Automatic welding processing equipment for thin-wall metal hose

By designing an automatic welding equipment for thin-walled metal hoses, and using clamping inner support components and positioning components to stably clamp and support the metal hoses and joints, the deformation problem during metal hose welding was solved, and the accuracy of welding points and welding quality were improved.

CN120023577BActive Publication Date: 2025-10-24JIANGSU HUADIAN PIPELINE EQUIP

Patent Information

Application Number
CN202510483116.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-10-24
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

When welding metal hoses to fittings, the flexibility of the metal hoses makes them prone to deformation during welding, preventing them from fitting snugly against the fittings and causing deviations in the welding points.

Method used

Design an automatic welding processing equipment for thin-walled metal hoses, including a clamping inner support component, a positioning component, and a welding component. The clamping inner support component clamps and supports the joint, the positioning component guides and clamps the metal hose, and the welding component performs welding to ensure stable connection between the metal hose and the joint.

Benefits of technology

It effectively prevents deformation of the joint during welding, ensures accurate welding points, and improves welding quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of thin-walled metal hose automatic welding processing equipment, and the application relates to welding processing technical field, including base, the top of the base two sides are respectively provided with fixed seat and guide rail, the inside of the guide rail is respectively provided with positioning assembly and sliding base, the positioning assembly and sliding base are slidably installed on the top of base by guide rail.This thin-walled metal hose automatic welding processing equipment, by the position of welding assembly, the position of positioning assembly and sliding base is adjusted in guide rail by staff, and by positioning assembly and clamping inner support assembly, metal hose and joint are clamped and fixed respectively, clamping inner support assembly is clamped to joint while supporting in the inside of metal hose, to stabilize support metal hose welding position, prevent joint from being set outside metal hose by welding assembly when welding, the phenomenon that the hose in joint is prone to deformation and cannot be combined with the inner wall of joint to cause welding point position deviation.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding processing, in particular to a thin-walled metal hose automatic welding processing equipment. BACKGROUND

[0002] Metal hose is an important component in the connecting pipeline of modern industrial equipment. Metal hose products include oil suction hose, steam hose, sand blasting hose, acid and alkali suction hose, food hose, oxygen blowing hose and various special-shaped hoses. It is widely used in machinery, chemical industry, petroleum, metallurgy, food industry and other industries. Metal hose is generally composed of three parts: corrugated pipe, mesh cover and connector. The corrugated pipe is the body of the metal hose, which plays a flexible role; the mesh cover plays a reinforcing and shielding role; the connector plays a connecting role. For different use requirements, the connection mode between them is different: the corrugated pipe, mesh cover and connector are connected in the form of welding, called welded type; connected in the form of mechanical clamping, called mechanical clamping type, in addition, the above two methods are combined, called hybrid type.

[0003] At present, when welding the metal hose, the metal hose and the connector need to be welded. Since the metal hose is flexible, it is easy to deform when connected with the connector, and it cannot be fitted with the connector during welding, resulting in deviation of the welding point. SUMMARY

[0004] To achieve the above purpose, the present application realizes the following technical scheme: a thin-walled metal hose automatic welding processing equipment, comprising: a base, the top of the base is provided with a fixed seat and a guide rail on both sides, the inside of the guide rail is provided with a positioning assembly and a sliding seat, the positioning assembly and the sliding seat are slidably installed on the top of the base through the guide rail;

[0005] A clamping inner support assembly is used for connector clamping and fixing and metal hose internal support, a first lifting seat is fixedly installed at the bottom of the clamping inner support assembly, and the first lifting seat is movably installed on the top of the sliding seat;

[0006] A positioning assembly is used for metal hose guiding and clamping, the positioning assembly is slidably installed in the inside of the guide rail, and the positioning assembly and the clamping inner support assembly are arranged on the same central axis;

[0007] The welding assembly has a second lifting seat fixedly mounted on the bottom of the welding assembly, and the second lifting seat is movably mounted on the top of the fixed seat. The welding assembly is arranged on one side of the top of the base through the fixed seat. When welding the metal hose, the staff needs to weld the metal hose and the joint. The staff adjusts the position of the positioning assembly and the slide seat in the guide rail according to the position of the welding assembly, and clamps and fixes the metal hose and the joint respectively through the positioning assembly and the clamping inner support assembly. The clamping inner support assembly clamps the joint and supports the inside of the metal hose at the same time to stably support the welding position of the metal hose, preventing the joint from being easily deformed when the joint is placed on the outside of the metal hose and the two are welded by the welding assembly, and failing to fit the inner wall of the joint, resulting in deviation in the welding point.

