Emulsion paint color matching equipment and color matching method
By introducing a calibration box and color sensor into the latex paint color matching equipment, rapid calibration and parameter correction during the latex paint color matching process are achieved, and the color calibration inconvenience caused by long-term stirring in the existing technology is solved, and the color adjustment efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202510147104.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-05-09
AI Technical Summary
The existing latex paint coloring equipment requires long-term stirring during the coloring process to ensure that the dye and latex paint are fully mixed, resulting in inconvenient color verification.
A latex paint color matching equipment is designed, including a proportional valve group and a color palette. It can achieve rapid verification and parameter correction through a calibration box and color sensor, reducing the need for multiple long-term stirring.
Through rapid calibration and parameter correction, multiple long-term stirring of dye and latex paint is reduced, and the efficiency and accuracy of latex paint color calibration is improved.
Smart Images

Figure CN119951394A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mixing equipment, and in particular to a latex paint color mixing equipment and a color mixing method. Background Art
[0002] Latex paint is a kind of decoration paint commonly used at present, and it generally has a variety of colors to meet the decoration needs of different groups of people. In order to produce latex paint of different colors, it is necessary to add corresponding dyes into the latex paint to adjust the color of the latex paint.
[0003] In the existing related technology, the color of latex paint is generally adjusted by latex paint color adjustment equipment, which generally includes a color mixing box, a latex paint tank for storing latex paint, a dye bottle for storing dye, and a proportional valve group for injecting the dye in the corresponding dye bottle into the color mixing box.
[0004] Specifically, please refer to the utility model patent with announcement number CN 220214057 U, announcement date 2024.02.23, and the name of which is a latex paint color mixing device. This utility model patent mainly injects the latex paint in the latex paint tank into the color mixing box through a feed pipe, and injects the liquid dye in the storage box (the dye bottle) into the color mixing box through a flow proportional valve (the proportional valve group referred to above), so that the latex paint is stirred and mixed to the desired color in the color mixing box.
[0005] After the latex paint is mixed in the color mixing box, it needs to be color checked. When there is an error between the latex paint color and the standard color, it is necessary to correct the parameters of the proportional valve group of the control system multiple times, and mix the latex paint in the color mixing box multiple times until the parameters of the proportional valve group are adjusted accurately and the error between the latex paint color and the standard color is adjusted to within the allowable range.
[0006] Regarding the above-mentioned related technologies, since the color mixing box contains a lot of latex paint, after the dye is injected into the color mixing box, the dye and the latex paint need to be stirred for a long time to ensure that the dye and the latex paint are fully mixed before the color of the latex paint can be checked again, which makes the color checking of the latex paint more inconvenient. Summary of the invention
[0007] In order to facilitate rapid and accurate adjustment of the parameters of the proportional valve group, thereby facilitating the color calibration of latex paint, the present application provides a latex paint color adjustment device.
[0008] The present application provides a latex paint coloring device and a coloring method using the following technical solutions: A latex paint color mixing device comprises a proportional valve group and a color mixing box, wherein the proportional valve group is used to convey dyes, the color mixing box is provided with a color mixing chamber, the color mixing chamber is used to mix dyes and latex paints, and the latex paint color mixing device further comprises a calibration box; The calibration box is provided with a calibration chamber, a dye inlet and a latex paint inlet, the calibration chamber is used to mix the dye and the latex paint, the volume size of the calibration chamber is smaller than the volume size of the color mixing chamber, the calibration box is equipped with a color sensor, the color sensor is used to identify the color of the latex paint in the calibration chamber, and the color sensor is electrically connected to the proportional valve group; The dye inlet is connected to the calibration chamber and connected to the proportional valve group, the latex paint inlet is connected to the calibration chamber and connected to the color mixing chamber, and an input device is provided between the color mixing chamber and the calibration chamber, and the input device is used to transport the latex paint in the color mixing chamber to the calibration chamber.
[0009] By adopting the above technical solution, after the latex paint is mixed in the color mixing box, the latex paint is transported to the calibration box through the conveying device, and the latex paint in the calibration box is calibrated by the color sensor.
[0010] When there is an error between the latex paint color and the standard color, the parameters of the proportional valve group are promptly corrected according to the calibration results of the color sensor, and a small amount of latex paint is mixed and colored according to the corrected parameters. Therefore, the need to stir the dye and latex paint for many times and for a long time is reduced, and the parameters of the proportional valve group are accurately adjusted in time, which facilitates the color calibration of the latex paint.
[0011] In addition, before the latex paint in the color mixing box is adjusted, a small amount of latex paint is pre-adjusted in the calibration box according to the preset parameters of the proportional valve group. After the latex paint is pre-adjusted, the pre-adjusted results of the latex paint are checked according to the color sensor. According to the calibration results of the color sensor, the parameters of the proportional valve group are promptly corrected, and then the large amount of latex paint in the color mixing box is adjusted. The situation where the dye and latex paint need to be stirred for many times and for a long time is reduced, and the parameters of the proportional valve group are adjusted accurately in time, so as to facilitate the color calibration of the latex paint.
