On-line detector for inner diameter of pressure vessel
By installing a measuring rope and detection plate in the pressure vessel, combined with a capacitor assembly and a gear transmission system, the deformation of the inner diameter of the pressure vessel is monitored in real time, and the problem that existing detection instruments cannot monitor the deformation of the inner wall is solved, achieving accurate and sensitive detection of the inner diameter.
Patent Information
- Application Number
- CN202510844221.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-06-23
AI Technical Summary
The existing pressure vessel inner diameter detector cannot monitor the deformation of the inner wall, resulting in the inability to perform timely maintenance, which may lead to uneven force on the inner wall and damage.
A pressure vessel inner diameter online detector is designed. Through the combination of measuring rope and detection plate, capacitor components and sensors are used to monitor inner diameter deformation in real time, combining the expanded components and gear transmission system to improve monitoring sensitivity and accuracy.
Real-time monitoring of the inner diameter of the pressure vessel is achieved, damage caused by uneven force on the inner wall is avoided, and the sensitivity and accuracy of detection are improved.
Smart Images

Figure CN120351883A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a pressure vessel, and more particularly to an on-line inner diameter detector for a pressure vessel. Background Art
[0002] A pressure vessel is a closed device that can withstand internal or external pressure and is widely used in industrial production. A pressure vessel consists of a cylindrical shell, a head, a flange, a support, an interface pipe, a manhole, a handhole, a sight glass, etc.
[0003] However, when measuring the inner diameter of a pressure vessel, it is usually necessary to rely on a detection instrument. However, there are some problems with existing detection instruments during use. When a pressure vessel is in use, its inner wall is prone to deformation due to the pressure of the stored substance. Unfortunately, existing detection instruments cannot monitor this deformation. Therefore, users cannot timely know the deformation situation of the pressure vessel, and thus cannot timely perform necessary maintenance, which may lead to uneven stress on the inner wall of the pressure vessel and ultimately cause damage. Therefore, the present invention provides an on-line inner diameter detector for a pressure vessel to solve the above-mentioned problems. Summary of the Invention
[0004] The purpose of the present invention is to provide an on-line inner diameter detector for a pressure vessel to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solutions: An on-line inner diameter detector for a pressure vessel, comprising a pressure vessel body. A measuring component for measuring the inner diameter of the pressure vessel body is installed on the inner wall of the pressure vessel body. The measuring component includes a detection board installed on one side of the inner wall of the pressure vessel body and a measuring rope linearly arranged in the detection board and circumferentially fixed on the inner wall of the pressure vessel body. Both ends of the measuring rope are installed with connection components for plugging and fixing. Both ends of the inner wall of the detection board are installed with installation components for cooperating with the connection components for fixing. One side of the inner wall of the detection board is installed with a first amplification component for magnifying the movement of the installation component, and a second amplification component for further magnifying the movement of the installation component is installed at the bottom of the first amplification component on the inner wall of the detection board. A capacitance component for adjusting the current is installed at the bottom of the inner wall of the detection board, and a sensor body for receiving and transmitting data is installed on the inner wall of the detection board. The capacitance component is electrically connected to the sensor body. A regulating component for adjusting the capacitance component is installed at the bottom of the second amplification component.
[0006] As a further solution of the present invention, the connection component includes a mounting plate, a sliding seat, a fixing rod and a plugging block. The mounting plate is fixedly connected to both ends of the measuring rope. One end of the mounting plate away from the measuring rope is fixedly connected with a lining plate. The fixing rod is fixedly connected to one end of one of the lining plates. The sliding seat is fixedly connected to one end of the other lining plate. An extension rod is slidably connected to the inner wall of the sliding seat. The plugging block is fixedly connected to the opposite ends of the fixing rod and the extension rod. The measuring ropes at both ends pass through the extension rod and the fixing rod and extend to the inner wall of the plugging block. A measuring instrument body for measuring the length of the measuring rope is installed at the mounting plate and the lining plate.
[0007] As a further solution of the present invention, the connection component further includes a fixing disk, a plugging rod, a sliding disk and an iron plate. The fixing disk is fixedly connected to the middle position of the inner wall of the plugging block. A limiting slider is slidably connected to the inner wall of the fixing disk. The plugging rod is fixedly connected to the side of the limiting slider away from the axis of the fixing disk. The sliding disk is slidably connected to the inner wall of the plugging block. A pulling block is installed on the top of the sliding disk. The measuring rope passes through the inner wall of the fixing disk and is wound and fixed on the inner wall of the pulling block. The iron plate is fixedly connected to the opposite wall surfaces of the sliding disk and the limiting slider.
[0008] As a further solution of the present invention, the mounting component includes a fixing plate and a plugging seat. One of the fixing plates is fixedly connected to the inner wall of the detection plate, and the other fixing plate is slidably connected to the inner wall of the detection plate. The plugging seat is installed at the middle position of the outer wall of one side of the fixing plate. A plugging slot adapted to the measuring rope is provided at the axis position of the plugging seat. A plurality of plugging cavities arranged in a circular pattern are provided on the inner wall perpendicular to the axis of the plugging slot. The plugging rod is adapted to the plugging cavity.
[0009] As a further solution of the present invention, a plurality of sliding rods arranged in a circular pattern are fixedly connected to the outer wall of one of the fixing plates. The sliding rods are slidably connected to the inner wall of the fixing plate. The tail end of the sliding rod is slidably connected to a locking block.