[0008] Preferably, the clamping inner support assembly includes a support seat, a mounting shaft is fixedly installed inside the support seat, the mounting shaft is fixedly installed on the top of the first lifting seat, an extension rod is rotatably installed at the center of the outer surface of the mounting shaft, a support is fixedly installed at the end of the extension rod, a side block is fixedly installed on the outer surface of the extension rod, four side blocks are provided, and a clamp is fixedly installed on the outer surface of each of the four side blocks, the clamp is clamped on the outer surface of the joint, and the support passes through the joint and extends to the inside of the metal hose. When welding the metal hose and the joint, the staff puts the joint on the outside of the support and moves the joint into the clamp so that the clamp clamps the joint. After the joint is clamped and fixed, the staff adjusts the position of the slide so that the slide drives the clamping inner support assembly to move to the position of the positioning assembly. At this time, the support is located on the outside of the positioning assembly. Then the staff passes the metal hose through the positioning assembly and puts it on the surface of the support. The support supports the inside of the metal hose while the metal hose and the joint are docked, so as to facilitate subsequent welding work.

[0009] Preferably, the support piece comprises an extension pipe, the inside of the extension pipe is fixedly installed with a middle block, the outer surface of the middle block is fixedly installed with four through plates, the four through plates are symmetrically arranged with the extension pipe as the center, the through plates extend to the outside of the extension pipe, the outer surface of the through plate is fixedly installed with a round rod in the middle, the inside of the round rod is fixedly installed with a mounting block, the outer surface of the mounting block is rotatably installed with a rotating rod on both sides, the outer surface of the rotating rod is fixedly installed with a connecting rod, and the outer surface of the connecting rod is fixedly installed with an inner arc pad. When the staff sets the metal hose on the surface of the inner arc pad, the inner arc pad adjusts the position of the rotating rod according to the inner diameter of the metal hose, so that the rotating rod drives the connecting rod to rotate on both sides of the mounting block. Since the connecting rod is installed at both ends of the inner arc pad, the two connecting rods stretch the inner arc pad when rotating, so that multiple groups of inner arc pads support the metal hose according to the inner diameter of the metal hose, so as to support and shape the metal hose, and avoid deformation of the thin-walled metal hose during welding to affect the welding effect.

[0010] Preferably, the extension pipe is fixedly installed on the outer surface of the extension rod, the inner arc pad is made of flexible material, and the inner arc pad is attached to the inner wall of the metal hose.

[0011] Preferably, the clamping piece comprises a connecting plate, the outer surface of the connecting plate is fixedly installed with a fixed plate, the inside of the fixed plate is fixedly installed with a supporting block, the supporting block is provided with three, the bottom of the supporting block is fixedly installed with a bent frame, and the outer surface of the bent frame is fixedly installed with a clamping piece on both sides. After the staff sets the joint on the outside of the extension rod, the joint is moved downward to the bent frame, at this time the joint extrudes the clamping piece, so that the clamping piece and the extrusion pad are deformed and attached to the outside of the joint to flexibly clamp the joint from multiple angles, avoiding excessive clamping force causing deformation of the joint and the metal hose.

[0012] Preferably, the connecting plate is fixedly installed on one side of the outer surface of the side joint block, the clamping piece is made of flexible material, the surface of the clamping piece is provided with an extrusion pad, and the extrusion pad is clamped on the outer surface of the joint.

[0013] Preferably, the welding assembly comprises a mounting frame, the inside of the mounting frame is fixedly installed with a driving member, the outer surface of the driving member is fixedly installed with a positioning frame, the inside of the positioning frame is rotatably installed with a connecting block, the outer surface of the connecting block is fixedly installed with a limiting frame, the adjacent surfaces of the limiting frame are fixedly installed with an adapter plate, the top of the adapter plate is fixedly installed with a connecting pipe, and the bottom of the connecting pipe is fixedly installed with a welding head. After the metal hose is connected and fixed with the joint, the staff starts the driving member, so that the driving member drives the connecting block to rotate to drive the limiting frame to rotate, so as to adjust the inclination angle of the welding head, so that the welding head welds the joint between the metal hose and the joint.

