Automatic detection device for testing lamp beads of LED (light-emitting diode) lamp strip
By designing an automatic detection device, combined with belt pressing components, conductive terminals, dust removal mechanisms and belt conducting mechanisms, the problem of inconvenience in detection of LED light strip beads is solved, fast and accurate detection is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510149700.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-11
AI Technical Summary
The existing LED light strip light bead detection equipment is complicated to operate, and requires the light strip to be moved while supplying power, resulting in inconvenient detection and prone to misjudgment.
An automatic detection device is designed, including a workbench, a feed discharge device, a feed collection device and a lamp bead detection chamber. The flat power supply of the LED light strip is achieved through the belt pressing assembly and conductive terminals, and combined with the dust removal mechanism and the belt conducting mechanism, the accuracy and efficiency of the detection are ensured.
The rapid and continuous detection of LED light beads is achieved, ensuring that each light bead can emit light reliably and be accurately identified, reducing the risk of damage to the lamp beads and improving the reliability of production efficiency and product quality.
Smart Images

Figure CN119619906A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of LED light bar testing, and more specifically, to an automatic detection device for testing lamp beads of LED light bars. Background Art
[0002] During the production of LED light strips, it is essential to test the lamp beads, mainly to ensure product quality and reliability, extend service life, and avoid safety hazards. These tests help identify potential defects and ensure compliance with industry standards.
[0003] After searching, the announcement number is CN219676238U, which discloses a light strip test device, including an equipment support frame, a test support beam is provided at the upper end of the equipment support frame, a front light strip test device and a rear light strip test device are provided on the test support beam, a light strip test bench is provided at the lower side of the front light strip test device and the rear light strip test device, both ends of the light strip test bench are installed on the test bench bracket, and the lower end of the test bench bracket is installed on the equipment support frame, the front light strip test device and the rear light strip test device include light strip test terminals, the light strip test terminals are installed on the terminal mounting rod, a test controller is provided at the upper end of the terminal mounting rod, a clamping mounting seat is provided in the middle part of the terminal mounting rod and is installed on the test support seat, so that the lamp beads on the light strip can be tested one by one, the overall product quality can be ensured, and at the same time, the product inspection speed is accelerated.
[0004] However, in the production process of LED light strips, in order to ensure that each lamp bead can be powered and lit, workers are required to inspect the lamp beads on the powered LED light strips with the naked eye, which undoubtedly increases the labor of workers. In addition, the existing detection equipment for the lamp beads on the LED light strips also requires the LED light strips to be powered and moved at the same time in order to realize the detection of the lamp beads by the equipment. This is not convenient during detection and the operation is cumbersome. At the same time, LED light strips with detection may also suffer from misjudgment.
[0005] Therefore, it is necessary to provide an automatic detection device for testing the lamp beads of LED light strips to solve the above problems.
[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0007] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide an automatic detection device for testing the lamp beads of LED light strips, so as to solve the problem that the detection of the quality of the lamp beads of LED light strips is not convenient.
[0008] The technical solution adopted by this application to solve its technical problem is: An automatic detection device for testing lamp beads of LED light strips comprises a workbench, a feeding device for installing a lamp strip reel is installed on one side of the top surface of the workbench, a receiving device for rolling up the lamp strip reel is installed on the other side of the top surface of the workbench, a lamp bead detection bin for detecting LED light strips is fixedly installed on the top surface of the workbench and located between the feeding device and the receiving device, the interior of the lamp bead detection bin is divided into a dust removal area and a detection area by a partition, through grooves for the LED light strips to pass through are formed on both side walls of the lamp bead detection bin, the LED light strip is fed out from the feeding device, and passes through the through groove on one side of the lamp bead detection bin and passes out from the other side of the lamp bead detection bin, and is rewound by the receiving device again; Among them, the detection area includes a belt pressing component and a detection component, and the detection component is fixedly installed on the bottom surface of the detection area. The detection component includes a detection platform, a limit platform, a groove, a second rotating rod, a second conveying pressure belt, a base, a photosensitive element and a conductive terminal. The limit platforms are fixedly installed on both sides of the detection platform, and the top surface of the limit platform is respectively provided with grooves. The inside of the grooves are rotatably connected with multiple second rotating rods, and the side walls of the second rotating rods located at both ends of the limit platform are sleeved with the second conveying pressure belt. A base is fixedly installed at the center of the top surface of the detection platform, and a photosensitive element is provided on the top surface of the base. Conductive terminals are plastic-sealed on the detection platforms located on both sides of the base, and the top surfaces of the conductive terminals are slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip.
