Double-layer high-speed wire coil structure and manufacturing method
By adopting diversion arrangement and surface polishing technology during high-speed wire disk processing, the problem of more weld burrs after welding is solved, and the preservation effect of wire wire and the processing efficiency of wire disk materials are improved.
Patent Information
- Application Number
- CN202411838385.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-03-21
AI Technical Summary
In the prior art, there are many burrs on the surface of the weld after welding and assembly, which will wear the wound wire, affecting the preservation effect of the wire.
The double-layer high-speed wire disk structure and manufacturing method are adopted, including a high-speed wire disk processing surface diversion and arrangement conveying unit and a high-speed wire disk arrangement conveying surface weld polishing unit. Through guide arrangement and surface polishing treatment, burrs in the weld area are reduced.
It effectively reduces burrs in the weld area, improves the preservation effect of the wire wire, and ensures the clean and efficient processing of the surface of the wire disk material.
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Figure CN119660490A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-speed wire drum processing, and in particular to a double-layer high-speed wire drum structure and a manufacturing method. Background Art
[0002] Metal wire is made of metal wire rods, coils or metal bars as raw materials, and is processed into various wire (thread) products of different specifications and models through professional equipment such as wire drawing equipment and annealing equipment, and after multiple processes such as drawing-annealing-redrawing-reannealing.
[0003] Metal wire reels are a type of reel used exclusively for metal wires. Metal wire reels are mostly made of welded steel structures, which are strong and not easily damaged. They have good cable protection effects and can be reused, so they are widely used in practice.
[0004] The main production methods of metal wires are: drawing method (bundle drawing method, single wire drawing method), cutting method, and melt-bundle method. Drawing method: Both single wire drawing and bundle drawing belong to the drawing method. Single wire drawing uses a metal wire drawing machine, which has the advantages of high precision, but low cost and efficiency; bundle drawing is to assemble many stainless steel wires for continuous multi-strand drawing. Most of the manufacturers of high-end products of high-strength ultra-fine metal fibers in the world today use the bundle drawing method. Cutting method: The cutting method mainly includes: milling method, turning method, shearing method, scraping method, etc. It is to mechanically cut into metal fibers through equipment or special equipment. Melt-bundle method: The melt-bundle method is an earlier production method for stainless steel fibers, mainly including: crucible melt-bundle wire drawing method, hanging drop melt-bundle wire drawing method, and melt-bundle wire drawing method. The principle of the melt-bundle method is to heat the stainless steel wire to a molten state, and then spray or throw out the molten metal liquid through a special device and cool it to form a metal fiber.
[0005] In the prior art, the publication number "CN109592508B" discloses a barrel body for high-speed wire drums and a manufacturing method thereof, wherein the barrel body comprises a barrel body, an inner cover plate, an axle tube and a support tube, wherein the axle tube is sleeved outside the support tube, and the axle tube and the support tube are fixed together by welding, and the inner cover plate is respectively welded and fixed to the barrel body and the axle tube, and the roundness error of the barrel body is within 0.1mm. The advantages of the present invention are: the barrel body has a simple structure and a reasonable design, the roundness error of the barrel body is within 0.1mm, and the high roundness accuracy of the barrel body further improves the performance of the wire drum; the drawing device has a reasonable design, simple operation, convenient implementation, good drawing effect, high processing efficiency, high quality of the drawn barrel body, high roundness accuracy, and meets product requirements; the manufacturing method is simple and convenient, the steps are streamlined, and the manufacturing cost is low, and it is only necessary to install the drawing device on the basis of the original device.
[0006] However, the existing technology still has major deficiencies, such as:
[0007] In the above-mentioned device and the prior art, various parts of the metal wire drum are pressed into shape by metal plates, and the formed parts of the wire drum are assembled by welding. After welding, a weld will be left in the assembly area. If there are too many burrs on the weld surface, the burrs on the weld surface will wear the wound metal wire and affect the preservation effect of the metal wire. Summary of the invention
[0008] The object of the present invention is to provide a double-layer high-speed cable drum structure and a manufacturing method to solve the problems raised in the above background technology.
