Anti-falling ceramic material, preparation method and application of anti-falling ceramic material in ceramic ornament

Through the combination of silicon carbide, kaolin, zirconia agent and boron nitride additives doped with aluminum silicate fiber, the problems of drop resistance and durability of ceramic materials are solved, and the performance of ceramic ornaments is improved.

CN120229959AActive Publication Date: 2025-07-01QUANZHOU DEHUA RUNSHENG CERAMICS CO LTD

Patent Information

Application Number
CN202510728595.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-07-01
Estimated Expiration
2045-06-03

AI Technical Summary

Technical Problem

The existing ceramic materials have poor drop resistance, difficult to coordinate and optimize toughness and strength, and lack of sun and water resistance, which affects the efficiency and artistic value of ceramic ornaments.

Method used

The coordinated combination of silicon carbide, kaolin, zirconia and boron nitride additives doped with aluminum silicate fibers is used to prepare ceramic materials through wet ball milling and sintering processes, optimize the anti-slip, strength and toughness, and improve the sun and water resistance stability.

Benefits of technology

It significantly improves the anti-slip, strength and toughness of ceramic materials, improves sun and water resistance, and achieves anti-fall effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ceramic materials, in particular to an anti-falling ceramic material, a preparation method and application of the anti-falling ceramic material in ceramic ornaments.The anti-falling ceramic material is prepared from, by weight, 25-30 parts of silicon carbide, 15-20 parts of kaolin, 8-12 parts of quartz, 5-8 parts of alumina silicate fiber doped zirconium oxide agent and 4-7 parts of boron nitride additive. According to the anti-falling ceramic material disclosed by the invention, the silicon carbide, the kaolin and the quartz are adopted, the zirconium oxide agent doped with the aluminum silicate fibers and the boron nitride additive are coordinated and optimized, the skid resistance, the strength and the toughness of the prepared ceramic material are coordinated, optimized and improved through coordination and enhancement of the raw materials, and meanwhile, the product is remarkable in solarization-resistant and water-resistant stability effects.
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Description

Technical Field

[0001] The present invention relates to the technical field of ceramic materials, and in particular to a drop-resistant ceramic material, a preparation method and an application thereof in ceramic ornaments. Background Art

[0002] Ceramic materials are widely used in architectural decoration, art ornaments, daily utensils and other fields due to their beautiful appearance, excellent chemical stability and unique artistic value. In the field of ceramic ornaments, this problem is particularly prominent. As decorative artworks, ceramic ornaments are inevitably subject to the risk of collision or falling during daily use, transportation or display. Once damaged, it not only affects its beauty and integrity, but also reduces its artistic value and collection value.

[0003] Existing ceramic materials have poor anti-drop performance. In order to optimize the product's anti-drop performance, it is necessary to fundamentally improve the product's toughness and strength performance to achieve an anti-drop effect. However, the product's strength and toughness performance are difficult to coordinate and balance to improve, and the product's anti-slip performance is also difficult to coordinate and optimize with strength and toughness. At the same time, the product's sunlight and water resistance are poor, which limits the product's use efficiency. Summary of the invention

[0004] In view of the defects of the prior art, the purpose of the present invention is to provide a drop-resistant ceramic material, a preparation method and its application in ceramic ornaments, so as to solve the problems raised in the above-mentioned background technology.

[0005] The present invention solves the technical problem by adopting the following technical solution: The present invention provides a method for preparing a drop-resistant ceramic material, comprising the following steps: Step 1: weigh the raw materials according to weight: 25-30 parts of silicon carbide, 15-20 parts of kaolin, 8-12 parts of quartz, 5-8 parts of zirconium oxide agent doped with aluminum silicate fiber, and 4-7 parts of boron nitride additive; Step 2: Wet-mill the above raw materials thoroughly, then put them into a mold for molding at a molding pressure of 100 MPa for 1 hour. After molding, sinter them at a sintering temperature of 1250°C for 3 hours to obtain a drop-resistant ceramic material.

