Continuous separation and purification device and method for crude fatty acid
By designing a mixing distillation mechanism and a condensation recovery mechanism in the crude fatty acid refining and shunt device, impurity distillation is performed using a filter plate and a heating plate of guide conical blocks, the problem of fatty acid waste caused by impurity residue is solved, and the separation and purification effect and overall efficiency of the device are improved.
Patent Information
- Application Number
- CN202510422716.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the separation process, the existing crude fatty acid refining and shunt device has residual fatty acids on the surface of impurities, resulting in waste of fatty acids and clogging of the screen barrel, affecting the continuous separation and purification effect.
A device including a mixing distillation mechanism and a condensation recovery mechanism is designed, and the filter grid disk in the distillation box is used for preliminary filtration, and impurities are heated and distilled through a heating plate directed to the conical block to avoid waste of fatty acids. At the same time, the effect of steam condensation and impurity distillation is improved through the combination of spiral heat dissipation tubes and high-pressure spray water.
It effectively avoids residual fatty acids on the surface of impurities, reduces fatty acid waste and screen cylinder blockage, improves the separation and purification effect of crude fatty acids, and improves the water conservation and energy utilization efficiency of the device.
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Figure CN119951217A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fatty acid purification, in particular to a device and method for continuous separation and purification of crude fatty acids. Background Art
[0002] Fatty acids are important basic chemical raw materials and are widely used in industries such as rubber, plastics, textiles, washing, papermaking, medicine and food. Fatty acids are the simplest type of fat and are the components of many more complex fats. Fatty acids can be oxidized and decomposed into water and carbon dioxide in the presence of sufficient oxygen, releasing a large amount of energy. Therefore, fatty acids are one of the main energy sources of the body. Fatty acid production is made by heating oil with sulfuric acid and using a catalyst to first form crude fatty acids, which are then heated and dehydrated to form refined fatty acids. In the process of dehydrating crude fatty acids to form refined fatty acids, heating is an important condition. Vacuum distillation is the most common method for refining fatty acids. Its basic principle is to use the characteristic that the sublimation point of fatty acids is lower than their boiling point. The fatty acid sample is heated to its boiling temperature, and the components in the fatty acids are evaporated in turn according to the difficulty of volatilization. Then the steam is condensed back into liquid, and fatty acids with different melting points are collected at different temperatures. High boiling point impurities (i.e. residues) are separated and finally discharged from the bottom of the distillation kettle.
[0003] Announcement No. CN220834159U discloses a crude fatty acid refining and diverting device, which can greatly improve the separation effect of the mixture through the design of the screen cylinder and the stirring blades, wherein the larger impurities and particles are heated by the heating rod and stirred and broken by the stirring blades, which will be beneficial to the purification and separation of crude fatty acids. This design can reduce the labor cost and time cost of using the crude fatty acid refining and diverting device, and the condensation effect can be greatly improved through the mutual cooperation of the arched branch pipe, the shower head and the nozzle, wherein the arched branch pipe can effectively divert the connecting pipe, and the shower head and the nozzle can repeatedly spray the arched branch pipe to cool it down. In addition, the condensed water can be repeatedly utilized through the design of the circulating pump, which greatly improves the water-saving capacity of the crude fatty acid refining and diverting device, but the above patent still has the following problems in actual use: The crude fatty acid refining and diversion device can greatly improve the separation effect of the mixture through the design of the sieve drum and the stirring fan blades. However, since a certain amount of fatty acids will remain on the surface of the impurities, the impurities cannot be distilled, resulting in a waste of fatty acids. The impurities adhere to the sieve drum, causing the sieve drum to be blocked, which is not conducive to the continuous separation and purification of crude fatty acids.
[0004] Therefore, a device and method for continuous separation and purification of crude fatty acids are proposed to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a device and method for continuous separation and purification of crude fatty acids, so as to solve the problem proposed in the above-mentioned background technology that a certain amount of fatty acids will remain on the surface of impurities, so the impurities cannot be distilled, resulting in waste of fatty acids, and the impurities adhere to the sieve drum, causing the sieve drum to be blocked, which is not conducive to the continuous separation and purification of crude fatty acids.
[0006] To achieve the above object, the present invention provides the following technical solution: a device and method for continuous separation and purification of crude fatty acids, comprising a mixing distillation mechanism, and a mixing box installed on the top of the mixing distillation mechanism; A condensation recovery mechanism is provided on one side of the mixing and distilling mechanism, and an atomizer is provided on the inner side of the top of the condensation recovery mechanism; Also includes: The mixed distillation mechanism comprises a distillation box, a distillation heater is fixedly installed at the bottom of the distillation box, a plurality of support rings are fixedly installed inside the distillation box, and support rods are fixedly installed at the top and bottom of the support rings; Wherein, a steam guide cover is fixedly installed on the outer side of the distillation box close to the support ring, and a guide groove is opened on the inner side of the top of the steam guide cover; Wherein, a guide cone block is threadedly connected to the inner side of the bottom of the steam guide cover, and a plurality of heating plates are fixedly installed on the top of the guide cone block.
