Flanging paper inserting machine

By designing a flip inserter containing multiple processing mechanisms, the problem of insulating paper inaccurate position when inserting the insertion slot is solved, and effective insulation between the precise insertion of insulating paper and the coil stator is achieved.

CN120222736AActive Publication Date: 2025-06-27铭纳阳智能科技(江苏)股份有限公司

Patent Information

Application Number
CN202510695351.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-06-27
Estimated Expiration
2045-05-28

AI Technical Summary

Technical Problem

In the prior art, when the insulating paper is inserted into the paper insertion slot, the insulating paper is prone to deformation or failure to insert into the accurate position, which affects the quality of the paper insertion and causes the insulation failure between the coil and the stator.

Method used

A flange paper inserter is designed, including a paper feeding drive mechanism, a chamfering mechanism, a longitudinal indentation mechanism, a transverse indentation mechanism, a preforming mechanism and a cutting and pushing mechanism. Through the coordinated work of these mechanisms, chamfering, indentation, flange and paper insertion of the paper strips to be processed is realized to ensure the precise insertion of the insulating paper.

Benefits of technology

The precise insertion of insulating paper is achieved, avoiding the problem of insulating paper deformation or inability to insert into the accurate position, improving the quality of paper insertion, and ensuring the insulation effect between the coil and the stator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a flanging and paper inserting machine, and belongs to the technical field of new energy motor machining. Comprising a pre-forming mechanism; the pre-forming mechanism comprises a pre-forming support, a pre-forming mold is erected on the top of the pre-forming support, the pre-forming mold sequentially comprises a vertical forming mold body, an inward turning forming mold body and an inward folding forming mold body from front to back, and the bottom face, close to the chamfered side of the paper strip to be machined, of the vertical forming mold body is provided with an inward-concave vertical forming inclined face. The bottom face, close to the chamfered side of the paper strip to be machined, of the inward-turning forming mold is provided with an outward-protruding inward-turning forming inclined face, and the inward-folding forming mold comprises an inward-folding guide ramp connected with the inward-turning forming inclined face and an inward-folding forming inclined face perpendicular to the direction of the inward-folding guide ramp. When the formed paper strip finished product which is formed by automatic folding and is provided with the flanging structure is inserted into a stator coil hole to be inserted, the stroke length of the inserted insulation paper can be controlled through the fixed length of the flanging structure, so that the accurate insertion of the insulation paper is realized.
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Description

Technical Field

[0001] The present invention relates to a flanging paper inserting machine, belonging to the technical field of new energy motor processing. Background Art

[0002] At present, an insulating paper is required to maintain insulation between the coil inside the stator of a new energy motor and the paper inserting groove. The insulating paper needs to be pre-inserted into the stator before the coil is inserted into the paper inserting groove. Currently, when inserting the insulating paper into the paper inserting groove, the insulating paper needs to be first folded into a specific shape adapted to the paper inserting groove, and then inserted into the paper inserting groove so as to insert the coil, and the insulating paper in the specific shape wraps around the periphery of the coil to isolate the coil and the inner wall of the paper inserting groove to achieve the insulation effect.

[0003] However, when the formed insulating paper is inserted, due to inaccurate stroke control, the insulating paper is prone to deformation or cannot be inserted to the accurate position, which affects the paper inserting quality and causes insulation failure between the coil and the stator.

[0004] In view of the above defects, the present invention aims to create a flanging paper inserting machine to make it more industrially valuable. Summary of the Invention

[0005] To solve the above technical problems, the purpose of the present invention is to provide a flanging paper inserting machine.

[0006] A flanging paper inserting machine of the present invention includes a working platform, and a paper feeding driving mechanism is arranged at the front end of the surface of the working platform. A chamfering mechanism, a longitudinal indentation mechanism, a transverse indentation mechanism, a preforming mechanism, a cutting and paper pushing mechanism, and an indexing and rotating mechanism are sequentially arranged behind the paper feeding driving mechanism; The preforming mechanism includes a preforming bracket, and a preforming die is arranged on the top of the preforming bracket. The preforming die sequentially includes a vertical forming die, an inner flanging forming die, and an inner folding forming die from front to back. An inwardly concave vertical forming inclined surface is arranged on the bottom surface of the vertical forming die close to the chamfered side of the paper strip to be processed, and is used for folding the chamfered edge of the paper strip to be processed originally in a plane downward into a state perpendicular to the paper surface. An outwardly convex inner flanging forming inclined surface is arranged on the bottom surface of the inner flanging forming die close to the chamfered side of the paper strip to be processed, and is used for folding the chamfered edge of the paper strip in the state perpendicular to the paper surface formed by the vertical forming inclined surface inward by 45°. The inner folding forming die includes an inner folding guiding ramp connected to the inner flanging forming inclined surface and an inner folding forming inclined surface perpendicular to the direction of the inner folding guiding ramp. The chamfered edge of the paper strip with the chamfered edge inwardly folded by 45° in the previous step is guided into the inner folding forming inclined surface at the preforming paper strip channel through the inner folding guiding ramp, and then the chamfered edge is inwardly folded by using the inner folding forming inclined surface. Finally, preforming is carried out by squeezing through an upper squeezing wheel and a lower squeezing wheel at the outlet of the preforming paper strip channel; Furthermore, a preforming cover plate is provided on the top of the preforming mold, and a preforming paper strip channel is provided between the preforming mold and the preforming cover plate, for the paper strip to be processed to pass through and be preformed by the preforming mold; an extrusion mounting seat is fixed to the front end of the preforming cover plate in the vertical direction, and an upper extrusion wheel is connected downwardly to the top of the extrusion mounting seat through an extrusion buffer spring, and a lower extrusion wheel is fixed upwardly to the bottom of the extrusion mounting seat, and the upper extrusion wheel and the lower extrusion wheel are symmetrically arranged at the outlet end of the preforming paper strip channel, so as to extrude and preform the paper strip to be processed after flanging.