[0006] Preferably, the preparation method of the zirconium oxide agent doped with aluminum silicate fiber is: S01: Add 3-5 parts of aluminum silicate fiber and 2-3 parts of mullite to 5-8 parts of barium nitrate solution, and then add 1-2 parts of yttrium oxide, stir evenly, and obtain aluminum silicate fiber solution; S02: uniformly mixing nano titanium oxide, carbon nanotubes and magnesium oxide in a weight ratio of (2-3):5:(1-2), and then sintering to obtain a modified carbon nanotube body; S03: Stir zirconia evenly in a sodium citrate solution that is 3 - 5 times the total weight of zirconia to obtain a zirconia solution. Perform primary ball - milling treatment on the zirconia solution and the modified carbon nanotube body at a weight ratio of 7:5. After the ball - milling ends, perform suction filtration and drying to obtain a carbon nanotube - zirconia compound modifier. S04: Perform secondary ball - milling treatment on the carbon nanotube - zirconia compound modifier and the aluminosilicate fiber solution at a weight ratio of 5:3. After the ball - milling ends, perform suction filtration and drying to obtain a zirconia agent doped with aluminosilicate fibers.

[0007] Preferably, the mass fraction of the barium nitrate solution is 5 - 8%; the mass fraction of the sodium citrate solution is 4 - 7%.

[0008] Preferably, the ball - milling speed for the primary ball - milling treatment is 750 - 850 r / min, and the ball - milling time is 2 h; the ball - milling speed for the secondary ball - milling treatment is 1200 - 1300 r / min, and the ball - milling time is 1 h; the sintering temperature for the sintering treatment in S02 is 350 - 370 °C, and the sintering time is 1 h.

[0009] Preferably, the preparation method of the boron nitride additive is as follows: S11: Stir boron nitride evenly in a sufficient amount of potassium permanganate solution, then wash with water, perform suction filtration and drying to obtain dry boron nitride; pre - heat the dry boron nitride at 55 - 60 °C for 1 h to obtain pretreated boron nitride. S12: Perform ultrasonic modification treatment on the pretreated boron nitride and the additive modification solution at a weight ratio of 3:5. After the ultrasonic treatment ends, perform suction filtration and drying to obtain a boron nitride additive.

[0010] Preferably, the mass fraction of the potassium permanganate solution is 5 - 8%; the ultrasonic power for the ultrasonic modification treatment is 400 - 500 W, and the ultrasonic treatment time is 2 h.

[0011] Preferably, the preparation method of the additive modification solution is as follows: Mix 3 - 5 parts of silicon nitride nanowhiskers, 2 - 3 parts of spodumene, and 5 - 8 parts of lanthanum chloride solution evenly by weight to obtain a whisker solution; then continue to add 2 - 4 parts of sodium silicate and 2 - 3 parts of mica powder to the whisker solution and stir well to obtain an additive modification solution.

[0012] Preferably, the mass fraction of the lanthanum chloride solution is 2 - 4%; the diameter of the silicon nitride nanowhiskers is 35 - 45 nm.

[0013] The present invention also provides an anti - fall ceramic material prepared by the preparation method of an anti - fall ceramic material.

[0014] The present invention also provides an application of an anti - fall ceramic material in ceramic ornaments.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The anti-drop ceramic material of the present invention uses silicon carbide, kaolin and quartz, and then coordinates and optimizes zirconia agent doped with aluminum silicate fiber and boron nitride additive. Through the coordination and improvement among raw materials, the anti-slip property, strength and toughness of the made ceramic material are coordinately optimized and improved. At the same time, the product has remarkable effects of sun resistance and water resistance stability; 2. The zirconia agent doped with aluminum silicate fiber is first fractionated by sodium citrate solution with zirconia to improve its dispersion degree, and then undergoes one-time ball milling treatment with modified carbon nanotube body. The modified carbon nanotube body is sintered and improved by nano-titanium oxide, carbon nanotube and magnesium oxide. With the high specific surface area structure of carbon nanotube, it cooperates with magnesium oxide and titanium oxide system, so as to enhance the dispersion degree and stability of zirconia in the system, coordinately cooperate with the modified carbon nanotube body, further enhance the performance effect of the system. At the same time, it is cooperated with the second adjustment treatment of aluminum silicate fiber solution. The aluminum silicate fiber, mullite, barium nitrate solution and yttrium oxide in the aluminum silicate fiber solution are harmoniously coordinated and optimized. Through the needle-like structure of the fiber cooperating with raw materials such as mullite and yttrium oxide, it is further coordinated into the system, further optimizing the anti-slip property, strength and toughness of the product, and at the same time improving the sun resistance and water resistance stability effect of the product; 3. The boron nitride additive is treated with potassium permanganate solution with boron nitride to optimize its active efficiency. At the same time, it is further improved and optimized by ultrasonic treatment with added modification liquid. The added modification liquid adopts the whisker structure of silicon nitride nanowhisker, and then cooperates with spodumene, sodium silicate, mica powder and lanthanum chloride solution. Through the coordination and cooperation among raw materials, the obtained added modification liquid optimizes and improves the boron nitride additive. Furthermore, the effect of the made boron nitride additive blended with the zirconia agent doped with aluminum silicate fiber is more excellent, and the performance effect of the made product is the most remarkable. Specific embodiments