[0012] Optionally, the calibration box includes a box shell, a mixing tank and a calibration lamp, the box shell is provided with a shell cavity, the mixing tank is located in the shell cavity, and the calibration chamber, the dye inlet and the latex paint inlet are all provided in the mixing tank; The mixing tank is transparent, the housing is light-shielded, an observation window is provided on the outer circumference of the housing, the observation window is connected to the housing cavity, and the color sensor is located outside the housing and faces the observation window; The calibration lamp is arranged in the cavity of the shell and is located outside the mixing tank.
[0013] By adopting the above technical solution, the box shell is light-shielded, and the color sensor calibrates the color of the latex paint in the mixing tank through the observation window, reducing the influence of the colored light source outside the calibration box on the calibration result, thereby facilitating the color sensor to accurately calibrate the color of the latex paint.
[0014] Optionally, the calibration light has several lighting modes, and when the calibration light is in different lighting modes, the calibration light emits light of different colors.
[0015] By adopting the above technical solution, on the one hand, by setting a fixed illumination mode, it is convenient for the color sensor to check the color of the latex paint under fixed illumination conditions, thereby ensuring the accuracy of the latex paint color check. On the other hand, by setting multiple illumination modes, the shell cavity can simulate the illumination conditions in different environments, such as sunny days, cloudy days, rainy days, dusk or night, so as to facilitate the judgment of the color displayed by the latex paint in actual conditions, thereby facilitating the comprehensive and multi-dimensional verification and judgment of the color adjustment results of the latex paint, so that the latex paint can more easily meet the use needs of different users under actual application conditions.
[0016] Optionally, the observation window is provided with a window plate, the window plate is transparent, the surface of the window plate is frosted, and the window plate is provided with an AR film.
[0017] By adopting the above technical solution, the window plate is frosted and provided with an AR film, so that the window plate softens the light entering the color sensor, reducing the occurrence of the situation where the intensity of the calibration light is too high and affects the calibration of the color sensor.
[0018] Optionally, the calibration box is provided with a stirring assembly, which includes a transmission worm, a transmission worm wheel, a stirring paddle and a drive motor. The transmission worm and the transmission worm wheel are both rotatably matched with the calibration box, the transmission worm wheel is engaged with the transmission worm, the stirring paddle is installed on the stirring worm wheel and is located in the calibration chamber, and the drive motor is used to drive the transmission worm to rotate.
[0019] By adopting the above technical solution, on the one hand, the commutation between the driving worm wheel and the driving worm makes the setting of the driving motor more flexible. On the other hand, the deceleration between the driving worm wheel and the driving worm makes it easier for the driving motor to fully mix the dye with the viscous latex paint.
[0020] Optionally, the color mixing box is equipped with a color mixing temperature sensor and a color mixing heater, wherein the color mixing temperature sensor is used to identify the temperature in the color mixing chamber, and the color mixing heater is used to increase the temperature in the color mixing chamber; The calibration box is equipped with a calibration temperature sensor and a calibration heater. The calibration temperature sensor is used to identify the temperature in the calibration chamber, and the calibration heater is used to increase the temperature in the calibration chamber.
[0021] By adopting the above technical scheme, the temperatures in the color-adjusting chamber and the calibration chamber are respectively measured by the color-adjusting temperature sensor and the calibration temperature sensor, so that the temperature in the color-adjusting chamber and the temperature in the calibration chamber are both consistent and suitable for mixing latex paint, thereby facilitating the guarantee that the colors of the latex paint in the color-adjusting chamber and the latex paint in the calibration chamber are consistent after mixing, thereby reducing the occurrence of the situation where the latex paint in the color-adjusting chamber and the latex paint in the calibration chamber are difficult to mix due to the temperature being too low, resulting in inconsistent colors of the latex paint in the color-adjusting chamber and the latex paint in the calibration chamber after mixing.
[0022] The present application also provides a latex paint coloring method, which specifically adopts the following scheme: A latex paint coloring method, applicable to the latex paint coloring device, comprises the following steps: S1, injecting latex paint into the calibration box; S2, the color of the latex paint in the calibration box is identified with the target color by the color sensor, and then the color sensor transmits the identification result to the control system for comparison, and finally the control system obtains the parameters of the proportional valve group according to the comparison result; S3, the proportional valve group injects dye into the calibration box according to the parameters obtained by comparison in step S2; S4, mixing the latex paint and dye in the calibration box; S5, identifying the color of the mixed latex paint and the target color through the color sensor, and then the color sensor transmits the comparison result to the control system for comparison, and finally the control system obtains the parameters of the proportional valve group according to the comparison result; S6. When the error between the color of the mixed latex paint and the target color is within the error range, the latex paint is injected into the color mixing box, and the proportional valve group injects dye into the calibration box according to the parameters obtained in step S5; When the error between the color of the mixed latex paint and the target color exceeds the error range, the proportional valve group injects dye into the calibration box according to the parameters obtained in step S5, and then repeats steps S4 and S6 until the error between the color of the mixed latex paint and the target color is within the error range; S7, mixing the latex paint and dye in the color mixing box.