[0014] Preferably, the mounting frame is fixedly mounted on the top of the second lifting seat, and the welding head is movably mounted on the outer side of the clamping inner support assembly and the positioning assembly through the connecting block.

[0015] Preferably, the positioning assembly comprises a support frame, the outer surface of the support frame is fixedly mounted with a frame plate, the surface of the side of the frame plate close to the support frame is fixedly mounted with a bottom support frame, the surface of the side of the frame plate away from the bottom support frame is rotatably mounted with a rotating plate, the outer surface of the rotating plate is fixedly mounted with guide rods on both sides, the outer surface of the guide rods is slidably mounted with guide sliding blocks, the inner part of the guide sliding blocks is fixedly mounted with inner connecting plates, and the surface of the inner connecting plates is fixedly mounted with clamping blocks. When clamping and fixing the metal hose, the worker moves the clamping inner support assembly to the outer side of the clamping blocks, the worker places the metal hose above the bottom support frame and passes through the rotating plate, so that the metal hose is sleeved on the surface of the support piece, so that the metal hose inside is supported and shaped by the support piece, then the worker adjusts the position of the guide sliding block according to the shape of the metal hose, so that the guide sliding block drives the inner connecting plate and the clamping block to slide on the surface of the guide rod, and the metal hose is clamped by the clamping block, when the welding head welds the metal hose and the connector, the worker starts the rotating plate, so that the rotating plate drives the metal hose clamped in the clamping block to rotate, because the inner part of the metal hose is in close contact with the support piece, the support piece and the extension rod are rotated when the metal hose rotates, so as to drive the extension rod outside to rotate through the clamping piece to clamp the connector, so as to facilitate the welding head to weld the metal hose and the connector at the connection.

[0016] Preferably, the support frame is slidably mounted in the inner part of the guide rail, the guide rods are provided in two groups, the two groups of guide rods are symmetrically arranged with the rotating plate as the center, and the clamping blocks clamp the outer surface of the metal hose.

[0017] The present application provides a thin-walled metal hose automatic welding processing equipment. It has the following advantages:

[0018] I. The thin-walled metal hose automatic welding processing equipment, when the worker welds the metal hose, the metal hose and the connector need to be welded, the worker adjusts the position of the positioning assembly and the sliding seat in the guide rail according to the position of the welding assembly, and clamps and fixes the metal hose and the connector through the positioning assembly and the clamping inner support assembly respectively, the clamping inner support assembly clamps the connector while supporting in the inner part of the metal hose, so as to stably support the welding position of the metal hose, prevent the hose in the connector from deforming when the connector sleeved on the outer part of the metal hose is welded by the welding assembly, and prevent the phenomenon that the welding point position deviates due to the fact that the hose cannot be in close contact with the inner wall of the connector.

[0019] II. The thin-walled metal hose automatic welding processing equipment, when welding the metal hose and the joint, the worker sets the joint on the outside of the supporting piece and moves the joint towards the clamping piece, so that the clamping piece clamps the joint, after the joint is clamped and fixed, the worker adjusts the position of the sliding seat, so that the sliding seat drives the clamping inner support assembly to move towards the position of the positioning assembly, at this time the supporting piece is located outside the positioning assembly, then the worker sets the metal hose through the positioning assembly on the surface of the supporting piece, the supporting piece supports the inside of the metal hose, and the metal hose is connected with the joint, so as to facilitate the subsequent welding work.

[0020] III. The thin-walled metal hose automatic welding processing equipment, when the worker sets the metal hose on the surface of the inner arc pad, the inner arc pad adjusts the position of the rotating rod according to the inner diameter of the metal hose, so that the rotating rod drives the connecting rod to rotate on both sides of the mounting block, since the connecting rod is installed at both ends of the inner arc pad, the two connecting rods stretch the inner arc pad when rotating, so that multiple groups of inner arc pads support the metal hose according to the inner diameter of the metal hose, so as to support and shape the metal hose, and avoid deformation of the thin-walled metal hose during welding, which affects the welding effect.

[0021] IV. The thin-walled metal hose automatic welding processing equipment, after the worker sets the joint on the outside of the extension rod and moves the joint downwardly of the bending frame, at this time the joint extrudes the clamping piece, so that the clamping piece and the extrusion pad are deformed and clamped on the outside of the joint under stress, so as to flexibly clamp the joint from multiple angles, and avoid excessive clamping force causing deformation of the joint and the metal hose.

