figure 5 , Figure 8 and Fig.10The moving component includes a fixed plate 138 symmetrically installed between the lower ends of the left and right upright frames 1. A vertical pulley 139 is provided on the side away from the front and rear fixed plates 138. A vertical belt 140 is connected between the vertical pulley 139 and the corresponding horizontal pulley 316 above it. A rotating rod that rotates and passes through the corresponding fixed plate 138 is installed on the side close to the front and rear vertical pulleys 139. A cam 141 located below the lower horizontal plate 2 is installed at the end of the rotating rod away from the corresponding vertical pulley 139. A control rod 142 that is symmetrical front and back and slides with the outer side of the corresponding cam 141 is installed at the lower end of the lower horizontal plate 2.

[0054] During operation: during the rotation of the front and rear horizontal pulleys 316 on the right side, the vertical pulleys 139 on the front and rear sides rotate synchronously with the corresponding horizontal pulleys 316 through the vertical belt 140, and the vertical pulleys 139 drive the corresponding cams 141 to rotate synchronously through the rotating rod. Under the cooperation between the cam 141 and the control rod 142, the lower horizontal plate 2 can move up and down between the left and right vertical frames 1 with the rotation of the cam 141, and the air-drying unit 13 as a whole can move up and down synchronously with the lower horizontal plate 2. The driving gear 134 located below can move up and down along the connecting shaft 135 through the circular sleeve 136, and also rotate at the same time. The oil layer on the surface of the stainless steel wire is air-dried by the air-drying unit 13 that reciprocates up and down and rotates circumferentially, which can further increase the air-drying area and air-drying length of the stainless steel wire oil layer, improve the smoothness and consistency of the stainless steel wire oil layer surface, and thus improve the drying efficiency. The oiled and air-dried stainless steel wire is quickly rolled up and collected by the existing winding equipment so that the oiled stainless steel wire can be subsequently processed.

[0055] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0056] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A stainless steel wire surface protective oiling device, comprising two upright frames (1) distributed on the left and right, two horizontal plates (2) distributed up and down are arranged between the left and right upright frames (1), and an inverted T-shaped plate (3) is installed at the left end of the upright frame (1) located on the left, characterized in that: A cleaning unit (11) is arranged between the vertical section of the inverted T-shaped plate (3) and the left vertical frame (1), and a spraying unit (12) and an air drying unit (13) are arranged in sequence from top to bottom between the left and right vertical frames (1); The cleaning unit (11) comprises a square frame (111), a cleaning member is arranged inside the square frame (111), and the cleaning member comprises a cleaning sponge (112) symmetrical in top and bottom. A driving assembly for driving the cleaning unit (11) to rotate is arranged on the left side of the vertical section of the inverted T-shaped plate (3); The upper horizontal plate (2) is fixedly installed between the left and right vertical frames (1), and the spraying unit (12) comprises a square frame (121) penetrating the upper horizontal plate (2), and small spraying machines are installed on the inner walls of the four sides of the square frame (121), and a downwardly inclined spray head (122) is arranged on one side of the small spraying machine close to the center of the square frame (121); The horizontal plate (2) located at the bottom is slidably installed between the left and right vertical frames (1), and the air-drying unit (13) includes a rectangular frame (131) that passes through the horizontal plate (2) at the bottom, and a small air-drying machine is installed on the side where the left and right inner walls of the rectangular frame (131) are close to each other, and arc-shaped air-drying heads (132) arranged evenly up and down are arranged on the side where the left and right small air-drying machines are close to each other, and the distance between the center of the arc-shaped air-drying heads (132) arranged from top to bottom and the rectangular frame (131) gradually decreases. A rotating component for driving the spraying unit (12) and the air-drying unit (13) to rotate synchronously is arranged on the left side of the vertical frame (1) located on the right, and a moving component for driving the air-drying unit (13) to reciprocate up and down is arranged between the lower ends of the left and right vertical frames (1).

2. A stainless steel wire surface protective oiling device according to claim 1, characterized in that: The left side of the inverted T-shaped plate (3) is provided with a tightening assembly for tightening the stainless steel wire, the tightening assembly comprising a mounting plate (311) mounted on the left end of the vertical section of the inverted T-shaped plate (3), a front-to-rear symmetrical extension plate mounted on the left end of the mounting plate (311), an inverted T-shaped plate mounted between the left upper ends of the extension plates, a spring telescopic rod (312) mounted on the lower end of the horizontal section of the inverted T-shaped plate, a tightening pulley (313) rotatably mounted on the lower end of the telescopic section of the spring telescopic rod (312), movable pulleys (314) for conveying and limiting the stainless steel wire are both arranged on the left upper end of the horizontal section of the inverted T-shaped plate (3) and the right side of the left vertical frame (1), and the movable pulleys (314) on the left and right sides are on the same horizontal line, the vertical section of the inverted T-shaped plate (3) and the left vertical frame (1) are both provided with through holes for avoiding the stainless steel wire, and a connecting piece is connected between the movable pulleys (314) on the left and right sides.

3. A stainless steel wire surface protective oiling device according to claim 2, characterized in that: The connecting member comprises a rotating shaft (315) coaxially mounted in the middle of the two left movable pulleys (314); the rotating shaft (315) on the left side is rotatably mounted on the upper end of the mounting plate (311); the rotating shaft (315) on the right side is rotatably mounted on the right end of the left stand (1); the rear end of the left rotating shaft (315) and the front and rear ends of the right rotating shaft (315) are both mounted with horizontal pulleys (316); the horizontal pulleys (316) on the rear side are connected by a horizontal belt (317).