[0023] Optionally, in the step S5, before the color sensor compares the color of the mixed latex paint with the target color, the color sensor irradiates the latex paint in the calibration box with light of a desired color through a calibration lamp.
[0024] A latex paint coloring method, applicable to the latex paint coloring device, or, after step S7 of the latex paint coloring method, comprising the following steps: S100, injecting the latex paint mixed in the color mixing box into the checking box; S200, identifying the color of the latex paint in the calibration box and the target color through the color sensor, and then the color sensor transmits the identification result to the control system for comparison, and finally the control system obtains the parameters of the proportional valve group according to the comparison result; S300, when the error between the color of the mixed latex paint and the target color is within the error range, the proportional valve group injects dye into the color mixing box according to the parameters obtained in step S2; When the error between the color of the mixed latex paint and the target color exceeds the error range, the proportional valve group injects dye into the calibration box according to the parameters obtained in step S200, and then repeats step S200 until the error between the color of the mixed latex paint and the target color is within the error range; S400, mixing the latex paint and dye in the color mixing box.
[0025] Optionally, in the step S200, before the color sensor compares the color of the mixed latex paint with the target color, the color sensor irradiates the latex paint in the calibration box with light of a desired color through a calibration lamp.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. After the latex paint is mixed in the color mixing box, the latex paint is transported to the calibration box through the conveying device, and the latex paint in the calibration box is calibrated through the color sensor; When there is an error between the latex paint color and the standard color, the parameters of the proportional valve group are promptly corrected according to the calibration results of the color sensor, and a small amount of latex paint is mixed and colored according to the corrected parameters. This reduces the need to stir the dye and latex paint for multiple times and for a long time, and timely adjusts the parameters of the proportional valve group accurately, facilitating the color calibration of the latex paint; In addition, before adjusting the color of the latex paint in the color mixing box, first pre-adjust the color of a small amount of latex paint in the calibration box according to the preset parameters of the proportional valve group. After the latex paint is pre-adjusted, the pre-adjustment result of the latex paint is checked according to the color sensor. According to the calibration result of the color sensor, the parameters of the proportional valve group are promptly corrected, and then the large amount of latex paint in the color mixing box is adjusted. The need to stir the dye and latex paint for multiple times and for a long time is reduced, and the parameters of the proportional valve group are accurately adjusted in time, so as to facilitate the color calibration of the latex paint; 2. The box shell is light-shielded, and the color sensor checks the color of the latex paint in the mixing tank through the observation window, reducing the influence of the colored light source outside the calibration box on the calibration result, so that the color sensor can accurately check the color of the latex paint; 3. On the one hand, by setting a fixed illumination mode, the color sensor can check the color of the latex paint under fixed illumination conditions, thereby ensuring the accuracy of the color calibration of the latex paint. On the other hand, by setting multiple illumination modes, the cavity of the shell can simulate illumination conditions in different environments, such as sunny days, cloudy days, rainy days, dusk or night, so as to facilitate the judgment of the color displayed by the latex paint in actual conditions, thereby facilitating the comprehensive and multi-dimensional verification and judgment of the color adjustment results of the latex paint, so that the latex paint can more easily meet the use needs of different users under actual application conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is the PID diagram of the latex paint tinting equipment in Example 1 of the present application.
[0028] Figure 2 It is a connection diagram of the control system of Example 1 of the present application.
[0029] Figure 3 It is a first cross-sectional schematic diagram of the calibration box of Example 1 of the present application.
[0030] Figure 4 It is a second cross-sectional schematic diagram of the calibration box of Example 1 of the present application.
[0031] Figure 5 It is a cross-sectional schematic diagram of the window plate body of Example 1 of the present application.
[0032] Explanation of the reference numerals: 1. Proportional valve group; 2. Dye bottle; 3. Color mixing box; 301. Color mixing chamber; 302. Dye input port; 303. Latex paint input port; 304. Latex paint output port; 305. Calibration output port; 31. Second delivery pump; 32. First valve; 33. Color mixing motor; 34. Color mixing stirring blade; 35. Color mixing temperature sensor; 36. Color mixing heater; 37. Third delivery pump; 38. Second valve; 4. Latex paint tank; 41. First delivery pump; 5. Storage tank; 6. Calibration box ; 601, shell cavity; 602, calibration chamber; 603, dye inlet; 604, latex paint inlet; 605, latex paint outlet; 61, box shell; 611, window plate; 612, AR film; 613, transmission worm; 614, transmission worm gear; 615, stirring blade; 616, drive motor; 62, mixing tank; 63, calibration light; 64, calibration temperature sensor; 65, calibration heater; 66, third valve; 67, fourth delivery pump; 68, rotary valve; 7, color sensor. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-5 This application is described in further detail.