[0022] V. The thin-walled metal hose automatic welding processing equipment, when clamping and fixing the metal hose, the worker moves the clamping inner support assembly to the outside of the clamping block, the worker places the metal hose on the top of the bottom support frame and passes through the rotating plate, so that the metal hose is set on the surface of the supporting piece, so that the inside of the metal hose is supported and shaped by the supporting piece, then the worker adjusts the position of the guide sliding block according to the shape of the metal hose, so that the guide sliding block drives the inner joint plate and the clamping block to slide on the surface of the guide rod, and clamps the metal hose through the clamping block, when the welding head welds the metal hose and the joint, the worker starts the rotating plate, so that the rotating plate drives the metal hose clamped in the clamping block to rotate, since the inside of the metal hose is in contact with the supporting piece, the supporting piece and the extension rod rotate when the metal hose rotates, so as to drive the joint on the outside of the extension rod to rotate through the clamping piece, so as to facilitate the welding head to weld the connection between the metal hose and the joint. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is an external structure diagram of the thin-walled metal hose automatic welding processing equipment.

[0024] Figure 2 Another angle external structure schematic view of the automatic welding processing equipment for the thin-walled metal hose of the present application;

[0025] Figure 3 The connection structure schematic view of the welding assembly and the fixing seat of the present application;

[0026] Figure 4 The structure schematic view of the welding assembly of the present application;

[0027] Figure 5 The structure schematic view of the positioning assembly of the present application;

[0028] Figure 6 Another angle structure schematic view of the positioning assembly of the present application;

[0029] Figure 7 The connection structure schematic view of the clamping inner support assembly and the sliding seat of the present application;

[0030] Figure 8 The structure schematic view of the clamping inner support assembly of the present application;

[0031] Figure 9 The structure schematic view of the clamping piece of the present application;

[0032] Figure 10 The enlarged structure schematic view of the clamping piece of the present application;

[0033] Figure 11 The structure schematic view of the supporting piece of the present application;

[0034] Figure 12 The enlarged structure schematic view of the supporting piece of the present application.

[0035] In the figure: 1, base; 2, positioning assembly; 21, shelf plate; 22, inner connecting plate; 23, clamping block; 24, rotating plate; 25, guiding sliding block; 26, guide rod; 27, bottom support frame; 28, support frame; 3, welding assembly; 31, driving component; 32, positioning frame; 33, connecting pipe; 34, connecting block; 35, limiting frame; 36, connecting plate; 37, welding head; 38, mounting frame; 4, clamping inner support assembly; 41, supporting seat; 42, mounting shaft; 43, side connecting block; 44, extension rod; 45, supporting piece; 451, extension pipe; 452, through plate; 453, middle block; 454, round rod; 455, rotating rod; 456, connecting rod; 457, inner pasting arc pad; 458, mounting block; 46, clamping piece; 461, connecting plate; 462, fixed plate; 463, bent frame; 464, supporting block; 465, clamping piece; 466, extrusion pad; 5, sliding seat; 6, guide rail; 7, first lifting seat; 8, fixing seat; 9, second lifting seat. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application.

[0037] The first embodiment, as shown in the drawings, provides a technical solution: an automatic welding processing equipment for thin-wall metal hose, comprising: a base 1, two sides of the top of the base 1 are respectively provided with a fixed seat 8 and a guide rail 6, the inside of the guide rail 6 is respectively provided with a positioning assembly 2 and a sliding seat 5, the positioning assembly 2 and the sliding seat 5 are slidingly installed on the top of the base 1 through the guide rail 6; Figures 1 to 12 A clamping inner support assembly 4 is used for joint clamping and fixing and metal hose internal support, the bottom of the clamping inner support assembly 4 is fixedly installed with a first lifting seat 7, the first lifting seat 7 is movably installed on the top of the sliding seat 5;