[0009] Preferably, the side wall of the conductive terminal is set as a concave arc portion, and a notch is opened inside the conductive terminal, and a slide groove is opened on the top surface of the conductive terminal, and steel balls are rotatably connected in the slide grooves, and the steel balls are slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip.
[0010] Preferably, the belt pressing assembly includes a pressing mechanism and a rolling mechanism, the side wall of the pressing mechanism is fixedly installed with the rolling mechanism, the pressing mechanism includes a cylinder, a movable plate and a movable plate, the ends of the telescopic shaft of the cylinder are respectively fixedly installed on the two ends of the bottom surface of the movable plate, the cylinder is fixedly installed on the bottom surface of the detection area, and is located on one side of the detection assembly, the two sides of the bottom surface of the movable plate are respectively fixedly connected with sliding columns, the position of the movable plate at the sliding column is provided with a sliding hole corresponding to the position of the sliding column, the sliding column is slidably connected in the sliding hole, the top surface of the sliding column is fixedly connected with a limiting plate, and the side wall of the sliding column located between the limiting plate and the top surface of the movable plate is sleeved with a spring.
[0011] Preferably, the rolling mechanism includes a first rotating rod and a first conveyor pressure belt, and a plurality of the first rotating rods are fixedly mounted on the side walls of the movable plate through bearing seats respectively, and the first conveyor pressure belt is sleeved on the plurality of first rotating rods, and both sides of the bottom surface of the first conveyor pressure belt and the top surface of the second conveyor pressure belt are in double-sided contact with both sides of the LED light strip.
[0012] Preferably, the dust removal area includes a dust removal mechanism, which includes an air inlet pipe, an air nozzle and an air outlet pipe. The air inlet pipe is fixedly installed on one side wall of the lamp bead detection compartment in the dust removal area, and the air outlet pipe is fixedly installed on the other side wall of the lamp bead detection compartment in the dust removal area. The air nozzle is installed on the inner side wall of the dust removal area at the air inlet pipe, and the air nozzle is "duckbill shaped".
[0013] Preferably, the dust removal area includes a belt guide mechanism, which includes a material guide frame, a support plate and a slide cylinder. The side walls of the dust removal area located at the position of the lamp bead detection bin through groove are respectively fixedly connected with the material guide frame, and the inner sides of the material guide frame are respectively fixedly installed with support plates, and the support plates are symmetrically arranged on the inner top and bottom surfaces of the material guide frame. The top surface of the support plate is provided with a notch, and the rotating shafts on the two ends of the slide cylinder are rotatably connected in the notch.
[0014] Preferably, material openings for the LED light strips to pass through are respectively provided on both sides of the detection area located at the material guide frame, and the material openings are round waist-shaped.
[0015] Preferably, the discharge device includes a first bracket and a discharge tray, the clamping column on the top side wall of the first bracket is clamped with the inside of the discharge tray, the clamping column is rotatably connected to the first bracket through a bearing, the inside of the discharge tray is wrapped with an LED light strip to be detected, and the first bracket is located on the side wall of the lamp bead detection chamber and a guide component is fixedly installed.
[0016] Preferably, the material receiving device includes a second bracket and a material receiving tray, a clamping column on one side of the top of the second bracket is clamped with the inside of the material receiving tray, the clamping column is rotatably connected to the second bracket through a bearing, a driving motor is fixedly installed on the other side of the top of the second bracket, the output shaft of the driving motor is fixedly installed on the shaft of the clamping column, and the second bracket is located on the side wall of the lamp bead detection chamber and a guide assembly is fixedly installed.
[0017] Preferably, the guide assembly comprises a transverse plate, a round waist groove and a guide roller, the side wall of the transverse plate is provided with a round waist groove, and the shaft of the guide roller passes through the round waist groove and the end thereof is threadedly connected via a nut.