[0034] Example 1.
[0035] Example 1 of the present application discloses a latex paint color mixing device. Figure 1 The latex paint color mixing equipment includes a proportional valve group 1, a dye bottle 2, a color mixing box 3, a latex paint tank 4 and a storage tank 5.
[0036] Reference Figure 1 and Figure 2 The proportional valve group 1 has a plurality of input ends and two output ends. A plurality of dye bottles 2 are provided, and dyes are stored in the plurality of dye bottles 2. The plurality of dye bottles 2 are respectively connected to the input ends of the proportional valve group 1, so as to deliver the dyes in the dye bottles 2 to the proportional valve group 1. In addition, the proportional valve group 1 is electrically connected to the control system, so as to obtain the parameters of the delivered dyes through the control system, so as to inject the dyes of the corresponding colors into the latex paint according to the corresponding proportions according to the color matching requirements of the latex paint.
[0037] Reference Figure 1 The color mixing box 3 is provided with a color mixing chamber 301, a dye input port 302, a latex paint input port 303 and a latex paint output port 304. The color mixing chamber 301 is provided in the color mixing box 3, the dye input port 302, the latex paint input port 303 and the latex paint output port 304 are all provided outside the color mixing box 3 and communicated with the color mixing chamber 301, and the dye input port 302 and the latex paint input port 303 are located at the top of the color mixing box 3, and the latex paint output port 304 is located at the bottom of the color mixing box 3. The first output end of the proportional valve group 1 is connected to the dye input port 302, so that the dye of the corresponding color can be injected into the color mixing chamber 301 according to the corresponding proportion through the proportional valve group 1.
[0038] Reference Figure 1 The latex paint tank 4 stores the latex paint to be toned, and the latex paint tank 4 is connected to the latex paint input port 303 through the first delivery pump 41. Specifically, the input end of the first delivery pump 41 is connected to the latex paint tank 4, and the output end of the first delivery pump 41 is connected to the dye input port 302, so that the latex paint to be toned is pumped from the latex paint tank 4 to the toning chamber 301 through the first delivery pump 41.
[0039] Reference Figure 1The latex paint output port 304 is connected to a storage tank 5 through a second delivery pump 31 and a first valve 32, and the storage tank 5 is used to store the latex paint after color mixing. Specifically, the input end of the second delivery pump 31 is connected to the latex paint output port 304, the output end of the second delivery pump 31 is connected to the input end of the first valve 32, and the type of the first valve 32 is an electric two-way valve, and the output end of the first valve 32 is connected to the storage tank 5, so that the latex paint after color mixing is pumped from the color mixing chamber 301 to the storage tank 5 through the second delivery pump 31. In addition, the second delivery pump 31 between the first valve 32 and the latex paint output port 304 is convenient for the latex paint to enter the second delivery pump 31 in time after the second delivery pump 31 is started, thereby reducing the occurrence of the situation where the second delivery pump 31 is damaged due to idling.
[0040] Reference Figure 1 The color mixing box 3 is provided with a color mixing motor 33 and a color mixing stirring blade 34. The color mixing motor 33 is fixedly mounted on the top of the color mixing box 3 and is located outside the color mixing chamber 301. The color mixing stirring blade 34 is coaxially fixedly mounted on the output shaft of the color mixing motor 33 and is located inside the color mixing chamber 301, so that the dye and latex paint in the color mixing stirring chamber are evenly and fully mixed through the rotation of the color mixing stirring blade 34.
[0041] Reference Figure 1 and Figure 2 The color mixing box 3 is fixedly installed with a color mixing temperature sensor 35 and a color mixing heater 36. The color mixing temperature sensor 35 is used to identify the temperature information in the color mixing chamber 301 and transmit the identified temperature information to the control system, and the calibration end of the color mixing temperature sensor 35 is located in the color mixing chamber 301. The color mixing heater 36 is used to increase the temperature in the color mixing chamber 301, and the color mixing heater 36 is located in the debugging chamber. In addition, in Example 1 of the present application, the type of the color mixing heater 36 is an electric heating rod (not shown in the figure). When there is latex paint to be mixed in the color mixing chamber 301, the rod body of the color mixing heater 36 is buried in the latex paint, so that when the color mixing temperature sensor 35 calibrates that the temperature of the color mixing chamber 301 is lower than 15°C, the latex paint is heated by the heat generated by the rod body of the color mixing heater 36.