[0009] To achieve the above object, the present invention provides the following technical solutions: a double-layer high-speed wire drum structure, comprising a feeding rack, a vertical support platform, a feeding conveyor belt, a primary mounting seat and a secondary mounting seat, wherein the vertical support platform is installed at intervals at the bottom of the feeding rack, the feeding conveyor belt is installed on the surface of the feeding rack, and the primary mounting seat and the secondary mounting seat are symmetrically installed on both sides of the feeding rack;
[0010] A high-speed wire coil processing surface guiding, arranging and conveying unit, which is arranged on the surface of the primary mounting seat close to the feeding conveyor belt area, and is used to guide and arrange the wire coil material conveyed on the surface of the feeding conveyor belt to make the material evenly distributed;
[0011] A high-speed wire reel arrangement and conveying surface weld polishing unit is arranged at one end of the feed rack, and is used to remove dust from the surface of the high-speed wire reel material after welding and to polish the surface of the high-speed wire reel welding position, so as to reduce burrs in the high-speed wire reel weld area.
[0012] Preferably, the high-speed wire drum processing surface guiding, arranging and conveying unit includes a guide part, the guide part includes a fixed frame, the fixed frame is installed inside the first-level mounting seat, an extension arm is installed at one end of the fixed frame, a guide frame is arranged at the bottom of the extension arm, a guide hole is arranged on the surface of the guide frame, the top of the guide hole is inclined, a centering spring is installed at the top of the guide hole, a ball head is installed at the top of the centering spring, a lever is arranged at the bottom of the ball head, and one end of the lever passes through the guide hole.
[0013] Preferably, the high-speed wire drum processing surface guiding and arranging conveying unit also includes an adjusting part, which includes a positioning rod, and the positioning rod is installed on the top of the guide frame near the guide hole area, and a fixing seat is sleeved on the top of the positioning rod, and a primary rotating shaft is installed at both ends of the top of the fixing seat, and a swing arm is sleeved on the rotating end of the primary rotating shaft, and a secondary rotating shaft is installed at one end of the swing arm, and a dial is installed at the bottom of the rotating end of the secondary rotating shaft, and a pusher claw is installed at the bottom of the dial, and the pusher claws are arranged in a ring shape and are arranged in a plurality of groups, and the pusher claws are covered on the outer surface of the ball head.
[0014] Preferably, the high-speed wire drum arrangement conveying surface weld polishing unit includes a debris removal part, the debris removal part includes a lateral frame, the lateral frame is installed on the surface of the secondary mounting seat, a negative pressure dust suction bin is installed between adjacent lateral frames, the bottom of the negative pressure dust suction bin is open, the top of the negative pressure dust suction bin is provided with a dust suction hole, and the top of the negative pressure dust suction bin is connected to a filter air box installed.
[0015] Preferably, the high-speed wire drum arrangement conveying surface weld polishing unit also includes a unloading part, the unloading part includes a guide table, the guide table is obliquely installed at one end of the feeding rack, the surface of the guide table is provided with a guide slope, driving shafts are installed at both ends of the guide table, and the unloading table is installed on the rotating end of the driving shaft.
[0016] Preferably, the high-speed wire drum arrangement conveying surface weld polishing unit also includes a polishing part, the polishing part includes a grinding bin, the top of the grinding bin is open, a grinding cavity is arranged inside the grinding bin, an abrasive bin is installed on one side of the grinding bin, a spray channel is installed on one side of the abrasive bin, the spray channel is connected to the grinding cavity, and a vibration column is installed at the bottom of the grinding cavity.
[0017] Preferably, a lateral seat is installed on one side of the guide platform, and a U-shaped damping spring sheet is installed on one side of the unloading platform, and one end of the U-shaped damping spring sheet is fixed to one side of the lateral seat.
[0018] Preferably, one side of the unloading platform is opened, and the surface of the unloading platform is provided with a unloading arc surface.
[0019] Preferably, deceleration tapes are arranged at intervals on the surface of the guide slope.