[0018] The beneficial effects of this application are: 1. The automatic detection device of the present application can achieve fast and continuous detection by combining the retraction and extension of the LED light strip with the detection of lamp beads, ensuring that each lamp bead can emit light reliably and be accurately identified. The pressing belt assembly and the conductive terminals effectively maintain the flatness of the LED light strip and ensure accurate contact of the power supply contacts, thereby reducing the risk of damage to the lamp beads. It not only improves production efficiency, but also helps to ensure product quality and reduce errors caused by manual operation, thereby enhancing the reliability and stability of the final product.
[0019] 2. The detection efficiency and accuracy of the LED light strip are further improved through the dust removal mechanism and the guide belt mechanism. The dust removal mechanism uses an air nozzle and an air pump to remove the floating dust on the surface of the power supply contacts of the LED light strip, thereby ensuring good conductivity between the conductive terminals and the lamp bead power supply contacts, reducing poor contact problems caused by dust, ensuring that each lamp bead can be lit smoothly, improving the accuracy of detection, and reducing erroneous judgments caused by contact problems. The guide belt mechanism straightens the light strip to ensure its smooth movement when entering the detection area, which can effectively prevent the light strip from twisting or bending, ensure that the conductive terminals properly contact the power supply contacts, and further reduce power supply failures caused by unevenness.
[0020] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 This is an overall schematic diagram of an automatic detection device for testing the lamp beads of an LED light bar in this application; Figure 2 for Figure 1 Schematic diagram of the location structure of the middle material discharging device, material collecting device and lamp bead detection bin; Figure 3 for Figure 1 Schematic diagram of the structure of the middle guide assembly; Figure 4 for Figure 1 Schematic diagram of the internal structure of the middle lamp bead detection chamber; Figure 5 for Figure 4 Schematic diagram of the structure of the middle dust removal area; Figure 6 for Figure 5 The enlarged structural diagram at A in the middle; Figure 7 for Figure 4 Schematic diagram of the structure of the middle detection area; Figure 8 for Figure 7 Schematic diagram of the structure of one side of the medium pressure belt assembly; Fig. 9 for Figure 7 Schematic diagram of the structure of the other side of the medium-pressure belt assembly; Fig.10 for Figure 7 Schematic diagram of the detection component structure; Fig.11 for Fig.10 Enlarged structural diagram at B in the middle.
[0022] Among them, the reference numerals in the figure are: 1. Workbench; 2. Discharging device; 21. First bracket; 22. Discharging tray; 3. Material receiving device; 31. Second bracket; 32. Material receiving tray; 33. Driving motor; 4. Lamp bead detection chamber; 5. LED light strip; 6. Testing area; 61. Material mouth; 62, belt pressing assembly; 621, cylinder; 622, moving plate; 623, movable plate; 624, sliding column; 625, spring; 626, limit plate; 627, first rotating rod; 628, first conveying belt pressing; 63. Detection assembly; 631. Detection platform; 632. Position limiting platform; 633. Groove; 634. Second rotating rod; 635. Second conveyor pressing belt; 636. Base; 637. Photosensitive element; 638. Conductive terminal; 639. Arc-shaped portion; 6310. Notch; 6311. Slideway; 6312. Steel ball; 7. Dust removal area; 71. Air inlet pipe; 72. Air nozzle; 73. Air outlet pipe; 74. Material guide frame; 75. Support plate; 76. Slide cylinder; 8. Partition; 9. Guide assembly; 91. Horizontal plate; 92. Round waist groove; 93. Guide roller. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present application.
[0025] See also Figure 1-11 , the embodiment provided by the present invention: Example 1
[0026] like Figure 1 and Figure 2 As shown, an automatic detection device for testing lamp beads of LED light strips comprises a workbench 1, a feeding device 2 for installing a light strip reel is installed on one side of the top surface of the workbench 1, a receiving device 3 for winding up the light strip reel is installed on the other side of the top surface of the workbench 1, the LED light strip 5 with inspection is fed out by the feeding device 2, and the inspected light strip is rewound again by the receiving device 3, a lamp bead detection bin 4 for detecting the LED light strip 5 is fixedly installed on the top surface of the workbench 1 and between the feeding device 2 and the receiving device 3, and during the process of feeding and retracting the LED light strip 5, the lamp beads on the LED light strip 5 are inspected and processed by the lamp bead detection bin 4.