[0042] Reference Figure 1 and Figure 3 The latex paint tinting device also includes a calibration box 6, which includes a box shell 61, a mixing tank 62, and a calibration lamp 63. The box shell 61 is light-shielded, and a shell cavity 601 is provided inside the box shell 61, so that light outside the box shell 61 is not easy to irradiate into the shell cavity 601. The mixing tank 62 is located in the shell cavity 601, and the mixing tank 62 is fixedly installed on the inner wall of the shell cavity 601, and the mixing tank 62 is transparent, so that the light in the shell cavity 601 can irradiate into the mixing tank 62.
[0043] Reference Figure 1 and Figure 3 The mixing tank 62 is provided with a calibration chamber 602, a dye inlet 603 and a latex paint inlet 604. The calibration chamber 602 is provided inside the mixing tank 62, and the volume size of the calibration chamber 602 is smaller than the volume size of the color mixing chamber 301. The dye inlet 603 is located at the top of the mixing tank 62, and the dye inlet 603 is connected to the calibration chamber 602, and the dye inlet 603 is connected to the second output end of the proportional valve group 1, so that the dye is injected into the color mixing chamber 301 and the calibration chamber 602 respectively through the two output ends of the proportional valve group 1.
[0044] Reference Figure 1 The bottom of the color mixing box 3 is provided with a calibration output port 305, which is provided outside the color mixing box 3 and communicated with the color mixing chamber 301. Figure 3 and Figure 4 , the latex paint inlet 604 is also located at the top of the mixing tank 62, and the latex paint inlet 604 is connected to the verification output port 305 through an input device, and the input device is used to transport the latex paint in the color mixing chamber to the verification chamber. Specifically, the input device includes a third delivery pump 37 and a second valve 38, the second valve 38 is an electric two-way valve, the input end of the third delivery pump 37 is connected to the verification output port 305, the output end of the third delivery pump 37 is connected to the input end of the second valve 38, and the output end of the second valve 38 is connected to the latex paint inlet 604, so that the latex paint to be mixed or verified in the color mixing chamber 301 can be transported to the verification chamber 602 through the third delivery pump 37.
[0045] Reference Figure 3 and Figure 4 , there are four calibration lights 63, all of which are in the shell cavity 601 and are evenly distributed around the axis of the mixing tank 62. The calibration lights 63 are fixedly mounted on the inner wall of the shell cavity 601, and the calibration lights 63 face the mixing tank 62. The calibration lights 63 have several lighting modes. When the calibration lights 63 are in different lighting modes, the calibration lights 63 emit light of different colors, so that the latex paint in the mixing tank 62 is under different lighting conditions, thereby facilitating accurate calibration of the latex paint or observing the actual color of the latex paint under different lighting conditions, so as to facilitate more intuitive judgment of the actual decoration effect of the latex paint. In Example 1 of the present application, the type of the calibration lights 63 is an LED lamp, so as to facilitate adjustment of the light color.
[0046] Reference Figure 4Two observation windows are provided on the outer peripheral surface of the box shell 61 . The two observation windows are arranged far away from each other and are both connected to the shell cavity 601 , so that the light from the two observation windows is not easy to interfere with each other.
[0047] Reference Figure 4 and Figure 5 A window plate 611 is fixedly installed in the observation window, and the window body is transparent and flat, so that the mixing tank 62 in the shell cavity 601 can be checked or observed through the window plate 611. The surface of the window plate 611 is frosted, and the inside of the window plate 611 is provided with an AR film 612 for reducing reflection, so that the reflection generated by the check light 63 on the surface of the mixing tank 62 is not easy to affect the check and observation of the latex paint color. Specifically, in Example 1 of the present application, the material of the window plate 611 is PMMA, i.e., organic glass.
[0048] Reference Figure 1 and Figure 2 The box housing 61 is fixedly mounted with a color sensor 7, which is electrically connected to the proportional valve group 1 through the control system, so that the data recognized by the color sensor 7 is transmitted to the control system for comparison and processing, thereby calculating the parameters of the proportional valve group 1 through the control system. Figure 3 and Figure 4 The color sensor 7 is located outside the box shell 61 and is arranged toward the observation window, so as to check the color of the latex paint in the checking chamber 602 through the observation window and the window plate 611.
[0049] Reference Figure 3 , the calibration box 6 is provided with a stirring assembly, which includes a transmission worm 613, a transmission worm wheel 614, a stirring blade 615 and a driving motor 616. The transmission worm 613 and the transmission worm wheel 614 are both rotationally matched with the box shell 61, and the axis of the transmission worm 613 is arranged in the horizontal direction, and the axis of the transmission worm wheel 614 is arranged in the vertical direction. The transmission worm wheel 614 is meshed with the transmission worm 613, and the top of the stirring blade 615 is coaxially fixedly installed on the stirring worm wheel, and the stirring blade 615 is located in the calibration chamber 602, so that the transmission stirring blade 615 is driven to rotate by the rotation of the transmission worm 613. The driving motor 616 is fixedly installed on the outside of the box shell 61, and the output shaft of the driving motor 616 is coaxially fixedly installed on the transmission worm 613, so that the transmission worm 613 is driven to rotate by the driving motor 616.