[0010] As a further solution of the present invention, an elastic ring is fixedly connected to the middle position of the inner wall of the plugging cavity, and a plurality of buffer cavities arranged in a circular pattern are provided on the inner wall of the plugging cavity. Two magnets are installed on the inner wall of the buffer cavity.
[0011] As a further solution of the present invention, the first expansion component includes a first water storage cavity, a second water storage cavity and a gear bar. The first water storage cavity is fixedly connected to the inner wall of the detection plate. A first piston plate is slidably connected to the inner wall of the first water storage cavity. One end of the first piston plate is fixedly connected with an L-shaped first transmission rod. A second sliding plate is fixedly connected to the outer wall of the tail end of the first transmission rod. The second sliding plate is fixedly connected to the outer wall of the fixing plate. The second water storage cavity is U-shaped and communicated with the inner wall of the first water storage cavity. A second piston plate is slidably connected to the tail end of the inner wall of the second water storage cavity. The gear bar is slidably connected to the inner wall of the detection plate and a second transmission rod is fixedly connected to the wall surface opposite to the second piston plate.
[0012] As a further solution of the present invention, the second expansion component includes a gear ring, a first transmission gear and a second transmission gear. A fixed block is fixedly connected to the inner wall of the detection plate at the bottom of the first water storage cavity. The gear ring is rotatably connected to the outer wall of the fixed block. The gear rack is engaged with the outer wall of the gear ring. The first transmission gear is rotatably connected to the outer wall of the fixed block. The first transmission gear is engaged with the inner wall of the gear ring. The second transmission gear is rotatably connected to the outer wall of the fixed block. The second transmission gear is engaged with the outer wall of the first transmission gear. A transmission shaft is fixedly connected to the axis position of the second transmission gear. A first bevel gear is fixedly connected to the outer wall of the transmission shaft.
[0013] As a further solution of the present invention, the capacitor component includes a packaging structure, a cathode plate and an anode plate. The packaging structure includes a fixed end and a telescopic end. The telescopic end is slidably connected to the inner wall of the fixed end. The cathode plate and the anode plate are respectively fixedly connected to the outer walls of the fixed end and the telescopic end of the packaging structure.
[0014] As a further solution of the present invention, the adjustment component includes an adjustment seat and an adjustment screw rod. The adjustment seat is fixedly connected to the top position of the anode plate. The adjustment seat is slidably connected to the inner wall of the detection plate. A connecting plate is fixedly connected to the inner wall of the detection plate. The adjustment screw rod is rotatably connected to the inner wall of the connecting plate. The adjustment screw rod is threadedly connected to the inner wall of the adjustment seat. A second bevel gear engaged with the first bevel gear is fixedly connected to the axis position of the top of the adjustment screw rod.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. When the present invention is used, through the arranged detection plate and measuring rope, the inner diameter of the pressure vessel body can be calculated by the length of the measuring rope and the length of the side of the detection plate in contact with the pressure vessel body. And the inner diameter is detected according to the change of the current generated by the change of the distance between the cathode plate and the anode plate and transmitted to the user. The user can timely know the deformation of the inner diameter of the pressure vessel body and carry out maintenance, avoiding damage caused by uneven force on the pressure vessel body; 2. When the present invention is used, through the arranged first expansion component, the displacement transmitted from the fixed plate to the gear rack can be increased by the different inner diameters of the first water storage cavity and the second water storage cavity, and then the displacement at the anode plate can be increased, avoiding the displacement being too small resulting in an insignificant current change, thereby affecting the sensitivity of the deformation monitoring of the pressure vessel body; 3. When the present invention is used, through the arranged second expansion component, the number of turns of the second transmission gear can be increased by the transmission of the first transmission gear of the gear ring, and then the displacement at the anode plate can be further increased, improving the sensitivity of the deformation monitoring of the pressure vessel body; 4. When the present invention is in use, through the arranged sliding rod and locking block, the movement of the fixed plate can be guided by the sliding of the sliding rod, and the sliding rod can be pre-fixed by the locking block, and then the sliding fixed plate can be pre-fixed, so as to avoid the change of the position of the fixed plate caused by excessive tension during the installation of the measuring rope, which affects the accuracy of measuring the inner diameter of the pressure vessel body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of an on-line inner diameter detector for a pressure vessel.
[0017] Figure 2 is a cross-sectional view of the measuring component and the pressure vessel body in an on-line inner diameter detector for a pressure vessel.
[0018] Figure 3 is a partial cross-sectional view of the detection plate in an on-line inner diameter detector for a pressure vessel.
[0019] Figure 4 is a detailed view of the connection component in an on-line inner diameter detector for a pressure vessel.
[0020] Figure 5 is a cross-sectional view of the connection component in an on-line inner diameter detector for a pressure vessel.
[0021] Figure 6 is an exploded view of the connection component in an on-line inner diameter detector for a pressure vessel.
[0022] Figure 7 is a detailed view of the installation component in an on-line inner diameter detector for a pressure vessel.
[0023] Figure 8 is a cross-sectional view of the installation component in an on-line inner diameter detector for a pressure vessel.
[0024] Figure 9 is in an on-line inner diameter detector for a pressure vessel Figure 8 Enlarged view of part A.
[0025] Figure 10 is in an on-line inner diameter detector for a pressure vessel Figure 8 Enlarged view of part B.
[0026] Figure 11 is a cross-sectional view of the first expansion component in an on-line inner diameter detector for a pressure vessel.