[0007] Furthermore, the chamfering mechanism includes a chamfering mounting frame, and a right chamfering block and a left chamfering block are symmetrically arranged at the bottom of the chamfering mounting frame. The inner cavities of the right chamfering block and the left chamfering block are combined and connected to form a chamfering paper strip channel for the paper strip to be processed to pass through and be chamfer. A chamfering cylinder is fixedly arranged on the top of the chamfering mounting frame, and a chamfering pressure plate is transmission-connected to the output end of the bottom of the chamfering cylinder. Two chamfering tool seats are symmetrically installed on the chamfering pressure plate, and a chamfering tool is vertically installed downward at the bottom of each chamfering tool seat. The cross-section of the part of the chamfering tool passing through the chamfering paper strip channel is rectangular, and the right edge of the paper strip to be processed can be chamfered by stamping to form two symmetrical rectangular chamfering structures; two tool grooves are symmetrically arranged in the vertical direction in the right chamfering block, and the shape of the chamfering tool is matched with the shape of the tool groove. The chamfering tool can move up and down in the tool groove to chamfer the paper strip to be processed passing through the chamfering paper strip channel; Furthermore, the longitudinal indentation mechanism comprises a longitudinal indentation mounting frame, a longitudinal indentation seat is fixedly arranged on the surface of the longitudinal indentation bottom plate at the bottom of the longitudinal indentation mounting frame, a manual fine-tuning mechanism is transmission-connected to one side of the longitudinal indentation mounting frame, and the processing position of the entire longitudinal indentation mechanism is fine-tuned by the manual fine-tuning mechanism, a longitudinal indentation cylinder is also fixedly installed on the side of the longitudinal indentation mounting frame, an indentation wheel mounting seat is transmission-connected to the output end of the longitudinal indentation cylinder, an indentation wheel is rollingly installed at the bottom of the indentation wheel mounting seat, the indentation wheel and the longitudinal indentation seat are matched with each other, and the tops of the indentation wheel mounting blocks at both ends of the indentation wheel are transmission-connected by a tension adjustment spring and an indentation tension adjuster; the indentation force can be adjusted by the elastic pressure of the indentation tension adjuster and the tension adjustment spring on the indentation wheel; The front surface of the longitudinal indentation seat is provided with a longitudinal indentation paper passage for the paper strip to be processed to pass through for indentation processing; the upper surface of the longitudinal indentation seat is a concave longitudinal indentation wheel groove, and four longitudinal indentation channels are provided on the bottom surface of the longitudinal indentation wheel groove; the indentation wheel includes a roller-shaped indentation wheel body, and four indentation ridges matching the longitudinal indentation channels are provided on the surface of the indentation wheel body. The indentation ridges roll over the surface of the paper strip to be processed, and cooperate with the longitudinal indentation channels to roll out four folds on the surface of the paper strip to be processed, so as to facilitate the paper folding operation in the subsequent processing steps; Further, the horizontal indentation mechanism includes a horizontally penetrating paper strip channel for indentation. The top of the horizontal indentation mechanism is a horizontal indentation mounting frame. A horizontal indentation cylinder is fixedly installed on the top of the horizontal indentation mounting frame. The output end of the bottom of the horizontal indentation cylinder is connected with an upper indentation block through a horizontal indentation buffer spring. A lower indentation block is arranged to match the bottom of the upper indentation block. The upper surface of the lower indentation block is at the same horizontal plane as the horizontal paper strip channel for indentation. The paper strip to be processed entering from the horizontal paper strip channel for indentation passes through the upper surface of the lower indentation block. A horizontal indentation groove and a horizontal indentation ridge are respectively arranged on the lower surface of the upper indentation block and the upper surface of the lower indentation block in a matching manner. A horizontal indentation is punched on the surface of the paper strip to be processed through the cooperation of the horizontal indentation groove and the horizontal indentation ridge, which is convenient for subsequent flanging; Further, the cutting and paper pushing mechanism includes a paper pushing and cutting workbench. An paper feeding and cutting mechanism and an origami forming mechanism are arranged on the surface of the paper pushing and cutting workbench. A paper pushing groove, an origami groove and an paper inserting groove are sequentially arranged below the origami forming mechanism. A paper pushing mechanism is also arranged on the bottom surface of the paper pushing and cutting workbench; The side wall of the origami groove is connected with a retraction connecting block and a retraction cylinder; to prevent interference with the subsequent indexing and rotating mechanism; The paper feeding and cutting mechanism includes a paper feeding bottom block. A paper feeding guiding cover plate is covered on the top of the paper feeding bottom block. A paper feeding channel is formed by clamping between the paper feeding bottom block and the paper feeding guiding cover plate; for the paper strip to be processed in the previous process to enter the cutting and paper pushing mechanism; The paper pushing mechanism includes a paper pushing motor installed on the bottom surface of the paper pushing and cutting workbench. The output end of the paper pushing motor is connected with a paper pushing lead screw in a transmission manner. A paper pushing slider is sleeved on the surface of the paper pushing lead screw. The top surface of the paper pushing slider is fixedly connected with a push rod cylinder. The output end of the push rod cylinder is connected with a paper pushing rod in a transmission manner. The paper pushing rod is telescopically inserted into the internal channels of the paper pushing groove, the origami groove and the paper inserting groove; for pushing the paper strip to be processed folded and formed in the origami groove into the paper inserting groove to form a formed paper strip finished product by edge joining and finally pushing it into the stator to be inserted to complete the paper inserting of the insulating paper; The origami forming mechanism includes a cutting cylinder, an origami cylinder and a downward pressing and fixing cylinder arranged side by side. The output end of the bottom of the cutting cylinder is connected with a cutting blade, which is used for cutting the paper strip to be processed to a preset length; the bottom of the origami cylinder is fixedly connected with an origami pressing piece, which is used for pressing the cut paper strip to be processed into the origami groove for pre - folding; the bottom of the downward pressing and fixing cylinder is fixedly connected with a downward pressing and fixing block. When the paper strip to be processed is cut, it is used for pressing and fixing one end of the paper strip to prevent the paper strip from shifting during cutting and affecting the cutting size; Further, the paper inserting slot includes a paper folding and forming base at the bottom. On both sides of the top of the paper folding and forming base, a right folding edge die and a left paper folding die are respectively arranged. A paper separator is also arranged between the right folding edge die and the left paper folding die. The end of the paper folding and forming base is fixedly connected with a paper outlet surface, and a paper outlet matching the shape of the paper pushing ejector rod is arranged on the paper outlet surface; it is used to push out the formed strip product and insert it into the stator to be inserted.

[0008] The front end of the right folding edge die is provided with a paper inlet guiding surface, and a right paper folding inclined surface is arranged on the bottom surface of the inlet end of the right folding edge die; the bottom edge of the left paper folding die close to the paper outlet surface is provided with a left paper folding inclined surface; the bottom of the paper separator is provided with a paper separating piece. It is used to fold the right paper edge of the strip to be processed after folding at 90° inward; the bottom edge of the left paper folding die close to the paper outlet surface is provided with a left paper folding inclined surface, which is used to fold the left paper edge of the strip to be processed after folding at 90° inward and overlap with the right inward folded paper edge to form a Figure 16 formed strip product. Further, the paper folding slot includes a paper folding channel for folding and forming the strip to be processed. On both sides of the top of the paper folding channel, paper folding inlet guiding inclined surfaces are arranged, which play a guiding role when the paper folding pressing piece presses the strip to be processed into the paper folding channel; on both sides of the top of the paper folding channel, a cutting slot and a pressing and fixing slot matching the positions of the cutting blade and the pressing and fixing block are respectively arranged, which are used for cutting and edge fixing of the strip to be processed. A flanging channel is also arranged at the top of the cutting slot and the pressing and fixing slot. It is used for the protruding part of the flanging of the strip to be processed in the previous process to pass through; Further, the flanging and paper inserting machine further includes a buffer mechanism, which is arranged at the rear side of the paper feeding drive mechanism and includes a buffer fixing plate. A buffer slide rail is fixedly installed on the surface of the buffer fixing plate along the vertical direction. A buffer slider is slidably sleeved on the surface of the buffer slide rail. A buffer hanging rod is arranged at the front end of the buffer slider along the horizontal direction. The buffer hanging rod includes two parallel long rods with a gap therebetween to ensure that the strip to be processed can pass through. The top end of the buffer slider is suspended at the top end of the buffer slide rail through a buffer spring. An inductor mounting plate is fixedly installed on the side edge of the buffer fixing plate. An upper inductor and a lower inductor are respectively fixedly installed at the upper and lower ends of the inductor mounting plate. Both the upper inductor and the lower inductor are in signal connection with the paper feeding drive mechanism. In actual work, when there is no need to feed paper to the subsequent process, there is no tension support of the strip to be processed on the buffer hanging rod. At this time, the buffer slider will fall downward under the action of gravity. When it falls to the lower inductor, the inductor is triggered. At this time, the lower inductor transmits a signal to the paper feeding drive mechanism to stop feeding paper, so as to restore the tension of the strip to be processed. Under the action of the tension of the strip to be processed, it will drive the buffer hanging rod and the buffer slider to move upward until it reaches the upper inductor. At this time, it indicates that the tension of the strip to be processed is excessive and paper feeding needs to continue. Therefore, the upper inductor continues to transmit the induction signal back to the paper feeding drive mechanism to prompt it to continue feeding paper. Further, the indexing and rotating mechanism is arranged on one side of the outlet of the cutting and paper pushing mechanism and includes an indexing mounting plate. An indexing rotating motor is fixedly installed on the back surface of the indexing mounting plate. The output end of the indexing rotating motor is in transmission connection with a stator fixed disk, and the stator fixed disk is located on the front surface of the indexing mounting plate; The indexing and rotating mechanism further includes a stator loading table at the bottom of the indexing mounting plate, and the bottom of the stator loading table is connected to the output end of a loading lifting cylinder; On both sides of the front surface of the indexing mounting plate, two parallel push plate lifting rails are fixedly arranged along the vertical direction. A push plate fixing plate is slidably sleeved on the surface of the push plate lifting rails. A push plate cylinder is installed on the push plate fixing plate facing the indexing mounting plate at the middle position. A pushing block is arranged at the output end of the push plate cylinder. One side of the push plate fixing plate is in transmission connection with a push plate lifting cylinder.