[0007] Preferably, a plurality of rotating plates are fixedly installed on the inner side of the bottom of the guide conical block, and the guide conical block is slidingly connected to the distillation box and the support ring respectively. A rotating connecting rod is rotatably connected to the inner center position of the distillation box, and a plurality of fixed rings are fixedly installed on the outer side of the rotating connecting rod, and the number of the fixed rings is three.
[0008] By adopting the above technical scheme, the crude fatty acid solution is preliminarily filtered using the filter mesh disk inside the distillation box. Since the particle sizes of the filter mesh disks are different and the particle size of the filter mesh disk at the top is the largest, the crude fatty acid solution can be graded and filtered. By rotating the connecting rod to drive the fixed ring and the first spiral cleaning leaf to rotate, the structural characteristics of the first spiral cleaning leaf can be utilized to clean the impurities on the filter mesh disk to the top of the guide cone block.
[0009] Preferably, a filter mesh plate is fixedly installed inside the distillation box and the support ring, a plurality of first spiral cleaning blades are fixedly installed on the outside of the fixed ring, a stirring bracket is fixedly installed on the outside of the bottom of the rotating connecting rod, the mixing box is fixedly installed on the top of the distillation box, and a first valve is fixedly installed on one side of the bottom of the mixing box, and the first valve is fixedly connected to the top of the distillation box.
[0010] By adopting the above technical scheme, impurities are heated and distilled through the heating plate on the top of the guiding conical block, thereby avoiding residual fatty acids on the surface of the impurities, thereby causing waste of fatty acids. The steam can be guided by arranging a steam guide hood and a guide groove, and the steam backflow or residual phenomenon will not occur. The separation and purification effect of crude fatty acids can be improved by distillation, and the filtered crude fatty acid solution can be stirred by rotating the stirring bracket at the bottom of the connecting rod.
[0011] Preferably, an air duct is fixedly installed on one side of the top of the distillation box, a feed pipe is fixedly installed on one side of the top of the mixing box, a mixing motor is fixedly installed at the top center of the mixing box, the output end of the mixing motor is fixedly connected to a mixing main gear, and the outer ring of the mixing main gear is meshingly connected to a plurality of mixing slave gears.
[0012] By adopting the above technical scheme, the effect of crude fatty acid distillation is improved by using a distillation heater, and the guide cone block can be taken out from the bottom of the steam guide cover by the rotating plate at the bottom of the guide cone block, so that impurities on the surface of the guide cone block can be cleaned, thereby improving the effect of impurity distillation. By setting up a mixing box, not only can the mixing motor be used to drive the mixing main gear to rotate, but also the meshing connection between the mixing main gear, the mixing slave gear and the meshing gear ring can be used to realize the self-rotation of the mixing slave gear.
[0013] Preferably, the mixing gear is meshingly connected to a meshing gear ring on the outside of the gear, and the meshing gear ring is fixedly installed on the top inner side of the mixing box. The mixing gear is rotatably connected to a supporting tripod at the bottom, and the supporting tripod is fixedly connected to the mixing main gear, and a first mixing auger is fixedly installed at the bottom of the supporting tripod.
[0014] By adopting the above technical solution, since the meshing gear ring is fixedly installed inside the mixing box, the orbital revolution of the meshing gear ring can be achieved.
[0015] Preferably, cleaning brackets are fixedly installed on the top and bottom of the first mixing auger, a second spiral cleaning blade is fixedly installed between the two cleaning brackets, a second bracket is fixedly installed on the side of the first mixing auger close to the cleaning bracket, a second mixing auger is rotatably connected between the two second brackets, and the second mixing auger is fixedly installed at the bottom of the mixing gear.
[0016] By adopting the above technical solution, the main mixing gear drives the supporting tripod and the first mixing auger to rotate, and at the same time the meshing gear ring drives the second spiral cleaning blade to rotate and revolve at the same time, thereby improving the mixing degree of crude fatty acids and facilitating the separation and purification of crude fatty acids.
[0017] Preferably, the condensation recovery mechanism includes a cooling box, a second valve is fixedly installed on one side of the bottom of the cooling box, an air intake pipe is fixedly installed at the top center position of the cooling box, a diverter is rotatably connected to the bottom of the air intake pipe, a plurality of diverter pipes are fixedly installed on the outside of the diverter, a spiral heat dissipation pipe is fixedly installed on the bottom of the diverter, and a merging pipe is fixedly installed on the bottom of the spiral heat dissipation pipe.