[0016] The following combines specific embodiments to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0017] A preparation method of an anti-drop ceramic material in this embodiment includes the following steps: Step 1, weigh raw materials according to parts by weight: 25-30 parts of silicon carbide, 15-20 parts of kaolin, 8-12 parts of quartz, 5-8 parts of zirconia agent doped with aluminum silicate fiber, 4-7 parts of boron nitride additive; Step 2: Wet-mill the above raw materials thoroughly, then put them into a mold for molding at a molding pressure of 100 MPa for 1 hour. After molding, sinter them at a sintering temperature of 1250°C for 3 hours to obtain a drop-resistant ceramic material.

[0018] The preparation method of the zirconium oxide agent doped with aluminum silicate fiber in this embodiment is: S01: Add 3-5 parts of aluminum silicate fiber and 2-3 parts of mullite to 5-8 parts of barium nitrate solution, and then add 1-2 parts of yttrium oxide, stir evenly, and obtain aluminum silicate fiber solution; S02: uniformly mixing nano titanium oxide, carbon nanotubes and magnesium oxide in a weight ratio of (2-3):5:(1-2), and then sintering to obtain a modified carbon nanotube body; S03: Stir zirconium oxide evenly in a sodium citrate solution that is 3-5 times the total weight of zirconium oxide to obtain zirconium oxide liquid; The zirconium oxide liquid and the modified carbon nanotube body are subjected to a ball milling treatment in a weight ratio of 7:5, and after the ball milling is completed, the mixture is filtered and dried to obtain a carbon nanotube-zirconium oxide compound; S04: The carbon nanotube-zirconia compounding agent and the aluminum silicate fiber liquid are further subjected to a second ball milling treatment in a weight ratio of 5:3. After the ball milling is completed, the mixture is filtered and dried to obtain a zirconium oxide agent doped with aluminum silicate fibers.

[0019] The mass fraction of the barium nitrate solution in this embodiment is 5-8%; the mass fraction of the sodium citrate solution is 4-7%.

[0020] In the present embodiment, the ball milling speed of the first ball milling treatment is 750-850r / min, and the ball milling is performed for 2h; the ball milling speed of the second ball milling treatment is 1200-1300r / min, and the ball milling is performed for 1h; the sintering temperature of the sintering treatment in S02 is 350-370℃, and the sintering is performed for 1h.

[0021] The preparation method of the boron nitride additive of this embodiment is: S11: Stir the boron nitride uniformly in a sufficient amount of potassium permanganate solution, then wash, filter and dry to obtain dry boron nitride; preheat the dry boron nitride at 55-60° C. for 1 hour to obtain pretreated boron nitride; S12: subjecting the pretreated boron nitride and the modified liquid to ultrasonic modification in a weight ratio of 3:5, and after the ultrasonic modification is completed, filtering and drying are performed to obtain a boron nitride additive.

[0022] The mass fraction of the potassium permanganate solution in this embodiment is 5-8%; the ultrasonic power of the ultrasonic modification treatment is 400-500W, and the ultrasonic treatment is performed for 2h.