[0027] Figure 12 is a cross-sectional view of the second expansion component and the capacitance component in an on-line inner diameter detector for a pressure vessel.
[0028] Figure 13 is a detailed view of the second expansion component and the adjustment component in an on-line inner diameter detector for a pressure vessel.
[0029] In the figure: 100, the pressure vessel body; 101, the feed inlet; 102, the tank door plate; 103, the bearing seat; 104, the discharge outlet; 200, the detection plate; 201, the mounting block; 202, the mounting groove; 203, the mounting cavity; 204, the adjustment cavity; 300, the measuring rope; 301, the protective film; 302, the mounting plate; 303, the lining plate; 304, the measuring instrument body; 310, the sliding seat; 311, the extension rod; 312, the first return spring; 320, the fixed rod; 330, the plug-in block; 331, the fixed disk; 332, the limit chute; 333, the limit slider; 334, the plug-in rod; 335, the sliding disk; 336, the first slide plate; 337, the pulling block; 338, the iron plate; 400, the fixed plate; 401, the plug-in seat; 402, the plug-in groove; 403, the flange; 404, the plug-in cavity; 410, the sliding rod; 411, the second return spring; 412, the locking block; 420, the elastic ring; 421, the buffer cavity; 422, the magnet; 500, the first water storage cavity; 501, the second slide plate; 502, the second water storage cavity; 510, the first transmission rod; 511, the first piston plate; 520, the second piston plate; 521, the second transmission rod; 530, the rack; 600, the fixed block; 610, the gear ring; 620, the first transmission gear; 630, the second transmission gear; 631, the transmission shaft; 632, the first bevel gear; 700, the adjustment seat; 701, the third slide plate; 710, the adjustment screw rod; 711, the connecting plate; 712, the second bevel gear; 800, the encapsulation structure; 801, the cathode plate; 802, the anode plate. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0031] Please refer to Figure 1, in the embodiment of the present invention, an on-line inner diameter detector for a pressure vessel includes a pressure vessel body 100. A bearing seat 103 for support is installed at the bottom of the pressure vessel body 100. A feed inlet 101 communicating with the pressure vessel body 100 is installed on one side of the top of the pressure vessel body 100. A plurality of linearly arranged discharge outlets 104 communicating with the pressure vessel body 100 are installed at the bottom of the pressure vessel body 100. A tank door panel 102 for opening and closing is provided at the middle position of the outer wall of the pressure vessel body 100. Valves for controlling opening and closing are installed on both the feed inlet 101 and the discharge outlets 104. When feeding and discharging are required, feeding and discharging can be carried out by opening and closing the valves of the feed inlet 101 and the discharge outlets 104 to store the material, and the inside of the pressure vessel body 100 can be cleaned by opening and closing the tank door panel 102; Refer to Figure 2 , a measuring component for measuring the inner diameter of the pressure vessel body 100 is installed on the inner wall of the pressure vessel body 100. The measuring component includes a detection plate 200 installed on one side of the inner wall of the pressure vessel body 100 and a measuring rope 300 linearly arranged and installed in the detection plate 200 and circumferentially fixed on the inner wall of the pressure vessel body 100. Installation blocks 201 are installed at both ends of the outer walls on both sides of the detection plate 200. The installation blocks 201 are fixedly connected to the inner wall of the pressure vessel body 100 by bolts. When the detection plate 200 needs to be fixed, the installation blocks 201 can be fixed on the inner wall of the pressure vessel body 100 by bolts, and then the detection plate 200 can be installed in the inner wall of the pressure vessel body 100. A plurality of linearly arranged protective films 301 are fixedly connected to the outer wall of the detection plate 200. The protective films 301 are made of flexible materials and are fixedly connected to the inner wall of the pressure vessel body 100. The measuring rope 300 is wrapped inside the protective films 301 and is circumferentially fixed on the inner wall of the pressure vessel body 100. Thus, the inner wall of the pressure vessel body 100 can be measured according to the length of the measuring rope 300. The design of the protective films 301 can protect the measuring rope 300 from being eroded by the substances stored in the pressure vessel body 100. Moreover, the protective films 301 can be extruded by the pressure of the substances stored in the pressure vessel body 100, and the extrusion of the protective films 301 on the measuring rope 300 can improve the tightness of the fit between the measuring rope 300 and the inner wall of the pressure vessel body 100; Refer to Figure 3-4, connection components for plugging and fixing are installed at both ends of the measuring rope 300. A plurality of linearly arranged chambers are provided at both ends of the detection plate 200. The chambers on the side of the detection plate 200 close to the inner wall of the pressure vessel body 100 are installation chambers 203 for cooperating with the installation of the connection components, and the chambers on the other side of the detection plate 200 are adjustment chambers 204 for adjustment. Installation components for cooperating with the fixing of the connection components are installed at both ends of the inner wall of the installation chamber 203 on the detection plate 200. One of the installation components is slidably connected to the inner wall of the other installation component. A first amplification component for magnifying the movement of the installation component is installed on one side of the inner wall of the adjustment chamber 204 on the detection plate 200. The first amplification component is connected to the movable installation component, and a second amplification component for further magnifying the movement of the installation component is installed at the bottom of the first amplification component on the inner wall of the detection plate 200. The second amplification component is connected to the first amplification component.