[0018] By adopting the above technical solution, the steam generated by distillation is introduced into the diverter through the air inlet pipe and the diverter and diverted into the diverter pipe. The spiral heat dissipation pipe can not only realize the condensation of steam, but also utilize the spiral structural characteristics of the spiral heat dissipation pipe to make the steam flow and drive the spiral heat dissipation pipe to rotate, thereby facilitating the heat dissipation of the spiral heat dissipation pipe.
[0019] Preferably, a combiner is fixedly installed at the end of the combining pipe, a support pipe is rotatably connected to the bottom center of the combiner, a third valve is fixedly installed at the end of the support pipe, a spiral plate is fixedly installed on the outside of the diverter, a support block is fixedly installed at the top center of the spiral plate, and a plurality of breaking up nails are fixedly installed on the top of the support block.
[0020] By adopting the above technical solution, high-pressure spray water impacts the support block and breaking pins on the top of the spiral plate. The high-pressure spray water can be dispersed through the breaking pins to quickly cool down the interior of the cooling box, further improving the heat dissipation effect of the spiral heat pipe.
[0021] Preferably, an atomizer is fixedly installed on the inner side of the top of the cooling box, a water inlet pipe is fixedly installed on one side of the top of the atomizer, a spray ring is fixedly installed on the bottom of the atomizer, and a plurality of atomizing nozzles and high-pressure nozzles are fixedly installed on the bottom of the spray ring, and the high-pressure nozzles are arranged on the top of the support block.
[0022] By adopting the above technical solution, cold water is pumped into the interior of the atomizer and the spray ring through the water inlet pipe, and the spiral heat dissipation tube is cooled by continuously generating high-pressure spray water and water mist, thereby improving the effect of steam condensation. The high-pressure spray water impacts the spiral plate, causing the high-pressure spray water to generate a certain spiral force, thereby driving the diverter, diverter pipe, spiral heat dissipation tube, confluence pipe and confluence to rotate, thereby further improving the heat dissipation effect of the spiral heat dissipation tube.
[0023] The steps are as follows: Step 1: Inject the crude fatty acid into the mixing box through the feed pipe, and use the mixing motor to drive the mixing main gear to rotate. By utilizing the meshing connection between the mixing main gear, the mixing slave gear and the meshing gear ring, the self-rotation of the mixing slave gear and the revolution of the meshing gear ring can be realized. The supporting tripod and the first mixing auger are driven to rotate by the mixing main gear, and the meshing gear ring drives the second spiral cleaning blade to rotate and revolve at the same time, so as to fully mix the crude fatty acid.
[0024] Step 2: The mixed crude fatty acid enters the distillation box, and the crude fatty acid solution is preliminarily filtered through the filter mesh disk. The fixed ring and the first spiral cleaning blade are driven to rotate by rotating the connecting rod, and the impurities on the filter mesh disk are cleaned to the top of the guide cone block. The impurities are heated and distilled through the heating plate on the top of the guide cone block. The steam can be guided by setting a steam guide hood and a guide groove. The filtered crude fatty acid solution is stirred by rotating the stirring bracket at the bottom of the connecting rod. The guide cone block can be taken out from the bottom of the steam guide hood through the rotating plate at the bottom of the guide cone block.
[0025] Step three: The steam generated by distillation is introduced into the diverter through the air inlet pipe and the diverter and diverted into the diverter pipe. The steam can be condensed through the spiral heat dissipation pipe. The spiral heat dissipation pipe is used to make the steam flow while driving the spiral heat dissipation pipe to rotate, so as to dissipate the heat of the spiral heat dissipation pipe. At the same time, cold water is pumped into the interior of the atomizer and the spray ring through the water inlet pipe. The high-pressure spray water impacts the spiral plate to make the high-pressure spray water generate a certain spiral force, thereby driving the diverter, diverter pipe, spiral heat dissipation pipe, confluence pipe and confluence to rotate, so as to dissipate the heat of the spiral heat dissipation pipe. At the same time, the high-pressure spray water impacts the support block and breaking pins on the top of the spiral plate. The breaking pins can disperse the high-pressure spray water to quickly cool down the interior of the cooling box.