[0038] The clamping inner support assembly 4 comprises a support seat 41, the inside of the support seat 41 is fixedly installed with a mounting shaft 42, the mounting shaft 42 is fixedly installed on the top of the first lifting seat 7, a extension rod 44 is rotatably installed at the center of the outer surface of the mounting shaft 42, a support piece 45 is fixedly installed at the end of the extension rod 44, a side connecting block 43 is fixedly installed on the outer surface of the extension rod 44, the side connecting block 43 is provided with four, the outer surface of the four side connecting blocks 43 is fixedly installed with a clamping piece 46, the clamping piece 46 clamps the outer surface of the joint, the support piece 45 extends through the joint to the inside of the metal hose. When the metal hose and the joint are welded, the worker sets the joint on the outside of the support piece 45 and moves the joint to the inside of the clamping piece 46, so that the clamping piece 46 clamps the joint, after the joint is clamped and fixed, the worker adjusts the position of the sliding seat 5, so that the sliding seat 5 drives the clamping inner support assembly 4 to move to the position of the positioning assembly 2, at this time the support piece 45 is located on the outside of the positioning assembly 2, then the worker sets the metal hose through the positioning assembly 2 on the surface of the support piece 45, the support piece 45 supports the inside of the metal hose at the same time, and the metal hose and the joint are connected, so as to facilitate the subsequent welding work.

[0039] The positioning assembly 2 is used for metal hose guiding and clamping, the positioning assembly 2 is slidingly installed in the inside of the guide rail 6, the positioning assembly 2 and the clamping inner support assembly 4 are arranged on the same central axis;

[0040]

[0041] ​The positioning assembly 2 comprises a support frame 28, the outer surface of the support frame 28 is fixedly installed with a frame plate 21, the surface of the side of the frame plate 21 close to the support frame 28 is fixedly installed with a bottom support frame 27, the surface of the side of the frame plate 21 away from the bottom support frame 27 is rotatably installed with a rotating plate 24, the outer surface of the rotating plate 24 is fixedly installed with guide rods 26 on both sides, the outer surface of the guide rods 26 is slidably installed with guide sliding blocks 25, the inner part of the guide sliding blocks 25 is fixedly installed with inner connecting plates 22, and the surface of the inner connecting plates 22 is fixedly installed with clamping blocks 23. When the metal hose is clamped and fixed, the staff moves the clamping inner support assembly 4 to the outside of the clamping block 23, the staff places the metal hose above the bottom support frame 27 and passes through the rotating plate 24, so that the metal hose is sleeved on the surface of the supporting piece 45, so that the metal hose is supported and shaped by the supporting piece 45, then the staff adjusts the position of the guide sliding block 25 according to the shape of the metal hose, so that the guide sliding block 25 drives the inner connecting plate 22 and the clamping block 23 to slide on the surface of the guide rod 26, and the metal hose is clamped by the clamping block 23, when the welding head 37 welds the metal hose and the joint, the staff starts the rotating plate 24, so that the rotating plate 24 drives the metal hose clamped in the clamping block 23 to rotate, because the inner part of the metal hose is in close contact with the supporting piece 45, when the metal hose rotates, the supporting piece 45 and the extension rod 44 are driven to rotate, so that the extension rod 44 outside passes through the joint clamped by the clamping piece 46 to rotate, so as to facilitate the welding head 37 to weld the metal hose and the joint at the connection.

[0042] The support frame 28 is slidably installed in the inner part of the guide rail 6, the guide rods 26 are provided in two groups, the two groups of guide rods 26 are symmetrically arranged with the rotating plate 24 as the center, and the clamping block 23 clamps the outer surface of the metal hose.

[0043] The welding assembly 3 is fixedly installed at the bottom of the second lifting seat 9, the second lifting seat 9 is movably installed at the top of the fixed seat 8, and the welding assembly 3 is arranged on one side of the top of the base 1 through the fixed seat 8.

[0044] The welding assembly 3 comprises a mounting frame 38, the inner part of the mounting frame 38 is fixedly installed with a driving member 31, the outer surface of the driving member 31 is fixedly installed with a positioning frame 32, the inner part of the positioning frame 32 is rotatably installed with a connecting block 34, the outer surface of the connecting block 34 is fixedly installed with a limiting frame 35, the adjacent surfaces of the limiting frame 35 are fixedly installed with an adapter plate 36, the top of the adapter plate 36 is fixedly installed with a connecting pipe 33, and the bottom of the connecting pipe 33 is fixedly installed with a welding head 37. After the metal hose and the joint are connected and fixed, the staff starts the driving member 31, so that the driving member 31 drives the connecting block 34 to rotate to drive the limiting frame 35 to rotate, so as to adjust the inclination angle of the welding head 37, so that the welding head 37 welds the metal hose and the joint at the connection.

