Phosphogypsum mixing plant
By designing a phosphogypsum mixing station including powder batching machine, aggregate batching machine, curing agent metering device, conveying device, continuous vibration mixer and finished product warehouse, the existing mixing station is solved, and the problem of inflexible installation, high site requirements and inability to carry out continuous production is achieved, and efficient and continuous phosphogypsum production is achieved.
Patent Information
- Application Number
- CN202510135940.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-04-22
AI Technical Summary
The existing phosphogypsum mixing stations are not flexible enough to install, have high requirements for the site, and are unable to carry out continuous production, resulting in low production efficiency.
A phosphogypsum mixing station including a powder batching machine, an aggregate batching machine, a curing agent metering device, a conveying device, a continuous vibration mixer and a finished product warehouse are designed. The device realizes precise metering and stable transport of materials through the first and second conveying devices, and improves production efficiency through a continuous vibration mixer.
Accurate measurement and stable transportation of phosphogypsum are achieved, continuous production can be carried out, production efficiency is greatly improved, and the separation phenomenon of finished products is reduced through an anti-separation mechanism.
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Figure CN119858239A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mixing stations, and in particular relates to a phosphogypsum mixing station. Background Art
[0002] Phosphogypsum is the main raw material for preparing gypsum boards, plastering gypsum and other building materials. Currently, when processing phosphogypsum, fixed-structure mixing stations are mostly used for production operations, which not only occupy a large area but also have high requirements for the site. In addition, twin-horizontal-shaft forced mixers are currently used for mixing operations, which cannot be carried out continuously and have low production efficiency. Summary of the invention
[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a phosphogypsum mixing station, which solves the problems that the existing mixing stations are not flexible in installation, have high site requirements, cannot carry out continuous production, and have low production efficiency.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: Invention content: A phosphogypsum mixing station includes a powder batching machine, an aggregate batching machine, a curing agent metering device, a conveying device, a mixing host and a finished product warehouse; The conveying device comprises a first conveying device and a second conveying device, wherein the first conveying device is placed at the lower end of the discharge port of the powder batching machine and the aggregate batching machine, and the end of the first conveying device is connected to the feed end of the mixing main machine; The second conveying device is placed at the lower end of the discharge port of the mixing main machine, the end of the second conveying device is connected to the feed end of the finished product bin, and the end of the second conveying device is provided with an anti-segregation material distribution mechanism; It also includes a curing agent storage tank, which is connected to a curing agent metering device, and a discharge end of the curing agent metering device is placed on the upper end of the first conveying device.
[0005] Preferably, the main stirring machine is a continuous vibrating stirrer.
[0006] Preferably, the stirring main unit is provided with two stirring main units including a first stirring main unit and a second stirring main unit.
[0007] Preferably, the feed inlet of the first stirring main unit is communicated with the end of the first conveying device.
[0008] Preferably, the discharge port of the first stirring main machine is communicated with the feed port of the second stirring main machine.
[0009] Preferably, the first stirring main unit and the second stirring main unit are connected in a high-low stacking manner.
[0010] Preferably, the first conveying device and the second conveying device are belt conveyors.
[0011] Preferably, a screw conveyor connected to a curing agent storage tank is installed at the feed end of the curing agent metering device.
[0012] Preferably, the anti-segregation mechanism comprises a discharge channel installed at the end of the second conveying device, an adjustable material door is hinged on the discharge channel, and an iron chain is connected between the adjustable material door and the discharge channel.
[0013] Beneficial effects of the present invention: The present invention includes a powder batching machine, an aggregate batching machine, a curing agent metering device, a conveying device, a mixing main machine and a finished product bin. The powder batching machine, the aggregate batching machine and the curing agent metering device put the materials into the first conveying device according to the mixing ratio, which can realize accurate metering and stable conveying of each material. Then each material enters the mixing main machine for continuous vibration stirring. Then the finished material is transported to the finished product bin through the second conveying device. In this process, the anti-segregation mechanism can greatly reduce the segregation of the finished product. In the present invention, each batching mechanism can be stacked according to the actual site, and the continuous stirring of the mixing main machine can greatly improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural view of the present invention.