[0026] Compared with the prior art, the invention has the following beneficial effects: the continuous separation and purification device and method of crude fatty acids heats and distills impurities by guiding the heating plate at the top of the conical block, thereby avoiding residual fatty acids on the surface of the impurities, thereby causing waste of fatty acids; the steam can be guided by arranging the steam guide cover and the guide groove, and the phenomenon of steam backflow or residual will not occur; the high-pressure spray water can be dispersed by breaking up the nails, the interior of the cooling box is quickly cooled, and the heat dissipation effect of the spiral heat dissipation pipe is further improved. The specific contents are as follows: 1. By setting up a mixed distillation mechanism, not only can the filter screen inside the distillation box be used to perform preliminary filtration on the crude fatty acid solution, but also, because the particle sizes of the filter screens are different and the particle size of the filter screen at the top is the largest, the crude fatty acid solution can be graded and filtered, and the fixed ring and the first spiral cleaning leaf are driven to rotate by rotating the connecting rod. The structural characteristics of the first spiral cleaning leaf can be used to clean the impurities on the filter screen to the top of the guide cone block, and the impurities are heated and distilled by the heating plate at the top of the guide cone block to avoid residual fatty acids on the surface of the impurities, thereby avoiding the phenomenon of fatty acid waste. By setting up a steam guide hood and a guide groove, the steam can be guided without steam backflow or residual phenomenon. The separation and purification effect of the crude fatty acid can be improved by the distillation method, and the stirring bracket at the bottom of the rotating connecting rod can be used to The filtered crude fatty acid solution is stirred, and the effect of crude fatty acid distillation is improved by a distillation heater. The guide cone block can be taken out from the bottom of the steam guide cover by a rotating plate at the bottom of the guide cone block, which is convenient for cleaning impurities on the surface of the guide cone block, thereby improving the effect of impurity distillation. By setting a mixing box, not only can the mixing motor be used to drive the mixing main gear to rotate, but also the meshing connection between the mixing main gear, the mixing slave gear and the meshing gear ring can be used to realize the self-rotation of the mixing slave gear. Since the meshing gear ring is fixedly installed inside the mixing box, the revolution of the meshing gear ring can be realized. The supporting tripod and the first mixing auger are driven to rotate by the mixing main gear, and the meshing gear ring drives the second spiral cleaning blade to rotate and revolve at the same time, thereby improving the mixing degree of crude fatty acids, and facilitating the separation and purification of crude fatty acids. 2. By setting up the condensation recovery mechanism, not only can the air inlet pipe and the diverter be used to introduce and divert the steam generated by distillation into the diverter pipe, but the spiral heat dissipation pipe can also realize the condensation of steam. At the same time, the spiral structural characteristics of the spiral heat dissipation pipe can be used to make the steam flow and drive the spiral heat dissipation pipe to rotate, which is convenient for the heat dissipation of the spiral heat dissipation pipe. At the same time, cold water is pumped into the interior of the atomizer and the spray ring through the water inlet pipe, and the spiral heat dissipation pipe is cooled by continuously generating high-pressure spray water and water mist, thereby improving the effect of steam condensation. The high-pressure spray water impacts the spiral plate, so that the high-pressure spray water generates a certain spiral force, thereby driving the diverter, the diverter pipe, the spiral heat dissipation pipe, the confluence pipe and the confluence to rotate, further improving the heat dissipation effect of the spiral heat dissipation pipe. At the same time, the high-pressure spray water impacts the support block and the breaking nails on the top of the spiral plate. The high-pressure spray water can be dispersed by the breaking nails, and the interior of the cooling box can be quickly cooled, further improving the heat dissipation effect of the spiral heat dissipation pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the cross section of the mixed distillation mechanism in the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the distillation box and the support ring cross section in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the steam guide cover in the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the guide cone block in the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the first spiral cleaning blade in the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the cross section of the mixing box in the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the second spiral cleaning blade in the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the cross section of the condensation recovery mechanism in the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the spiral heat dissipation pipe in the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the spray ring in the present invention.
[0028] In the figure: 1. Mixing and distilling mechanism; 101. Distillation box; 102. Distillation heater; 103. Support ring; 104. Support rod; 105. Steam guide cover; 106. Guide groove; 107. Guide cone block; 108. Heating plate; 109. Rotating plate; 110. Rotating connecting rod; 111. Fixed ring; 112. First spiral cleaning blade; 113. Stirring bracket; 114. Mixing box; 115. First valve; 116. Feed pipe; 117. Mixing motor; 118. Mixing main gear; 119. Mixing slave gear; 120. Meshing gear ring; 121. Support tripod; 122. First mixing auger; 12 3. Cleaning bracket; 124. Second spiral cleaning blade; 125. Second bracket; 126. Second mixing auger; 127. Filter screen; 128. Air duct; 2. Condensation recovery mechanism; 201. Cooling box; 202. Second valve; 203. Inlet pipe; 204. Diverter; 205. Diverter pipe; 206. Spiral heat pipe; 207. Merging pipe; 208. Merger; 209. Support pipe; 210. Third valve; 211. Spiral plate; 212. Support block; 213. Breaking up nails; 214. Atomizer; 215. Water inlet pipe; 216. Spray ring; 217. Atomizing nozzle; 218. High-pressure nozzle. