Efficient sorting device for intelligent door lock production

Through the production of an efficient sorting device through intelligent door locks, components such as cameras and clamping jaws are used to cooperate with the equipment program, automated sorting and dust removal are achieved, and the problems of long manual sorting time and safety hazards in the existing technology are solved, which improves production efficiency and reduces costs.

CN120381994APending Publication Date: 2025-07-29JIANGSU TONGGUAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510653049.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-07-29

AI Technical Summary

Technical Problem

The existing devices cannot efficiently sort LCD displays during the production process of smart door locks, resulting in long manual sorting time, easy to miss, and safety hazards. The production process is complicated, which increases factory costs.

Method used

An efficient sorting device for intelligent door lock production is designed, using cameras, clamping claws and display screen detectors to cooperate with equipment programs to automatically sort defective products, and dust and broken glass chips are cleaned through dust removal components to reduce manual intervention.

Benefits of technology

It has achieved the accuracy and efficiency improvement of automated sorting, reduced labor intensity, reduced production costs and process cumbersomeness, and avoided safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an efficient sorting device for intelligent door lock production, and belongs to the technical direction of door lock production, the efficient sorting device comprises a second fixing seat, a third fixing seat and a dust removal box, a first telescopic air cylinder is fixedly mounted at the top of the second fixing seat, and a second telescopic air cylinder is fixedly mounted at the top of the third fixing seat; the first display screen detector is fixedly installed at the tail end of the first telescopic air cylinder, the second display screen detector is fixedly installed at the tail end of the second telescopic air cylinder, a first telescopic support and a second telescopic support are sequentially and transversely arranged on the dust removal box, and a first dust removal hose and a second dust removal hose are connected to the dust removal box. Through cooperative use of the two display screen detectors and equipment programs, sorting and defective product recording can be carried out in the conveying process, manual sorting is not needed, broken glass chips on broken door lock display screens can be sucked away, other assemblies on a production line are prevented from being damaged, and the situation that workers touch the broken glass chips to cause damage can be avoided.
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Description

Technical Field

[0001] The present invention belongs to the technical direction of door lock production, and particularly relates to an efficient sorting device for intelligent door lock production. Background Art

[0002] Intelligent door locks are one of the important products in the furniture industry and an indispensable material in modern building decoration. Based on the continuous and rapid economic development, the intelligent door lock market will continue to maintain a steady growth trend in the next few years, which will directly drive the demand for intelligent door lock production machinery. In addition, with the difficulty of recruitment and the rise of labor costs, automated production has become the development trend of furniture enterprises, so the demand for mechanical equipment is increasing.

[0003] The existing device cannot perform sorting operations on the liquid crystal displays of intelligent door locks during the production process of intelligent door locks. It is necessary to manually observe whether the display screen is damaged. Workers need to spend a lot of time sorting defective products and qualified products. There will also be an omission phenomenon when the sorting time is long, which consumes too much energy of the workers. When sorting the broken display screens of intelligent door locks, workers will be scratched by glass debris, posing a certain safety hazard. If the glass debris cannot be cleaned in time, it will also damage other components on the production line. After sorting, it is necessary to clean the dust, and the production process is rather cumbersome, and the production cost of the factory cannot be reduced. Summary of the Invention

[0004] The purpose of the present invention is to provide an efficient sorting device for intelligent door lock production for the existing device to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the present invention provides the following technical solution: An efficient sorting device for intelligent door lock production, including a feeding and conveying component, the feeding and conveying component is placed on the ground of the production workshop, the feeding and conveying component includes a feeding transport table, a first conveyor belt, a feeding placement plate, a first fixing seat, a first motor, a first moving slide rail, a first moving seat, and a first clamping claw. The feeding transport table is placed on the ground of the production workshop. A sorting and conveying component is arranged on one side of the feeding transport table. The sorting and conveying component includes a second conveyor belt, a second motor, a display screen placement plate, a first fixing buckle, a clamping and fixing block, a second fixing block, and a second fixing buckle. The second conveyor belt is placed on the ground of the production workshop, on one side of the feeding transport table. A display screen sorting component, a cleaning component, an energization sorting component, and a clamping and sorting component are arranged on both sides of the second conveyor belt. The display screen sorting component includes a second fixing seat, a first telescopic cylinder, a first display screen detector, a third fixing seat, a second telescopic cylinder, a second display screen detector, a first camera, and a support box;

[0006] The bracket box is placed on the ground of the production workshop. The second fixing seat and the third fixing seat are both fixedly installed on the bracket box. Slide rails are arranged on the tops of the two groups of fixing seats. The first telescopic cylinder is fixedly installed on the top of the second fixing seat. The second telescopic cylinder is fixedly installed on the top of the third fixing seat. The first display detector is fixedly installed at the end of the first telescopic cylinder. The second display detector is fixedly installed at the end of the second telescopic cylinder. Sliders are fixedly installed at the bottoms of the two groups of display detectors and are matched with the slide rails arranged on the tops of the two groups of fixing seats.