[0027] like Figure 4 As shown, the interior of the lamp bead detection chamber 4 is divided into a dust removal area 7 and a detection area 6 by a partition 8. The side walls of the lamp bead detection chamber 4 are penetrated with through grooves for the LED light strip 5 to pass through. The LED light strip 5 is released from the unloading device 2, and passes through the through groove on one side of the lamp bead detection chamber 4 and passes through the other side of the lamp bead detection chamber 4, and is rewound by the receiving device 3 again, so as to detect the quality of the lamp beads on the LED light strip 5 passing through the detection area 6; Among them, Figure 7 to Figure 11As shown, the detection area 6 includes a belt pressing component 62 and a detection component 63. The detection component 63 is fixedly installed on the bottom surface of the detection area 6. The belt pressing component 62 is installed on the bottom surface of the detection area 6 located on one side of the detection component 63. The LED light strip 5 and the detection component 63 are brought into close contact through the belt pressing component 62, and it is ensured that the lamp beads on the LED light strip 5 can be close to the detection component 63. The detection component 63 includes a detection platform 631, a limit platform 632, a groove 633, a second rotating rod 634, a second conveying belt pressing 635, a base 636, a photosensitive element 637 and a conductive terminal 638. The limit platforms 632 are fixedly installed on both sides of the detection platform 631, and the top surfaces of the limit platforms 632 are respectively provided with grooves 633, and the interiors of the grooves 633 are rotatably connected with a plurality of first Two rotating rods 634, the side walls of the second rotating rod 634 located at both ends of the limiting platform 632 are sleeved with the second conveying pressing belt 635, a base 636 is fixedly installed at the center of the top surface of the detection platform 631, and a photosensitive element 637 is provided on the top surface of the base 636. Conductive terminals 638 are respectively sealed on the detection platform 631 located on both sides of the base 636. The top surface of the conductive terminal 638 is slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip 5. The side wall of the conductive terminal 638 is set as a concave arc portion 639, and a notch 6310 is opened inside the conductive terminal 638. A slide groove 6311 is opened on the top surface of the conductive terminal 638. Steel balls 6312 are rotatably connected in the slide groove 6311, and the steel balls 6312 are slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip 5.
[0028] The LED light strip 5 moves on the inspection table 631 as the discharging device 2 and the receiving device 3 are retracted and released. Under the downward pressure of the belt pressing assembly 62, the two sides of the LED light strip 5 are transmitted on the second conveyor belt pressing belt 635, and the top surface of the conductive terminal 638 also slides on the power supply contacts on both sides of the lamp beads of the LED light strip 5 through the steel balls 6312. Since the lamp beads of the LED light strip 5 are equidistantly arranged on the LED light strip 5, when the conductive terminal 638 passes through the power supply contacts on both sides of the lamp beads, it supplies power to a single lamp bead, causing the lamp bead to emit light. The illuminated lamp bead is detected by the photosensitive element 637 between the two conductive terminals 638. If the photosensitive element 637 detects that the lamp bead is emitting light, it can be determined that the lamp bead at this position on the LED light strip 5 is not damaged. In this way, the same detection is performed on each lamp bead that passes through, thereby determining whether the lamp beads on the LED light strip after production are damaged.
[0029] like Figure 8 and Fig. 9As shown, the belt pressing assembly 62 includes a pressing mechanism and a rolling mechanism. The side wall of the pressing mechanism is fixedly installed with a rolling mechanism. The pressing mechanism includes a cylinder 621, a moving plate 622 and a movable plate 623. The ends of the telescopic shaft of the cylinder 621 are respectively fixedly installed on the two ends of the bottom surface of the moving plate 622. The cylinder 621 is fixedly installed on the bottom surface of the detection area 6 and is located on one side of the detection assembly 63. The two sides of the bottom surface of the moving plate 622 are respectively fixedly connected with sliding columns 624. The movable plate 623 is located at the position of the sliding column 624 and has a sliding hole corresponding to the position of the sliding column 624. The sliding column 624 is in the sliding hole. Sliding connection, the top surface of the sliding column 624 is fixedly connected to the limit plate 626, and the side wall of the sliding column 624 between the limit plate 626 and the top surface of the movable plate 623 is sleeved with a spring 625, and the rolling mechanism includes a first rotating rod 627 and a first conveying pressure belt 628, and multiple first rotating rods 627 are respectively fixedly installed on the side walls of the movable plate 623 through bearing seats, and the first conveying pressure belt 628 is sleeved on multiple first rotating rods 627, and the two sides of the bottom surface of the first conveying pressure belt 628 and the top surface of the second conveying pressure belt 635 are in double-sided contact with both sides of the LED light strip 5.