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 11The present invention provides a technical solution: a device and method for continuous separation and purification of crude fatty acids, comprising a mixed distillation mechanism 1, and a mixing box 114 installed on the top of the mixed distillation mechanism 1, a condensation recovery mechanism 2 is arranged on one side of the mixed distillation mechanism 1, and an atomizer 214 is arranged on the inner side of the top of the condensation recovery mechanism 2, the mixed distillation mechanism 1 comprises a distillation box 101, a distillation heater 102 is fixedly installed on the bottom of the distillation box 101, a plurality of support rings 103 are fixedly installed inside the distillation box 101, and support rods 104 are fixedly installed on the top and bottom of the support rings 103, wherein a steam guide cover 105 is fixedly installed on the outer side of the distillation box 101 near the support ring 103, and the top of the steam guide cover 105 is fixedly installed on the outer side of the steam guide cover 105. A guide groove 106 is provided on the inner side of the bottom of the steam guide cover 105, wherein a guide conical block 107 is threadedly connected to the inner side of the bottom of the steam guide cover 105, a plurality of heating plates 108 are fixedly installed on the top of the guide conical block 107, a plurality of rotating plates 109 are fixedly installed on the inner side of the bottom of the guide conical block 107, the guide conical block 107 is slidably connected to the distillation box 101 and the support ring 103 respectively, a rotating connecting rod 110 is rotatably connected to the inner center of the distillation box 101, a plurality of fixed rings 111 are fixedly installed on the outer side of the rotating connecting rod 110, and the number of the fixed rings 111 is three, a filter screen 127 is fixedly installed inside the distillation box 101 and the support ring 103, and a plurality of first spiral plates 127 are fixedly installed on the outer side of the fixed ring 111. The cleaning leaf 112 is fixedly installed with a stirring bracket 113 on the outer side of the bottom of the rotating connecting rod 110, and the mixing box 114 is fixedly installed on the top of the distillation box 101. The filter screen 127 inside the distillation box 101 is used to perform preliminary filtration on the crude fatty acid solution. Since the particle sizes of the filter screens 127 are different, and the particle size of the filter screen 127 on the top is the largest, the crude fatty acid solution can be graded and filtered. The fixing ring 111 and the first spiral cleaning leaf 112 are driven to rotate by rotating the connecting rod 110. The structural characteristics of the first spiral cleaning leaf 112 can be used to clean the impurities on the filter screen 127 to the top of the guide cone block 107, and the impurities are removed by the heating plate 108 on the top of the guide cone block 107. The impurities are heated and distilled to avoid residual fatty acids on the surface of the impurities, thereby avoiding the phenomenon of fatty acid waste. The steam can be guided by setting the steam guide hood 105 and the guide groove 106, and the steam backflow or residual phenomenon will not occur. The separation and purification effect of the crude fatty acid can be improved by the distillation method. The filtered crude fatty acid solution is stirred by rotating the stirring bracket 113 at the bottom of the connecting rod 110. The distillation heater 102 improves the distillation effect of the crude fatty acid. The guide cone block 107 can be removed from the bottom of the steam guide hood 105 by the rotating plate 109 at the bottom of the guide cone block 107, so that the impurities on the surface of the guide cone block 107 can be cleaned, thereby improving the effect of impurity distillation.
[0031] A first valve 115 is fixedly installed on one side of the bottom of the mixing box 114, and the first valve 115 is fixedly connected to the top of the distillation box 101. An air guide pipe 128 is fixedly installed on one side of the top of the distillation box 101. A feed pipe 116 is fixedly installed on one side of the top of the mixing box 114. A mixing motor 117 is fixedly installed at the center of the top of the mixing box 114. The output end of the mixing motor 117 is fixedly connected to a mixing main gear 118. The outer ring of the mixing main gear 118 is meshed with a plurality of mixing gears. The gear 119 is meshed with a meshing gear ring 120 on the outside of the mixing gear 119, and the meshing gear ring 120 is fixedly installed on the top inner side of the mixing box 114. The bottom of the mixing gear 119 is rotatably connected to a supporting tripod 121, and the supporting tripod 121 is fixedly connected to the mixing main gear 118. A first mixing auger 122 is fixedly installed at the bottom of the supporting tripod 121. Cleaning brackets 123 are fixedly installed on the top and bottom of the first mixing auger 122. The two cleaning brackets 123 are fixedly installed on the top and bottom of the first mixing auger 122. 3, a second spiral cleaning blade 124 is fixedly installed between the first mixing auger 122 and the cleaning bracket 123, a second bracket 125 is fixedly installed on the side of the first mixing auger 122 close to the cleaning bracket 123, a second mixing auger 126 is rotatably connected between the two second brackets 125, and the second mixing auger 126 is fixedly installed at the bottom of the mixing slave gear 119. By setting the mixing box 114, not only can the mixing motor 117 be used to drive the mixing main gear 118 to rotate, but also the mixing main gear 118, the mixing slave gear 119 and the meshing gear can be used to rotate. The meshing connection between the rings 120 not only enables the self-rotation of the mixing slave gear 119, but also enables the revolution of the meshing gear ring 120, since the meshing gear ring 120 is fixedly installed inside the mixing box 114. The supporting tripod 121 and the first mixing auger 122 are driven to rotate by the mixing main gear 118, and at the same time, the meshing gear ring 120 drives the second spiral cleaning blade 124 to rotate and revolve at the same time, thereby improving the mixing degree of the crude fatty acids and facilitating the separation and purification of the crude fatty acids.