[0020] A manufacturing method, based on the above-mentioned double-layer high-speed cable drum structure, comprises the following steps:
[0021] S1: The adjacent levers will restrict the moving channel of the wire coil material, so that the wire coil material can only pass through the intervals between the adjacent levers, thereby completing the arrangement and spreading of the wire coil material on the surface of the feeding conveyor belt, so that the adjacent wire coil materials are completely separated, ensuring the dust and impurity removal effect on the surface of the wire coil material;
[0022] S2: The rotation of the lever will push the blocked wire coil material to flow out quickly, so that the blocked wire coil material can be discharged smoothly, ensuring the conveying efficiency of the wire coil material;
[0023] S3: The abrasive particles in the abrasive bin are injected into the grinding chamber through the injection channel, and then the vibration column is driven to drive the abrasive particles to vibrate at high frequency, thereby effectively polishing and grinding the surface of the wire coil material.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. When in use, the lever will push the wire coil material stacked on the upper layer away from the wire coil material at the bottom, and the adjacent levers will restrict the moving channel of the wire coil material, so that the wire coil material can only pass through the intervals between the adjacent levers, thereby completing the arrangement and spreading of the wire coil material on the surface of the feeding conveyor belt, so that the adjacent wire coil materials are completely separated, ensuring the dust and impurity removal effect on the surface of the wire coil material;
[0026] 2. When in use, the operator can drive the secondary shaft to drive the claw part to rotate. The claw is clamped on the surface of the ball head. When the claw rotates, it will drive the lever to rotate. The rotation of the lever will push the blocked wire coil material to flow out quickly, so that the blocked wire coil material can be discharged smoothly, ensuring the conveying efficiency of the wire coil material;
[0027] 3. When in use, the filter box will quickly extract and filter the impurities and dust in the area covered by the negative pressure dust suction bin. The negative pressure dust suction bin will inject the dust-containing gas into the filter box through the dust suction hole. The filter box will filter and discharge the dust-containing gas, so that the auxiliary welding impurities and dust on the surface of the wire coil material are effectively removed, ensuring the polishing effect of the surface of the wire coil material. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is an overall schematic diagram of the device of the present invention;
[0029] Figure 2 It is a schematic diagram of the fixing frame part of the present invention;
[0030] Figure 3 It is a partial schematic diagram of the guide platform in the present invention;
[0031] Figure 4 It is a schematic diagram of the positioning rod part of the present invention;
[0032] Figure 5 It is a partial schematic diagram of the primary mounting seat in the present invention;
[0033] Figure 6 It is a schematic diagram of the guide frame part of the present invention;
[0034] Figure 7 It is a schematic diagram of the fixing seat part in the present invention;
[0035] Figure 8 It is a schematic diagram of the grinding chamber part in the present invention;
[0036] Fig. 9 It is a partial schematic diagram of the negative pressure dust collection bin and dust collection holes in the present invention.
[0037] In the figure: 1, feeding rack; 2, vertical support platform; 3, feeding conveyor belt; 4, primary mounting seat; 41, fixed frame; 42, extension arm; 43, guide frame; 431, mounting slot; 432, movable guide rail; 44, guide hole; 45, centering spring; 46, lever; 47, ball head; 48, positioning rod; 49, fixed seat; 491, primary rotating shaft; 492, swing arm; 493, secondary rotating shaft; 494, lever Plate; 495, pusher claw; 5, secondary mounting seat; 51, lateral frame; 52, negative pressure dust suction chamber; 53, filter air box; 54, dust suction hole; 6, grinding chamber; 61, grinding chamber; 62, vibration column; 63, abrasive chamber; 64, spray channel; 7, guide table; 71, guide slope; 72, retarding tape; 73, driving shaft; 74, lateral seat; 8, unloading table; 81, unloading arc surface; 82, U-shaped damping spring. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figure 1-9 , the present invention provides a technical solution:
[0040] Embodiment 1: A double-layer high-speed wire drum structure: comprising a feeding rack 1, a vertical support platform 2, a feeding conveyor belt 3, a primary mounting seat 4 and a secondary mounting seat 5, wherein the vertical support platform 2 is installed at intervals at the bottom of the feeding rack 1, the feeding conveyor belt 3 is installed on the surface of the feeding rack 1, and the primary mounting seat 4 and the secondary mounting seat 5 are symmetrically installed on both sides of the feeding rack 1;
[0041] The high-speed wire coil processing surface guiding and arranging conveying unit is arranged on the surface of the primary mounting seat 4 near the feeding conveyor belt 3, and is used to guide and arrange the wire coil material conveyed on the surface of the feeding conveyor belt 3 so that the material is evenly distributed;
[0042] The high-speed wire drum processing surface guiding and arranging conveying unit includes a guide part, which includes a fixed frame 41, and the fixed frame 41 is installed inside the first-level mounting seat 4. An extension arm 42 is installed at one end of the fixed frame 41, and a guide frame 43 is arranged at the bottom of the extension arm 42. A guide hole 44 is arranged on the surface of the guide frame 43, and the top of the guide hole 44 is inclined. A centering spring 45 is installed on the top of the guide hole 44, and a ball head 47 is installed on the top of the centering spring 45. A lever 46 is arranged at the bottom of the ball head 47, and one end of the lever 46 passes through the guide hole 44.