[0023] The preparation method of the added modified liquid of this embodiment is: Mix 3 - 5 parts by weight of silicon nitride nanowhiskers, 2 - 3 parts of spodumene, and 5 - 8 parts of lanthanum chloride solution evenly to obtain a whisker solution; then continue to add 2 - 4 parts of sodium silicate and 2 - 3 parts of mica powder to the whisker solution and stir well to obtain an additive modification solution.

[0024] In this example, the mass fraction of the lanthanum chloride solution is 2 - 4%; the diameter of the silicon nitride nanowhiskers is 35 - 45 nm.

[0025] The anti - fall ceramic material prepared by the preparation method of an anti - fall ceramic material in this example.

[0026] The application of an anti - fall ceramic material in this example in ceramic ornaments.

[0027] Example 1: A preparation method of an anti - fall ceramic material, comprising the following steps: Step 1, weigh raw materials according to parts by weight: 25 parts of silicon carbide, 15 parts of kaolin, 8 parts of quartz, 5 parts of zirconia agent doped with aluminum silicate fiber, 4 parts of boron nitride additive; Step 2, wet - ball - mill the above - mentioned raw materials sufficiently, then form them in a mold, the forming pressure is 100 MPa, the forming time is 1 h, after the forming is completed, sintering treatment is carried out, the sintering temperature is 1250 °C, and the sintering time is 3 h to obtain an anti - fall ceramic material.

[0028] The preparation method of the zirconia agent doped with aluminum silicate fiber in this example is as follows: S01: Add 3 parts of aluminum silicate fiber and 2 parts of mullite to 5 parts of barium nitrate solution by weight, then add 1 part of yttrium oxide and stir evenly to obtain an aluminum silicate fiber solution; S02: Mix nano - titanium oxide, carbon nanotubes, and magnesium oxide evenly according to the weight ratio of 2:5:1, and then carry out sintering treatment to obtain a modified carbon nanotube body; S03: Stir zirconia evenly in a sodium citrate solution 3 times the total weight of zirconia to obtain a zirconia solution; Ball - mill and adjust the zirconia solution and the modified carbon nanotube body according to the weight ratio of 7:5 for one adjustment. After the ball - milling is completed, carry out suction filtration and drying to obtain a carbon nanotube - zirconia compound modifier; S04: Ball - mill and adjust the carbon nanotube - zirconia compound modifier and the aluminum silicate fiber solution according to the weight ratio of 5:3 for the second adjustment. After the ball - milling is completed, carry out suction filtration and drying to obtain a zirconia agent doped with aluminum silicate fiber.

[0029] In this example, the mass fraction of the barium nitrate solution is 5%; the mass fraction of the sodium citrate solution is 4%.

[0030] In this embodiment, the ball milling speed of the first ball milling treatment is 750 r / min, and the ball milling is for 2 hours; the ball milling speed of the second ball milling treatment is 1200 r / min, and the ball milling is for 1 hour; the sintering temperature of the sintering treatment in S02 is 350° C., and the sintering is for 1 hour.

[0031] The preparation method of the boron nitride additive of this embodiment is: S11: Stir the boron nitride uniformly in a sufficient amount of potassium permanganate solution, then wash, filter and dry to obtain dry boron nitride; preheat the dry boron nitride at 55° C. for 1 hour to obtain pretreated boron nitride; S12: subjecting the pretreated boron nitride and the additive modification liquid to ultrasonic modification treatment in a weight ratio of 3:5, and after the ultrasonic modification is completed, filtering and drying are performed to obtain a boron nitride additive.

[0032] The mass fraction of the potassium permanganate solution in this embodiment is 5%; the ultrasonic power of the ultrasonic modification treatment is 400 W, and the ultrasonic treatment is performed for 2 hours.

[0033] The preparation method of the added modified liquid of this embodiment is: 3 parts of silicon nitride nano whiskers, 2 parts of spodumene and 5 parts of lanthanum chloride solution are mixed evenly by weight to obtain a whisker solution; then 2 parts of sodium silicate and 2 parts of mica powder are added to the whisker solution and stirred sufficiently to obtain an added modified solution.

[0034] The mass fraction of the lanthanum chloride solution in this embodiment is 2%; the diameter of the silicon nitride nanowhisker is 35 nm.