[0045] The mounting frame 38 is fixedly installed on the top of the second lifting seat 9, and the welding head 37 is movably installed on the outer side of the clamping inner support assembly 4 and the positioning assembly 2 through the connecting block 34. When welding the metal hose, the worker needs to weld the metal hose and the connector. The worker adjusts the position of the positioning assembly 2 and the sliding seat 5 in the guide rail 6 according to the position of the welding assembly 3, and clamps and fixes the metal hose and the connector through the positioning assembly 2 and the clamping inner support assembly 4, respectively. The clamping inner support assembly 4 clamps the connector while supporting inside the metal hose to stably support the welding position of the metal hose, preventing the hose in the connector from deforming and failing to fit the inner wall of the connector when the connector is sleeved outside the metal hose and welded by the welding assembly 3, resulting in deviation of the welding point.

[0046] The second embodiment is based on the first embodiment. Please refer to Figures 8 to 10 The clamping piece 46 includes a connecting plate 461, a fixed plate 462 is fixedly installed on the outer surface of the connecting plate 461, a support block 464 is fixedly installed inside the fixed plate 462, three support blocks 464 are provided, a bending frame 463 is fixedly installed on the bottom of the three support blocks 464, and clamping pieces 465 are fixedly installed on both sides of the outer surface of the bending frame 463. After the worker sleeves the connector outside the extension rod 44, the connector is moved downwardly to the bending frame 463. At this time, the connector extrudes the clamping pieces 465, so that the clamping pieces 465 and the extrusion pads 466 are deformed and clamped on the outer side of the connector under stress, so as to flexibly clamp the connector from multiple angles, avoiding that the clamping force is too large to cause deformation of the connector and the metal hose.

[0047] The connecting plate 461 is fixedly installed on one side of the outer surface of the side connecting block 43, the clamping pieces 465 are made of flexible material, the surface of the clamping pieces 465 is provided with extrusion pads 466, and the extrusion pads 466 are clamped on the outer surface of the connector.

[0048] The third embodiment is based on the first and second embodiments. Please refer to Figures 11 to 12As shown, the support piece 45 comprises an extension pipe 451, the inside of the extension pipe 451 is fixedly installed with a middle block 453, the outer surface of the middle block 453 is fixedly installed with four through plates 452, the four through plates 452 are symmetrically arranged with the extension pipe 451 as the center, the through plates 452 extend to the outside of the extension pipe 451, the middle of the outer surface of the through plate 452 is fixedly installed with a round rod 454, the inside of the round rod 454 is fixedly installed with a mounting block 458, the outer surface of the mounting block 458 is rotatably installed with a rotating rod 455 on both sides, the outer surface of the rotating rod 455 is fixedly installed with a connecting rod 456, and the outer surface of the connecting rod 456 is fixedly installed with an inner-attached arc pad 457. When the staff sets the metal hose on the surface of the inner-attached arc pad 457, the inner-attached arc pad 457 adjusts the position of the rotating rod 455 according to the inner diameter of the metal hose, so that the rotating rod 455 drives the connecting rod 456 to rotate on both sides of the mounting block 458. Since the connecting rod 456 is installed at both ends of the inner-attached arc pad 457, the two connecting rods 456 stretch the inner-attached arc pad 457 when rotating, so as to support the metal hose according to the inner diameter of the metal hose. The plurality of inner-attached arc pads 457 support the metal hose to support and shape the metal hose, so as to avoid deformation of the thin-walled metal hose during welding and affect the welding effect.

[0049] The extension pipe 451 is fixedly installed on the outer surface of the extension rod 44, the inner-attached arc pad 457 is made of flexible material, and the inner-attached arc pad 457 is attached to the inner wall of the metal hose.

[0050] In use, when the staff welds the metal hose, the staff needs to weld the metal hose and the connector, adjusts the position of the positioning assembly 2 and the sliding seat 5 in the guide rail 6 according to the position of the welding assembly 3, and fixes the metal hose and the connector by the positioning assembly 2 and the clamping inner support assembly 4 respectively. The clamping inner support assembly 4 supports the inside of the connector while clamping the connector, so as to stably support the welding position of the metal hose, prevent the hose in the connector from deforming when the connector is sleeved outside the metal hose and welded by the welding assembly 3, and prevent the hose from being unable to be attached to the inner wall of the connector, resulting in deviation of the welding point.