[0015] Figure 2 It is a structural view of the second conveying device of the present invention.
[0016] In the figure, 1. powder batching machine; 2. aggregate batching machine; 3. curing agent metering device; 4. first conveying device; 5. second conveying device; 6. first mixing host; 7. second mixing host; 8. curing agent storage tank; 9. finished product warehouse; 10. discharge channel; 11. adjusting material door; 12. iron chain. DETAILED DESCRIPTION
[0017] The following is combined with Figure 1-2 The specific implementation modes of the present invention are further described in detail.
[0018] When the present invention is actually implemented, Figure 1-2A phosphogypsum mixing station comprises a powder batching machine 1, an aggregate batching machine 2, a curing agent metering device 3, a conveying device, a mixing host and a finished product warehouse 9. When in use, the powder batching machine 1, the aggregate batching machine 2 and the curing agent metering device 3 can be flexibly placed according to the site, and are not limited to being placed in a sequential arrangement. In this embodiment, the conveying device comprises a first conveying device 4 and a second conveying device 5. The first conveying device 4 and the second conveying device 5 are both selected (but not limited to) belt conveyors, wherein the first conveying device 4 is used to convey each aggregate, that is, the first conveying device 4 is placed at the lower end of the discharge port of the powder batching machine 1 and the aggregate batching machine 2, so that the powder batching machine 1 and the aggregate batching machine 2 can stably distribute materials to the first conveying device 4 in a quantitative manner. The discharge end of the curing agent metering device 3 is also placed at the upper end of the first conveying device 4 for metering the admixture. In this embodiment, the curing agent metering device 3 is placed at the upper end of the first conveying device 4 for metering the admixture. The chemical agent metering device 3 uses a screw feeder or a vibrating feeder, that is, in this embodiment, the first conveying device 4 will simultaneously convey the divided material, aggregate and curing agent. By adopting the first conveying device 4 for feeding and conveying, the purpose of placing the powder batching machine 1, the aggregate batching machine 2 and the curing agent metering device 3 according to the site can be achieved. At the same time, in order to achieve continuous production, the powder batching machine 1 and the aggregate batching machine 2 adopt continuous quantitative feeding, and the curing agent metering device 3 performs interval metering and feeding of the curing agent according to the mix ratio, that is, in this embodiment, it also includes a curing agent storage tank 8, and the curing agent storage tank 8 is connected to the curing agent metering device 3. Preferably, the feed end of the curing agent metering device 3 is equipped with a screw conveyor connected to the curing agent storage tank 8, and the curing agent is fed into the curing agent metering device 3 through the screw conveyor, and the curing agent is fed to the first conveying device 4 after being measured by the curing agent metering device 3; The end of the first conveying device 4 is connected to the feeding end of the mixing main machine. By default, the mixing main machine is a continuous vibrating mixer, which uses a double-horizontal shaft recursive stirring device to stir the materials. After the materials enter from the feeding port of the mixing main machine, they are directly discharged from the discharging port of the mixing main machine through the stirring and pushing action of the stirring device. By default, in this embodiment, the mixing time of the mixed material needs to be designed according to the quality of the finished material. When the mixing time of a single mixing main machine is not enough, the mixing main machine can be selected to be two, namely, a first mixing main machine 6 and a second mixing main machine 7. The first mixing main machine 6 and the second mixing main machine 7 are connected in a high and low stacking manner. At the same time, the first mixing main machine The main machine 6 is located at a high position, and the end of the first conveying device 4 is connected to the feed port of the first mixing main machine 6, that is, each material first enters the first mixing main machine 6 and is initially mixed by the first mixing main machine 6, and the discharge port of the first mixing main machine 6 is connected to the feed port of the second mixing main machine 7, and the mixed material after the initial mixing will enter the second mixing main machine 7 for further mixing. In this embodiment, each material is continuously added, and the powder, aggregate and curing agent are first mixed according to the proportion on the first conveying device 4, and then put into the first mixing main machine 6 and the second mixing main machine 7 for continuous mixing. After the mixing is completed, the finished materials are mixed evenly, and