[0035] The anti-fall ceramic material is prepared by a method for preparing the anti-fall ceramic material in this embodiment.

[0036] The present embodiment discloses an application of a drop-resistant ceramic material in a ceramic ornament.

[0037] Embodiment 2: A method for preparing a drop-resistant ceramic material, comprising the following steps: Step 1: weigh the raw materials according to weight: 30 parts of silicon carbide, 20 parts of kaolin, 12 parts of quartz, 8 parts of zirconium oxide agent doped with aluminum silicate fiber, and 7 parts of boron nitride additive; Step 2: Wet-mill the above raw materials thoroughly, then put them into a mold for molding at a molding pressure of 100 MPa for 1 hour. After molding, sinter them at a sintering temperature of 1250°C for 3 hours to obtain a drop-resistant ceramic material.

[0038] The preparation method of the zirconium oxide agent doped with aluminum silicate fiber in this embodiment is: S01: Add 5 parts of aluminum silicate fiber and 3 parts of mullite to 8 parts of barium nitrate solution, and then add 2 parts of yttrium oxide, stir evenly, to obtain aluminum silicate fiber solution; S02: Blend titanium dioxide nanoparticles, carbon nanotubes, and magnesium oxide evenly at a weight ratio of 3:5:2, and then perform sintering treatment to obtain a modified carbon nanotube body; S03: Stir zirconia evenly in a sodium citrate solution that is 5 times the total weight of zirconia to obtain a zirconia solution; Perform first-stage ball milling treatment on the zirconia solution and the modified carbon nanotube body at a weight ratio of 7:5. After the ball milling is completed, perform suction filtration and drying to obtain a carbon nanotube-zirconia compound modifier; S04: Perform second-stage ball milling treatment on the carbon nanotube-zirconia compound modifier and the aluminosilicate fiber solution at a weight ratio of 5:3. After the ball milling is completed, perform suction filtration and drying to obtain a zirconia agent doped with aluminosilicate fibers.

[0039] In this example, the mass fraction of the barium nitrate solution is 8%; the mass fraction of the sodium citrate solution is 7%.

[0040] In this example, the ball milling speed for the first-stage ball milling treatment is 850 r / min, and the ball milling time is 2 h; the ball milling speed for the second-stage ball milling treatment is 1300 r / min, and the ball milling time is 1 h; the sintering temperature for the sintering treatment in S02 is 370 °C, and the sintering time is 1 h.

[0041] The preparation method of the boron nitride additive in this example is as follows: S11: Stir boron nitride evenly in a sufficient amount of potassium permanganate solution, then wash with water, perform suction filtration, and dry to obtain dry boron nitride; preheat the dry boron nitride at 60 °C for 1 h to obtain pretreated boron nitride; S12: Perform ultrasonic modification treatment on the pretreated boron nitride and the additive modification solution at a weight ratio of 3:5. After the ultrasonic treatment is completed, perform suction filtration and dry to obtain a boron nitride additive.

[0042] In this example, the mass fraction of the potassium permanganate solution is 5 - 8%; the ultrasonic power for the ultrasonic modification treatment is 500 W, and the ultrasonic treatment time is 2 h.

[0043] The preparation method of the additive modification solution in this example is as follows: Mix 5 parts of silicon nitride nanowhiskers, 3 parts of spodumene, and 8 parts of lanthanum chloride solution evenly by weight to obtain a whisker solution; then add 4 parts of sodium silicate and 3 parts of mica powder to the whisker solution and stir well to obtain an additive modification solution.

[0044] In this example, the mass fraction of the lanthanum chloride solution is 4%; the diameter of the silicon nitride nanowhiskers is 45 nm.

[0045] An anti-drop ceramic material prepared by the preparation method of an anti-drop ceramic material in this example.

[0046] The application of an anti-drop ceramic material in this example in ceramic ornaments.

[0047] Embodiment 3: A method for preparing a drop-resistant ceramic material, comprising the following steps: Step 1: weigh the raw materials according to weight: 27.5 parts of silicon carbide, 17.5 parts of kaolin, 10 parts of quartz, 6.5 parts of zirconium oxide agent doped with aluminum silicate fiber, and 5.5 parts of boron nitride additive; Step 2: Wet-mill the above raw materials thoroughly, then put them into a mold for molding at a molding pressure of 100 MPa for 1 hour. After molding, sinter them at a sintering temperature of 1250°C for 3 hours to obtain a drop-resistant ceramic material.