[0043] The high-speed wire drum processing surface guiding and arranging conveying unit also includes an adjusting part, which includes a positioning rod 48. The positioning rod 48 is installed on the top of the guide frame 43 near the guide hole 44. A fixing seat 49 is sleeved on the top of the positioning rod 48. A primary rotating shaft 491 is installed at both ends of the top of the fixing seat 49. A swing arm 492 is sleeved on the rotating end of the primary rotating shaft 491. A secondary rotating shaft 493 is installed at one end of the swing arm 492. A dial 494 is installed at the bottom of the rotating end of the secondary rotating shaft 493. A push claw 495 is installed at the bottom of the dial 494. The push claw 495 is arranged in a ring shape and is set to a plurality of groups. The push claw 495 is covered on the outer surface of the ball head 47.
[0044] In this embodiment, the operator can drive the secondary rotating shaft 493 to drive the claw 495 to rotate partially. The claw 495 is clamped on the surface of the ball head 47. When the claw 495 rotates, it will drive the lever 46 to rotate. The rotation of the lever 46 will push the blocked wire coil material to flow outward quickly, so that the blocked wire coil material can be discharged smoothly, ensuring the conveying efficiency of the wire coil material.
[0045] The high-speed wire drum arrangement and conveying surface weld polishing unit is arranged at one end of the feed rack 1, and is used to remove dust from the surface of the high-speed wire drum material after welding and to polish the surface of the high-speed wire drum welding position, so as to reduce burrs in the high-speed wire drum weld area;
[0046] The high-speed wire drum arrangement conveying surface weld polishing unit also includes a unloading part, which includes a guide table 7. The guide table 7 is obliquely installed at one end of the feeding rack 1. A guide slope 71 is provided on the surface of the guide table 7. Drive shafts 73 are installed at both ends of the guide table 7, and a unloading table 8 is installed on the rotating end of the drive shaft 73.
[0047] The surface of the guide slope 71 is provided with slow-down tapes 72 at intervals.
[0048] A lateral seat 74 is installed on one side of the guide platform 7 , and a U-shaped damping spring piece 82 is installed on one side of the unloading platform 8 . One end of the U-shaped damping spring piece 82 is fixed to one side of the lateral seat 74 .
[0049] One side of the unloading platform 8 is opened, and a unloading arc surface 81 is provided on the surface of the unloading platform 8 .
[0050] The high-speed wire drum arrangement conveying surface weld polishing unit also includes a polishing part, which includes a grinding chamber 6, the top of which is open, a grinding chamber 61 is arranged inside the grinding chamber 6, an abrasive chamber 63 is installed on one side of the grinding chamber 6, a spraying channel 64 is installed on one side of the abrasive chamber 63, the spraying channel 64 is connected to the grinding chamber 61, and a vibration column 62 is installed at the bottom of the grinding chamber 61.
[0051] In this embodiment, when a certain amount of wire coil material is evenly accumulated on the surface of the unloading platform 8, the operator can drive the unloading platform 8 to rotate partially through the driving shaft 73. After the unloading platform 8 is rotated and turned up, the wire coil material originally accumulated on the surface of the unloading arc surface 81 will fall into the grinding chamber 61, and then the abrasive particles in the abrasive bin 63 will be injected into the grinding chamber 61 through the spray channel 64, and then the vibration column 62 is driven to drive the abrasive particles to vibrate at high frequency, thereby effectively polishing and grinding the surface of the wire coil material.