[0032] Refer to Figure 12 , a capacitance component for adjusting the current is installed at the bottom of the inner wall of the adjustment chamber 204 on the detection plate 200, and a sensor body for receiving and transmitting data is installed on the inner wall of the detection plate 200. The sensor body includes a receiving module, a processing module, and a communication module. The capacitance component is electrically connected to the receiving module on the sensor body. The current on the capacitance component is monitored through the receiving module, processed through the processing module, and the signal is transmitted to the user's mobile phone through the communication module.
[0033] An adjustment component for adjusting the capacitance component is installed at the bottom of the second amplification component. Specifically, when the inner diameter of the pressure vessel body 100 deforms due to the extrusion of the internal substance, the measuring rope 300 fixed on the inner wall of the pressure vessel body 100 can change with the deformation of the pressure vessel body 100 at this time, and the installation component can be pulled to move through the connection component on it. The movement of the installation component is amplified by the first amplification component and the second amplification component, and the capacitance component is adjusted through the adjustment component. The current on it changes, and the signal can be received, processed, and transmitted to the user's mobile phone through the sensor body, and the user can know that the inner diameter of the pressure vessel body 100 has changed.
[0034] Refer to Figure 4-5, the connecting component includes a mounting plate 302, a sliding seat 310, a fixing rod 320 and a plugging block 330. The mounting plate 302 is fixedly connected to both ends of the measuring rope 300. One end of the mounting plate 302 away from the measuring rope 300 is fixedly connected with a lining plate 303. A sealing ring for improving the sealing performance is arranged around the outer wall of the lining plate 303. The fixing rod 320 is fixedly connected to one end of one of the lining plates 303. The sliding seat 310 is fixedly connected to one end of the other lining plate 303. An extension rod 311 is slidably connected to the inner wall of the sliding seat 310. The plugging block 330 is fixedly connected to the opposite ends of the fixing rod 320 and the extension rod 311. The measuring ropes 300 at both ends pass through the extension rod 311 and the fixing rod 320 and extend to the inner wall of the plugging block 330. A first return spring 312 is fixedly connected to the opposite wall surfaces of the extension rod 311 and the sliding seat 310. A measuring instrument body 304 for measuring the length of the measuring rope 300 is installed at the mounting plate 302 and the lining plate 303. The measuring instrument body 304 is electrically connected to the sensor body. Specifically, due to the design of the sliding seat 310 and the fixing rod 320, the plugging block 330 on one side of the fixing rod 320 can be fixed through the fixing rod 320, and the other plugging block 330 can move along with the extension rod 311 sliding in the sliding seat 310, and the measuring rope 300 passing through the mounting plate 302 is measured by the measuring instrument body 304.
[0035] More specifically, refer to Figure 3-4 , mounting grooves 202 are provided at both ends of the installation cavity 203 where the detection plate 200 is located. The mounting grooves 202 are adapted to the mounting plate 302, and an inner cavity adapted to the lining plate 303 is arranged on one side of the mounting groove 202 close to the installation cavity 203. Specifically, after the plugging block 330 is installed, at this time, the lining plate 303 on the mounting plate 302 is inserted into the inner cavity. At this time, the installation cavity 203 is sealed by squeezing the sealing ring, and the mounting plate 302 is installed on the inner wall of the mounting groove 202 through bolts.
[0036] Refer to Figure 5-6, the connecting component further includes a fixing plate 331, a plugging rod 334, a sliding plate 335 and an iron plate 338. The fixing plate 331 is fixedly connected to the middle position of the inner wall of the plugging block 330. A plurality of circumferentially arranged limiting sliding grooves 332 are formed at the bottom of the fixing plate 331. Limiting sliding cavities are formed at both ends of the limiting sliding grooves 332. A limiting sliding block 333 is slidably connected to the inner wall of the limiting sliding grooves 332 on the fixing plate 331. Raised portions are fixedly connected to both outer walls of the limiting sliding block 333. The raised portions are slidably connected to the inner wall of the limiting sliding cavity. By sliding the limiting sliding block 333 and the raised portions thereon in the limiting sliding grooves 332 and the limiting sliding cavities, the movement of the plugging rod 334 can be limited. A plurality of circumferentially arranged first sliding holes are formed in the measuring rope 300. The plugging rod 334 is slidably connected to the inner wall of the first sliding hole. The plugging rod 334 is fixedly connected to the side of the limiting sliding block 333 away from the axis of the fixing plate 331. First sliding grooves are formed at both ends of the plugging block 330. A first sliding plate 336 is slidably connected to the inner wall of the first sliding groove. The sliding plate 335 is slidably connected to the inner wall of the plugging block 330 through the first sliding plate 336. A pulling block 337 is installed on the top of the sliding plate 335. A through hole is formed at the axis position of the fixing plate 331. The measuring rope 300 passes through the through hole in the inner wall of the fixing plate 331 and is wound and fixed on the inner wall of the pulling block 337. The iron plate 338 is fixedly connected to the opposite wall surfaces of the sliding plate 335 and the limiting sliding block 333. The iron plate 338 is made of memory metal material. When the measuring rope 300 is fixed to the inner wall of the pressure vessel body 100, at this time the measuring rope 300 can be tightened. The measuring rope 300 can pull the pulling block 337 and drive the first sliding plate 336 to slide in the measuring rope 300. At this time, the sliding plate 335 and the pulling block 337 can be pulled to move upward. When the sliding plate 335 moves upward, the iron plate 338 can be extruded. When the iron plate 338 is extruded, it can deform and expand outward, and then drive the limiting sliding block 333 to slide in the limiting sliding groove 332. The limiting sliding block 333 can drive the plugging rod 334 to move synchronously and extend through the first sliding hole on the plugging block 330 to the outside. When the plugging block 330 is not tightened, it can be reset under the deformation of the iron plate 338 at this time.