[0007] The first camera is fixedly installed on the second conveyor belt and is located on one side of the third fixing seat.

[0008] The clamping and sorting assembly includes a sorting operation table, a sorting conveyor belt, a fifth fixing seat, a second moving slide rail, a second moving seat, a second clamping claw, a third motor, and a second camera.

[0009] The sorting operation table is placed on the ground of the production workshop. The sorting conveyor belt is arranged on one side of the sorting operation table. The fifth fixing seat is fixedly installed on the other side of the sorting operation table. The second moving slide rail is arranged on the fifth fixing seat. The third motor is fixedly installed on the second moving seat. The second clamping claw is arranged on the second moving seat. The second camera is arranged on the sorting operation table.

[0010] The cleaning assembly is arranged at the bottom of the bracket box. The cleaning assembly includes a dust removal box, a first dust removal hose, a second dust removal hose, a first telescopic bracket, and a second telescopic bracket. The dust removal box is fixedly installed at the bottom of the bracket box. The first telescopic bracket and the second telescopic bracket are sequentially arranged horizontally on the bracket box and are located at the bottom of the second conveyor belt. The two groups of telescopic brackets are connected to the workshop air supply pipeline through hoses. One ends of the first dust removal hose and the second dust removal hose are connected to the dust removal box, and the other ends are respectively connected to the first telescopic bracket and the second telescopic bracket. The two groups of telescopic brackets correspond to the positions of the round holes opened in the middle of the display placement plate.

[0011] The present invention further illustrates that the first conveyor belt is arranged on the feeding transport platform. A plurality of feeding placement plates are fixedly installed on the first conveyor belt. The first fixing seat is fixedly installed on one side of the feeding transport platform. A slide rail is arranged on the first fixing seat. The first motor is arranged on the first fixing seat. The first moving slide rail is fixedly installed on the first fixing seat. The first moving seat is slidably connected to the first moving slide rail. The first clamping claw is arranged on the first moving seat. A slider is arranged at the bottom of the first moving seat and is matched with the slide rail arranged on the first fixing seat.

[0012] The present invention further illustrates that a plurality of door lock displays are placed on the plurality of feeding placement plates.

[0013] The present invention is further described as follows: The second motor is fixedly installed at the bottom of the second conveyor belt, and several groups of the display screen placement plates are arranged on the second conveyor belt in a matching manner. A circular hole is formed in the middle of the display screen placement plate.

[0014] The present invention is further described as follows: The first fixed buckle is fixedly installed at one end of the display screen placement plate. The clamping and fixing block is fixedly installed on the display screen placement plate, on one side of the first fixed buckle. The second fixing block is fixedly installed at the other end of the display screen placement plate and is used in cooperation with the clamping and fixing block.

[0015] The present invention is further described as follows: Three groups of the second fixed buckles are arranged on both sides of the second conveyor belt.

[0016] The present invention is further described as follows: The power-on sorting assembly includes a fourth fixed seat, a display screen power detector, and a third telescopic cylinder. The fourth fixed seat is placed on the ground of the production workshop, and the fourth fixed seat is a hollow support seat.

[0017] The present invention is further described as follows: The third telescopic cylinder is fixedly installed at the top of the fourth fixed seat, and the display screen power detector is connected to the third telescopic cylinder.