[0050] Reference Figure 2 and Figure 3, the box shell 61 is fixedly mounted with a calibration temperature sensor 64 and a calibration heater 65, and the calibration temperature sensor 64 and the calibration heater 65 are electrically connected to the control system. The calibration temperature sensor 64 is used to identify the temperature in the calibration chamber 602, and the calibration end of the calibration temperature sensor 64 is located in the calibration chamber 602. The calibration heater 65 is used to increase the temperature in the calibration chamber 602, and the calibration heater 65 is located outside the mixing tank 62. In addition, in Example 1 of the present application, the type of the calibration heater 65 is a heating plate. The calibration heater 65 is closely matched to the outer peripheral surface of the mixing tank 62, so that when the calibration temperature sensor 64 detects that the temperature of the calibration chamber 602 is lower than 15°C, the heat generated by the calibration heater 65 is used to heat the latex paint, and it is also beneficial to ensure the consistency of the temperature of the color adjustment chamber 301 and the calibration chamber 602.
[0051] Reference Figure 1 and Figure 3 , a latex paint outlet 605 is provided on the outer peripheral surface of the mixing tank 62, and the latex paint outlet 605 is located at the bottom of the mixing tank 62 and is connected to the calibration chamber 602. A calibration input port 306 is provided on the top of the color mixing box 3, and the calibration input port 306 is connected to the color mixing chamber 301. The latex paint outlet 605 is connected to the calibration input port 306 through the fourth delivery pump 67 and the third valve 66. Specifically, the type of the third valve 66 is an electric three-way valve, the input end of the fourth delivery pump 67 is connected to the latex paint outlet 605, the output end of the fourth delivery pump 67 is connected to the input end of the third valve 66, and one of the output ends of the third valve 66 is connected to the calibration input port 306, so that the latex paint in the calibration chamber 602 is injected into the color mixing chamber 301 through the fourth delivery pump 67. The other output end of the third valve 66 is connected to a screw valve 68, so that the latex paint can be led out and applied to the color comparison card, so as to facilitate more intuitive observation of the color of the latex paint.
[0052] The implementation principle of a latex paint color-adjusting device in Example 1 of the present application is as follows: by color-adjusting and calibrating the latex paint in a calibration chamber 602 with a relatively small volume, the parameters of the proportional valve group 1 can be quickly adjusted without mixing a large amount of latex paint and dye, thereby facilitating the color calibration of the latex paint through the color sensor 7. In addition, when the color of the latex paint in the calibration chamber 602 is calibrated by the color sensor 7, different lighting conditions are simulated by the calibration lamp 63, which makes it easier to observe the actual performance of the calibrated latex paint, thereby making it easier for the latex paint to meet the use requirements of different users under actual application conditions.
[0053] Embodiment 2: Embodiment 2 of the present application further discloses a latex paint coloring method, which is applicable to the latex paint coloring device described in Embodiment 1, and specifically adopts the following scheme: S1 , injecting latex paint required for color mixing into the calibration box 6 . Specifically, the latex paint is injected into the color mixing box 3 by the first delivery pump 41 , and then a small amount of latex paint is injected into the calibration box 6 by the third delivery pump 37 .
[0054] S2. Adjust the illumination mode of the calibration lamp 63 so that the calibration lamp 63 irradiates the latex paint in the calibration box 6 with light of a desired color. Then the color sensor 7 identifies the color of the latex paint in the calibration box 6 with the target color. The color sensor 7 then transmits the identification result to the control system, and finally the control system compares the identification result with the target color, and calculates the parameters of the proportional valve group 1 according to the comparison result.
[0055] In the present application, after the control system identifies the RGB value of the latex paint color and the RGB value of the target color, the comparison result is obtained by comparing the RGB values of the two, and the specific parameters of the dye that needs to be injected through the proportional valve group 1 are calculated by combining the volume ratio of the latex paint in the color mixing box 3 and the calibration box 6 and the difference in RGB values.
[0056] S3. The proportional valve group 1 injects dye into the calibration box 6 according to the parameters obtained by comparison in step S2.
[0057] S4, mixing the latex paint and dye in the calibration box 6.
[0058] S5. Adjust the lighting mode of the calibration lamp 63 again so that the calibration lamp 63 irradiates the latex paint in the calibration box 6 with light of the required color. Then the color sensor 7 identifies the color of the mixed latex paint and the target color. The color sensor 7 then transmits the identification result to the control system. Finally, the control system compares the identification result with the target color and calculates the parameters of the proportional valve group 1 based on the comparison result.
