Winding device for alloy steel wire machining

Abstract

The invention discloses a winding device and method for alloy steel wire machining, and relates to the technical field of alloy steel wire production, the winding device comprises a first frame body, a second frame body and a winding disc for winding a steel wire and further comprises a winding part, the winding part is installed on the first frame body and used for winding the steel wire, and the winding part comprises a positioning assembly and a winding assembly; the positioning assembly is used for positioning the winding discs of different sizes, and the winding assembly is used for driving the winding discs to rotate so as to wind the steel wires. The device has the advantages that friction force generated between the device and a rubber wheel in the guiding and winding process can be reduced to zero, so that the tension control precision is improved, meanwhile, the wire feeding and discharging angle between a steel wire and the rubber wheel is controlled in the guiding process, it is guaranteed that the steel wire is fed and discharged smoothly, the tension control stability is kept, and the production efficiency is improved. And the tension control is more accurate and stable.

Description

Technical Field

[0001] The present invention relates to the technical field of alloy steel wire production, and in particular to a winding device and method for alloy steel wire processing. Background Art

[0002] During the production process of alloy steel wire, in order to facilitate the transportation of alloy steel wire, ensure the quality of alloy steel wire and facilitate downstream production and processing, the volume of alloy steel wire needs to be reduced, and it is often stored in a winding and coiling manner.

[0003] At present, the equipment for winding and storing alloy steel wire is a wire winding machine, which can evenly wind the alloy steel wire on the winding roller. As the winding roller is winding, as the winding progresses, more and more alloy steel wire is on the winding roller, and the number of turns of the alloy steel wire increases, which will cause the winding diameter of the alloy steel wire to gradually increase, thereby causing uneven winding tension. The existing tension controller is used to adjust the tension to solve the problem of uneven tension;

[0004] Announcement No. CN216945668U discloses a steel wire winding device for carbon fiber production with tension adjustment, which includes a base plate, and the left and right sides of the upper end of the base plate are respectively fixedly connected to the first support plates, and the two groups of the first support plates are respectively provided with first T-shaped grooves in the opposite surfaces, and the two groups of wire pressing rollers are fixedly sleeved on the outer side of the first connecting shaft, and the left and right ends of the lower side first connecting shaft are movably connected to the two groups of connecting plates through the first bearing, and the two groups of the first bearings are respectively slidably connected to the second T-shaped groove, and three groups of winding drums are installed on the outer side of the mounting rod.

[0005] The winding device has three groups of arc grooves opened on the outside of two groups of wire pressing rollers. When the tension of the steel wire is too large, the third spring is compressed. When the tension of the steel wire becomes smaller during the winding process, the guide roller drives the steel wire to move downward under the elastic force of the third spring. At this time, the steel wire is tightened again. Multiple groups of steel wires can be wound at one time, with good tension adjustment effect and improved work efficiency.

[0006] However, when this device and the existing equipment are winding, it is often necessary to use a guide wheel to guide and wind the steel wire to ensure that the steel wire is evenly and regularly wound on the winding roller, and the existing guide wheel is a simple rotatable roller. When the steel wire passes through the guide wheel, the guide wheel will drive it to rotate under the friction force between the steel wire and the guide wheel during winding. The friction force in this process will affect the tension of the steel wire, thereby causing tension deviation.

[0007] Therefore, a new type of winding device and method for alloy steel wire processing can be used to solve the shortcomings of the prior art. Summary of the invention

[0008] The purpose of the present invention is to solve the problem of deviation in tension adjustment in the prior art, and to propose a winding device and method for alloy steel wire processing.

[0009] In order to achieve the above object, the present invention adopts the following technical solutions:

[0010] A winding device for alloy steel wire processing, comprising a frame body 1, a frame body 2 and a winding drum for winding the steel wire, and also comprising a winding part, the winding part is installed on the frame body 1 and is used for winding the steel wire, the winding part comprises a positioning assembly and a winding assembly, the positioning assembly is used for positioning winding drums of different sizes, and the winding assembly is used for driving the winding drum to rotate and winding the steel wire;

[0011] The tension control unit is installed on the frame body 2 and is used to adjust the winding tension of the steel wire. The tension control unit includes a wire feeding assembly, a tension control assembly and an adjustment assembly. The wire feeding assembly is used to clamp and feed the steel wire. The tension control assembly is used to control the tension during the winding process of the steel wire. The adjustment assembly is used to adjust the position of the wire feeding assembly and the tension control assembly.