[0048] The preparation method of the zirconium oxide agent doped with aluminum silicate fiber in this embodiment is: S01: 4 parts of aluminum silicate fiber and 2.5 parts of mullite are added to 6.5 parts of barium nitrate solution, and then 1.5 parts of yttrium oxide are added and stirred evenly to obtain an aluminum silicate fiber solution; S02: uniformly mixing nano titanium oxide, carbon nanotubes and magnesium oxide in a weight ratio of 2.5:5:1.5, and then sintering to obtain a modified carbon nanotube body; S03: The zirconium oxide is firstly stirred in a sodium citrate solution which is 4 times the total weight of the zirconium oxide to obtain a zirconium oxide liquid; The zirconium oxide liquid and the modified carbon nanotube body are subjected to a ball milling treatment in a weight ratio of 7:5, and after the ball milling is completed, the mixture is filtered and dried to obtain a carbon nanotube-zirconium oxide compound; S04: The carbon nanotube-zirconia compounding agent and the aluminum silicate fiber liquid are further subjected to a second ball milling treatment in a weight ratio of 5:3. After the ball milling is completed, the mixture is filtered and dried to obtain a zirconium oxide agent doped with aluminum silicate fibers.

[0049] The mass fraction of the barium nitrate solution in this embodiment is 6.5%; the mass fraction of the sodium citrate solution is 5.5%.

[0050] In this embodiment, the ball milling speed of the first ball milling treatment is 800r / min, and the ball milling is 2h; the ball milling speed of the second ball milling treatment is 1250r / min, and the ball milling is 1h; the sintering temperature of the sintering treatment in S02 is 360°C, and the sintering is 1h.

[0051] The preparation method of the boron nitride additive of this embodiment is: S11: Stir the boron nitride uniformly in a sufficient amount of potassium permanganate solution, then wash, filter and dry to obtain dry boron nitride; preheat the dry boron nitride at 57.5° C. for 1 hour to obtain pretreated boron nitride; S12: subjecting the pretreated boron nitride and the modified liquid to ultrasonic modification in a weight ratio of 3:5, and after the ultrasonic modification is completed, filtering and drying are performed to obtain a boron nitride additive.

[0052] In this embodiment, the mass fraction of the potassium permanganate solution is 6.5%; the ultrasonic power for the ultrasonic modification treatment is 450 W, and the ultrasonic treatment is carried out for 2 h.

[0053] The preparation method of the additive modification liquid in this embodiment is as follows: Mix 4 parts of silicon nitride nanowhiskers, 2.5 parts of spodumene and 6.5 parts of lanthanum chloride solution evenly by weight to obtain a whisker liquid; then add 3 parts of sodium silicate and 2.5 parts of mica powder to the whisker liquid and stir well to obtain the additive modification liquid.

[0054] In this embodiment, the mass fraction of the lanthanum chloride solution is 3%; the diameter of the silicon nitride nanowhiskers is 40 nm.

[0055] The anti-drop ceramic material prepared by the preparation method of an anti-drop ceramic material in this embodiment.

[0056] The application of an anti-drop ceramic material in this embodiment in ceramic ornaments.

[0057] Comparative Example 1: The difference from Example 3 is that the zirconia agent doped with aluminosilicate fiber is not added.

[0058] Comparative Example 2: The difference from Example 3 is that the modified carbon nanotube body is not added in the preparation of the zirconia agent doped with aluminosilicate fiber.

[0059] Comparative Example 3: The difference from Example 3 is that nano-titanium oxide and magnesium oxide are not added in the preparation of the modified carbon nanotube body.

[0060] Comparative Example 4: The difference from Example 3 is that the aluminosilicate fiber liquid is not added in the preparation of the zirconia agent doped with aluminosilicate fiber.

[0061] Comparative Example 5: The difference from Example 3 is that aluminosilicate fiber and mullite are not added in the preparation of the aluminosilicate fiber liquid.