[0059] S6. When the error between the color of the mixed latex paint and the target color is within the error range, the latex paint is injected into the color mixing box 3, and the proportional valve group 1 injects dye into the calibration box 6 according to the parameters obtained in step S5.
[0060] When the error between the color of the mixed latex paint and the target color exceeds the error range, the proportional valve group 1 injects dye into the calibration box 6 according to the parameters obtained in step S5, and then repeats steps S4 and S5 until the error between the color of the mixed latex paint and the target color is within the error range.
[0061] S7, mixing the latex paint and dye in the color mixing box 3.
[0062] S8, the latex paint in the calibration box 6 is delivered to the color mixing box 3 through the fourth delivery pump 67.
[0063] S9, the toned latex paint is delivered to the storage tank 5 by the second delivery pump 31.
[0064] The implementation principle of a latex paint coloring method in Example 2 of the present application is: after injecting the latex paint required for coloring into the coloring box 3, a small amount of latex paint is transported to the calibration box 6, and small-scale coloring is performed in the calibration box 6.
[0065] Under the required light conditions, when the color of the latex paint in the calibration box 6 is within the allowable error range with respect to the target color, the proportional valve group 1 injects the required dye into the color mixing box 3 for large-scale color mixing according to the calculated parameters, thereby allowing the dye in the color mixing box 3 to be quickly mixed and there is no need to repeatedly mix and color a large amount of latex paint, which is beneficial to improving the accuracy and efficiency of color mixing.
[0066] Example 3.
[0067] Embodiment 3 of the present application discloses a latex paint coloring method, which is applicable to the latex paint coloring device described in Embodiment 1, or between step S8 and step S9 of the latex paint coloring method described in Embodiment 2, and specifically adopts the following scheme: S100, injecting the color-mixed latex paint in the color mixing box 3 into the checking box 6.
[0068] S200, adjusting the illumination mode of the calibration lamp 63 so that the calibration lamp 63 irradiates the latex paint in the calibration box 6 with light of a desired color, and then the color sensor 7 identifies the color of the latex paint in the calibration box 6 with the target color. The color sensor 7 then transmits the identification result to the control system, and finally the control system compares the identification result with the target color, and calculates the parameters of the proportional valve group 1 according to the comparison result.
[0069] S300 , when the error between the color of the mixed latex paint and the target color is within the error range, the proportional valve group 1 injects dye into the color mixing box 3 according to the parameters obtained in step S200 .
[0070] When the error between the color of the mixed latex paint and the target color exceeds the error range, the proportional valve group 1 injects dye into the calibration box 6 according to the parameters obtained in step S200, and then repeats step S200 until the error between the color of the mixed latex paint and the target color is within the error range.
[0071] S400, mixing the latex paint and dye in the color mixing box 3.
[0072] S500 , the latex paint in the calibration box 6 is delivered to the color mixing box 3 through the fourth delivery pump 67 .
[0073] The implementation principle of a latex paint coloring method in Example 3 of the present application is as follows: after the latex paint in the coloring box 3 is color-matched through the steps S1-S8 described in Example 2 or other methods, the color-matched latex paint is transported to the verification box 6 for verification.
[0074] Under the required light conditions, when the color of the latex paint in the calibration box 6 is within the allowable error range with respect to the target color, the proportional valve group 1 injects the required dye into the color mixing box 3 according to the calculated parameters, and then performs supplementary color matching on the latex paint in the color mixing box 3, so that the color matching result of the latex paint is closer to the target color.
[0075] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A latex paint color mixing device, comprising a proportional valve group (1) and a color mixing box (3), wherein the proportional valve group (1) is used to transport dyes, and the color mixing box (3) is provided with a color mixing chamber (301), and the color mixing chamber (301) is used to mix dyes and latex paint, characterized in that: Also includes a calibration box (6); The calibration box (6) is provided with a calibration chamber (602), a dye inlet (603) and a latex paint inlet (604); the calibration chamber (602) is used for mixing dye and latex paint; the volume of the calibration chamber (602) is smaller than the volume of the color mixing chamber (301); the calibration box (6) is equipped with a color sensor (7) for identifying the color of the latex paint in the calibration chamber (602); and the color sensor (7) is electrically connected to the proportional valve group (1); The dye inlet (603) is connected to the calibration chamber (602) and is connected to the proportional valve group (1); the latex paint inlet (604) is connected to the calibration chamber (602) and is connected to the color mixing chamber (301); an input device is provided between the color mixing chamber (301) and the calibration chamber (602); the input device is used to transport the latex paint in the color mixing chamber (301) to the calibration chamber (602).