[0037] Refer to Figure 7-8, the installation components include a fixing plate 400 and a socket 401. One of the fixing plates 400 is fixedly connected to the inner wall of the installation cavity 203 on the detection plate 200, and the other fixing plate 400 is slidably connected to the inner wall of the detection plate 200. A flange 403 is installed at the bottom end of the socket 401, and the flange 403 is installed at the middle position of the outer wall of one side of the fixing plate 400 through bolts. A socket groove 402 adapted to the measuring rope 300 is provided at the axial position of the socket 401. A plurality of socket cavities 404 arranged in a circular pattern are provided on the inner wall perpendicular to the axis of the socket groove 402. The socket rod 334 is adapted to the socket cavity 404. When fixation is required, at this time, the socket block 330 is inserted into the inner wall of the socket groove 402, and the tension of the measuring rope 300 drives the socket rod 334 to move out of the first sliding hole and be inserted and fixed on the inner wall of the socket cavity 404, so that the measuring rope 300 can be fixed.
[0038] Refer to Figure 8-9 , a plurality of sliding rods 410 arranged in a circular pattern are fixedly connected to the outer wall of one of the fixing plates 400. A through second sliding hole is provided in the other fixing plate 400, and the second sliding hole extends to the inner wall of the socket cavity 404. The sliding rod 410 is slidably connected to the inner wall of the second sliding hole on the fixing plate 400. A third sliding hole is provided on the tail end of the sliding rod 410 near one side of the socket cavity 404. A locking block 412 is slidably connected to the inner wall of the third sliding hole. A second return spring 411 is fixedly connected to the opposite wall surfaces of the locking block 412 and the third sliding hole. When the socket rod 334 is inserted into the inner wall of the socket cavity 404, at this time, the locking block 412 can be squeezed, and then the second return spring 411 is squeezed and contracted to drive the locking block 412 to be squeezed into the inner wall of the sliding rod 410, so that the fixing plate 400 can be driven to move by the sliding of the sliding rod 410 on the fixing plate 400 in the second sliding hole of the other fixing plate 400.
[0039] Refer to Figure 10, a fixing groove in a ring shape is formed at the middle position of the inner wall of the insertion cavity 404. An elastic ring 420 is fixedly connected to the inner wall of the fixing groove. The elastic ring 420 is made of an elastic material. A plurality of buffer cavities 421 arranged in a circumferential manner are formed in the inner wall of the fixing groove on the insertion cavity 404. Two magnets 422 are installed on the inner wall of the buffer cavity 421. One of the magnets 422 is fixedly connected to the end of the buffer cavity 421 away from the fixing groove, and the other magnet 422 is slidably connected to the inner wall of the buffer cavity 421. The magnetic poles on the opposite wall surfaces of the two magnets 422 are the same. When the insertion rod 334 is inserted into the insertion cavity 404, the elastic ring 420 can be driven to deform and fit on the outer wall of the insertion rod 334 by squeezing the elastic ring 420, so as to increase the friction force with the insertion rod 334 and improve the connection stability of the insertion rod 334. And when the insertion rod 334 shakes, at this time, the elastic ring 420 can be further squeezed to deform and enter the buffer cavity 421 to squeeze the magnets 422, driving the two magnets 422 to approach, and the stress of the squeeze can be buffered by the magnetic force, further improving the stability of the insertion rod 334.
[0040] Refer to Figure 11 , the first expansion component includes a first water storage cavity 500, a second water storage cavity 502 and a gear bar 530. The first water storage cavity 500 is fixedly connected to the inner wall of the adjustment cavity 204 on the detection plate 200. A first piston plate 511 is slidably connected to the inner wall of the first water storage cavity 500. One end of the first piston plate 511 is fixedly connected to an L-shaped first transmission rod 510. A second sliding plate 501 is fixedly connected to the outer wall of the tail end of the first transmission rod 510. A through second sliding groove is formed on the opposite wall surfaces of the installation cavity 203 and the adjustment cavity 204. The second sliding plate 501 is fixedly connected to the outer wall of the movable fixing plate 400 and slidably connected to the inner wall of the second sliding groove. The second water storage cavity 502 is U-shaped and communicated with the inner wall of the first water storage cavity 500. The inner diameter of the second water storage cavity 502 is smaller than that of the first water storage cavity 500. A second piston plate 520 is slidably connected to the tail end of the inner wall of the second water storage cavity 502. The gear bar 530 is slidably connected to the inner wall of the adjustment cavity 204 on the detection plate 200 and fixedly connected to the opposite wall surface of the second piston plate 520 with a second transmission rod 521. An aqueous solution is filled between the first piston plate 511 and the second piston plate 520 on the inner walls of the first water storage cavity 500 and the second water storage cavity 502. When the fixing plate 400 moves, the second sliding plate 501 can be driven to slide in the second sliding groove, and the first piston plate 511 can be driven to move in the first water storage cavity 500 to push the aqueous solution through the first transmission rod 510. The aqueous solution can enter the second water storage cavity 502 to push the second piston plate 520, and then drive the gear bar 530 to move through the second transmission rod 521. And the inner diameter of the second water storage cavity 502 is smaller than that of the first water storage cavity 500. Therefore, when the fixing plate 400 moves, the moving distance of the gear bar 530 can be increased.
