Multi-section opening locking device and assembling, mounting and later-stage film discharging process of multi-section opening locking device
By designing a multi-section locking device, including a machined upper locking tube and a tapered bottom lower locking tube, combined with the design of the capsule and breathable hole, the problem that the existing locking device cannot block slurry and protect HDPE membrane joints is solved, and the applicability and efficient anti-seepage effect to underground vertical flexible anti-seepage walls are achieved.
Patent Information
- Application Number
- CN202510227757.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-16
AI Technical Summary
The existing locking device cannot block the slurry, cannot install the HDPE film in the center, cannot protect the connector of the HDPE film, and cannot adapt to the engineering field of underground vertical flexible anti-seepage walls.
A multi-section locking device is designed, including a prefabricated upper locking tube and a lower locking tube. The upper locking tube can be processed according to the depth of grooves on site. The bottom of the lower locking tube is a tapered structure. A bag is added to one side of the track chamber for sealing. Bolt holes and breathable holes are designed for easy installation and draining of mud.
It realizes effective barrier to slurry, ensures central installation and joint protection of HDPE film, and is suitable for underground vertical flexible anti-seepage wall projects, improving the anti-seepage and construction convenience.
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Figure CN120006774A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of engineering technology, and specifically to a multi-section locking device and its assembly, installation and subsequent film lowering process. Background Art
[0002] The locking device can be a locking steel pipe pile, which is used as a supporting member for building foundation treatment, bridge support, offshore platform, dock and embankment foundation support, high-rise building foundation reinforcement, etc. The device can be used for water enclosure, soil enclosure and sand enclosure, etc.
[0003] During the installation of the HDPE membrane, especially in some large-scale anti-seepage projects such as landfills and artificial lakes, the edge of the HDPE membrane needs to be fixed to prevent it from being displaced due to external forces. The locking device can be installed along the edge of the HDPE membrane. By fixing the edge of the HDPE membrane in the locking device or using the structure of the locking device to press the membrane in a specific position, it plays a role in boundary fixing, ensuring that the HDPE membrane maintains a stable position after laying, while protecting the locking plates on both sides of the membrane from being blocked by fillers;
[0004] The existing locking devices on the market can only be used as concrete or clay barriers and are widely used in the engineering field of reinforced concrete underground continuous walls. Underground continuous walls are widely used in the support engineering field of deep foundation pits. However, the locking devices cannot block slurry, cannot install HDPE membranes in the center, cannot protect the joints of HDPE membranes, and cannot adapt to the engineering field of underground vertical flexible anti-seepage walls.
[0005] Therefore, it is necessary to provide a multi-section locking device and its assembly, installation and subsequent film lowering process to solve the above problems. Summary of the invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a multi-section locking device and its assembly, installation and subsequent film lowering process, so as to achieve the effect of blocking the slurry and centrally installing and fixing the HDPE film.
[0007] The technical solution adopted by the present application to solve its technical problems is: a multi-section locking device, including a locking assembly, the locking assembly includes a prefabricated upper locking tube and a lower locking tube, the upper locking tube can be processed according to the on-site grooving depth, the top diameter of the lower locking tube is smaller than the bottom diameter of the upper locking tube, and the lower locking tube can be plugged into the upper locking tube.
[0008] Furthermore, a plurality of groups of bolt holes a are equidistantly provided on the upper locking port tube, and bolts can be installed at the bolt holes a, and the bolts can be inserted into the corresponding bolt holes a.
[0009] Furthermore, the bottom of the lower locking tube is a conical structure, and the conical structure forms a downwardly inclined surface for the bottom of the lower locking tube.
[0010] Furthermore, the upper locking tube and the lower locking tube are both provided with air holes, and the air holes can pass through the entire upper locking tube and the lower locking tube. The air holes will leak on the surface of the upper locking tube and the lower locking tube, and the bottom of the lower locking tube is an open shape.
[0011] Furthermore, a track chamber is opened inside the upper locking tube and the lower locking tube, and the track chamber is arranged through the interior of the upper locking tube and the lower locking tube.