[0032] The condensation recovery mechanism 2 includes a cooling box 201, a second valve 202 is fixedly installed on one side of the bottom of the cooling box 201, an air inlet pipe 203 is fixedly installed at the center of the top of the cooling box 201, a diverter 204 is rotatably connected to the bottom of the air inlet pipe 203, a plurality of diverter pipes 205 are fixedly installed on the outer side of the diverter 204, a spiral heat dissipation pipe 206 is fixedly installed at the bottom of the diverter pipe 205, a merging pipe 207 is fixedly installed at the bottom of the spiral heat dissipation pipe 206, a merging pipe 208 is fixedly installed at the end of the merging pipe 207, and a merging pipe 208 is fixedly installed at the end of the merging pipe 207. The bottom center of the cooling box 208 is rotatably connected with a support pipe 209, and a third valve 210 is fixedly installed at the end of the support pipe 209. A spiral plate 211 is fixedly installed on the outside of the diverter 204, and a support block 212 is fixedly installed at the top center of the spiral plate 211. A plurality of breaking nails 213 are fixedly installed on the top of the support block 212. An atomizer 214 is fixedly installed on the inner side of the top of the cooling box 201, and a water inlet pipe 215 is fixedly installed on one side of the top of the atomizer 214. A spray ring 214 is fixedly installed on the bottom of the atomizer 214. 6. A plurality of atomizing nozzles 217 and high-pressure nozzles 218 are fixedly mounted at the bottom of the spray ring 216. The high-pressure nozzles 218 are arranged at the top of the support block 212. The steam generated by distillation is introduced into the diverter through the air inlet pipe and the diverter and diverted into the diverter pipe. The spiral heat dissipation pipe can not only realize the condensation of the steam, but also utilize the spiral structure of the spiral heat dissipation pipe to make the steam flow while driving the spiral heat dissipation pipe to rotate, which is convenient for the heat dissipation of the spiral heat dissipation pipe. At the same time, cold water is pumped into the inside of the atomizer and the spray ring through the water inlet pipe. High-pressure spray water and water mist are continuously generated to cool the spiral heat dissipation pipe, thereby improving the effect of steam condensation. The high-pressure spray water impacts the spiral plate, which makes the high-pressure spray water generate a certain spiral force, thereby driving the diverter, diverter pipe, spiral heat dissipation pipe, confluence pipe and confluence to rotate, further improving the heat dissipation effect of the spiral heat dissipation pipe. At the same time, the high-pressure spray water impacts the supporting block and breaking pins on the top of the spiral plate. The high-pressure spray water can be dispersed through the breaking pins, quickly cooling the interior of the cooling box, further improving the heat dissipation effect of the spiral heat dissipation pipe.
[0033] Working principle: Before using the device and method for continuous separation and purification of crude fatty acids, it is necessary to first check the overall condition of the device to ensure that it can work normally. Figure 1 - Fig.11As shown, first, the crude fatty acid solution is preliminarily filtered using the filter screen 127 inside the distillation box 101. Since the particle sizes of the filter screens 127 are different and the particle size of the filter screen 127 at the top is the largest, the crude fatty acid solution can be graded and filtered. The fixing ring 111 and the first spiral cleaning leaf 112 are driven to rotate by rotating the connecting rod 110. The structural characteristics of the first spiral cleaning leaf 112 can be used to clean the impurities on the filter screen 127 to the top of the guide cone block 107. The impurities are heated and distilled by the heating plate 108 at the top of the guide cone block 107 to avoid residual fatty acids on the surface of the impurities, thereby causing The phenomenon of fatty acid waste can be solved by setting up a steam guide hood 105 and a guide groove 106 to guide the steam without steam backflow or residual phenomenon. The separation and purification effect of crude fatty acids can be improved by distillation. The filtered crude fatty acid solution can be stirred by rotating the stirring bracket 113 at the bottom of the connecting rod 110. The distillation heater 102 can improve the distillation effect of crude fatty acids. The guide cone block 107 can be taken out from the bottom of the steam guide hood 105 by the rotating plate 109 at the bottom of the guide cone block 107, so as to clean the impurities on the surface of the guide cone block 107, thereby improving the impurity distillation effect.
[0034] Secondly, by setting up the mixing box 114, not only can the mixing motor 117 be used to drive the mixing main gear 118 to rotate, but also the meshing connection between the mixing main gear 118, the mixing slave gear 119 and the meshing gear ring 120 can realize the self-rotation of the mixing slave gear 119. Since the meshing gear ring 120 is fixedly installed inside the mixing box 114, the revolution of the meshing gear ring 120 can be realized. The mixing main gear 118 drives the supporting tripod 121 and the first mixing auger 122 to rotate, and at the same time, the meshing gear ring 120 drives the second spiral cleaning blade 124 to rotate and revolve at the same time, thereby improving the mixing degree of the crude fatty acids and facilitating the separation and purification of the crude fatty acids.