[0051] When the metal hose and the connector are welded, the staff sets the connector on the outside of the support piece 45 and moves the connector towards the clamping piece 46, so that the clamping piece 46 clamps the connector. After the connector is clamped and fixed, the staff adjusts the position of the sliding seat 5, so that the sliding seat 5 drives the clamping inner support assembly 4 to move towards the position of the positioning assembly 2. At this time, the support piece 45 is located outside the positioning assembly 2. Then the staff sets the metal hose through the positioning assembly 2 and on the surface of the support piece 45. The support piece 45 supports the inside of the metal hose while the metal hose is connected with the connector, so as to facilitate subsequent welding work.

[0052] When the worker sets the metal hose on the surface of the inner arc pad 457, the inner arc pad 457 adjusts the position of the rotating rod 455 according to the inner diameter of the metal hose, so that the rotating rod 455 drives the connecting rod 456 to rotate on both sides of the mounting block 458. Since the connecting rod 456 is installed at both ends of the inner arc pad 457, the two connecting rods 456 stretch the inner arc pad 457 when they rotate, so that multiple groups of inner arc pads 457 support the metal hose according to the inner diameter of the metal hose, so as to support and shape the metal hose, and avoid deformation of the thin-walled metal hose during welding, which affects the welding effect.

[0053] After the worker sets the joint on the outside of the extension rod 44, he moves the joint downward of the bending frame 463, at which time the joint extrudes the clamping piece 465, so that the clamping piece 465 and the extrusion pad 466 are deformed and clamped on the outside of the joint to flexibly clamp the joint from multiple angles, avoiding excessive clamping force that causes the joint to deform with the metal hose.

[0054] When clamping and fixing the metal hose, the worker moves the clamping inner support assembly 4 to the outside of the clamping block 23, the worker places the metal hose on the top of the bottom support frame 27 and passes through the rotating plate 24, so that the metal hose is set on the surface of the supporting piece 45, so that the metal hose is supported and shaped by the supporting piece 45. Then the worker adjusts the position of the guide sliding block 25 according to the shape of the metal hose, so that the guide sliding block 25 drives the inner clamping plate 22 and the clamping block 23 to slide on the surface of the guide rod 26, and clamps the metal hose through the clamping block 23. When the welding head 37 welds the metal hose and the joint, the worker starts the rotating plate 24, which drives the metal hose clamped in the clamping block 23 to rotate. Since the metal hose is in contact with the supporting piece 45 inside, the supporting piece 45 and the extension rod 44 rotate when the metal hose rotates, so as to drive the joint clamped by the clamping piece 46 on the outside of the extension rod 44 to rotate, so as to facilitate the welding head 37 to weld the metal hose and the joint connection.

[0055] After the metal hose and the joint are connected and fixed, the worker starts the driving member 31, which drives the connecting block 34 to rotate to drive the limiting frame 35 to rotate, so as to adjust the inclination angle of the welding head 37, so that the welding head 37 welds the metal hose and the joint connection.

[0056] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it should be taken in a descriptive sense and not a limiting sense.

[0057] While the embodiments of the application have been shown and described herein, it is to be understood that the application is not limited to these embodiments. Rather, it is to be understood that various modifications, changes, substitutions and alterations can be made to the embodiments of the application without departing from the spirit and scope of the application as defined by the appended claims and their equivalents.

Claims

1. A thin-walled metal hose automatic welding processing equipment, characterized in that: Include: The base (1), the top of the base (1) is provided with a fixed seat (8) and guide rail (6) respectively, the inner part of the guide rail (6) is provided with a positioning assembly (2) and slide (5) respectively, the positioning assembly (2) and slide (5) are slidably installed on the top of the base (1) through the guide rail (6); Clamping inner support assembly (4), the clamping inner support assembly (4) is used for joint clamping and metal hose internal support, the bottom of the clamping inner support assembly (4) is fixedly installed with first lifting seat (7), the first lifting seat (7) is movably installed on the top of the slide (5); Positioning assembly (2), the positioning assembly (2) is used for metal hose guide clamping, the positioning assembly (2) is slidably installed in the guide rail (6), the positioning assembly (2) and the clamping inner support assembly (4) are arranged on the same central axis; Welding assembly (3), the bottom of the welding assembly (3) is fixedly installed with second lifting seat (9), the second lifting seat (9) is movably installed on the top of the fixed seat (8), the welding assembly (3) is arranged on one side of the top of the base (1) through the fixed seat (8); The clamping inner support assembly (4) includes support seat (41), the inside of the support seat (41) is fixedly installed with mounting shaft (42), the mounting shaft (42) is fixedly installed on the top of the first lifting seat (7), the center of the outer surface of the mounting shaft (42) is rotatably installed with extension rod (44), the end of the extension rod (44) is fixedly installed with support piece (45), the outer surface of the extension rod (44) is fixedly installed with side block (43), the side block (43) is provided with four, the outer surface of the four side blocks (43) is fixedly installed with clamping piece (46), the clamping piece (46) clamps the outer surface of the joint, the support piece (45) extends through the joint to the inside of the metal hose; The positioning assembly (2) includes support frame (28), the outer surface of the support frame (28) is fixedly installed with frame plate (21), the surface of the frame plate (21) close to the support frame (28) side is fixedly installed with bottom support frame (27), the surface of the frame plate (21) away from the bottom support frame (27) side is rotatably installed with rotating plate (24), the outer surface of the rotating plate (24) is fixedly installed with guide rod (26) on both sides, the outer surface of the guide rod (26) is slidably installed with guide block (25), the inside of the guide block (25) is fixedly installed with inner connecting plate (22), the surface of the inner connecting plate (22) is fixedly installed with clamping block (23).