[0041] Refer to Figure 12, the second expansion component includes a gear ring 610, a first transmission gear 620, and a second transmission gear 630. A fixing block 600 is fixedly connected to the inner wall of the adjustment cavity 204 on the detection plate 200 at the bottom of the first water storage cavity 500. The gear ring 610 is rotatably connected to the outer wall of the fixing block 600. The gear ring 610 is in an annular structure, and gear grooves are provided on both the inner ring and the outer ring of the gear ring 610. The gear bar 530 meshes with the outer wall of the gear groove on the outer ring of the gear ring 610. The first transmission gear 620 is rotatably connected to the outer wall of the fixing block 600 and is located at both ends of the inner ring of the gear ring 610. The first transmission gear 620 meshes with the inner wall of the gear groove on the inner ring of the gear ring 610. The second transmission gear 630 is rotatably connected to the outer wall of the fixing block 600 at the axial position of the gear ring 610. The second transmission gear 630 meshes with the outer wall of the first transmission gear 620, and a transmission shaft 631 is fixedly connected to the axial position of the second transmission gear 630. A first bevel gear 632 is fixedly connected to the outer wall of the transmission shaft 631. When the gear bar 530 moves, it can drive the gear ring 610 meshing with it to rotate. The gear ring 610 can drive the first transmission gear 620 to rotate through the gear groove on the inner ring. The first transmission gear 620 can drive the second transmission gear 630 meshing with it to rotate. The second transmission gear 630 can drive the transmission shaft 631 and the first bevel gear 632 on it to rotate synchronously. And this transmission method can increase the number of rotations of the second transmission gear 630, and then further expand the movement of the fixing plate 400.
[0042] The capacitor component includes a packaging structure 800, a cathode plate 801, and an anode plate 802. The cathode plate 801 and the anode plate 802 are electrically connected to the sensor body through wires. The packaging structure 800 includes a fixed end and a telescopic end. The telescopic end is slidably connected to the inner wall of the fixed end. The telescopic end and the fixed end are filled with electrolyte. The cathode plate 801 and the anode plate 802 are respectively fixedly connected to the outer walls of the fixed end and the telescopic end of the packaging structure 800. When the telescopic end of the packaging structure 800 moves in the fixed end, the distance between the cathode plate 801 and the anode plate 802 can be adjusted. The distance between the cathode plate 801 and the anode plate 802 is inversely proportional to the passing current. Then, the passing current can be adjusted by changing the distance between the cathode plate 801 and the anode plate 802.
[0043] Refer to Figure 12-13, the adjusting assembly includes an adjusting base 700 and an adjusting screw rod 710. The adjusting base 700 is fixedly connected to the top position of the anode plate 802. Third chutes are provided on both inner walls of the adjusting cavity 204. Third sliding plates 701 are fixedly connected to both ends of the adjusting base 700. The adjusting base 700 is slidably connected to the inner wall of the third chute on the detection plate 200 through the third sliding plates 701. A connecting plate 711 is fixedly connected to the inner wall of the detection plate 200. The adjusting screw rod 710 is rotatably connected to the inner wall of the connecting plate 711. A through threaded hole is provided at the axis position of the top end of the adjusting base 700. The adjusting screw rod 710 is threadedly connected to the inner wall of the threaded hole on the adjusting base 700. A second bevel gear 712 meshing with the first bevel gear 632 is fixedly connected to the axis position of the top end of the adjusting screw rod 710. When the first bevel gear 632 rotates, it can drive the second bevel gear 712 meshing with it to rotate, and then drive the adjusting base 700 threadedly connected thereto to slide in the adjusting cavity 204 through the third sliding plates 701, thereby pulling the anode plate 802 and increasing the distance between the anode plate 802 and the cathode plate 801.
[0044] The working principle of the present invention is as follows: When the inner diameter of the pressure vessel body 100 needs to be measured, at this time, the mounting block 201 on the detection plate 200 is fixed to the inner wall of the pressure vessel body 100 by bolts. The insertion block 330 on one side of the sliding seat 310 on the measuring rope 300 is inserted into the inner wall of the insertion slot 402 on the moving fixing plate 400. The measuring rope 300 is pulled out from the sliding seat 310 and fixed to the inner wall of the pressure vessel body 100, and the protective film 301 is attached to the inner wall of the pressure vessel body 100 and wraps the measuring rope 300. Then the other end of the measuring rope 300 is inserted into the insertion slot 402 on the fixable fixing plate 400 for fixation. Then, according to the measuring instrument body 304, the length of the pulled-out measuring rope 300 plus the length of the joint surface of the detection plate 200 with the pressure vessel body 100 can be used to calculate the inner diameter of the pressure vessel body 100. Then, the mounting plate 302 is installed in the mounting slot 202 by bolts for fixation and sealing; When the measuring rope 300 is inserted into the insertion slot 402, at this time, the measuring rope 300 is fixed to the inner wall of the pressure vessel body 100 and is in a tensioned state. It can pull the pull block 337 on the sliding disk 335 through the measuring rope 300 to expand the iron plate 338, and drive the limit slider 333 and the insertion rod 334 to move and insert into the insertion cavity 404 for fixation through the iron plate 338, thus completing the fixation. When disassembly is required, just by relaxing the measuring rope 300, the reset of the iron plate 338 can be used to drive the insertion rod 334 to move out of the insertion cavity 404 to release the installation; When the insertion block 330 on the fixing rod 320 is inserted into the insertion slot 402, and at this time when the insertion rod 334 is inserted into the insertion cavity 404, the locking block 412 can be driven to move back into the sliding rod 410 by squeezing the locking block 412, and the fixing of the fixing plate 400 on the sliding rod 410 can be released, and the fixing plate 400 can slide