the production is produced through continuous mixing, which greatly improves the production efficiency; In addition, the second conveying device 5 is placed at the lower end of the discharge port of the second mixing host 7 to realize the conveying of the finished materials. The end of the second conveying device 5 is connected to the feeding end of the finished product bin 9, that is, the finished materials after processing will be stored in the finished product bin 9. In this embodiment, the finished product bin 9 is a high-level bin, which is equipped with a unloading device to realize the loading of the finished materials into the tank truck. In addition, in the finished product after mixing, because there are aggregates, when it is transported by the second conveying device 5, in the process of falling from the second conveying device 5, the aggregates may be segregated due to the large inertia. Because, in this embodiment, the end of the second conveying device 5 is provided with an anti-separation device. The anti-segregation mechanism includes a discharge channel 10 installed at the end of the second conveying device 5. The finished materials transported on the second conveying device 5 will enter the discharge channel 10 and be discharged from the discharge channel 10. An adjusting material door 11 is hinged on the discharge channel 10. An iron chain 12 is connected between the adjusting material door 11 and the discharge channel 10 to meet the need to push open the adjusting material door 11 during the discharge of the finished products from the second conveying device 5, thereby offsetting the speed of the finished materials driven by the second conveying device 5. The iron chain 12 is used to limit the opening degree of the adjusting material door 11, which can be adjusted according to the actual production efficiency of the mixing host to ensure the stable transportation of the finished materials.
[0019] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A phosphogypsum mixing station, characterized in that: It comprises a powder batching machine (1), an aggregate batching machine (2), a curing agent metering device (3), a conveying device, a mixing main machine and a finished product bin (9); The conveying device comprises a first conveying device (4) and a second conveying device (5), wherein the first conveying device (4) is placed at the lower end of the discharge ports of the powder batching machine (1) and the aggregate batching machine (2), and the end of the first conveying device (4) is connected to the feed end of the mixing main machine; The second conveying device (5) is placed at the lower end of the discharge port of the mixing main unit, the end of the second conveying device (5) is connected to the feed end of the finished product bin (9), and the end of the second conveying device (5) is provided with an anti-segregation material distribution mechanism; It also includes a curing agent storage tank (8), the curing agent storage tank (8) is connected to the curing agent metering device (3), and the discharge end of the curing agent metering device (3) is placed on the upper end of the first conveying device (4).
2. A phosphogypsum mixing station according to claim 1, characterized in that: The main mixing machine is a continuous vibration mixer.
3. A phosphogypsum mixing station according to claim 2, characterized in that: The stirring main machine is provided with two stirring main machines, including a first stirring main machine (6) and a second stirring main machine (7).
4. A phosphogypsum mixing station according to claim 3, characterized in that: The feed port of the first stirring main machine (6) is connected to the end of the first conveying device (4), and the discharge port of the second stirring main machine (7) is disposed at the upper end of the second conveying device (5).
5. A phosphogypsum mixing station according to claim 4, characterized in that: The discharge port of the first stirring main machine (6) is communicated with the feed port of the second stirring main machine (7).
6. A phosphogypsum mixing station according to claim 5, characterized in that: The first stirring main unit (6) and the second stirring main unit (7) are connected in a high-low stacking manner.
7. A phosphogypsum mixing station according to claim 1, characterized in that: The first conveying device (4) and the second conveying device (5) are belt conveyors.
8. A phosphogypsum mixing station according to claim 1, characterized in that: The feed end of the curing agent metering device (3) is provided with a screw conveyor which is connected to the curing agent storage tank (8).
9. A phosphogypsum mixing station according to claim 1, characterized in that: The anti-segregation mechanism comprises a discharge channel (10) installed at the end of the second conveying device (5), an adjustable material door (11) is hinged on the discharge channel (10), and an iron chain (12) is connected between the adjustable material door (11) and the discharge channel (10).
Citation Information
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