[0035] Finally, the steam generated by distillation is introduced into the diverter 205 by using the air inlet pipe 203 and the diverter 204, and the spiral heat dissipation pipe 206 can not only realize the condensation of the steam, but also utilize the spiral structure of the spiral heat dissipation pipe 206 to make the steam flow and drive the spiral heat dissipation pipe 206 to rotate, so as to facilitate the heat dissipation of the spiral heat dissipation pipe 206. At the same time, cold water is pumped into the inside of the atomizer 214 and the spray ring 216 through the water inlet pipe 215, and the spiral heat dissipation pipe 206 is cooled by continuously generating high-pressure spray water and water mist, thereby improving the heat dissipation efficiency. The effect of high steam condensation is achieved by high-pressure spray water impacting the spiral plate 211, which makes the high-pressure spray water generate a certain spiral force, thereby driving the diverter 204, the diverter pipe 205, the spiral heat pipe 206, the confluence pipe 207 and the confluence pipe 208 to rotate, further improving the heat dissipation effect of the spiral heat pipe 206. At the same time, the high-pressure spray water impacts the support block 212 and the breaking pins 213 on the top of the spiral plate 211. The breaking pins 213 can disperse the high-pressure spray water, quickly cool down the interior of the cooling box 201, and further improve the heat dissipation effect of the spiral heat pipe 206.
[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for continuous separation and purification of crude fatty acids, comprising a mixing and distillation mechanism (1), and a mixing box (114) installed on the top of the mixing and distillation mechanism (1); A condensation recovery mechanism (2) is provided on one side of the mixing and distillation mechanism (1), and an atomizer (214) is provided on the inner side of the top of the condensation recovery mechanism (2); It is characterized in that Also includes: The mixed distillation mechanism (1) comprises a distillation box (101), a distillation heater (102) is fixedly mounted on the bottom of the distillation box (101), a plurality of support rings (103) are fixedly mounted inside the distillation box (101), and support rods (104) are fixedly mounted on the top and bottom of the support rings (103); A steam guide cover (105) is fixedly installed on the outer side of the distillation box (101) close to the support ring (103), and a guide groove (106) is provided on the inner side of the top of the steam guide cover (105); The inner side of the bottom of the steam guide cover (105) is threadedly connected to a guide cone block (107), and a plurality of heating plates (108) are fixedly mounted on the top of the guide cone block (107).
2. A continuous separation and purification device for crude fatty acids according to claim 1, characterized in that: A plurality of rotating plates (109) are fixedly mounted on the inner side of the bottom of the guide conical block (107); the guide conical block (107) is slidably connected to the distillation box (101) and the support ring (103) respectively; a rotating connecting rod (110) is rotatably connected to the inner center of the distillation box (101); a plurality of fixed rings (111) are fixedly mounted on the outer side of the rotating connecting rod (110); and the number of the fixed rings (111) is three.
3. A continuous separation and purification device for crude fatty acids according to claim 2, characterized in that: A filter screen (127) is fixedly mounted inside the distillation box (101) and the support ring (103); a plurality of first spiral cleaning blades (112) are fixedly mounted on the outside of the fixed ring (111); a stirring bracket (113) is fixedly mounted on the outside of the bottom of the rotating connecting rod (110); the mixing box (114) is fixedly mounted on the top of the distillation box (101); a first valve (115) is fixedly mounted on one side of the bottom of the mixing box (114); and the first valve (115) is fixedly connected to the top of the distillation box (101).
4. A continuous separation and purification device for crude fatty acids according to claim 3, characterized in that: An air guide pipe (128) is fixedly mounted on one side of the top of the distillation box (101), a feed pipe (116) is fixedly mounted on one side of the top of the mixing box (114), a mixing motor (117) is fixedly mounted at the center of the top of the mixing box (114), an output end of the mixing motor (117) is fixedly connected to a mixing main gear (118), and an outer ring of the mixing main gear (118) is meshingly connected to a plurality of mixing slave gears (119).
5. A continuous separation and purification device for crude fatty acids according to claim 4, characterized in that: The outer side of the mixing slave gear (119) is meshingly connected to a meshing gear ring (120), and the meshing gear ring (120) is fixedly mounted on the top inner side of the mixing box (114). The bottom of the mixing slave gear (119) is rotatably connected to a supporting tripod (121), and the supporting tripod (121) is fixedly connected to the mixing main gear (118). A first mixing auger (122) is fixedly mounted on the bottom of the supporting tripod (121).