[0012] Preferably, the positioning assembly includes a side fixing frame and a side fixing plate fixedly installed, a plurality of support rods are fixedly installed on the side fixing frame and the side fixing plate, a side movable frame is slidably installed on the plurality of support rods, an adjustment mechanism is installed between the side movable frame and the side fixing plate, and a clamping head that cooperates with the winding disk is rotatably installed on the side fixing frame and the side movable frame.

[0013] Preferably, the adjustment mechanism includes a driving belt group installed on the side fixing plate, a screw rod is installed for common rotation between the side fixing frame and the side fixing plate, a threaded sleeve is threadedly installed on the screw rod, the threaded sleeve is fixedly connected to the side movable frame, and the screw rod is fixedly connected to the driving belt group.

[0014] Preferably, the winding assembly comprises a driving sprocket set fixedly mounted on the side fixing frame, and the driving sprocket set is fixedly connected to a clamping head located on the side fixing frame.

[0015] Preferably, the wire feeding assembly includes two mounting brackets fixedly mounted on a frame body 2, a limit rod 1 and a limit rod 2 being rotatably mounted on the two mounting brackets, a limit sleeve being slidably mounted on the limit rod 1 and the limit rod 2, two groups of brackets being fixedly mounted on the limit sleeves, a rotating shaft being rotatably mounted on both groups of brackets, a motor 1 being fixedly mounted on both groups of brackets, two driving ends of the motors 1 being fixedly connected to the corresponding rotating shafts, a support plate being fixedly mounted on both rotating shafts, a rubber wheel matching the steel wire being fixedly mounted on both support plates, and a clamping mechanism matching the corresponding rubber wheel being mounted on both groups of brackets.

[0016] Preferably, the clamping mechanism comprises two rotating disks fixedly mounted on the rotating shaft, a plurality of slide bars are slidably mounted on the two rotating disks, a stop block matched with the rubber wheel is fixedly mounted on each slide bar, a fixed block is fixedly mounted on each slide bar, a telescopic rod is fixedly mounted between each fixed block and the corresponding rotating disk, and a spring is fixedly mounted between each fixed block and the corresponding rotating disk, and a magnetic disk is fixedly mounted on the end of each slide bar;

[0017] The bracket is fixedly mounted with two magnets 2 that match the corresponding magnetic disks, the bracket is fixedly mounted with a rotating cylinder, the driving end of the rotating cylinder is fixedly mounted with a connecting rod through a rod group, and the connecting rod is fixedly mounted with two magnets 1 that match the corresponding magnetic disks.

[0018] Preferably, the tension control component includes a pressure sensor fixedly mounted on a limiting sleeve, an electric push rod fixedly mounted on the pressure sensor, the electric push rod and the pressure sensor are controlled by a controller, a wheel frame fixedly mounted on the driving end of the electric push rod, a pressure wheel matching the steel wire is rotatably mounted on the wheel frame, a motor 2 is fixedly mounted on the wheel frame, and the driving end of the motor 2 is fixedly connected to the pressure wheel.

[0019] Preferably, the adjustment assembly includes a screw rod rotatably mounted on two mounting frames, a plurality of nuts matching with the screw rod are fixedly mounted on the limiting sleeve, and a driving mechanism matching with the screw rod is mounted on the second frame and one of the mounting frames.

[0020] Preferably, the driving mechanism includes a support plate fixedly mounted on the frame body 2, a mounting plate fixedly mounted on the support plate via a plurality of buffer rubber plates, a motor fixedly mounted on the mounting plate, a belt roller rotatably mounted on one of the mounting frames, the belt roller and the screw rod are fixedly connected, and a pulley 1 is rotatably mounted on the mounting frames, a pulley 2 is fixedly mounted on the driving end of the motor, and a belt is commonly provided between the pulley 1, the pulley 2 and the belt roller.