through the sliding rod 410; When the inner wall of the pressure vessel body 100 deforms, at this time the measuring rope 300 can move synchronously with the deformation of the pressure vessel body 100. When the measuring rope 300 moves, the elongation rod 311 can be driven to slide in the sliding seat 310 by pulling the measuring rope 300, and then the insertion seat 401 and the fixing plate 400 can be driven to move. When the fixing plate 400 moves, the first transmission rod 510 and the first piston plate 511 can be driven to slide in the first water storage cavity 500 by the second sliding plate 501, and the aqueous solution can be squeezed to the second water storage cavity 502 to squeeze the second piston plate 520. The second piston plate 520 can drive the gear rack 530 to move through the second transmission rod 521. The gear rack 530 can drive the gear ring 610 to rotate by moving. The gear ring 610 drives the second transmission gear 630 to rotate through the first transmission gear 620. The second transmission gear 630 drives the second bevel gear 712 on the meshing first bevel gear 632 to rotate through the transmission shaft 631 and the first bevel gear 632. Then the adjusting screw rod 710 rotates to drive the adjusting screw rod 710 connected to it by thread to move, and then drives the encapsulation structure 800 to expand and contract and drives the anode plate 802 to move. The current passing through can be changed by changing the distance between the cathode plate 801 and the anode plate 802. The sensor body can be processed through the change of the current and transmitted to the user's mobile phone, and the user can timely know that the inner wall of the pressure vessel body 100 deforms and carry out maintenance.
[0045] When the present invention is in use, through the provided detection plate 200 and the measuring rope 300, the inner diameter of the pressure vessel body 100 can be calculated through the length of the measuring rope 300 and the length of the side of the detection plate 200 that fits the pressure vessel body 100. And the inner diameter is detected according to the change of the current generated by the change of the distance between the cathode plate 801 and the anode plate 802 and transmitted to the user. The user can timely know the deformation of the inner diameter of the pressure vessel body 100 and carry out maintenance to avoid damage to the pressure vessel body 100 caused by uneven force.
[0046] Through the provided first expansion component, the displacement amount conducted by the fixing plate 400 to the gear rack 530 can be increased through the different inner diameters of the first water storage cavity 500 and the second water storage cavity 502, and then the displacement amount at the anode plate 802 can be increased, avoiding the displacement being too small resulting in an unclear current change, and further affecting the sensitivity of the deformation monitoring of the pressure vessel body 100.
[0047] Through the provided second expansion component, the number of rotations of the second transmission gear 630 can be increased through the transmission of the first transmission gear 620 of the gear ring 610, and then the displacement at the anode plate 802 can be further increased, improving the sensitivity of the deformation monitoring of the pressure vessel body 100.
[0048] Through the provided sliding rod 410 and locking block 412, the movement of the fixing plate 400 can be guided by the sliding of the sliding rod 410, and the sliding rod 410 can be pre-fixed by the locking block 412, and then the sliding fixing plate 400 can be pre-fixed, avoiding the position change of the fixing plate 400 caused by excessive tension during the installation of the measuring rope 300, which affects the accuracy of the inner diameter measurement of the pressure vessel body 100.
[0049] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. An on-line detector for the inner diameter of a pressure vessel, comprising a pressure vessel body (100), characterized in that, An inner wall of the pressure vessel body (100) is provided with a measuring assembly for measuring the inner diameter of the pressure vessel body (100). The measuring assembly includes a detection plate (200) installed on one side of the inner wall of the pressure vessel body (100) and a measuring rope (300) arranged linearly in the detection plate (200) and fixed around the inner wall of the pressure vessel body (100). Both ends of the measuring rope (300) are provided with connection components for plugging and fixing. Both ends of the inner wall of the detection plate (200) are provided with installation components for cooperating with the connection components to fix. One side of the inner wall of the detection plate (200) is provided with a first amplification component for amplifying the movement of the installation component, and the inner wall of the detection plate (200) is provided with a second amplification component for further amplifying the movement of the installation component at the bottom of the first amplification component. The bottom of the inner wall of the detection plate (200) is provided with a capacitance component for adjusting current, and the inner wall of the detection plate (200) is provided with a sensor body for receiving and transmitting data. The capacitance component is electrically connected to the sensor body. A regulating component for regulating the capacitance component is installed at the bottom of the second amplification component.
2. The on-line detector for the inner diameter of a pressure vessel according to claim 1, characterized in that The connection component includes a mounting plate (302), a sliding seat (310), a fixing rod (320) and a plugging block (330). The mounting plate (302) is fixedly connected to both ends of the measuring rope (300). One end of the mounting plate (302) away from the measuring rope (300) is fixedly connected with a lining plate (303). One end of the fixing rod (320) is fixedly connected to one of the lining plates (303). The sliding seat (310) is fixedly connected to one end of the other lining plate (303). An extension rod (311) is slidably connected to the inner wall of the sliding seat (310). The plugging block (330) is fixedly connected to the opposite ends of the fixing rod (320) and the extension rod (311). The measuring ropes (300) at both ends pass through the extension rod (311) and the fixing rod (320) and extend to the inner wall of the plugging block (330). A measuring instrument body (304) for measuring the length of the measuring rope (300) is installed at the mounting plate (302) and the lining plate (303).