[0009] Further, a paper feeding servo mechanism is also provided at the rear side of the preforming mechanism. The paper feeding servo mechanism includes a paper feeding motor mounting base, on which a paper feeding motor is fixedly installed. The output end of the paper feeding motor is drivingly connected to a paper feeding lead screw. A paper feeding lead screw slider is drivingly sleeved on the surface of the paper feeding lead screw. A paper feeding mounting plate is connected to one side of the paper feeding lead screw slider. A paper feeding base is fixedly arranged on the upper surface of the paper feeding mounting plate. A pressing block cylinder mounting frame is erected above the paper feeding base. A pressing block cylinder is fixedly installed on the top surface of the pressing block cylinder mounting frame. The output end of the bottom of the pressing block cylinder is drivingly connected to a paper feeding pressing block, and the paper feeding pressing block and the paper feeding base are matched with each other. A paper feeding strip channel is formed between the two. After the to-be-processed strip after chamfering and indentation in the previous process is processed and enters the paper feeding strip channel, it is clamped by the paper feeding pressing block and the paper feeding base and transported to the next process for continuous processing under the drive of the paper feeding motor; Further, a guiding mechanism is also provided behind the buffer mechanism. The guiding mechanism includes a horizontally erected guiding cross bar, on which a guiding pressing piece is fixedly installed through two mounting rings. The distance between the two mounting rings is greater than the width of the to-be-processed strip. The distance between the guiding cross bar and the guiding pressing piece is greater than the thickness of the to-be-processed strip. By passing the to-be-processed strip through between the guiding cross bar and the guiding pressing piece and under the limiting action of the two mounting rings, the to-be-processed strip is kept flat and correctly conveyed in the direction of the next process; Further, the paper feeding driving mechanism includes a paper strip guiding rod, and a paper feeding driving roller is also erected behind the paper strip guiding rod. A paper feeding auxiliary roller is arranged parallel to the bottom of the paper feeding driving roller. One end of the paper feeding driving roller is drivingly connected to the output end of a paper feeding driving motor.

[0010] By means of the above solution, the present invention has at least the following advantages: The flanging and paper inserting machine of the present invention realizes full-automatic paper feeding, indentation, chamfering, paper folding, flanging, and paper inserting, with high production efficiency. Moreover, the formed strip finished product with a flanging structure formed by automatic folding can control the insertion stroke length of the insulating paper through the fixed length of the flanging structure when inserted into the to-be-inserted stator coil hole, so as to realize the precise insertion of the insulating paper, avoid problems such as deformation of the insulating paper or inability to be inserted to the accurate position, affecting the paper inserting quality and resulting in insulation failure between the coil and the stator, and has a broad application prospect.

[0011] The above description is only an overview of the technical solution of the present invention. In order to be able to understand the technical means of the present invention more clearly and implement it in accordance with the content of the description, the following takes the preferred embodiment of the present invention and combines with the attached drawings to describe in detail as follows. Brief Description of the Drawings

[0012] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0013] Figure 1 is the overall structural schematic diagram of the flanging and paper inserting machine of the present invention; Figure 2 is the structural schematic diagram of the paper feeding drive mechanism in the flanging and paper inserting machine of the present invention; Figure 3 is the structural schematic diagram of the buffer mechanism in the flanging and paper inserting machine of the present invention; Figure 4 is the structural schematic diagram of the guiding mechanism in the flanging and paper inserting machine of the present invention; Figure 5 is the structural schematic diagram of the chamfering mechanism in the flanging and paper inserting machine of the present invention; Figure 6 is the sectional structural schematic diagram of the chamfering mechanism in the flanging and paper inserting machine of the present invention; Figure 7 is the structural schematic diagram of the bottom part of the chamfering mechanism in the flanging and paper inserting machine of the present invention; Figure 8 is the structural schematic diagram of the longitudinal indentation mechanism in the flanging and paper inserting machine of the present invention; Figure 9 is the partial structural schematic diagram of the longitudinal indentation mechanism in the flanging and paper inserting machine of the present invention; Figure 10 is the structural schematic diagram of the transverse indentation mechanism in the flanging and paper inserting machine of the present invention; Figure 11 is the structural schematic diagram of the upper indentation block and the lower indentation block in the flanging and paper inserting machine of the present invention; Figure 12 is the structural schematic diagram of the preforming mechanism in the flanging and paper inserting machine of the present invention; Figure 13 is the schematic diagram of the flanging process of the strip to be processed in the flanging and paper inserting machine of the present invention; Figure 14 is the partial structural schematic diagram of the preforming mechanism in the flanging and paper inserting machine of the present invention; Figure 15 is the structural schematic diagram of the paper feeding servo mechanism in the flanging and paper inserting machine of the present invention; Figure 16 is the structural schematic diagram of the formed strip product in the flanging and paper inserting machine of the present invention; Figure 17 is the structural schematic diagram of the cutting and paper pushing mechanism in the flanging and paper inserting machine of the present invention; Figure 18It is a schematic structural diagram of the cutting and paper pushing mechanism in the flanging and paper inserting machine of the present invention; Figure 19 It is a partial schematic structural diagram of the cutting and paper pushing mechanism in the flanging and paper inserting machine of the present invention; Figure 20 It is a partial schematic structural diagram of the cutting and paper pushing mechanism in the flanging and paper inserting machine of the present invention; Figure 21 It is a schematic structural diagram of the paper inserting groove in the flanging and paper inserting machine of the present invention; Figure 22 It is a partial schematic structural diagram of the paper inserting groove in the flanging and paper inserting machine of the present invention; Figure 23 It is a partial schematic structural diagram of the paper inserting groove in the flanging and paper inserting machine of the present invention; Figure 24 It is a schematic structural diagram of the paper folding groove in the flanging and paper inserting machine of the present invention; Figure 25 It is a schematic structural diagram of the indexing and rotating mechanism in the flanging and paper inserting machine of the present invention; Figure 26 It is a schematic structural diagram of the indexing and rotating mechanism in the flanging and paper inserting machine of the present invention; Figure 27 It is a schematic structural diagram of the indexing and rotating mechanism in the flanging and paper inserting machine of the present invention.