4. A stainless steel wire surface protective oiling device according to claim 1, characterized in that: The cleaning member is provided with two groups on the left and right, and two groups of auxiliary members are provided on the left side of the left cleaning member, and the auxiliary members include a semicircular plate (113) symmetrical in the upper and lower parts, and the diameter of the semicircular plate (113) gradually decreases from left to right, and an inner plate is detachably installed on the inner side of the semicircular plate (113), and the inner wall of the inner plate is installed with cleaning brushes (114) arranged evenly.

5. A stainless steel wire surface protective oiling device according to claim 4, characterized in that: The sides of the upper and lower semicircular plates (113) away from each other are both provided with a left slide bar (115) that slides up and down and penetrates the square frame (111); the sides of the upper and lower cleaning sponges (112) away from each other are both threadedly connected with a right slide bar (116) that slides up and down and penetrates the square frame (111); the left slide bar (115) on the left side and the right slide bar (116) on the left side are between one end away from the center of the square frame (111); the right slide bar (116) on the right side and the left slide bar (115) on the right side are between one end away from the center of the square frame (111); 1) A connecting frame (117) is connected between the ends of the center, a vertical rack (118) sliding up and down and penetrating the square frame (111) is installed on the side close to the left sliding rod (115) on the right side and the right sliding rod (116) on the left side, and a transmission gear (119) rotatably installed on the square frame (111) is meshed between the left and right vertical racks (118), and a bidirectional electric push rod (120) installed on the square frame (111) is connected between the upper and lower connecting frames (117) on the left side.

6. A stainless steel wire surface protective oiling device according to claim 2, characterized in that: The square frame (111) is rotatably mounted between the vertical section of the inverted T-shaped plate (3) and the left vertical frame (1) through rotating rings mounted at its left and right ends. The driving assembly comprises a bevel gear 1 (321) mounted at the front end of the left rotating shaft (315). The front end of the bevel gear 1 (321) is connected to the output shaft of a motor 1 (322) mounted at the upper end of the mounting plate (311). The right side of the bevel gear 1 (321) is meshed with a bevel gear 2 (323). The right end of the bevel gear 2 (323) is mounted with a horizontal rod. The horizontal rod rotates through the vertical section of the inverted T-shaped plate (3) and is then mounted with a connecting gear (324). The rear side of the connecting gear (324) is meshed with a rotating gear ring (325). The rotating gear ring (325) is mounted at the left end of the square frame (111).

7. The stainless steel wire surface protective oiling equipment according to claim 1 is characterized by: Triangular blocks are installed at the four corners of the lower end of the square frame (121), and one end of the triangular block farthest from the center of the square frame (121) is installed with smear brushes (123) evenly arranged up and down.

8. The stainless steel wire surface protective oiling equipment according to claim 1, characterized in that: A support plate (127) is installed between the left and right upright frames (1) and is symmetrical in front and back and is located below the square frame (121). Two baffles are arranged between the upper ends of the front and rear support plates (127) and are distributed on the left and right. An oil collecting frame (128) is placed on the upper end of the support plate (127) and is located between the left and right baffles. A hollow cylinder for avoiding stainless steel wire is installed through the middle of the oil collecting frame (128). A funnel-shaped ring plate (129) coaxial with the hollow cylinder is installed on the upper end of the bottom wall of the oil collecting frame (128). The diameter of the funnel-shaped ring plate (129) gradually increases from top to bottom.

9. The stainless steel wire surface protective oiling equipment according to claim 1, characterized in that: The rotating assembly comprises a driven gear (133) which is fixedly mounted on the outside of the square frame (121) and the rectangular frame (131) and is rotatably connected to the corresponding horizontal plate (2); a driving gear (134) which is rotatably connected to the corresponding horizontal plate (2) is meshed on the right side of the driven gear (133); a connecting shaft (135) which is rotatably penetrates the upper horizontal plate (2) is installed at the lower end of the driving gear (134) located at the top; the driving gear (134) located at the bottom is fixedly mounted on the outside of a circular sleeve (136); the inner ring wall of the circular sleeve (136) and the connecting shaft (135) are spline-matched; the lower end of the connecting shaft (135) is rotatably penetrates the lower horizontal plate (2) and is connected to the output shaft of a second motor (137) installed at the left end of the right vertical frame (1).

10. The stainless steel wire surface protective oiling equipment according to claim 3, characterized in that: The moving assembly comprises a fixed plate (138) symmetrically installed between the lower ends of the left and right upright frames (1), a vertical pulley (139) is provided on the side away from the front and rear fixed plates (138), a vertical belt (140) is connected between the vertical pulley (139) and the corresponding horizontal pulley (316) above it, a rotating rod that rotates and passes through the corresponding fixed plate (138) is installed on the side close to the front and rear vertical pulleys (139), a cam (141) located below the lower horizontal plate (2) is installed at the end of the rotating rod away from the corresponding vertical pulley (139), and a control rod (142) that is symmetrical front and back and slides with the outer side of the corresponding cam (141) is installed at the lower end of the lower horizontal plate (2).

Citation Information

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