[0062] Comparative Example 6: The difference from Example 3 is that yttrium oxide is not added in the preparation of the aluminosilicate fiber liquid and water is used instead of the barium nitrate solution.

[0063] Comparative Example 7: The difference from Example 3 is that the boron nitride additive is not added.

[0064] Comparative Example 8: The difference from Example 3 is that the additive modification liquid is not added in the preparation of the boron nitride additive.

[0065] The products of Examples 1 to 3 and Comparative Examples 1 to 8 were tested for anti-slip performance, strength, and toughness under normal conditions, as well as under sunlight resistance and water resistance conditions. The sunlight resistance and water resistance conditions were as follows: the products were exposed to the sun for 10 days in July during summer and then immersed in water for 10 days. The test results are shown in Table 1.

[0066] Table 1 Test results of the product performance of Examples 1 to 3 and Comparative Examples 1 to 8:

[0067] It can be seen from Comparative Examples 1 - 8 and Examples 1 - 3 that the product of Example 3 has excellent anti-slip performance, and at the same time, it has excellent impact resistance and fracture toughness performance. The product can achieve excellent anti-drop and anti-slip properties. In addition, the product has excellent stability under sunlight resistance and water resistance conditions; If one of the zirconia agent doped with aluminosilicate fiber and the boron nitride additive is not added in the present invention, the performance of the product deteriorates significantly. When the two are used in harmony and coordination, the performance effect is the most significant; In the preparation of the zirconia agent doped with aluminosilicate fiber, modified carbon nanotube spheres were not added during ball milling. In the preparation of modified carbon nanotubes, nano-titanium oxide and magnesium oxide were not added. In the preparation of the zirconia agent doped with aluminosilicate fiber, aluminosilicate fiber liquid was not added. In the preparation of aluminosilicate fiber liquid, aluminosilicate fiber and mullite were not added. In the preparation of aluminosilicate fiber liquid, yttrium oxide and barium nitrate solution were replaced with water. The performance of the product shows a deteriorating trend. Especially when the second-stage ball milling treatment with aluminosilicate fiber liquid is not used, the performance of the product deteriorates more significantly. In addition, the performance effect of the product is the most significant when the modified carbon nanotube spheres and aluminosilicate fiber liquid obtained by the specific method of the present invention are used to prepare the zirconia agent doped with aluminosilicate fiber; In addition, when the additive modification liquid is not added during the preparation of the boron nitride additive, the change in the performance of the product is also relatively obvious. Adding the modification liquid has an obvious promoting effect on improving the performance effect of the product in the product system.

[0068] The present invention further explores the product performance through the preparation of the additive modification liquid.

[0069] Experimental Example 1: Same as Example 3, except that sodium silicate and mica powder were not added during the preparation of the additive modification liquid.

[0070] Experimental Example 2: Same as Example 3, except that silicon nitride nanowhiskers were not added to the additive modification liquid.

[0071] Experimental Example 3: Same as Example 3, except that spodumene was not added to the additive modification liquid.

[0072] Experimental Example 4: Same as Example 3, except that water is used instead of lanthanum chloride solution in the modification liquid.

[0073] Perform performance tests on Experimental Examples 1 to 4 in the same way. The test results are shown in Table 2.

[0074] Table 2 Product performance test results of Experimental Examples 1 to 4:

[0075] It can be seen from Experimental Examples 1 to 4 that when sodium silicate and mica powder are not added in the preparation of the modification liquid, the performance of the product deteriorates significantly under sunlight and water resistance conditions. At the same time, when silicon nitride nanowhiskers are not added in the modification liquid, the performance change of the product is also obvious. When spodumene is not added in the modification liquid and water is used instead of lanthanum chloride solution, the performance of the product also shows a deteriorating trend to varying degrees. Only when the modification liquid prepared by the method of the present invention is used, the performance effect of the product is the most significant. When other methods are used instead, the effects are not as significant as that of the present invention. In the preparation of the modification liquid of the present invention, the composition components are unique, and using other methods instead is not as effective as the present invention.

[0076] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention.