[0012] Furthermore, a capsule compartment for accommodating the capsule body is provided on one side of the locking mouth tube close to the track chamber, and the capsule compartment presents a semicircular structure.
[0013] Furthermore, a tube installation hole is provided on the locking mouth tube, and the tube installation hole is used to install a pipe for inflating the bag with air or water.
[0014] Furthermore, a plurality of groups of steel bars are fixedly installed at the bottom of the lower locking pipe.
[0015] In order to solve the above technical problems, the present invention also provides an assembly, installation and subsequent film lowering process of a multi-section locking device, comprising the following steps:
[0016] (1) Assembly: The prefabricated upper lock tube and lower lock tube are transported to the construction site, and the upper lock tube and the lower lock tube are assembled into a lock assembly at the construction site according to the actual trench depth. The total length of the assembled lock assembly is greater than the designed depth of the trench pit. After the assembly is completed, the connection between the upper lock tube and the lower lock tube is welded and reinforced;
[0017] (2) Installation: Insert bolts into the bolt holes a of the lock assembly, tie the lifting wire ropes, and then use the lifting device to vertically install the assembled lock assembly into the dug groove pit;
[0018] (3) Lower membrane: Insert the membrane body along the track chamber of the lock assembly from top to bottom until the bottom elevation required by the design is reached; during assembly, install the bladder body in the bladder compartment, and use the macro pipe in the tube installation hole to inflate the bladder body with air or water, so as to use the expansion force of the bladder body to seal the track chamber.
[0019] The beneficial effects of this application are:
[0020] The multi-section locking device and its assembly, installation and subsequent membrane laying process provided in the present application can meet the engineering field of underground vertical flexible anti-seepage walls, and have broad application prospects in the environmental field, such as vertical barrier of pollutants, temporary wind control of risks, vertical barrier of landfills, and anti-seepage of cement earth dams.
[0021] The present application provides a multi-section locking device and its assembly, installation and subsequent membrane-laying process. A bladder compartment is added on one side of the track chamber, and a bladder body is installed in the bladder compartment. The track chamber is sealed by utilizing the expansion force of the bladder body, which can effectively block the slurry and thus protect the connection joints of the membrane body. At the same time, an open gap is provided in the center of the locking tube, so that the membrane body (HDPE membrane) can be centrally installed and fixed, which is convenient for backfilling the anti-seepage curing slurry on both sides of the membrane body, providing secondary protection for the membrane body, and improving the overall anti-seepage property of the flexible vertical anti-seepage wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0023] In the attached picture:
[0024] Figure 1 This is an overall schematic diagram of the multi-section locking device in this application;
[0025] Figure 2 for Figure 1 Explosion diagram of the middle lock assembly;
[0026] Figure 3 for Figure 1 Schematic diagram of the upper lock port tube of the middle lock port assembly;
[0027] Figure 4 for Figure 2 A partial enlarged schematic diagram of the middle upper lock mouth tube and the lower lock mouth tube;
[0028] Figure 5 for Figure 1 Schematic diagram of the lower lock tube of the middle lock assembly;
[0029] Figure 6 - Fig.15 It is a schematic diagram of the late film lowering process of the multi-section locking device;
[0030] Among them, the reference numerals in the figure are:
[0031] 10. Locking mouth assembly; 11. Upper locking mouth tube; 12. Lower locking mouth tube; 13. Bolt hole a; 14. Air vent; 15. Track chamber; 16. Perspective hole; 17. Tube mounting hole; 18. Capsule compartment. DETAILED DESCRIPTION
[0032] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0033] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0034] like Figure 1-Figure 15 As shown, the present application provides a multi-section locking device and its assembly and installation, including a locking assembly 10, which is used for building foundation treatment, bridge support, offshore platform, dock and embankment foundation support, high-rise building foundation reinforcement, etc. The device can be used for water enclosure, soil enclosure and sand enclosure, etc.