3. The on-line detector for the inner diameter of a pressure vessel according to claim 2, wherein The connection component further includes a fixing disk (331), a plugging rod (334), a sliding disk (335) and an iron plate (338). The fixing disk (331) is fixedly connected to the middle position of the inner wall of the plugging block (330). A limiting slider (333) is slidably connected to the inner wall of the fixing disk (331). The plugging rod (334) is fixedly connected to the side of the limiting slider (333) away from the axis of the fixing disk (331). The sliding disk (335) is slidably connected to the inner wall of the plugging block (330). A pulling block (337) is installed at the top of the sliding disk (335). The measuring rope (300) passes through the inner wall of the fixing disk (331) and is wound and fixed to the inner wall of the pulling block (337). The iron plate (338) is fixedly connected to the opposite wall surfaces of the sliding disk (335) and the limiting slider (333).
4. An in-line detector for the inner diameter of a pressure vessel according to claim 3, characterized in that, The installation component includes a fixing plate (400) and a socket (401). One of the fixing plates (400) is fixedly connected to the inner wall of the detection plate (200), and the other fixing plate (400) is slidably connected to the inner wall of the detection plate (200). The socket (401) is installed at the middle position of the outer wall of one side of the fixing plate (400). A socket groove (402) adapted to the measuring rope (300) is provided at the axial position of the socket (401). A plurality of plugging cavities (404) arranged in a circular pattern are provided on the inner wall perpendicular to the axis of the socket groove (402). The plugging rod (334) is adapted to the plugging cavity (404).
5. An in-line detector for the inner diameter of a pressure vessel according to claim 4, characterized in that, A plurality of sliding rods (410) arranged in a circular pattern are fixedly connected to the outer wall of one of the fixing plates (400). The sliding rods (410) are slidably connected to the inner wall of the fixing plate (400), and the tail ends of the sliding rods (410) are slidably connected to a locking block (412).
6. An in-line detector for the inner diameter of a pressure vessel according to claim 4, characterized in that, An elastic ring (420) is fixedly connected to the middle position of the inner wall of the plugging cavity (404), and a plurality of buffer cavities (421) arranged in a circular pattern are provided on the inner wall of the plugging cavity (404). Two magnets (422) are installed on the inner wall of the buffer cavity (421).
7. An in-line detector for the inner diameter of a pressure vessel according to claim 1, characterized in that, The first expansion component includes a first water storage cavity (500), a second water storage cavity (502), and a gear bar (530). The first water storage cavity (500) is fixedly connected to the inner wall of the detection plate (200). A first piston plate (511) is slidably connected to the inner wall of the first water storage cavity (500). One end of the first piston plate (511) is fixedly connected to an L-shaped first transmission rod (510). A second sliding plate (501) is fixedly connected to the outer wall of the tail end of the first transmission rod (510). The second sliding plate (501) is fixedly connected to the outer wall of the fixing plate (400). The second water storage cavity (502) is U-shaped and communicates with the inner wall of the first water storage cavity (500). A second piston plate (520) is slidably connected to the tail end of the inner wall of the second water storage cavity (502). The gear bar (530) is slidably connected to the inner wall of the detection plate (200), and a second transmission rod (521) is fixedly connected to the wall surface opposite to the second piston plate (520).
8. An in-line detector for the inner diameter of a pressure vessel according to claim 7, characterized in that, The second expansion component includes a gear ring (610), a first transmission gear (620), and a second transmission gear (630). A fixing block (600) is fixedly connected to the bottom of the first water storage cavity (500) on the inner wall of the detection plate (200). The gear ring (610) is rotatably connected to the outer wall of the fixing block (600). The gear bar (530) is engaged with the outer wall of the gear ring (610). The first transmission gear (620) is rotatably connected to the outer wall of the fixing block (600). The first transmission gear (620) is engaged with the inner wall of the gear ring (610). The second transmission gear (630) is rotatably connected to the outer wall of the fixing block (600). The second transmission gear (630) is engaged with the outer wall of the first transmission gear (620), and a transmission shaft (631) is fixedly connected to the axial position of the second transmission gear (630). A first bevel gear (632) is fixedly connected to the outer wall of the transmission shaft (631).
9. An in-line detector for the inner diameter of a pressure vessel according to claim 8, characterized in that, The capacitor component includes a packaging structure (800), a cathode plate (801), and an anode plate (802). The packaging structure (800) includes a fixed end and a telescopic end. The telescopic end is slidably connected to the inner wall of the fixed end. The cathode plate (801) and the anode plate (802) are respectively fixedly connected to the outer walls of the fixed end and the telescopic end of the packaging structure (800).
10. An in-line detector for the inner diameter of a pressure vessel according to claim 9, characterized in that, The adjustment component includes an adjustment base (700) and an adjustment screw rod (710). The adjustment base (700) is fixedly connected to the top position of the anode plate (802). The adjustment base (700) is slidably connected to the inner wall of the detection plate (200). A connection plate (711) is fixedly connected to the inner wall of the detection plate (200). The adjustment screw rod (710) is rotatably connected to the inner wall of the connection plate (711). The adjustment screw rod (710) is threadedly connected to the inner wall of the adjustment base (700). A second bevel gear (712) meshing with the first bevel gear (632) is fixedly connected to the axial position at the top of the adjustment screw rod (710).
Citation Information
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