[0021] The present invention also provides a winding method for alloy steel wire processing, which is characterized by comprising the winding device for alloy steel wire processing described above, and further comprising the following steps:

[0022] S1. First, fix the winding reel on the frame body 1 through the positioning assembly, and then drive the winding reel to rotate through the winding assembly. When positioning the winding reel, ensure that the rotation center axis of the winding reel and the rotation axis of the winding assembly are on the same horizontal line;

[0023] S2. After the winding drum is positioned, the steel wire is passed through the wire feeding assembly and the tension control assembly, and then the steel wire is wound on the winding drum. Then, the wire feeding assembly is used to keep the steel wire stably fed. As the steel wire is wound, more and more steel wire is wound on the winding drum. During the winding process, the tension of the steel wire is controlled by the control assembly to ensure that the tension of the steel wire is controlled within the allowable range.

[0024] S3. During the winding process, the positions of the wire feeding assembly and the tension control assembly are adjusted by adjusting the assembly, so that the wire feeding assembly and the tension control assembly move left and right as the winding is performed, so that the steel wire is evenly wound on the winding reel.

[0025] Compared with the prior art, the present invention has the following advantages:

[0026] 1. During the winding process, the winding equipment uses a rubber wheel to limit the steel wire, and uses a motor to drive the rubber wheel to rotate, so that the rotation speed of the rubber wheel is consistent with the winding movement speed of the steel wire, and the movement of the steel wire and the rubber wheel remains relatively constant. In this way, the friction between the steel wire and the rubber wheel is almost zero, avoiding the problem of inaccurate tension control due to friction, and can effectively improve the stability and accuracy of tension control.

[0027] 2. During the winding process of the winding device, by setting magnet one, magnet two and the magnetic disk, the corresponding protrusion of the abutment block can be abutted against the rubber wheel, so that the rubber wheel is pressed and deformed, and the rubber wheel clamps the steel wire. This can ensure that the rubber wheel and the steel wire maintain a constant moving speed, reduce the deformation of the rubber wheel due to the pressing force between the steel wire and the rubber wheel, and thus cause the tension control to be unbalanced, thereby further improving the stability and accuracy of the tension control.

[0028] 3. During the winding process, the rotating cylinder drives the rod group and the connecting rod to rotate, which further drives the magnet 1 to rotate, changing the position of the magnet 1, thereby changing the position of the magnetic disk and the block protrusion corresponding to the magnet 1, thereby changing the position of the rubber wheel clamping the wire to release it, ensuring that the clamping release position is on the same straight line as the wire feeding position on the winding disk, avoiding the loosening of the wire or the abutment of the wire against the block, and ensuring smooth wire feeding.

[0029] To sum up, the present invention can reduce the friction force generated between the rubber wheel and the guiding winding process to zero, thereby improving the accuracy of tension control. At the same time, during the guiding process, the wire feeding and wire outlet angles between the steel wire and the rubber wheel are controlled to ensure smooth wire feeding and wire outlet, maintain the stability of tension control, and make the tension control more accurate and stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:

[0031] Figure 1 This is a schematic structural diagram of a winding device for alloy steel wire processing proposed by the present invention;

[0032] Figure 2 for Figure 1 Detailed schematic diagram of the structure after being rotated to a certain angle;

[0033] Figure 3 for Figure 1 A detailed diagram of the enlarged structure of the middle frame body 1 and the components installed on the frame body 1 after being rotated to a certain angle;

[0034] Figure 4 for Figure 3 Detailed schematic diagram of the structure after being rotated to a certain angle;

[0035] Figure 5 for Figure 2 A detailed diagram of the enlarged structure of the middle frame body 2 and the components installed on the frame body 2 after being rotated to a certain angle;

[0036] Figure 6 for Figure 5 The enlarged structural schematic detailed diagram after removing the frame body 2;

[0037] Figure 7 for Figure 6 An enlarged schematic detail diagram of the structure after removing the mounting frame, motor, belt roller and belt;

[0038] Figure 8 for Figure 7 An enlarged schematic diagram of the structure after the first and second limit rods and the screw rod are removed;

[0039] Fig. 9for Figure 8 A detailed schematic diagram of the enlarged structure of the middle pressing wheel and the rotating shaft and rotating disk located at the upper part;

[0040] Fig.10 for Fig. 9 Detailed diagram of the structure after the middle pressing wheel rotates a certain angle;

[0041] Fig.11 for Fig. 9 A detailed diagram of the exploded structure after removing the pressing wheel and the steel wire;

[0042] Fig.12 for Fig.11 A detailed schematic diagram of the enlarged structure of the central rotating shaft and the rotating disk;

[0043] Fig.13 for Fig.12 Detailed schematic diagram of the exploded structure;

[0044] Fig.14 for Fig.13 A schematic detailed diagram of the planar structure of the middle rubber wheel along one of the angles;

[0045] Fig.15 for Fig.13 Detailed schematic diagram of the exploded structure of the middle rotating disk;

[0046] Fig.16 for Fig.11 An enlarged structural schematic diagram of the central rotating cylinder and its surrounding components;

[0047] Fig.17 for Fig.16 Detailed schematic diagram of the structure after removing the bracket.