[0014] Among them, in the figure: 1. Working platform; 2. Paper feeding drive mechanism; 3. Buffer mechanism; 4. Guide mechanism; 5. Chamfering mechanism; 6. Longitudinal indentation mechanism; 7. Transverse indentation mechanism; 8. Pre-forming mechanism; 9. Paper feeding servo mechanism; 10. Cutting and paper pushing mechanism; 11. Indexing and rotating mechanism; 12. Strip to be processed; 13. Finished formed strip; 14. Stator to be inserted. 21. Strip guiding rod; 22. Paper feeding drive roller; 23. Paper feeding auxiliary roller; 24. Paper feeding drive motor; 31. Buffer fixing plate; 32. Buffer slide rail; 33. Buffer slider; 34. Buffer suspension rod; 35. Sensor mounting plate; 36. Upper sensor; 37. Lower sensor; 38. Buffer spring; 41. Guide cross bar; 42. Mounting ring; 43. Guide pressing piece; 51. Chamfering mounting frame; 52. Right chamfering block; 53. Left chamfering block; 54. Chamfering strip channel; 55. Chamfering cylinder; 56. Chamfering pressing plate; 57. Chamfering tool holder; 58. Chamfering tool; 521. Tool groove; 61. Longitudinal indentation mounting frame; 62. Longitudinal indentation seat; 63. Manual fine adjustment mechanism; 64. Longitudinal indentation cylinder; 65. Indentation wheel mounting seat; 66. Indentation wheel; 67. Indentation tightness adjuster; 68. Tightness adjustment spring; 611. Longitudinal indentation base plate; 621. Longitudinal indentation paper sheet channel; 622. Longitudinal indentation wheel groove; 623. Longitudinal indentation channel; 661. Indentation wheel mounting block; 662. Indentation wheel body; 663. Indentation convex ridge; 71. Transverse indentation paper sheet channel; 72. Transverse indentation mounting bracket; 73. Transverse indentation cylinder; 74. Transverse indentation buffer spring; 75. Upper indentation block; 76. Lower indentation block; 751. Transverse indentation groove; 761. Transverse indentation convex ridge; 81. Preforming bracket; 82. Preforming die; 83. Preforming cover plate; 84. Extrusion mounting seat; 85. Preforming paper strip channel; 821. Vertical forming die; 822. Inward turning forming die; 823. Inward folding forming die; 8211. Vertical forming inclined plane; 8222. Inward turning forming inclined plane; 8231. Inward folding guiding ramp; 8232. Inward folding forming inclined plane; 841. Extrusion buffer spring; 842. Upper extrusion wheel; 843. Lower extrusion wheel; 91. Paper feeding motor mounting seat; 92. Paper feeding lead screw; 93. Paper feeding lead screw slider; 94. Paper feeding motor; 95. Paper feeding mounting plate; 96. Paper feeding base; 97. Paper feeding pressing block; 98. Pressing block cylinder mounting bracket; 99. Pressing block cylinder; 971. Paper feeding paper strip channel; 100. Paper pushing and cutting workbench; 101. Paper feeding and cutting mechanism; 102. Paper folding and forming mechanism; 103. Paper pushing mechanism; 104. Paper folding groove; 105. Paper inserting groove; 106. Paper pushing groove; 107. Retracting cylinder; 1011. Paper feeding bottom block; 1012. Paper inlet guiding cover plate; 10111. Paper inlet channel; 1021. Cutting cylinder; 1022. Paper folding cylinder; 1023. Lower pressing and fixing cylinder; 1024. Cutting blade; 1025. Paper folding pressing piece; 1026. Lower pressing and fixing block; 1031. Paper pushing motor; 1032. Paper pushing lead screw; 1033. Paper pushing slider; 1034. Paper pushing ejector rod; 1035. Ejector rod cylinder; 1041. Paper folding channel; 1042. Paper folding inlet guiding inclined plane; 1043. Cutting groove; 1044. Lower pressing and fixing groove; 1045. Flanging channel; 1051. Paper folding and forming base; 1052. Right folding edge die; 1053. Paper separator; 1054. Left paper folding die; 1055. Paper outlet surface; 1056. Paper inlet guiding surface; 10521. Right paper folding inclined plane; 10531. Paper separating piece; 10541. Left paper folding inclined plane; 10551. Paper outlet; 1071, rollback connection block; 111. Indexing mounting plate; 112. Push plate lifting rail; 113. Push plate fixing plate; 114. Push plate cylinder; 115. Stator loading support platform; 116. Loading lifting cylinder; 117. Push plate lifting cylinder; 118. Indexing rotary motor; 119. Stator fixing plate. DETAILED DESCRIPTION