[0052] Embodiment 2:
[0053] Based on the first embodiment, in this embodiment, it is considered that if the impurities and dust generated by welding on the surface of the wire coil material cannot be removed in advance, when the wire coil material is ground and polished, part of the kinetic energy of the polishing abrasive will be consumed. At the same time, when the surface of the wire coil material is covered with impurities and dust, it will cause the contact effect between the abrasive and the wire coil material, affecting the effect of removing the weld burrs on the surface of the wire coil material. Therefore, in this embodiment, a de-impurity part is provided to avoid the above problems.
[0054] The high-speed wire drum arrangement conveying surface weld polishing unit includes a debris removal part, which includes a lateral frame 51, and the lateral frame 51 is installed on the surface of the secondary mounting seat 5. A negative pressure dust suction bin 52 is installed between adjacent lateral frames 51. The bottom of the negative pressure dust suction bin 52 is opened, and a dust suction hole 54 is arranged on the top of the negative pressure dust suction bin 52. The top of the negative pressure dust suction bin 52 is connected to a filter air box 53.
[0055] In this embodiment, the filter air box 53 will quickly extract and filter the impurities and dust in the area covered by the negative pressure dust suction bin 52. The negative pressure dust suction bin 52 will inject the dust-containing gas into the filter air box 53 through the dust suction hole 54. The filter air box 53 will filter and discharge the dust-containing gas, so that the auxiliary welding impurities and dust on the surface of the wire coil material are effectively removed, thereby ensuring the polishing effect of the surface of the wire coil material.
[0056] A manufacturing method, based on the above-mentioned double-layer high-speed cable drum structure, comprises the following steps:
[0057] S1: The adjacent levers 46 will restrict the moving channel of the wire coil material, so that the wire coil material can only pass through the intervals between the adjacent levers 46, thereby completing the arrangement and spreading of the wire coil material on the surface of the feeding conveyor belt 3, so that the adjacent wire coil materials are completely separated, ensuring the dust and impurity removal effect on the surface of the wire coil material;
[0058] S2: The lever 46 rotates to push the blocked wire coil material to flow out quickly, so that the blocked wire coil material can be discharged smoothly, ensuring the conveying efficiency of the wire coil material;
[0059] S3: The abrasive particles in the abrasive bin 63 are injected into the grinding chamber 61 through the injection channel 64, and then the vibration column 62 is driven to drive the abrasive particles to vibrate at high frequency, so as to effectively polish and grind the surface of the wire coil material.
[0060] Working principle: During the use of this device, the operator first pours the wire coil material that has been processed by welding onto the surface of the feeding conveyor belt 3 on the top of the feeding rack 1. During the feeding process of the wire coil material, the surface of the feeding conveyor belt 3 will be filled with messy wire coil materials, and then the wire coil material will be transported and transferred by the feeding conveyor belt 3. When the feeding conveyor belt 3 transports the wire coil material to the first-level mounting seat 4, the guide frame 43 and the lever 46 in the area of the first-level mounting seat 4 will limit the height of the stacked wire coil material. The lever 46 will push the wire coil material stacked on the upper layer to separate from the wire coil material at the bottom, and the adjacent levers 46 will limit the moving channel of the wire coil material, so that the wire coil material can only pass through the intervals between the adjacent levers 46, thereby completing the arrangement and spreading of the wire coil material on the surface of the feeding conveyor belt 3, so that the adjacent wire coil materials are completely separated, and the surface dust and impurity removal effect of the wire coil material is ensured;
[0061] When the wire drum material contacts the lever 46 and squeezes the lever 46, the operator can drive the primary shaft 491 to rotate. When the primary shaft 491 rotates, it will drive the swing arm 492 to rotate. The rotation of the swing arm 492 will drive the secondary shaft 493 and the push claw 495 to push the ball head 47 to swing and reset. After the ball head 47 swings and resets, it will drive the bottom lever 46 to reset. If there is wire drum material stuck near the lever 46, the operator can drive the secondary shaft 493 to drive the push claw 495 to partially rotate. The push claw 495 is clamped on the surface of the ball head 47. When the push claw 495 rotates, it will drive the lever 46 to rotate. The rotation of the lever 46 will push the blocked wire drum material to flow out quickly, so that the blocked wire drum material can be discharged smoothly, ensuring the conveying efficiency of the wire drum material.