[0048] In the figure: 1 frame body 1, 2 frame body 2, 3 winding disk, 4 side fixing frame, 5 side fixing plate, 6 side moving frame, 7 driving sprocket group, 8 driving belt group, 9 motor, 10 screw rod, 11 clamping head, 12 mounting frame, 13 limit rod 1, 14 limit rod 2, 15 screw rod, 16 belt roller, 17 belt, 18 limit sliding sleeve, 19 wire, 20 pressure wheel, 21 bracket, 22 rotating shaft, 23 rotating disk, 24 motor 1, 25 rotating cylinder, 26 wheel frame, 27 motor 2, 28 electric push rod, 29 pressure sensor, 30 support disk, 31 rubber wheel, 32 block, 33 slide rod, 34 fixed block, 35 telescopic rod, 36 spring, 37 magnet 1, 38 magnetic disk, 39 magnet 2, 40 rod group, 41 connecting rod. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] Example 1: Reference Figure 1-Figure 4 A winding device for alloy steel wire processing includes a frame 1, a frame 2 and a winding drum 3 for winding the steel wire 19, and also includes a winding part, which is installed on the frame 1 and is used for winding the steel wire 19. The winding part includes a positioning component and a winding component. The positioning component is used to position the winding drum 3 of different sizes, and the winding component is used to drive the winding drum 3 to rotate and wind the steel wire 19.

[0051] The positioning assembly includes a side fixing frame 4 and a side fixing plate 5 fixedly installed, a plurality of supporting rods are fixedly installed on the side fixing frame 4 and the side fixing plate 5, a side moving frame 6 is slidably installed on the plurality of supporting rods, and an adjustment mechanism is installed between the side moving frame 6 and the side fixing plate 5;

[0052] The adjusting mechanism includes a driving belt group 8 installed on the side fixing plate 5, a screw rod 10 is installed between the side fixing frame 4 and the side fixing plate 5 for common rotation, a threaded sleeve is installed on the screw rod 10 for threaded rotation, the threaded sleeve is fixedly connected to the side moving frame 6, the screw rod 10 is fixedly connected to the driving belt group 8, the driving belt group 8 drives the screw rod 10 to rotate, thereby driving the threaded sleeve and the side moving frame 6 to slide on the support rod, realizing the movement of the side moving frame 6, the movement of the side moving frame 6 will change the distance between it and the side fixing frame 4, so as to facilitate the positioning of the winding reels 3 of different sizes, and at the same time, the design of variable spacing can facilitate the disassembly and installation of the winding reel 3.

[0053] The driving belt assembly 8 is an existing driving component with its own driving source. Its specific operating principle will not be elaborated here. The operating principle between a general driving belt and a driving motor can be referred to.

[0054] A clamping head 11 that cooperates with the winding disk 3 is rotatably installed on the side fixed frame 4 and the side movable frame 6; the winding assembly includes a driving sprocket group 7 fixedly installed on the side fixed frame 4, and the driving sprocket group 7 is fixedly connected to the clamping head 11 located on the side fixed frame 4.

[0055] As the side movable frame 6 moves, the distance between the clamping head 11 on the side movable frame 6 and the clamping head 11 on the side fixed frame 4 is reduced, so that the clamping head 11 is abutted against the winding disk 3 and clamped and fixed to the winding disk 3. The clamping head 11 adopts a conical design, and a circular through hole is opened at the center axis position of the winding disk 3. When positioning the winding disk 3, the clamping head 11 will be inserted into the circular through hole to position the winding disk 3. This can ensure that the rotation center axis of the winding disk 3 and the rotation center axis of the two clamping heads 11 are on the same horizontal line, avoiding the occurrence of uneven rotation due to eccentricity.