[0015] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0016] See also Figure 1 A flanging and inserting paper machine according to a preferred embodiment of the present invention comprises a working platform 1, a paper feeding driving mechanism 2 is arranged at the front end of the surface of the working platform 1, and a chamfering mechanism 5, a longitudinal creasing mechanism 6, a transverse creasing mechanism 7, a preforming mechanism 8, a cutting and pushing paper mechanism 10 and a dividing and rotating mechanism 11 are arranged in sequence behind the paper feeding driving mechanism 2; See also Figure 2 The paper feeding drive mechanism 2 includes a paper strip guide rod 21 for guiding and tightening the paper strip 12 to be processed; a paper feeding drive roller 22 is also set behind the paper strip guide rod 21, and a paper feeding auxiliary roller 23 is set at the bottom of the paper feeding drive roller 22 in parallel with it, and one end of the paper feeding drive roller 22 is connected to the output end of the paper feeding drive motor 24 by transmission, and the paper feeding drive roller 22 is driven to rotate by the paper feeding drive motor 24, and the paper strip 12 to be processed is driven to move to the next process by the squeezing friction of the paper feeding auxiliary roller 23; See also Figure 3The flanging and inserting paper machine also includes a cache mechanism 3, which is arranged at the rear side of the paper feeding drive mechanism 2, including a cache fixing plate 31, a cache slide rail 32 is fixedly installed on the surface of the cache fixing plate 31 in the vertical direction, and a cache slider 33 is slidably sleeved on the surface of the cache slide rail 32, and a cache suspension rod 34 is arranged at the front end of the cache slider 33 in the horizontal direction, and the cache suspension rod 34 includes two long rods parallel to each other, and a gap is left between the two long rods to ensure that the paper strip 12 to be processed passes through, and the top of the cache slider 33 is suspended on the top of the cache slide rail 32 by a buffer spring 38, and a sensor mounting plate 35 is fixedly installed on the side edge of the cache fixing plate 31, and an upper sensor 36 and a lower sensor 36 are fixedly installed at the upper and lower ends of the sensor mounting plate 35, respectively. The upper sensor 36 and the lower sensor 37 are both connected to the paper feeding drive mechanism 2 by signal. In actual work, if there is no need to feed paper to the subsequent process, the buffer suspension rod 34 is not supported by the tensioning force of the paper strip 12 to be processed. At this time, the buffer slide 33 will fall downward under the action of gravity. When it falls to the lower sensor 37, the sensor is triggered. At this time, the lower sensor 37 transmits a signal to the paper feeding drive mechanism 2 to stop feeding paper, thereby restoring the tensioning force of the paper strip 12 to be processed. Under the action of the tensioning force of the paper strip 12 to be processed, the buffer suspension rod 34 and the buffer slide 33 will be driven to move upward until they reach the upper sensor 36. At this time, it indicates that the paper strip 12 to be processed is over-tightened and needs to continue feeding paper. Therefore, the upper sensor 36 continues to transmit the sensing signal back to the paper feeding drive mechanism 2 to prompt it to continue feeding paper. See also Figure 4 A guide mechanism 4 is further provided at the rear of the buffer mechanism 3. The guide mechanism 4 includes a transversely mounted guide crossbar 41. A guide pressing plate 43 is fixedly mounted on the surface of the guide crossbar 41 through two mounting rings 42. The distance between the two mounting rings 42 is greater than the width of the paper strip 12 to be processed. The distance between the guide crossbar 41 and the guide pressing plate 43 is greater than the thickness of the paper strip 12 to be processed. By passing the paper strip 12 to be processed between the guide crossbar 41 and the guide pressing plate 43 and under the limiting action of the two mounting rings 42, the paper strip 12 to be processed is kept flat and correctly transported to the next process direction; See also Figures 5 - 7, the chamfering mechanism 5 includes a chamfering mounting frame 51. On the bottom of the chamfering mounting frame 51, a right chamfering block 52 and a left chamfering block 53 are symmetrically arranged on the left and right. In the inner cavities of the right chamfering block 52 and the left chamfering block 53, a chamfering paper strip channel 54 is formed by merging and penetrating, for the incoming paper strip 12 to be processed to pass through for chamfering. On the top of the chamfering mounting frame 51, a chamfering cylinder 55 is fixedly arranged. At the output end of the bottom of the chamfering cylinder 55, a chamfering pressing plate 56 is connected by transmission. On the chamfering pressing plate 56, two chamfering tool seats 57 are symmetrically installed. At the bottom of each chamfering tool seat 57, a chamfering tool 58 is vertically installed downward. The cross-section of the chamfering tool 58 passing through the chamfering paper strip channel 54 is rectangular, and the right side edge of the paper strip 12 to be processed can be chamfered by stamping to form two symmetrical rectangular chamfer structures; in the right chamfering block 52, two tool grooves 521 are symmetrically arranged in the vertical direction. The shape of the chamfering tool 58 is matched with the shape of the tool groove 521, and the chamfering tool 58 can move up and down in the tool groove 521 to chamfer the paper strip 12 passing through the chamfering paper strip channel 54. See Figures 8 - 9 , the longitudinal indentation mechanism 6 includes a longitudinal indentation mounting frame 61. On the surface of the longitudinal indentation bottom plate 611 at the bottom of the longitudinal indentation mounting frame 61, a longitudinal indentation seat 62 is fixedly arranged. On one side of the longitudinal indentation mounting frame 61, a manual fine-tuning mechanism 63 is connected by transmission. The processing position of the entire longitudinal indentation mechanism 6 is finely adjusted through the manual fine-tuning mechanism 63. On the side surface of the longitudinal indentation mounting frame 61, a longitudinal indentation cylinder 64 is also fixedly installed. The output end of the longitudinal indentation cylinder 64 is connected by transmission with an indentation wheel mounting seat 65. At the bottom of the indentation wheel mounting seat 65, an indentation wheel 66 is rotatably installed. The indentation wheel 66 and the longitudinal indentation seat 62 are matched with each other. At the top of the indentation wheel mounting blocks 661 at both ends of the indentation wheel 66, they are connected by transmission through a tension adjustment spring 68 and an indentation tension adjuster 67. The elastic pressure of the indentation wheel 66 can be adjusted through the indentation tension adjuster 67 and the tension adjustment spring 68 to adjust the size of the indentation force. On the front surface of the longitudinal indentation seat 62, a longitudinal indentation paper strip channel 621 is provided for the paper strip 12 to be processed to pass through for indentation processing; the upper surface of the longitudinal indentation seat 62 is an inwardly concave longitudinal indentation wheel groove 622. On the bottom surface of the longitudinal indentation wheel groove 622, four longitudinal indentation channels 623 are provided. The indentation wheel 66 includes a roller-shaped indentation wheel body 662. On the surface of the indentation wheel body 662, four indentation ridges 663 matching the longitudinal indentation channels 623 are provided. By rolling the indentation ridges 663 over the surface of the paper strip 12 to be processed, four creases are rolled on the surface of the paper strip 12 to be processed in cooperation with the longitudinal indentation channels 623, facilitating the paper folding operation in subsequent processing procedures. See Figure 10 and Figure 11The transverse indentation mechanism 7 includes a transverse indentation paper sheet channel 71 that runs through the front and back. The top of the transverse indentation mechanism 7 is a transverse indentation mounting frame 72. A transverse indentation cylinder 73 is fixedly installed on the top of the transverse indentation mounting frame 72. The bottom output end of the transverse indentation cylinder 73 is connected to an upper indentation block 75 through a transverse indentation buffer spring 74. The bottom of the upper indentation block 75 is matched with a lower indentation block 76. The upper surface of the lower indentation block 76 is in the same horizontal plane as the transverse indentation paper sheet channel 71. The paper strip 12 to be processed that enters the transverse indentation paper sheet channel 71 passes through the upper surface of the lower indentation block 76. The lower surface of the upper indentation block 75 and the upper surface of the lower indentation block 76 are respectively matched with a transverse indentation groove 751 and a transverse indentation ridge 761. The transverse indentation groove 751 and the transverse indentation ridge 761 cooperate to punch a transverse indentation on the surface of the paper strip 12 to be processed, which is convenient for subsequent flanging. See also Figure 12 and Figure 14 The preforming mechanism 8 includes a preforming bracket 81, a preforming mold 82 is mounted on the top of the preforming bracket 81, a preforming cover plate 83 is covered on the top of the preforming mold 82, and a preforming paper strip channel 85 is provided between the preforming mold 82 and the preforming cover plate 83, for the paper strip 12 to be processed to pass through and be preformed by the preforming mold 82; The front end of the preformed cover plate 83 is fixed with an extrusion mounting seat 84 in the vertical direction, the top of the extrusion mounting seat 84 is downwardly connected to an upper extrusion wheel 842 through an extrusion buffer spring 841, and the bottom of the extrusion mounting seat 84 is upwardly fixedly connected to a lower extrusion wheel 843, the upper extrusion wheel 842 and the lower extrusion wheel 843 are symmetrically arranged at the outlet end of the preformed paper strip channel 85, and are used to extrude and preform the paper strip 12 to be processed after flanging; The preforming die 82 sequentially includes a vertical forming die 821, an inward turning forming die 822, and an inward folding forming die 823 from front to back. The vertical forming die 821 is provided with a concave vertical forming inclined surface 8211 on the bottom surface of the side close to the chamfered side of the strip of paper 12 to be processed, which is used to fold the chamfered edge of the strip of paper 12 originally in a flat state downward into a state perpendicular to the paper surface. The inward turning forming die 822 is provided with a convex inward turning forming inclined surface 8222 on the bottom surface of the side close to the chamfered side of the strip of paper 12 to be processed, which is used to turn the chamfered edge of the strip of paper 12 in a state perpendicular to the paper surface formed by the vertical forming inclined surface 8211 inward by 45°. The inward folding forming die 823 includes an inward folding guiding ramp 8231 connected to the inward turning forming inclined surface 8222 and an inward folding forming inclined surface 8232 perpendicular to the direction of the inward folding guiding ramp 8231. The chamfered edge of the strip of paper 12 with the chamfered edge turned inward by 45° in the previous step is guided into the inward folding forming inclined surface 8232 at the preformed strip channel 85 through the inward folding guiding ramp 8231, and then the chamfered edge is folded inward by using the inward folding forming inclined surface 8232. Finally, the preformed strip is extruded by the upper extrusion wheel 842 and the lower extrusion wheel 843 at the outlet of the preformed strip channel 85; for the specific flanging process of the strip of paper 12 to be processed, see Figure 13 ; See Figure 15 , a paper feeding servo mechanism 9 is further provided at the rear side of the preforming mechanism 8. The paper feeding servo mechanism 9 includes a paper feeding motor mounting base 91, a paper feeding motor 94 is fixedly mounted on the paper feeding motor mounting base 91. The output end of the paper feeding motor 94 is drivingly connected with a paper feeding lead screw 92. A paper feeding lead screw slider 93 is drivingly sleeved on the surface of the paper feeding lead screw 92. A paper feeding mounting plate 95 is connected to one side of the paper feeding lead screw slider 93. A paper feeding base 96 is fixedly arranged on the upper surface of the paper feeding mounting plate 95. A pressing block cylinder mounting frame 98 is erected above the paper feeding base 96. A pressing block cylinder 99 is fixedly mounted on the top surface of the pressing block cylinder mounting frame 98. The bottom output end of the pressing block cylinder 99 is drivingly connected with a paper feeding pressing block 97. The paper feeding pressing block 97 and the paper feeding base 96 are matched with each other, and a paper feeding strip channel 971 is formed between the two. After the strip of paper 12 to be processed after the previous chamfering and indentation is processed and enters the paper feeding strip channel 971, it is clamped by the paper feeding pressing block 97 and the paper feeding base 96 and transported to the next process for continuous processing under the drive of the paper feeding motor 94; See Figures 17 - 20 , the cutting and paper pushing mechanism 10 includes a paper pushing and cutting workbench 100. A paper feeding and cutting mechanism 101 and a paper folding and forming mechanism 102 are arranged on the surface of the paper pushing and cutting workbench 100. A paper pushing groove 106, a paper folding groove 104, and a paper inserting groove 105 are sequentially arranged below the paper folding and forming mechanism 102. A paper pushing mechanism 103 is further arranged on the bottom surface of the paper pushing and cutting workbench 100; The side wall of the paper folding groove 104 is connected by a retracting connecting block 1071 and a retracting cylinder 107. The retracting cylinder 107 drives the paper folding groove 104 and the paper inserting groove 105 at the end to retract and avoid interference, preventing interference with the subsequent indexing and rotating mechanism 11; The paper feeding and cutting mechanism 101 includes a paper feeding bottom block 1011, and a paper feeding guiding cover plate 1012 is covered on the top of the paper feeding bottom block 1011. An paper feeding channel 10111 is formed between the paper feeding bottom block 1011 and the paper feeding guiding cover plate 1012 for the strip 12 to be processed in the previous process to enter the cutting and pushing mechanism 10; The pushing mechanism 103 includes a pushing motor 1031 installed on the bottom surface of the pushing and cutting workbench 100. The output end of the pushing motor 1031 is drivingly connected with a pushing lead screw 1032. A pushing slider 1033 is sleeved on the surface of the pushing lead screw 1032. The top surface of the pushing slider 1033 is fixedly connected with a jacking cylinder 1035. The output end of the jacking cylinder 1035 is drivingly connected with a pushing jack 1034. The pushing jack 1034 is telescopically inserted into the internal channels of the pushing groove 106, the paper folding groove 104 and the paper inserting groove 105, and is used to push the strip 12 folded and formed in the paper folding groove 104 into the paper inserting groove 105 to form a formed strip finished product 13 by edge joining and finally push it into the stator to be inserted 14 to complete the paper inserting of the insulating paper; The paper folding and forming mechanism 102 includes a cutting cylinder 1021, a paper folding cylinder 1022 and a pressing and fixing cylinder 1023 arranged side by side. The bottom output end of the cutting cylinder 1021 is connected with a cutting blade 1024, which is used to cut the strip 12 to be processed to a preset length; the bottom of the paper folding cylinder 1022 is fixedly connected with a paper folding pressing piece 1025, which is used to press the cut strip 12 to be processed into the paper folding groove 104 for pre - forming; the bottom of the pressing and fixing cylinder 1023 is fixedly connected with a pressing and fixing block 1026, which is used to press and fix one end of the strip 12 when the strip 12 is cut, preventing the strip from shifting during cutting and affecting the cutting size; See Figures 21 - 23 , the paper inserting groove 105 includes a paper folding and forming base 1051 at the bottom. On both sides of the top of the paper folding and forming base 1051, a right - hand edge - folding die 1052 and a left - hand paper - folding die 1054 are respectively arranged. A paper separator 1053 is also arranged between the right - hand edge - folding die 1052 and the left - hand paper - folding die 1054. The end of the paper folding and forming base 1051 is fixedly connected with a paper outlet surface 1055. An paper outlet 10551 matching the shape of the pushing jack 1034 is arranged on the paper outlet surface 1055, which is used for the formed strip finished product 13 to be pushed out and inserted into the stator to be inserted 14. The specific shape of the formed strip finished product 13 is shown in Figure 16 ; The front end of the right folding edge die 1052 is provided with a paper feeding guiding surface 1056, which is used for guiding the folded strip of paper to be processed 12 when it enters the right folding edge die 1052 and the left paper folding die 1054. At the bottom surface of the entrance end of the right folding edge die 1052, there is a right paper folding inclined surface 10521, which is used for folding the right paper edge of the folded strip of paper to be processed 12 inward at 90°. At the bottom edge of the left paper folding die 1054 close to the paper outlet surface 1055, there is a left paper folding inclined surface 10541, which is used for folding the left paper edge of the folded strip of paper to be processed 12 inward at 90°, overlapping with the right inner folded paper edge to form a formed strip of paper product 13 as shown in Figure 16 ; At the bottom of the paper separator 1053, there is a paper separating piece 10531, which is used for keeping the left paper edge being normally conveyed to the left paper folding inclined surface 10541 when the right paper folding inclined surface 10521 of the right folding edge die 1052 folds the edge of the strip of paper to be processed 12; See Figure 24 , the paper folding groove 104 includes a paper folding channel 1041, which is used for folding and forming the strip of paper to be processed 12. At both sides of the top end of the paper folding channel 1041, there are paper folding entrance guiding inclined surfaces 1042, which are used for guiding when the paper folding pressing piece 1025 presses the strip of paper to be processed 12 into the paper folding channel 1041. At both sides of the top end of the paper folding channel 1041, there are respectively a cutting groove 1043 and a pressing and fixing groove 1044 which are matched with the positions of the cutting blade 1024 and the downward pressing fixing block 1026, and are respectively used for cutting and edge fixing of the strip of paper to be processed 12. At the top of the cutting groove 1043 and the pressing and fixing groove 1044, there is also a flanging channel 1045, which is used for the part of the strip of paper to be processed 12 that bulges after flanging in the previous process to pass through; See Figures 25 - 27 , the indexing and rotating mechanism 11 is arranged on one side of the outlet of the cutting and pushing paper mechanism 10, and includes an indexing mounting plate 111. On the back surface of the indexing mounting plate 111, an indexing rotating motor 118 is fixedly installed, which is used for driving the stator to be inserted 14 to rotate indexingly, so as to facilitate the accurate and continuous pushing and inserting of the formed strip of paper product 13 into the stator to be inserted 14. The output end of the indexing rotating motor 118 is in transmission connection with a stator fixing disk 119, and the stator fixing disk 119 is located on the front surface of the indexing mounting plate 111 and is used for clamping and fixing the stator to be inserted 14; The indexing and rotating mechanism 11 also includes a stator loading support table 115 located at the bottom of the indexing mounting plate 111, which is used for storing the stator to be inserted 14 during feeding. The bottom of the stator loading support table 115 is connected with the output end of a loading lifting air cylinder 116, which is used for lifting the stator to be inserted 14 stored during feeding upward to the position of the stator fixing disk 119; Two mutually parallel pushing plate lifting rails 112 are fixed in the vertical direction on both sides of the front surface of the indexing mounting plate 111, and a pushing plate fixing plate 113 is slidably sleeved on the surface of the pushing plate lifting rail 112. A pushing plate cylinder 114 is installed in the middle position of the pushing plate fixing plate 113 towards the indexing mounting plate 111, and a pushing block is provided at the output end of the pushing plate cylinder 114 for pushing the stator 14 to be inserted into the stator fixing plate 119. One side of the pushing plate fixing plate 113 is transmission-connected to the pushing plate lifting cylinder 117, and the pushing plate fixing plate 113 and the pushing plate cylinder 114 on its surface are driven by the pushing plate lifting cylinder 117 to move to the center of the stator 14 to be inserted, so that the stator 14 to be inserted is pushed and inserted into the stator fixing plate 119.