[0062] When the wire coil material is transported to the secondary mounting seat 5 by the feeding conveyor belt 3, in order to ensure the cleanliness of the surface of the wire coil material and reduce the polishing effect of the surface of the wire coil material, the operator can drive the filter gas box 53 to partially inhale the gas, and the filter gas box 53 will quickly extract and filter the impurities and dust in the area covered by the negative pressure dust suction bin 52, and the negative pressure dust suction bin 52 will inject the dust-containing gas into the filter gas box 53 through the dust suction hole 54, and the filter gas box 53 will filter and discharge the dust-containing gas, so that the auxiliary welding impurities and dust on the surface of the wire coil material are effectively removed, ensuring the polishing effect of the surface of the wire coil material;
[0063] After the surface of the wire coil material has been cleaned and dusted, the feeding conveyor belt 3 will transport the wire coil material to the guide slope 71 on the surface of the guide platform 7. The retarding tape 72 on the surface of the guide slope 71 will reduce the falling speed of the wire coil material, and the wire coil material will fall to the surface of the unloading platform 8 through the guide slope 71. When a certain amount of wire coil material is evenly accumulated on the surface of the unloading platform 8, the operator can drive the unloading platform 8 to rotate partially through the driving shaft 73. When the unloading platform 8 is rotated and turned up, the wire coil material originally accumulated on the surface of the unloading arc surface 81 will fall into the grinding chamber 61, and then the abrasive particles in the abrasive bin 63 will be injected into the grinding chamber 61 through the spray channel 64, and then the vibration column 62 is driven to drive the abrasive particles to vibrate at high frequency, thereby effectively polishing and grinding the surface of the wire coil material.
[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double-layer high-speed cable drum structure, characterized in that: It comprises a feeding rack (1), a vertical support platform (2), a feeding conveyor belt (3), a primary mounting seat (4) and a secondary mounting seat (5), wherein the vertical support platform (2) is installed at intervals at the bottom of the feeding rack (1), the feeding conveyor belt (3) is installed on the surface of the feeding rack (1), and the primary mounting seat (4) and the secondary mounting seat (5) are symmetrically installed on both sides of the feeding rack (1); A high-speed wire coil processing surface guiding, arranging and conveying unit, the high-speed wire coil processing surface guiding, arranging and conveying unit is arranged on the surface of the primary mounting seat (4) close to the feeding conveyor belt (3) and is used to guide and arrange the wire coil material conveyed on the surface of the feeding conveyor belt (3) so that the material is evenly distributed; A high-speed wire drum arrangement and conveying surface weld polishing unit is arranged at one end of the feed rack (1) and is used to remove dust from the surface of the high-speed wire drum material after welding and to polish the surface of the high-speed wire drum welding position, thereby reducing burrs in the high-speed wire drum weld area.
2. A double-layer high-speed cable drum structure according to claim 1, characterized in that: The high-speed wire drum processing surface guiding and arranging conveying unit comprises a guiding part, wherein the guiding part comprises a fixing frame (41), wherein the fixing frame (41) is mounted inside the primary mounting seat (4), wherein an extension arm (42) is mounted at one end of the fixing frame (41), wherein a guide frame (43) is arranged at the bottom of the extension arm (42), wherein a guide hole (44) is arranged on the surface of the guide frame (43), wherein the top of the guide hole (44) is arranged obliquely, wherein a centering spring (45) is mounted at the top of the centering spring (45), wherein a ball head (47) is mounted at the top of the ball head (47), wherein a lever (46) is arranged at the bottom of the ball head (47), wherein one end of the lever (46) passes through the guide hole (44).