[0056] Embodiment 2: This embodiment is different from the embodiment 1 in that: Figure 1-Figure 2 , Figure 5-Figure 17 The tension control unit is installed on the frame 2 and is used to adjust the winding tension of the steel wire 19. The tension control unit includes a wire feeding assembly, a tension control assembly and an adjustment assembly. The wire feeding assembly is used to clamp and feed the steel wire 19. The tension control assembly is used to control the tension of the steel wire 19 during the winding process. The adjustment assembly is used to adjust the position of the wire feeding assembly and the tension control assembly.

[0057] The wire feeding assembly includes two mounting frames 12 fixedly mounted on the frame body 2, a limit rod 13 and a limit rod 2 14 are rotatably mounted on the two mounting frames 12, a limit sleeve 18 is slidably mounted on the limit rod 13 and the limit rod 2 14, two groups of brackets 21 are fixedly mounted on the limit sleeve 18, a rotating shaft 22 is rotatably mounted on both groups of brackets 21, a motor 1 24 is fixedly mounted on both groups of brackets 21, the driving ends of the two motors 1 24 are fixedly connected to the corresponding rotating shafts 22, a support plate 30 is fixedly mounted on both rotating shafts 22, a rubber wheel 31 matching the steel wire 19 is fixedly mounted on both support plates 30, and a clamping mechanism matching the corresponding rubber wheel 31 is mounted on both groups of brackets 21.

[0058] The support plate 30 is made of sheet metal material to support the rubber wheel 31, and the thickness of the support plate 30 is greater than two millimeters, which can provide sufficient support for the rubber wheel 31, reduce the probability of deformation of the support plate 30 caused by the pressure between the steel wire 19 and the rubber wheel 31, and improve the stability of the support of the support plate 30. During operation, the steel wire 19 is stuck inside the rubber wheel 31 (such as Fig.14 shown).

[0059] A control terminal is installed on the frame 2, which can control the rotation speed of the motor 24 so that the rotation speed of the motor 24 increases as the winding progresses. This ensures that the peripheral speed of the rubber wheel 31 on the rotating shaft 22 driven by the motor 24 is equal to the moving speed of the steel wire 19, avoiding the generation of friction that affects the tension control.

[0060] The clamping mechanism includes two rotating disks 23 fixedly mounted on the rotating shaft 22, and a plurality of slide bars 33 are slidably mounted on the two rotating disks 23, and a stop block 32 matched with the rubber wheel 31 is fixedly mounted on each slide bar 33, and a fixed block 34 is fixedly mounted on each slide bar 33, and a telescopic rod 35 is fixedly mounted between each fixed block 34 and the corresponding rotating disk 23, and a spring 36 is fixedly mounted between each fixed block 34 and the corresponding rotating disk 23, and a magnetic disk 38 is fixedly mounted on the end of each slide bar 33;

[0061] Two magnets 39 matching the corresponding magnetic disks 38 are fixedly mounted on the bracket 21, and a rotating cylinder 25 is fixedly mounted on the bracket 21. A connecting rod 41 is fixedly mounted on the driving end of the rotating cylinder 25 through a rod group 40, and two magnets 37 matching the corresponding magnetic disks 38 are fixedly mounted on the connecting rod 41.

[0062] As the shaft 22 rotates, the rotating disk 23 on the shaft 22 will also rotate with the shaft 22. Since the positions of the magnets 39 on the two brackets 21 remain unchanged, the position of the protrusion of the wire-out stopper 32 on the upper bracket 21 is fixed under the action of the magnetic disk 38, so that the wire-out position of the upper bracket 21 is fixed. Similarly, the wire-in position on the lower bracket 21 is fixed, which can ensure that the steel wire 19 between the two rubber wheels 31 maintains smooth docking, and the rotation speeds of the two shafts 22 are consistent, which can ensure that the tension of the steel wire 19 between the two rubber wheels 31 is constant, and the tension can be adjusted and controlled;