[0017] The working principle of the present invention is as follows: During the actual use of the flanging and paper inserting machine of the present invention, first, the strip guiding rod 21 guides the strip 12 to be processed in the tensioning paper tray, and feeds the strip 12 to be processed between the paper feeding driving roller 22 and the paper feeding auxiliary roller 23. The paper feeding driving roller 22 is driven to rotate by the paper feeding driving motor 24. With the extrusion friction of the paper feeding auxiliary roller 23, the strip 12 to be processed is driven to move towards the buffer mechanism 3 process, ensuring that the strip 12 to be processed passes through the buffer hanging rod 34. When there is no need to feed paper to the subsequent process, there is no support for the tension of the strip 12 to be processed on the buffer hanging rod 34. At this time, the buffer slider 33 will fall downward under the action of gravity. When it falls to the lower inductor 37, the inductor is triggered. At this time, the lower inductor 37 transmits a signal to the paper feeding driving mechanism 2 to stop feeding paper, thereby restoring the tension of the strip 12 to be processed. Under the action of the tension of the strip 12 to be processed, the buffer hanging rod 34 and the buffer slider 33 will move upward until they reach the upper inductor 36. At this time, it indicates that the tension of the strip 12 to be processed is excessive and paper feeding needs to continue. Therefore, the upper inductor 36 transmits the induction signal back to the paper feeding driving mechanism 2 to prompt it to continue feeding paper. The strip 12 to be processed sent out passes through between the guiding cross bar 41 and the guiding pressing piece 43, and under the limiting action of the two mounting rings 42, the strip 12 to be processed is kept flat and correctly conveyed into the chamfering mechanism 5. The chamfering knife 58 moves up and down in the knife groove 521 to chamfer the strip 12 to be processed passing through the chamfering strip channel 54. After chamfering, it enters the longitudinal indentation paper strip channel 621 of the longitudinal indentation mechanism 6. Four indentation ridges 663 matching the longitudinal indentation channels 623 are provided on the surface of the indentation wheel body 662 and roll over the surface of the strip 12 to be processed. With the cooperation of the longitudinal indentation channels 623, four creases are rolled on the surface of the strip 12 to be processed, facilitating the subsequent folding operation in the processing process. After longitudinal indentation, it enters the transverse indentation mechanism 7. The strip 12 to be processed entering from the transverse indentation paper strip channel 71 passes through the upper surface of the lower indentation block 76. A transverse indentation is punched on the surface of the strip 12 to be processed through the cooperation of the transverse indentation groove 751 and the transverse indentation ridge 761, facilitating the subsequent flanging. The strip 12 to be processed after chamfering and indentation continues to be conveyed into the preforming mechanism 8, and successively passes through the vertical forming die 821, the inner flanging forming die 822 and the inner folding forming die 823. The chamfered edge of the strip 12 to be processed originally in a planar state is folded downward to a state perpendicular to the paper surface, and then the chamfered edge of the strip 12 to be processed folded to a state perpendicular to the paper surface by the vertical forming inclined surface 8211 is turned inward by 45°. Finally, through the inner folding guiding ramp 8231, the chamfered edge of the strip 12 to be processed with the chamfered edge turned inward by 45° in the previous step is guided into the inner folding forming inclined surface 8232 at the preforming paper strip channel 85, and then the chamfered edge is folded inward by using the inner folding forming inclined surface 8232. Finally, the upper pressing wheel 842 and the lower pressing wheel 843 at the outlet of the preforming paper strip channel 85 are used to extrude and preform the flanging; for the specific flanging process of the strip 12 to be processed, please refer toFigure 13 ; After preforming is completed, the to-be-processed paper strip 12 after preforming enters the paper feeding strip channel 971, and is clamped by the paper feeding pressing block 97 and the paper feeding base 96 and transported to the cutting and pushing paper mechanism 10 driven by the paper feeding motor 94. First, the downward pressing fixing cylinder 1023 drives the downward pressing fixing block 1026 to press one end of the fixed paper strip to prevent the paper strip from shifting during cutting and affecting the cutting size. Then, the cutting blade 1024 is used to cut the to-be-processed paper strip 12 to a preset length. Finally, the folding cylinder 1022 drives the folding pressing piece 1025 to press down to press the cut to-be-processed paper strip 12 into the folding groove 104 for folding preforming. After folding preforming, the pushing paper mechanism 103 is started to push the to-be-processed paper strip 12 after folding preforming from the paper inserting groove 105 to the indexing and rotating mechanism 11. During the process of pushing the paper, first, the paper entering guiding surface 1056 guides the to-be-processed paper strip 12 when it is pushed into the right folding edge mold 1052 and the left folding paper mold 1054. Subsequently, the right folding paper inclined surface 10521 is used to fold the right paper edge of the folded to-be-processed paper strip 12 inward at 90°. Then, the left folding paper inclined surface 10541 is used to fold the left paper edge of the folded to-be-processed paper strip 12 inward at 90° to overlap with the right inward folded paper edge to form a formed paper strip finished product 13 as shown in Figure 16 ; Finally, it is pushed by the pushing paper ejector rod 1034 into the coil hole of the fixed stator to be inserted 14 installed on the indexing and rotating mechanism 11, and the indexing and rotating motor 118 drives the stator to be inserted 14 to index and rotate, facilitating the accurate and continuous pushing and inserting of the formed paper strip finished product 13 into the stator to be inserted 14. And because the formed paper strip finished product 13 with a flanging structure formed by automatic folding in the present invention, when it is inserted into the coil hole of the stator to be inserted 14, the travel length of the inserted insulating paper can be controlled by the fixed length of the flanging structure, so as to realize the accurate insertion of the insulating paper, avoid the problems of deformation of the insulating paper or inability to be inserted to the accurate position, affecting the paper insertion quality and resulting in insulation failure between the coil and the stator.