3. A double-layer high-speed cable drum structure according to claim 2, characterized in that: The high-speed wire drum processing surface guiding and arranging conveying unit also includes an adjusting part, which includes a positioning rod (48). The positioning rod (48) is installed on the top of the guide frame (43) near the guide hole (44). A fixing seat (49) is sleeved on the top of the positioning rod (48). Both ends of the top of the fixing seat (49) are installed with a primary rotating shaft (491). A swing arm (492) is sleeved on the rotating end of the primary rotating shaft (491). A secondary rotating shaft (493) is installed at one end of the swing arm (492). A dial (494) is installed at the bottom of the rotating end of the secondary rotating shaft (493). A pusher claw (495) is installed at the bottom of the dial (494). The pusher claw (495) is arranged in a ring shape and is set to a plurality of groups. The pusher claw (495) is covered on the outer surface of the ball head (47).
4. A double-layer high-speed cable drum structure according to claim 3, characterized in that: The high-speed wire drum arrangement conveying surface weld polishing unit comprises a debris removal part, the debris removal part comprises a lateral frame (51), the lateral frame (51) is installed on the surface of the secondary mounting seat (5), a negative pressure dust suction bin (52) is installed between adjacent lateral frames (51), the bottom of the negative pressure dust suction bin (52) is open, the top of the negative pressure dust suction bin (52) is provided with a dust suction hole (54), and the top of the negative pressure dust suction bin (52) is connected to a filter air box (53) installed.
5. A double-layer high-speed cable drum structure according to claim 4, characterized in that: The high-speed wire drum arrangement conveying surface weld polishing unit also includes a discharge part, and the discharge part includes a guide table (7). The guide table (7) is obliquely installed at one end of the feeding rack (1), and a guide slope (71) is provided on the surface of the guide table (7). Drive shafts (73) are installed at both ends of the guide table (7), and a discharge table (8) is installed on the rotating end of the drive shaft (73).
6. A double-layer high-speed cable drum structure according to claim 5, characterized in that: The high-speed wire drum arrangement conveying surface weld polishing unit also includes a polishing part, which includes a polishing chamber (6), the top of the polishing chamber (6) is open, a polishing chamber (61) is arranged inside the polishing chamber (6), an abrasive chamber (63) is installed on one side of the polishing chamber (6), a spraying channel (64) is installed on one side of the abrasive chamber (63), the spraying channel (64) is connected to the polishing chamber (61), and a vibration column (62) is installed at the bottom of the polishing chamber (61).
7. A double-layer high-speed cable drum structure according to claim 6, characterized in that: A lateral seat (74) is installed on one side of the guide platform (7), and a U-shaped damping spring sheet (82) is installed on one side of the discharge platform (8), and one end of the U-shaped damping spring sheet (82) is fixed to one side of the lateral seat (74).
8. A double-layer high-speed cable drum structure according to claim 7, characterized in that: One side of the unloading platform (8) is opened, and the surface of the unloading platform (8) is provided with an arcuate unloading surface (81).
9. A double-layer high-speed cable drum structure according to claim 8, characterized in that: The surface of the guide slope (71) is provided with slow-speed adhesive tapes (72) at intervals.
10. A manufacturing method, based on the double-layer high-speed cable drum structure according to claim 9, characterized in that: The steps include: S1: The adjacent levers (46) will restrict the moving passage of the wire coil material, so that the wire coil material can only pass through the intervals between the adjacent levers (46), thereby completing the arrangement and spreading of the wire coil material on the surface of the feeding conveyor belt (3), so that the adjacent wire coil materials are completely separated, and the dust and impurity removal effect on the surface of the wire coil material is ensured; S2: The lever (46) rotates to push the blocked wire coil material to flow out quickly, so that the blocked wire coil material can be discharged smoothly, thereby ensuring the conveying efficiency of the wire coil material; S3: The abrasive particles in the abrasive bin (63) are injected into the grinding chamber (61) through the injection channel (64), and then the vibration column (62) is driven to drive the abrasive particles to vibrate at a high frequency, thereby effectively polishing and grinding the surface of the wire coil material.
Citation Information
Patent Citations
Barrel body for high-speed wire drum and manufacturing method thereof
CN109592508B