[0063] During the production process, the position where the steel wire 19 enters the upper rubber wheel 31 is not constant, and as the winding progresses, the steel wire 19 on the winding disk 3 increases, and the angle of the steel wire 19 to be wound between the winding disk 3 and the lower rubber wheel 31 becomes smaller and smaller, so that the wire outlet position on the lower rubber wheel 31 changes as the winding progresses. At this time, if the position of the magnet 37 is constant, the wire outlet position is constant, which may cause the steel wire 19 to loosen from the rubber wheel 31 (the upper wire inlet position is fixed, which may increase the tension of the steel wire 19 , so that the tension between the two rubber wheels 31 is initially too large. The initial tension is too large and needs to be in an adjustment state at the same time, resulting in frequent tension adjustment, affecting the accuracy of the adjustment; if the wire outlet position of the lower rubber wheel 31 is constant, a gap may appear between the steel wire 19 on the lower rubber wheel 31 and the rubber wheel 31, resulting in a loose winding. At the same time, the steel wire 19 may abut against the block 32, resulting in increased friction, affecting the tension control adjustment). When threading, it is necessary to rotate the magnet 1 37 so that the magnet 1 37 and the magnet 2 39 are aligned. The rubber wheel 31 at the position of the magnet 37 is also in a normally closed state, but the steel wire 19 at this position can be manually clamped at the extrusion position of the rubber wheel 31, and only a small clamping is required. The force is sufficient, because the moving speed of the steel wire 19 between the two rubber wheels 31 is the same, so no pulling force is generated. If manual operation is required, one of the magnets 37 needs to be removed. In addition to the two abutments 32 located at the corresponding magnets 1 37 and magnets 2 39, the rubber wheel 31 will be pressed and clamped. Once the magnetic disk 38 loses the repulsive force of the corresponding magnets 1 37 and magnets 2 39, the other abutments 32 will be reset under the action of the spring 36. The function of the telescopic rod 35 is to improve the stability of the sliding rod 33 and prevent the sliding rod 33 from deflecting.

[0064] In a further embodiment, the tension control component includes a pressure sensor 29 fixedly mounted on the limiting sleeve 18, an electric push rod 28 fixedly mounted on the pressure sensor 29, the electric push rod 28 and the pressure sensor 29 are controlled by a controller, a wheel frame 26 fixedly mounted on the driving end of the electric push rod 28, a pressure wheel 20 matching the steel wire 19 is rotatably mounted on the wheel frame 26, a motor 27 fixedly mounted on the wheel frame 26, and the driving end of the motor 27 is fixedly connected to the pressure wheel 20.

[0065] After the steel wire 19 is threaded, the controller controls the electric push rod 28 to operate, so that the pressure wheel 20 is pressed against the steel wire 19. At the same time, the motor 27 drives the pressure wheel 20 to rotate, so that the peripheral speed of the pressure wheel 20 is the same as the moving speed of the steel wire 19, thereby reducing the influence of friction and making a certain value displayed on the pressure sensor 29. This value is the tension of the steel wire 19, and then the pressure sensor 29 is cleared. As the steel wire 19 is wound, once the tension of the steel wire 19 changes, the pressure on the pressure sensor 29 will change. At this time, the controller controls the electric push rod 28 to operate, changing the mortgage force between the pressure wheel 20 and the steel wire 19, thereby changing the tension of the steel wire 19.

[0066] The adjustment assembly includes a screw rod 15 rotatably mounted on two mounting frames 12, a plurality of nuts matched with the screw rod 15 are fixedly mounted on the limiting sleeve 18, and a driving mechanism matched with the screw rod 15 is mounted on the frame body 2 and one of the mounting frames 12;

[0067] The driving mechanism includes a support plate fixedly mounted on the frame body 2, a mounting plate fixedly mounted on the support plate via a plurality of buffer rubber discs, a motor 9 fixedly mounted on the mounting plate, a belt roller 16 rotatably mounted on one of the mounting frames 12, the belt roller 16 is fixedly connected to the screw 15, and a pulley 1 is rotatably mounted on each of the mounting frames 12, a pulley 2 is fixedly mounted on the driving end of the motor 9, and a belt 17 is commonly sleeved between the pulley 1, the pulley 2 and the belt roller 16.

[0068] As the winding proceeds, the steel wire 19 needs to be evenly wound around the winding drum 3. At this time, the motor 9 drives the pulley 2 to rotate, and then the belt 17 drives the pulley 1 and the belt roller 16 to rotate, thereby driving the screw 15 to rotate. Under the action of multiple nuts, the limiting sleeve 18 will be driven to move. By changing the rotation direction of the driving end of the motor 9, the moving direction of the limiting sleeve 18 can be changed, so as to perform reciprocating wire routing operations (some equipment uses a reciprocating screw rod to achieve reciprocating wire routing. Since the length of the reciprocating screw rod is fixed, and the size of the winding drum 3 is not fixed, the reciprocating screw rod needs to be replaced, and the operation remains unchanged. At the same time, when winding, the tension of the steel wire 19 will produce a certain amount of pressure on the limiting sleeve 18, and this pressure will affect the normal operation of the reciprocating screw rod). The purpose of using multiple nuts here is to avoid the problem of untimely adjustment response caused by wear of a single nut, to increase the corresponding speed between the screw 15 and the nut, thereby improving the accuracy of adjustment, and at the same time, it can also effectively extend the service life of the adjustment component.