2. The apparatus according to claim 1, wherein: The supporting piece (45) comprises an extension pipe (451), the inside of the extension pipe (451) is fixedly installed with a middle block (453), the outer surface of the middle block (453) is fixedly installed with four through plates (452), the four through plates (452) are symmetrically arranged with the extension pipe (451) as the center, the through plates (452) extend to the outside of the extension pipe (451), the outer surface of the through plate (452) is fixedly installed with a round rod (454) in the middle, the inside of the round rod (454) is fixedly installed with a mounting block (458), the outer surface of the mounting block (458) is rotatably installed with a rotating rod (455) on both sides, the outer surface of the rotating rod (455) is fixedly installed with a connecting rod (456), and the outer surface of the connecting rod (456) is fixedly installed with an inner-attached arc pad (457).

3. The apparatus according to claim 2, wherein: The extension pipe (451) is fixedly installed on the outer surface of the extension rod (44), the inner-attached arc pad (457) is made of flexible material, and the inner-attached arc pad (457) is attached to the inner wall of the metal hose.

4. The apparatus according to claim 1, wherein: The clamping piece (46) comprises a connecting plate (461), the outer surface of the connecting plate (461) is fixedly installed with a fixed plate (462), the inside of the fixed plate (462) is fixedly installed with a supporting block (464), the supporting block (464) is provided with three, the bottom of the three supporting blocks (464) is fixedly installed with a bent frame (463), and the outer surface of the bent frame (463) is fixedly installed with a clamping piece (465) on both sides.

5. The apparatus according to claim 4, wherein: The connecting plate (461) is fixedly installed on one side of the outer surface of the side joint block (43), the clamping piece (465) is made of flexible material, the surface of the clamping piece (465) is provided with a pressing pad (466), and the pressing pad (466) is clamped on the outer surface of the joint.

6. The apparatus according to claim 1, wherein: The welding assembly (3) comprises a mounting frame (38), the inside of the mounting frame (38) is fixedly installed with a driving member (31), the outer surface of the driving member (31) is fixedly installed with a positioning frame (32), the inside of the positioning frame (32) is rotatably installed with a connecting block (34), the outer surface of the connecting block (34) is fixedly installed with a limiting frame (35), the adjacent surfaces of the limiting frame (35) are fixedly installed with an adapter plate (36), the top of the adapter plate (36) is fixedly installed with a connecting pipe (33), and the bottom of the connecting pipe (33) is fixedly installed with a welding head (37).

7. The automatic welding equipment for thin-walled metal hose according to claim 6, characterized in that: The mounting frame (38) is fixedly installed on the top of the second lifting seat (9), and the welding head (37) is movably installed on the outer side of the clamping inner support assembly (4) and the positioning assembly (2) through the connecting block (34).

8. The apparatus according to claim 1, wherein: The supporting frame (28) is slidably installed in the inside of the guide rail (6), the guide rod (26) is provided with two groups, the two groups of guide rods (26) are symmetrically arranged with the rotating plate (24) as the center, and the clamping block (23) is clamped on the outer surface of the metal hose.

Citation Information

Patent Citations

  • Automatic welding equipment for fire-fighting metal flexible corrugated pipe body and joint

    CN115846955A

  • Seamless welding equipment and process for metal hose

    CN116787062A

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