[0035] The locking assembly 10 includes an upper locking tube 11 and a lower locking tube 12. The upper locking tube 11 and the lower locking tube 12 are prefabricated in advance, which can greatly facilitate the transportation process. The upper locking tube 11 can be processed according to the on-site grooving depth, so as to meet the construction requirements of different depths.
[0036] The upper locking tube 11 and the lower locking tube 12 prefabricated in the factory are transported to the construction site and assembled according to the actual depth of the trench. During assembly, the total length of the locking assembly 10 assembled from the upper locking tube 11 and the lower locking tube 12 is the depth of the trench on site plus an additional 1m, so as to ensure that the locking assembly 10 has sufficient stability and adaptability in the trench.
[0037] The top diameter of the lower locking tube 12 is smaller than the bottom diameter of the upper locking tube 11, so that the lower locking tube 12 can be plugged into the upper locking tube 11. This connection method is not only easy to operate, but also can provide good connection stability. After the socket connection is completed, the connection between the upper locking tube 11 and the lower locking tube 12 will be welded to lock it firmly to ensure that it will not loosen or become disconnected during the subsequent construction process.
[0038] The upper locking pipe 11 is provided with a plurality of groups of bolt holes a13 at equal intervals, and bolts can be installed at the bolt holes a13. When tying the lifting wire rope, the bolts can be inserted into the corresponding bolt holes a13, thereby providing a stable supporting force point for the lifting. Similarly, during the pipe pulling operation, inserting the bolts can also effectively provide the required supporting force, making the entire lifting and pulling process safer and more efficient.
[0039] The assembled lock assembly 10 is accurately installed to the designated position of the excavated trench using a crane. During the installation process, the verticality of the lock assembly 10 is strictly guaranteed, which is crucial for the smooth progress of subsequent projects. The verticality can ensure that the lock assembly 10 is evenly stressed in the trench and avoid various problems caused by tilting.
[0040] In addition, the bottom of the lower locking tube 12 is a conical structure, which forms a downwardly inclined surface at the bottom of the lower locking tube 12. This shape design allows the lower locking tube 12 to be inserted into the soil of the groove more smoothly and can easily cut into the soil, thereby playing a good anchoring role. At the same time, it also enhances the overall stability of the locking assembly 10 in the groove and prevents it from displacement during construction.
[0041] The upper locking tube 11 and the lower locking tube 12 are both provided with air holes 14, and the air holes 14 can pass through the entire upper locking tube 11 and the lower locking tube 12, and the air holes 14 will leak on the surface of the upper locking tube 11 and the lower locking tube 12, and the bottom of the lower locking tube 12 is an open shape. The two designs cooperate with each other, and when installing the upper locking tube 11 and the lower locking tube 12, the air in the tube can be effectively removed to avoid buoyancy caused by air accumulation in the cavity. When pulling out the upper locking tube 11 and the lower locking tube 12, muddy water can leak out through the lower end opening and the air holes 14, thereby greatly reducing the gravity of the mud in the tube, thereby significantly reducing the weight of the pulling out, and making the pulling out operation more convenient.
[0042] A membrane lowering process for a multi-section locking device. After the locking assembly 10 is installed, the membrane lowering operation is performed immediately. The membrane body is inserted along the track chamber 15 in a sequence from top to bottom until the bottom elevation position required by the design is reached.
[0043] At the same time, a bag compartment 18 is opened on one side of the locking mouth tube 11 close to the track chamber 15. The bag compartment 18 has a semicircular structure and is mainly used to install a bag body (air bag or water bag) to provide key structural support for the subsequent sealing of the HDPE film.
[0044] When the two bladders are inflated with air or water, they will expand and clamp the HDPE film tightly. This sealing method can effectively prevent the backfill slurry from penetrating into the track chamber 15 of the lock assembly 10, thereby ensuring that the lock assembly 10 will not be immersed in the backfill and solidified, avoiding the situation where the stopper is blocked, and ensuring the sealing and stability between the HDPE film and the lock assembly 10.