[0069] The present invention also provides a winding method for alloy steel wire processing, which comprises the following specific operating steps:

[0070] S1. First, fix the winding disk 3 on the frame 1 through the positioning assembly, and then drive the winding disk 3 to rotate through the winding assembly. When positioning the winding disk 3, ensure that the rotation center axis of the winding disk 3 and the rotation axis of the winding assembly are on the same horizontal line;

[0071] S2. After the winding drum 3 is positioned, the steel wire 19 is passed through the wire feeding assembly and the tension control assembly, and then the steel wire 19 is wound on the winding drum 3. Then, the wire feeding assembly is used to keep the steel wire 19 stably fed. As the steel wire 19 is wound, more and more steel wire 19 is wound on the winding drum 3. During the winding process, the tension of the steel wire 19 is controlled by the control assembly to ensure that the tension of the steel wire 19 is controlled within the allowable range.

[0072] S3. During the winding process, the positions of the wire feeding assembly and the tension control assembly are adjusted by adjusting the assembly, so that the wire feeding assembly and the tension control assembly move left and right as the winding is performed, so that the steel wire 19 is evenly wound on the winding drum 3.

[0073] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A winding device for alloy steel wire processing, comprising a frame 1 (1), a frame 2 (2) and a winding drum (3) for winding the steel wire (19), characterized in that: It also includes a winding section, which is installed on the frame (1) and is used for winding the steel wire (19). The winding section includes a positioning component and a winding component. The positioning component is used to position winding disks (3) of different sizes. The winding component is used to drive the winding disk (3) to rotate and wind the steel wire (19). The tension control unit is installed on the frame body 2 (2) and is used to adjust the winding tension of the steel wire (19). The tension control unit includes a wire feeding assembly, a tension control assembly and an adjustment assembly. The wire feeding assembly is used to clamp and feed the steel wire (19). The tension control assembly is used to control the tension of the steel wire (19) during the winding process. The adjustment assembly is used to adjust the positions of the wire feeding assembly and the tension control assembly.

2. The winding device for alloy steel wire processing according to claim 1, characterized in that: The positioning assembly comprises a side fixing frame (4) and a side fixing plate (5) fixedly mounted thereon; a plurality of supporting rods are fixedly mounted on the side fixing frame (4) and the side fixing plate (5); a side movable frame (6) is slidably mounted on the plurality of supporting rods; an adjustment mechanism is mounted between the side movable frame (6) and the side fixing plate (5); and a clamping head (11) which cooperates with the winding disk (3) is rotatably mounted on both the side fixing frame (4) and the side movable frame (6).

3. The winding device for alloy steel wire processing according to claim 2, characterized in that: The adjustment mechanism comprises a driving belt group (8) mounted on the side fixing plate (5); a screw rod (10) is rotatably mounted between the side fixing frame (4) and the side fixing plate (5); a threaded sleeve is rotatably mounted on the screw rod (10); the threaded sleeve is fixedly connected to the side moving frame (6); and the screw rod (10) is fixedly connected to the driving belt group (8).

4. The winding device for alloy steel wire processing according to claim 2, characterized in that: The winding assembly comprises a driving sprocket group (7) fixedly mounted on a side fixing frame (4), and the driving sprocket group (7) is fixedly connected to a clamping head (11) located on the side fixing frame (4).

5. The winding device for alloy steel wire processing according to claim 1, characterized in that: The wire feeding assembly comprises two mounting frames (12) fixedly mounted on the frame body (2); a limiting rod (13) and a limiting rod (14) are rotatably mounted on the two mounting frames (12); a limiting sleeve (18) is slidably mounted on the limiting rod (13) and the limiting rod (14); two groups of brackets (21) are fixedly mounted on the limiting sleeve (18); a rotating shaft (22) is rotatably mounted on the two groups of brackets (21); a motor (24) is fixedly mounted on the two groups of brackets (21); the driving ends of the two motors (24) are fixedly connected to the corresponding rotating shafts (22); a supporting disk (30) is fixedly mounted on the two rotating shafts (22); a rubber wheel (31) matched with the steel wire (19) is fixedly mounted on the two supporting disks (30); and a clamping mechanism matched with the corresponding rubber wheel (31) is mounted on the two groups of brackets (21).