2. A latex paint tinting device according to claim 1, characterized in that: The calibration box (6) comprises a box shell (61), a mixing tank (62) and a calibration lamp (63); a shell cavity (601) is provided inside the box shell (61); the mixing tank (62) is located in the shell cavity (601); the calibration chamber (602), the dye inlet (603) and the latex paint inlet (604) are all provided in the mixing tank (62); The mixing tank (62) is transparent, the housing shell (61) is light-shielded, an observation window is provided on the outer peripheral surface of the housing shell (61), the observation window is connected to the housing cavity (601), and the color sensor (7) is located outside the housing shell (61) and is arranged toward the observation window; The calibration lamp (63) is arranged in the housing cavity (601) and is located outside the mixing tank (62).
3. A latex paint tinting device according to claim 2, characterized in that: The calibration light (63) has a plurality of illumination modes. When the calibration light (63) is in different illumination modes, the calibration light (63) emits light of different colors.
4. A latex paint tinting device according to claim 2, characterized in that: The observation window is provided with a window plate (611), the window plate (611) is transparent, the surface of the window plate (611) is frosted, and the window plate (611) is provided with an AR film (612).
5. The latex paint tinting device according to claim 1, characterized in that: The calibration box (6) is provided with a stirring assembly, which includes a transmission worm (613), a transmission worm wheel (614), a stirring paddle (615) and a driving motor (616). The transmission worm (613) and the transmission worm wheel (614) are both rotatably matched with the calibration box (6), the transmission worm wheel (614) is meshed with the transmission worm (613), the stirring paddle (615) is installed on the stirring worm wheel and is located in the calibration chamber (602), and the driving motor (616) is used to drive the transmission worm (613) to rotate.
6. The latex paint tinting device according to claim 1, characterized in that: The color mixing box (3) is equipped with a color mixing temperature sensor (35) and a color mixing heater (36), wherein the color mixing temperature sensor (35) is used to identify the temperature in the color mixing chamber (301), and the color mixing heater (36) is used to increase the temperature in the color mixing chamber (301); The calibration box (6) is equipped with a calibration temperature sensor (64) and a calibration heater (65), wherein the calibration temperature sensor (64) is used to identify the temperature in the calibration chamber (602), and the calibration heater (65) is used to increase the temperature in the calibration chamber (602).
7. A latex paint coloring method, characterized in that: The latex paint tinting device according to claim 1 comprises the following steps: S1, injecting latex paint into the calibration box (6); S2, the color of the latex paint in the calibration box (6) is identified with the target color by the color sensor (7), and then the color sensor (7) transmits the identification result to the control system for comparison, and finally the control system obtains the parameters of the proportional valve group (1) according to the comparison result; S3, the proportional valve group (1) injects dye into the calibration box (6) according to the parameters obtained by comparison in step S2; S4, mixing the latex paint and dye in the calibration box (6); S5, the color of the mixed latex paint and the target color are identified by the color sensor (7), and then the color sensor (7) transmits the comparison result to the control system for comparison, and finally the control system obtains the parameters of the proportional valve group (1) according to the comparison result; S6, when the error between the color of the mixed latex paint and the target color is within the error range, injecting latex paint into the color mixing box (3), and the proportional valve group (1) injecting dye into the calibration box (6) according to the parameters obtained in step S5; When the error between the color of the mixed latex paint and the target color exceeds the error range, the proportional valve group (1) injects dye into the calibration box (6) according to the parameters obtained in step S5, and then repeats steps S4 and S5 until the error between the color of the mixed latex paint and the target color is within the error range; S7, mixing the latex paint and dye in the color mixing box (3).
8. A latex paint coloring method according to claim 7, characterized in that: In the step S5, before the color sensor (7) compares the color of the mixed latex paint with the target color, the calibration lamp (63) irradiates the latex paint in the calibration box (6) with light of a desired color.
9. A latex paint coloring method, characterized in that: The latex paint tinting device is applicable to any one of claims 1 to 6, or the latex paint tinting method according to claim 7 or 8 comprises the following steps after step S7: S100, the latex paint mixed in the color mixing box (3) is injected into the calibration box (6); S200, the color of the latex paint in the calibration box (6) is identified with the target color by the color sensor (7), and then the color sensor (7) transmits the identification result to the control system for comparison, and finally the control system obtains the parameters of the proportional valve group (1) according to the comparison result; S300, when the error between the color of the mixed latex paint and the target color is within the error range, the proportional valve group (1) injects dye into the color mixing box (3) according to the parameters obtained in step S2; When the error between the color of the mixed latex paint and the target color exceeds the error range, the proportional valve group (1) injects dye into the calibration box (6) according to the parameters obtained in step S200, and then repeats step S200 until the error between the color of the mixed latex paint and the target color is within the error range; S400, mixing the latex paint and dye in the color mixing box (3).
10. A latex paint coloring method according to claim 9, characterized in that: In the step S200, before the color sensor (7) compares the color of the mixed latex paint with the target color, the calibration lamp (63) irradiates the latex paint in the calibration box (6) with light of a desired color.
Citation Information
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