[0077] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A preparation method of a drop-resistant ceramic material, characterized in that, The following steps are involved: Step 1: weigh the raw materials according to weight: 25-30 parts of silicon carbide, 15-20 parts of kaolin, 8-12 parts of quartz, 5-8 parts of zirconium oxide agent doped with aluminum silicate fiber, and 4-7 parts of boron nitride additive; Step 2: Wet-mill the above raw materials thoroughly, then put them into a mold for molding at a molding pressure of 100 MPa for 1 hour. After molding, sinter them at a sintering temperature of 1250°C for 3 hours to obtain a drop-resistant ceramic material.

2. The preparation method of a drop-resistant ceramic material according to claim 1, characterized in that, The preparation method of the zirconium oxide agent doped with aluminum silicate fiber is: S01: Add 3-5 parts of aluminum silicate fiber and 2-3 parts of mullite to 5-8 parts of barium nitrate solution, and then add 1-2 parts of yttrium oxide, stir evenly, and obtain aluminum silicate fiber solution; S02: uniformly mixing nano titanium oxide, carbon nanotubes and magnesium oxide in a weight ratio of (2-3):5:(1-2), and then sintering to obtain a modified carbon nanotube body; S03: Stir zirconium oxide evenly in a sodium citrate solution that is 3-5 times the total weight of zirconium oxide to obtain zirconium oxide liquid; The zirconium oxide liquid and the modified carbon nanotube body are subjected to a ball milling treatment in a weight ratio of 7:5, and after the ball milling is completed, the mixture is filtered and dried to obtain a carbon nanotube-zirconium oxide compound; S04: The carbon nanotube-zirconia compounding agent and the aluminum silicate fiber liquid are further subjected to a second ball milling treatment in a weight ratio of 5:

3. After the ball milling is completed, the mixture is filtered and dried to obtain a zirconium oxide agent doped with aluminum silicate fibers.

3. The preparation method of a drop-resistant ceramic material according to claim 2, characterized in that, The mass fraction of the barium nitrate solution is 5-8%; the mass fraction of the sodium citrate solution is 4-7%.

4. The preparation method of a drop-resistant ceramic material according to claim 2, characterized in that, The ball milling speed of the first ball milling treatment is 750-850r / min, and the ball milling is 2h; the ball milling speed of the second ball milling treatment is 1200-1300r / min, and the ball milling is 1h; the sintering temperature of the sintering treatment in S02 is 350-370℃, and the sintering is 1h.

5. The preparation method of a drop-resistant ceramic material according to claim 1, characterized in that, The preparation method of boron nitride additive is: S11: Stir the boron nitride uniformly in a sufficient amount of potassium permanganate solution, then wash, filter and dry to obtain dry boron nitride; preheat the dry boron nitride at 55-60° C. for 1 hour to obtain pretreated boron nitride; S12: subjecting the pretreated boron nitride and the modified liquid to ultrasonic modification in a weight ratio of 3:5, and after the ultrasonic modification is completed, filtering and drying are performed to obtain a boron nitride additive.

6. The preparation method of a drop-resistant ceramic material according to claim 5, characterized in that, The mass fraction of potassium permanganate solution is 5-8%; the ultrasonic power of ultrasonic modification treatment is 400-500W, and the ultrasonic treatment is 2h.

7. The preparation method of a drop-resistant ceramic material according to claim 5, characterized in that, The preparation method of adding modified liquid is: 3-5 parts of silicon nitride nano whiskers, 2-3 parts of spodumene and 5-8 parts of lanthanum chloride solution are mixed evenly by weight to obtain a whisker solution; then 2-4 parts of sodium silicate and 2-3 parts of mica powder are added to the whisker solution and stirred sufficiently to obtain an added modified solution.

8. The preparation method of a drop-resistant ceramic material according to claim 7, characterized in that, The mass fraction of the lanthanum chloride solution is 2-4%; the diameter of the silicon nitride nano whisker is 35-45nm.

9. A drop-resistant ceramic material prepared by the method for preparing a drop-resistant ceramic material as described in any one of claims 1 to 8.

10. Application of a drop-resistant ceramic material, characterized in that, The drop-resistant ceramic material as claimed in claim 9 is applied to ceramic ornaments.

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