[0030] In order to enable the LED light strip 5 to pass smoothly through the detection table 631, the cylinder 621 drives the movable plate 622 to move downward, and the LED light strip 5 is pressed downward. At the same time, the spring 625 can also make the first conveyor pressure belt 628 have a certain buffering effect to prevent the LED light strip 5 from being pulled and damaged during the process of retracting and releasing the LED light strip 5. When the cylinder 621 drives the movable plate 622 to move downward, the first conveyor pressure belt 628 is also moved downward, and the two sides of the LED light strip 5 are fitted with the second conveyor pressure belt 635. With the retraction and release movement, the first conveyor pressure belt 628 and the second conveyor pressure belt 635 roll on the movable plate 623 and the limit table 632 respectively to flatten the LED light strip 5 to prevent the LED light strip 5 from bending when detecting the lamp beads, so as to ensure that the conductive terminal 638 can accurately slide on the contact point on the LED light strip 5 that supplies power to the lamp beads. Example 2
[0031] like Figure 5 and Figure 6 As shown, on the basis of Example 1, the conductivity between the conductive terminal 638 and the contact point on the LED light strip 5 for supplying power to the lamp beads can be ensured.
[0032] The dust removal area 7 includes a belt guide mechanism and a dust removal mechanism. The dust removal mechanism includes an air inlet pipe 71, an air nozzle 72 and an air outlet pipe 73. The air inlet pipe 71 is fixedly installed on one side wall of the lamp bead detection chamber 4 of the dust removal area 7, and the air outlet pipe 73 is fixedly installed on the other side wall of the lamp bead detection chamber 4 of the dust removal area 7. The inner side wall of the dust removal area 7 is located at the air inlet pipe 71 and the air nozzle 72 is installed. The air nozzle 72 is "duckbill-shaped". Gas is provided to the air inlet pipe 71 through an air pump, and the gas is blown out from the air nozzle 72 through the air inlet pipe 71. The blown gas blows away the floating dust on the surface of the contacts of the LED light strip 5 that power the lamp beads, and the dusty gas is collected and processed again through the air outlet pipe 73, thereby ensuring good conductivity between the conductive terminal 638 and the contacts on the LED light strip 5 that power the lamp beads.
[0033] In addition, the guide mechanism includes a guide frame 74, a support plate 75 and a slide 76. The side walls of the dust removal area 7 located at the through slot position of the lamp bead detection chamber 4 are respectively fixedly connected with the guide frame 74, and the support plates 75 are respectively fixedly installed on the two sides of the interior of the guide frame 74. The support plates 75 are symmetrically arranged on the top and bottom surfaces of the interior of the guide frame 74. The top surface of the support plate 75 is provided with a notch, and the rotating shafts on the two ends of the slide 76 are rotatably connected in the notch. The slide 76 rotates through the support plate 75 in the guide frame 74, and the dust removal area is passed through. 7 is straightened, and the LED light strip 5 entering the detection area 6 is arranged in advance to ensure the smooth movement of the LED light strip 5. Material openings 61 for the LED light strip 5 to pass through are respectively opened on both sides of the detection area 6 located at the position of the material guide frame 74. The material opening 61 is round and waist-shaped. After the slide cylinder 76 rotates through the support plate 75 in the material guide frame 74 to straighten the LED light strip 5, it enters the detection area 6 through the material opening 61, and then passes through the detection area 6 through the material opening 61, and is rewound again by the receiving device 3. Example 3
[0034] like Figure 2 and Figure 3As shown, on the basis of implementation 1 and implementation 2, in order to be able to collect and release the LED light strip 5, the discharge device 2 includes a first bracket 21 and a discharge tray 22, the clamping column on the top side wall of the first bracket 21 is clamped with the inside of the discharge tray 22, the clamping column is rotatably connected to the first bracket 21 through a bearing, the inside of the discharge tray 22 is wound with the LED light strip 5 to be detected, the first bracket 21 is located on the side wall of the lamp bead detection chamber 4 and is fixedly installed with a guide component 9, the receiving device 3 includes a second bracket 31 and a receiving tray 32, the top of the second bracket 31 The clamping column on one side is clamped with the inside of the receiving tray 32, and the clamping column is rotatably connected to the second bracket 31 through a bearing. A driving motor 33 is fixedly installed on the other side of the top of the second bracket 31, and the output shaft of the driving motor 33 is fixedly installed with the shaft rod of the clamping column. The second bracket 31 is located on the side wall of the lamp bead detection bin 4 and a guide assembly 9 is fixedly installed. The guide assembly 9 includes a cross plate 91, a round waist groove 92 and a guide roller 93. The side wall of the cross plate 91 is provided with a round waist groove 92, and the shaft rod of the guide roller 93 passes through the round waist groove 92 and the end is threadedly connected by a nut.