6. The continuous separation and purification device for crude fatty acids according to claim 5, characterized in that: A cleaning bracket (123) is fixedly mounted on the top and bottom of the first mixing auger (122); a second spiral cleaning blade (124) is fixedly mounted between the two cleaning brackets (123); a second bracket (125) is fixedly mounted on a side of the first mixing auger (122) close to the cleaning bracket (123); a second mixing auger (126) is rotatably connected between the two second brackets (125); and the second mixing auger (126) is fixedly mounted on the bottom of the mixing slave gear (119).
7. The continuous separation and purification device for crude fatty acids according to claim 6, characterized in that: The condensation recovery mechanism (2) comprises a cooling box (201), a second valve (202) is fixedly mounted on one side of the bottom of the cooling box (201), an air intake pipe (203) is fixedly mounted at the center position of the top of the cooling box (201), a flow divider (204) is rotatably connected to the bottom of the air intake pipe (203), a plurality of flow divider pipes (205) are fixedly mounted on the outside of the flow divider (204), a spiral heat dissipation pipe (206) is fixedly mounted on the bottom of the flow divider pipe (205), and a merging pipe (207) is fixedly mounted on the bottom of the spiral heat dissipation pipe (206).
8. The continuous separation and purification device for crude fatty acids according to claim 7, characterized in that: A combiner (208) is fixedly mounted on the end of the combining pipe (207), a support pipe (209) is rotatably connected to the bottom center of the combiner (208), a third valve (210) is fixedly mounted on the end of the support pipe (209), a spiral plate (211) is fixedly mounted on the outside of the flow divider (204), a support block (212) is fixedly mounted at the top center of the spiral plate (211), and a plurality of scattering pins (213) are fixedly mounted on the top of the support block (212).
9. The continuous separation and purification device for crude fatty acids according to claim 8, characterized in that: An atomizer (214) is fixedly mounted on the inner side of the top of the cooling box (201); a water inlet pipe (215) is fixedly mounted on one side of the top of the atomizer (214); a spray ring (216) is fixedly mounted on the bottom of the atomizer (214); a plurality of atomizing nozzles (217) and high-pressure nozzles (218) are respectively fixedly mounted on the bottom of the spray ring (216); and the high-pressure nozzles (218) are arranged on the top of the support block (212).
10. A method for a continuous separation and purification device for crude fatty acids, using the continuous separation and purification device for crude fatty acids as claimed in claim 9, characterized in that: The steps are as follows: Step 1: injecting crude fatty acids into the mixing box (114) through the feed pipe (116), and driving the mixing main gear (118) to rotate through the mixing motor (117). By utilizing the meshing connection between the mixing main gear (118), the mixing slave gear (119) and the meshing gear ring (120), the mixing slave gear (119) can rotate on its own and the meshing gear ring (120) can revolve around the sun. The mixing main gear (118) drives the supporting tripod (121) and the first mixing auger (122) to rotate, and at the same time, the meshing gear ring (120) drives the second spiral cleaning blade (124) to rotate on its own and revolve around the sun, thereby fully mixing the crude fatty acids. Step 2: The mixed crude fatty acid enters the distillation box (101), and the crude fatty acid solution is initially filtered by the filter screen (127). The fixed ring (111) and the first spiral cleaning blade (112) are driven to rotate by rotating the connecting rod (110), and the impurities on the filter screen (127) are cleaned to the top of the guide cone block (107). The impurities are heated and distilled by the heating plate (108) on the top of the guide cone block (107). The steam can be guided by arranging the steam guide cover (105) and the guide groove (106). The filtered crude fatty acid solution is stirred by rotating the stirring bracket (113) at the bottom of the connecting rod (110). The guide cone block (107) can be taken out from the bottom of the steam guide cover (105) by the rotating plate (109) at the bottom of the guide cone block (107); Step 3: The steam generated by distillation is introduced into the diverter (205) through the air inlet pipe (203) and the diverter (204) and diverted to the diverter pipe (205). The steam is condensed through the spiral heat dissipation pipe (206). The spiral heat dissipation pipe (206) is used to make the steam flow and drive the spiral heat dissipation pipe (206) to rotate, so as to dissipate heat of the spiral heat dissipation pipe (206). At the same time, cold water is pumped into the inside of the atomizer (214) and the spray ring (216) through the water inlet pipe (215). The high-pressure spray water impacts the steam. The spiral plate (211) causes the high-pressure spray water to generate a certain spiral force, thereby driving the diverter (204), the diverter pipe (205), the spiral heat dissipation pipe (206), the converging pipe (207) and the converging pipe (208) to rotate, thereby dissipating the heat of the spiral heat dissipation pipe (206). At the same time, the high-pressure spray water impacts the support block (212) and the scattering pins (213) at the top of the spiral plate (211), and the high-pressure spray water can be dispersed through the scattering pins (213), thereby quickly cooling the interior of the cooling box (201).
Citation Information
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