[0045] The bottom of the lower locking tube 12 is fixedly installed with several groups of steel bars (not shown). The steel bars can be welded to the bottom of the lower locking tube 12. The function of the steel bars is to prevent large pieces of soil at the bottom from entering the locking assembly 10 during the construction process.
[0046] The upper lock pipe 11 is provided with a pipe installation hole 17, which is used to install pipes for inflating the bladder with air or water. For the convenience of operation, one end of these pipes is connected to the bladder, and the other end extends to the top of the lock assembly 10. With this design, both the inflation (water filling) and exhaust (drainage) operations can be performed at the top of the lock assembly 10, which greatly improves the convenience and safety of operation.
[0047] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A multi-section locking device, comprising a locking assembly (10), characterized in that: The locking assembly (10) comprises an upper locking tube (11) and a lower locking tube (12); the upper locking tube (11) can be processed according to the groove depth on site; the top diameter of the lower locking tube (12) is smaller than the bottom diameter of the upper locking tube (11), so that the lower locking tube (12) can be plugged into the upper locking tube (11).
2. The multi-section locking device according to claim 1, characterized in that: The upper locking tube (11) is provided with a plurality of groups of bolt holes a (13) at equal intervals, and bolts can be inserted into corresponding bolt holes a (13).
3. The multi-section locking device according to claim 1, characterized in that: The bottom of the lower locking tube (12) is a conical structure, so that a downwardly inclined surface is formed at the bottom of the lower locking tube (12).
4. The multi-section locking device according to claim 1, characterized in that: The upper locking tube (11) and the lower locking tube (12) are both provided with air holes (14), the air holes (14) can pass through the entire upper locking tube (11) and the lower locking tube (12), the air holes (14) are exposed on the surfaces of the upper locking tube (11) and the lower locking tube (12), and the bottom of the lower locking tube (12) is in an open shape.
5. The multi-section locking device according to claim 1, characterized in that: A track chamber (15) is provided inside the upper locking tube (11) and the lower locking tube (12). The track chamber (15) is arranged to penetrate inside the upper locking tube (11) and the lower locking tube (12).
6. The multi-section locking device according to claim 5, characterized in that: A capsule compartment (18) for accommodating the capsule body is provided on one side of the locking mouth tube (11) close to the track chamber (15), and the capsule compartment (18) is a semicircular structure.
7. The multi-section locking device according to claim 6, characterized in that: The upper locking mouth tube (11) is provided with a tube installation hole (17), and the tube installation hole (17) is used to install a pipe for inflating the bag with air or water.
8. The multi-section locking device according to claim 5, characterized in that: A plurality of groups of steel bars are fixedly installed on the bottom of the lower locking tube (12).
9. An assembly, installation and subsequent film-laying process of a multi-section locking device, characterized in that: The multi-section locking device according to any one of claims 1 to 8 comprises the following steps: (1) Assembling: transporting the prefabricated upper locking tube (11) and lower locking tube (12) to the construction site, assembling the upper locking tube (11) and lower locking tube (12) into a locking assembly (10) at the construction site according to the actual trench depth, wherein the total length of the assembled locking assembly (10) is greater than the designed trench depth, and after the assembly is completed, welding and reinforcing the connection between the upper locking tube (11) and the lower locking tube (12); (2) Installation: insert bolts into the bolt holes a (13) of the lock assembly (10), tie the lifting wire ropes, and then use the lifting device to vertically install the assembled lock assembly (10) into the excavated groove pit; (3) Lower membrane: The membrane body is inserted along the track chamber (15) of the lock assembly (10) in a top-to-bottom order until the bottom elevation position required by the design is reached; then, during assembly, the bladder body is installed in the bladder compartment (18), and the bladder body is inflated with air or water using the pipe in the tube installation hole (17), thereby utilizing the expansion force of the bladder body to seal the track chamber.
10. The assembly, installation and subsequent film-laying process according to claim 9, characterized in that: In step (1), the total length of the lock assembly (10) is equal to the designed depth of the groove pit + 1m.