[0035] When it is necessary to detect the lamp beads on the produced LED light strip 5, the discharge tray 22 on the LED light strip 5 with detection is installed on the rotatable clamping column on the first bracket 21, and then the lamp bead detection chamber 4 is opened, and the LED light strip 5 is inserted from the material port 61 and the guide frame, and then wound from the bottom surface of the first conveyor pressure belt 628, and finally passed out and wound around the receiving tray 32, and the receiving tray 32 is driven by the driving motor 33 on the receiving tray 32 to rotate, so that the LED light strip 5 moves in the lamp bead detection chamber 4, and at the same time, The LED light strip 5 is guided by the guide component 9. The LED light strip 5 released and wound up from the discharge tray 22 or the collection tray 32 is wound around the guide roller 93 before passing through the lamp bead detection bin 4. The guide roller 93 changes the conveying direction of the LED light strip 5 so that the LED lamp can better enter the lamp bead detection bin 4 for detection and processing. At the same time, the guide roller 93 can slide on the round waist groove 92 by loosening the nut, so as to change the direction of the LED light strip 5 entering and passing through the lamp bead detection bin 4 during detection.
[0036] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. Automatic detection device for testing the lamp beads of LED light strips, characterized by: The invention comprises a workbench (1), wherein a feeding device (2) for installing a light strip reel is installed on one side of the top surface of the workbench (1), and a receiving device (3) for winding up the light strip reel is installed on the other side of the top surface of the workbench (1). A lamp bead detection bin (4) for detecting LED light strips (5) is fixedly installed on the top surface of the workbench (1) and located between the feeding device (2) and the receiving device (3). The interior of the lamp bead detection bin (4) is divided into a dust removal area (7) and a detection area (6) by a partition (8). Through grooves for the LED light strips (5) to pass through are formed through the side walls of both sides of the lamp bead detection bin (4). The LED light strips (5) are fed out from the feeding device (2), penetrate into the through groove on one side of the lamp bead detection bin (4), and pass out from the other side of the lamp bead detection bin (4), and are rewound by the receiving device (3). The detection area (6) comprises a belt pressing component (62) and a detection component (63); the detection component (63) is fixedly mounted on the bottom surface of the detection area (6); the detection component (63) comprises a detection platform (631), a limit platform (632), a groove (633), a second rotating rod (634), a second conveyor belt pressing component (635), a base (636), a photosensitive element (637) and a conductive terminal (638); the limit platforms (632) are fixedly mounted on both sides of the detection platform (631), and the top surface of the limit platform (632) is provided with grooves (633) A plurality of second rotating rods (634) are rotatably connected inside the groove (633), and the side walls of the second rotating rods (634) located at both ends of the limiting platform (632) are sleeved with the second conveying pressing belt (635). A base (636) is fixedly installed at the center of the top surface of the detection platform (631), and a photosensitive element (637) is provided on the top surface of the base (636). Conductive terminals (638) are plastic-sealed on the detection platform (631) located on both sides of the base (636), and the top surfaces of the conductive terminals (638) are slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip (5).
2. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The side wall of the conductive terminal (638) is configured as an inwardly concave arc-shaped portion (639), and a notch (6310) is provided inside the conductive terminal (638). A slide groove (6311) is provided on the top surface of the conductive terminal (638), and steel balls (6312) are rotatably connected in the slide grooves (6311). The steel balls (6312) are slidably connected to power supply contacts on both sides of the lamp beads of the LED light strip (5).