6. The winding device for alloy steel wire processing according to claim 5, characterized in that: The clamping mechanism comprises two rotating disks (23) fixedly mounted on the rotating shaft (22), a plurality of slide bars (33) slidably mounted on the two rotating disks (23), a stop block (32) matched with the rubber wheel (31) fixedly mounted on each slide bar (33), a fixed block (34) fixedly mounted on each slide bar (33), a telescopic rod (35) fixedly mounted between each fixed block (34) and the corresponding rotating disk (23), a spring (36) fixedly mounted between each fixed block (34) and the corresponding rotating disk (23), and a magnetic disk (38) fixedly mounted on the end of each slide bar (33); The bracket (21) is fixedly mounted with two second magnets (39) matched with corresponding magnetic disks (38); the bracket (21) is fixedly mounted with a rotary cylinder (25); a driving end of the rotary cylinder (25) is fixedly mounted with a connecting rod (41) via a rod assembly (40); and the connecting rod (41) is fixedly mounted with two first magnets (37) matched with corresponding magnetic disks (38).

7. A winding device for alloy steel wire processing according to claim 5, characterized in that: The tension control component comprises a pressure sensor (29) fixedly mounted on a limiting sliding sleeve (18), an electric push rod (28) fixedly mounted on the pressure sensor (29), the electric push rod (28) and the pressure sensor (29) being controlled by a controller, a wheel frame (26) fixedly mounted on the driving end of the electric push rod (28), a pressure wheel (20) matched with the steel wire (19) being rotatably mounted on the wheel frame (26), a second motor (27) fixedly mounted on the wheel frame (26), and a driving end of the second motor (27) and the pressure wheel (20) being fixedly connected.

8. The winding device for alloy steel wire processing according to claim 5, characterized in that: The adjustment assembly comprises a screw rod (15) rotatably mounted on two mounting frames (12); a plurality of nuts matching the screw rod (15) are fixedly mounted on the limiting sleeve (18); and a driving mechanism matching the screw rod (15) is mounted on the second frame (2) and one of the mounting frames (12).

9. The winding device for alloy steel wire processing according to claim 8, characterized in that: The driving mechanism comprises a support plate fixedly mounted on a frame body (2), a mounting plate fixedly mounted on the support plate via a plurality of buffer rubber plates, a motor (9) fixedly mounted on the mounting plate, a belt roller (16) rotatably mounted on one of the mounting frames (12), the belt roller (16) being fixedly connected to a screw rod (15), and a belt pulley (1) rotatably mounted on each mounting frame (12), a belt pulley (2) being fixedly mounted on the driving end of the motor (9), and a belt (17) being commonly sleeved between the belt pulley (1), the belt pulley (2) and the belt roller (16).

10. A winding method for alloy steel wire processing, characterized in that: The winding device for alloy steel wire processing according to any one of claims 1 to 9 further comprises the following steps: S1. First, fix the winding disk (3) on the frame body (1) by means of a positioning assembly, and then drive the winding disk (3) to rotate by means of the winding assembly. When positioning the winding disk (3), ensure that the rotation center axis of the winding disk (3) and the rotation axis of the winding assembly are located on the same horizontal line; S2. After the winding drum (3) is positioned, the steel wire (19) is passed through the wire feeding assembly and the tension control assembly, and then the steel wire (19) is wound on the winding drum (3). The wire feeding assembly is then used to maintain the stable feeding of the steel wire (19). As the steel wire (19) is wound, more and more steel wire (19) is wound on the winding drum (3). During the winding process, the tension of the steel wire (19) is controlled by the control assembly to ensure that the tension of the steel wire (19) is controlled within an allowable range. S3. During the winding process, the positions of the wire feeding assembly and the tension control assembly are adjusted by adjusting the assembly, so that the wire feeding assembly and the tension control assembly move left and right as the winding is performed, so that the steel wire (19) is evenly wound on the winding drum (3).

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