[0018] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present invention, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A flanging and paper inserting machine, comprising a working platform, characterized in that: A paper feeding drive mechanism is arranged at the front end of the working platform surface, and a chamfering mechanism, a longitudinal indentation mechanism, a transverse indentation mechanism, a preforming mechanism, a cutting and pushing mechanism, and a dividing and rotating mechanism are arranged in sequence behind the paper feeding drive mechanism; The preforming mechanism includes a preforming bracket, a preforming mold is mounted on the top of the preforming bracket, and the preforming mold includes a vertical forming mold, an inward-turning forming mold and an inward-folding forming mold from front to back. The bottom surface of the vertical forming mold on the side where the paper strip to be processed is chamfered is provided with an inward-concave vertical forming slope, and the bottom surface of the inward-turning forming mold on the side where the paper strip to be processed is chamfered is provided with a convex inward-turning forming slope. The inward-folding forming mold includes an inward-folding guide ramp connected to the inward-turning forming slope and an inward-folding forming slope perpendicular to the direction of the inward-folding guide ramp.

2. The flanging and paper inserting machine according to claim 1, wherein: A preforming cover plate is provided on the top of the preforming mold, and a preforming paper strip channel is provided between the preforming mold and the preforming cover plate. An extrusion mounting seat is fixed to the front end of the preforming cover plate in the vertical direction, and an upper extrusion wheel is connected downwardly to the top of the extrusion mounting seat through an extrusion buffer spring, and a lower extrusion wheel is fixedly connected upwardly to the bottom of the extrusion mounting seat, and the upper extrusion wheel and the lower extrusion wheel are symmetrically arranged at the outlet end of the preformed paper strip channel.

3. A flanging and paper inserting machine according to claim 1, wherein: The chamfering mechanism includes a chamfering mounting frame, a right chamfering block and a left chamfering block are symmetrically arranged at the bottom of the chamfering mounting frame, the inner cavities of the right chamfering block and the left chamfering block are merged and connected to form a chamfering paper strip channel, a chamfering cylinder is fixedly arranged on the top of the chamfering mounting frame, a chamfering pressure plate is transmission-connected to the output end of the bottom of the chamfering cylinder, two chamfering tool seats are symmetrically arranged on the chamfering pressure plate, a chamfering tool is vertically installed at the bottom of each chamfering tool seat, the cross-section of the part of the chamfering tool passing through the chamfering paper strip channel is rectangular, and two tool grooves are symmetrically arranged in the right chamfering block along the vertical direction, and the shape of the chamfering tool is matched with the shape of the tool groove.

4. A flanging and paper inserting machine according to claim 1, characterized in that: The longitudinal indentation mechanism comprises a longitudinal indentation mounting frame, a longitudinal indentation seat is fixedly arranged on the surface of the longitudinal indentation bottom plate at the bottom of the longitudinal indentation mounting frame, a manual fine-tuning mechanism is transmission-connected to one side of the longitudinal indentation mounting frame, a longitudinal indentation cylinder is also fixedly installed on the side of the longitudinal indentation mounting frame, an indentation wheel mounting seat is transmission-connected to the output end of the longitudinal indentation cylinder, an indentation wheel is rollingly installed at the bottom of the indentation wheel mounting seat, the indentation wheel and the longitudinal indentation seat are matched, and the tops of the indentation wheel mounting blocks at both ends of the indentation wheel are transmission-connected through a tension adjustment spring and an indentation tension adjuster; A longitudinal indentation paper channel is provided on the front surface of the longitudinal indentation seat, an upper surface of the longitudinal indentation seat is an inwardly concave longitudinal indentation wheel groove, four longitudinal indentation grooves are provided on the bottom surface of the longitudinal indentation wheel groove, and the indentation wheel includes a roller-shaped indentation wheel body, and four indentation ridges matching the longitudinal indentation grooves are provided on the surface of the indentation wheel body.