3. The automatic detection device for testing the lamp beads of the LED light bar according to claim 2, characterized in that: The belt pressing assembly (62) comprises a pressing mechanism and a rolling mechanism. The side wall of the pressing mechanism is fixedly mounted with the rolling mechanism. The pressing mechanism comprises a cylinder (621), a movable plate (622) and a movable plate (623). The ends of the telescopic shaft of the cylinder (621) are respectively fixedly mounted on the two ends of the bottom surface of the movable plate (622). The cylinder (621) is fixedly mounted on the bottom surface of the detection area (6) and is located on one side of the detection assembly (63). The two sides of the bottom surface of the movable plate (622) are respectively fixedly connected with sliding columns (624). The movable plate (623) is provided with sliding holes corresponding to the positions of the sliding columns (624). The sliding columns (624) are slidably connected in the sliding holes. The top surface of the sliding column (624) is fixedly connected with a limiting plate (626). The side wall of the sliding column (624) located between the limiting plate (626) and the top surface of the movable plate (623) is sleeved with a spring (625).
4. The automatic detection device for testing the lamp beads of the LED light bar according to claim 3, characterized in that: The rolling mechanism comprises a first rotating rod (627) and a first conveying pressing belt (628); a plurality of the first rotating rods (627) are respectively fixedly mounted on the side walls of the movable plate (623) via bearing seats; the first conveying pressing belt (628) is sleeved on the plurality of first rotating rods (627); the two sides of the bottom surface of the first conveying pressing belt (628) and the top surface of the second conveying pressing belt (635) are in double contact with the two sides of the LED light strip (5).
5. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The dust removal area (7) comprises a dust removal mechanism, the dust removal mechanism comprising an air inlet pipe (71), an air nozzle (72) and an air outlet pipe (73); the air inlet pipe (71) is fixedly mounted on one side wall of the lamp bead detection chamber (4) of the dust removal area (7); the air outlet pipe (73) is fixedly mounted on the other side wall of the lamp bead detection chamber (4) of the dust removal area (7); the air nozzle (72) is mounted on the inner side wall of the dust removal area (7) at the air inlet pipe (71); the air nozzle (72) is in a "duckbill" shape.
6. The automatic detection device for testing the lamp beads of the LED light bar according to claim 5, characterized in that: The dust removal area (7) comprises a belt guide mechanism, which comprises a material guide frame (74), a support plate (75) and a slide cylinder (76). The side walls of the dust removal area (7) located at the through slot position of the lamp bead detection bin (4) are respectively fixedly connected with the material guide frame (74). The inner sides of the material guide frame (74) are respectively fixedly installed with support plates (75). The support plates (75) are symmetrically arranged on the inner top and bottom surfaces of the material guide frame (74). The top surface of the support plate (75) is provided with a notch, and the rotating shafts on the two ends of the slide cylinder (76) are rotatably connected in the notch.
7. The automatic detection device for testing the lamp beads of the LED light bar according to claim 6, characterized in that: Material openings (61) for the LED light strip (5) to pass through are respectively provided on both sides of the detection area (6) located at the material guide frame (74), and the material openings (61) are in a round waist shape.
8. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The discharge device (2) comprises a first bracket (21) and a discharge tray (22); a clamping column on a top side wall of the first bracket (21) is clamped with the inside of the discharge tray (22); the clamping column is rotatably connected to the first bracket (21) via a bearing; an LED light strip (5) to be detected is wound inside the discharge tray (22); and a guide assembly (9) is fixedly mounted on the side wall of the first bracket (21) located in the lamp bead detection chamber (4).
9. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The material receiving device (3) comprises a second bracket (31) and a material receiving tray (32); a clamping column on one side of the top of the second bracket (31) is clamped with the inside of the material receiving tray (32); the clamping column is rotatably connected to the second bracket (31) via a bearing; a driving motor (33) is fixedly mounted on the other side of the top of the second bracket (31); an output shaft of the driving motor (33) is fixedly mounted on the shaft of the clamping column; and a guide assembly (9) is fixedly mounted on the side wall of the second bracket (31) located in the lamp bead detection chamber (4).
10. The automatic detection device for testing lamp beads of an LED light bar according to any one of claims 8 or 9, characterized in that: The guide assembly (9) comprises a transverse plate (91), a round waist groove (92) and a guide roller (93); the side wall of the transverse plate (91) is provided with a round waist groove (92); the shaft of the guide roller (93) passes through the round waist groove (92) and the end thereof is threadedly connected via a nut.
Citation Information
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