5. The flanging and paper inserting machine according to claim 1, characterized in that: The transverse indentation mechanism includes a transverse indentation paper sheet channel running through the front and back, the top of the transverse indentation mechanism is a transverse indentation mounting frame, a transverse indentation cylinder is fixedly installed on the top of the transverse indentation mounting frame, the bottom output end of the transverse indentation cylinder is connected to an upper indentation block through a transverse indentation buffer spring transmission, the bottom of the upper indentation block is matched with a lower indentation block, the upper surface of the lower indentation block and the transverse indentation paper sheet channel are in the same horizontal plane, the paper strip to be processed entering from the transverse indentation paper sheet channel passes through the upper surface of the lower indentation block, and the lower surface of the upper indentation block and the upper surface of the lower indentation block are respectively matched with a transverse indentation groove and a transverse indentation ridge.

6. The flanging and paper inserting machine according to claim 1, wherein: The cutting and pushing mechanism comprises a paper pushing and cutting workbench, on the surface of which a paper feeding and cutting mechanism and a paper folding and forming mechanism are arranged, below which a paper pushing slot, a paper folding slot and a paper inserting slot are arranged in sequence, and a paper pushing mechanism is also arranged on the bottom surface of the paper pushing and cutting workbench; The side wall of the paper folding groove is connected by a retracting connection block and a retracting cylinder; The paper feeding and cutting mechanism comprises a paper feeding bottom block, a paper feeding guide cover plate is provided on the top of the paper feeding bottom block, and a paper feeding channel is formed between the paper feeding bottom block and the paper feeding guide cover plate; The paper pushing mechanism comprises a paper pushing motor installed on the bottom surface of the paper pushing and cutting workbench, the output end of the paper pushing motor is connected to a paper pushing screw, the surface of the paper pushing screw is sleeved with a paper pushing slider, the top surface of the paper pushing slider is fixedly connected to a push rod cylinder, and the output end of the push rod cylinder is connected to a paper pushing push rod, and the paper pushing push rod is retractably inserted in the internal channels of the paper pushing slot, the paper folding slot and the paper inserting slot; The origami forming mechanism comprises a cutting cylinder, an origami cylinder and a downward pressing fixed cylinder arranged side by side, the bottom output end of the cutting cylinder is connected to a cutting blade, the bottom of the origami cylinder is fixedly connected to a origami pressing sheet, and the bottom of the downward pressing fixed cylinder is fixedly connected to a downward pressing fixed block.

7. The flanging and paper inserting machine according to claim 6, characterized in that: The paper insertion slot includes an origami forming base at the bottom, a right folding mold and a left folding mold are respectively arranged on both sides of the top of the origami forming base, and a paper separator is also arranged between the right folding mold and the left folding mold. The end of the origami forming base is fixedly connected to a paper outlet surface, and the paper outlet surface is provided with a paper outlet port matching the shape of the paper push rod; The front end of the right folding mold is provided with a paper feeding guide surface, and the bottom surface of the right folding mold entrance end is provided with a right paper folding inclined surface; the bottom edge of the left paper folding mold close to the paper outlet surface is provided with a left paper folding inclined surface; the bottom of the paper separator is provided with a paper separating sheet.

8. The flanging and paper inserting machine according to claim 6, wherein: The paper folding groove includes a paper folding channel, and paper folding entrance guide slopes are arranged on both sides of the top of the paper folding channel. A cutting groove and a downward pressing fixed groove matching the positions of the cutting blade and the downward pressing fixed block are respectively arranged on both sides of the top of the paper folding channel, and a flanging channel is also arranged on the top of the cutting groove and the downward pressing fixed groove.

9. The flanging and paper inserting machine according to claim 1, characterized in that: The flanging and paper inserting machine further includes a buffer mechanism, which is arranged at the rear side of the paper feeding drive mechanism and includes a buffer fixing plate. A buffer slide rail is fixedly installed on the surface of the buffer fixing plate along the vertical direction. A buffer slider is slidably sleeved on the surface of the buffer slide rail. A buffer suspension rod is arranged at the front end of the buffer slider along the horizontal direction. The buffer suspension rod includes two parallel long rods, and there is a gap between the two long rods to ensure that the paper strip to be processed can pass through. The top end of the buffer slider is suspended at the top end of the buffer slide rail through a buffer spring. An inductor mounting plate is fixedly installed on the side edge of the buffer fixing plate. An upper inductor and a lower inductor are respectively fixedly installed at the upper and lower ends of the inductor mounting plate. Both the upper inductor and the lower inductor are in signal connection with the paper feeding drive mechanism.

10. A flanging and paper inserting machine according to claim 1, wherein: The indexing and rotating mechanism is arranged at one side of the outlet of the cutting and paper pushing mechanism and includes an indexing mounting plate. An indexing rotating motor is fixedly installed on the back surface of the indexing mounting plate. The output end of the indexing rotating motor is in transmission connection with a stator fixed disk, and the stator fixed disk is located on the front surface of the indexing mounting plate. The indexing and rotating mechanism further includes a stator feeding support table at the bottom of the indexing mounting plate, and the bottom of the stator feeding support table is connected to the output end of a feeding lifting air cylinder. Two parallel push plate lifting rails are fixedly arranged on both sides of the front surface of the indexing mounting plate along the vertical direction. A push plate fixing plate is slidably sleeved on the surface of the push plate lifting rails. A push plate cylinder is arranged towards the indexing mounting plate at the middle position of the push plate fixing plate. A pushing block is arranged at the output end of the push plate cylinder. One side of the push plate fixing plate is in transmission connection with a push plate lifting air cylinder.

11. A flanging and paper inserting machine according to claim 1, characterized in that: A paper feeding servo mechanism is further arranged at the rear side of the preforming mechanism. The paper feeding servo mechanism includes a paper feeding motor mounting seat, and a paper feeding motor is fixedly installed on the paper feeding motor mounting seat. The output end of the paper feeding motor is in transmission connection with a paper feeding lead screw. A paper feeding lead screw slider is in transmission sleeved on the surface of the paper feeding lead screw. A paper feeding mounting plate is connected to one side of the paper feeding lead screw slider. A paper feeding base is fixedly arranged on the upper surface of the paper feeding mounting plate. A pressing block cylinder mounting frame is erected above the paper feeding base. A pressing block cylinder is fixedly installed on the top surface of the pressing block cylinder mounting frame. The output end at the bottom of the pressing block cylinder is in transmission connection with a paper feeding pressing block, and the paper feeding pressing block is matched with the paper feeding base.

12. A flanging and paper inserting machine according to claim 9, characterized in that: A guiding mechanism is further arranged behind the buffer mechanism. The guiding mechanism includes a horizontally erected guiding cross bar. A guiding pressing piece is fixedly installed on the surface of the guiding cross bar through two mounting rings. The distance between the two mounting rings is greater than the width of the paper strip to be processed, and the distance between the guiding cross bar and the guiding pressing piece is greater than the thickness of the paper strip to be processed.

13. A flanging and paper inserting machine according to claim 1, characterized in that: The paper feeding drive mechanism includes a paper strip guiding rod, and a paper feeding drive roller is further erected behind the paper strip guiding rod. A paper feeding auxiliary roller is arranged parallel to the bottom of the paper feeding drive roller. One end of the paper feeding drive roller is in transmission connection with the output end of a paper feeding drive motor.

Citation Information

Patent Citations

  • Paper feeding mechanism of vertical slot paper machine

    CN114389421A

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    CN119696282A

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Cited By

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