[0018] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, through the coordinated use of the second camera, the second clamping claw and the equipment program, automatic sorting operations can be performed on the defective products recorded in the equipment program without manual sorting, avoiding the phenomenon of sorting omissions, ensuring the accuracy of sorting, reducing the workload of the staff, being able to centrally store the defective products during sorting, facilitating the staff to count the quantity, and reducing the sorting process;

[0019] Through the coordinated use of two groups of display screen detectors and the equipment program, the screen surface of the door lock display screen can be detected and sorted during the conveying process, the defective products are recorded in the equipment program, the dust adhered to the door lock display screen can be sucked during sorting, reducing the subsequent manual dust removal time, reducing the complexity of the production process, and the broken glass chips on the broken door lock display screen can also be sucked to prevent damage to the other components and avoid the staff from touching the broken glass chips and causing injuries. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the drawings:

[0021] Figure 1 is the overall structural schematic diagram of the present invention;

[0022] Figure 2 It is a schematic diagram of the feeding and conveying component of the present invention;

[0023] Figure 3 It is a schematic diagram of the sorting and transporting component of the present invention;

[0024] Figure 4 It is a schematic diagram of the feeding and conveying component of the present invention from another perspective;

[0025] Figure 5 It is a schematic diagram of the display placement board of the present invention;

[0026] Figure 6 It is a schematic diagram of the display sorting component of the present invention;

[0027] Figure 7 It is a schematic diagram of the cleaning component of the present invention;

[0028] Figure 8 It is a schematic diagram of the power-on sorting component of the present invention;

[0029] Figure 9 It is a schematic diagram of the clamping and sorting component of the present invention.

[0030] In the figure: 1. Feeding and conveying component; 11. Feeding transport table; 12. First conveyor belt; 121. Feeding placement board; 13. First fixed seat; 131. First motor; 132. First moving slide rail; 14. First moving seat; 141. First clamping claw;

[0031] 2. Sorting and transporting component; 21. Second conveyor belt; 22. Second motor; 23. Display placement board; 231. First fixed buckle; 232. Clamping and fixing block; 233. Second fixed block; 24. Second fixed buckle;

[0032] 3. Display sorting component; 31. Second fixed seat; 311. First telescopic cylinder; 312. First display detector; 32. Third fixed seat; 321. Second telescopic cylinder; 322. Second display detector; 33. First camera; 34. Bracket box;

[0033] 4. Cleaning component; 41. Dust removal box; 411. First dust removal hose; 412. Second dust removal hose; 42. First telescopic bracket; 421. Second telescopic bracket;

[0034] 5. Power-on sorting component; 51. Fourth fixed seat; 52. Display power detector; 53. Third telescopic cylinder;

[0035] 6. Clamping and sorting component; 61. Sorting operation table; 62. Sorting conveyor belt; 63. Fifth fixed seat; 631. Second moving slide rail; 632. Second moving seat; 633. Second clamping claw; 634. Third motor; 64. Second camera;

[0036] 7. Door lock display screen. Detailed implementation manner

[0037] The technical solution of the present invention will be further described in detail below in conjunction with the preferred embodiments and their accompanying drawings in a non - restrictive manner. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0038] Please refer to Figures 1-9 , the present invention provides a technical solution: an intelligent door lock production and efficient sorting device, including a feeding and conveying component 1, the feeding and conveying component 1 is placed on the floor of the production workshop, the feeding and conveying component 1 includes a feeding transport table 11, a first conveyor belt 12, a feeding placement plate 121, a first fixed seat 13, a first motor 131, a first moving slide rail 132, a first moving seat 14, a first clamping claw 141;

[0039] The feeding transport table 11 is placed on the floor of the production workshop, and a motor (not shown in the figure) is built into the feeding transport table 11 to provide power for the first conveyor belt 12. The first conveyor belt 12 is arranged on the feeding transport table 11, and a number of feeding placement plates 121 are fixedly installed on the first conveyor belt 12. A number of door lock display screens 7 are placed on a number of feeding placement plates 121. The first fixed seat 13 is fixedly installed on one side of the feeding transport table 11. A slide rail is arranged on the first fixed seat 13. The first motor 131 is arranged on the first fixed seat 13 and is used to drive the first moving slide rail 132. The first moving slide rail 132 is fixedly installed on the first fixed seat 13. The first moving seat 14 is slidably connected to the first moving slide rail 132. The first clamping claw 141 is arranged on the first moving seat 14 and is used to clamp the door lock display screen 7. The bottom of the first moving seat 14 is provided with a slider that matches the slide rail arranged on the first fixed seat 13;

[0040] A sorting and conveying component 2 is arranged on one side of the feeding transport table 11. The sorting and conveying component 2 includes a second conveyor belt 21, a second motor 22, a display screen placement plate 23, a first fixed buckle 231, a clamping and fixing block 232, a second fixed block 233, a second fixed buckle 24;

[0041] The second conveyor belt 21 is placed on the ground of the production workshop, on one side of the feeding transport platform 11, and is used to convey the door lock display screen 7. The second motor 22 is fixedly installed at the bottom of the second conveyor belt 21 and is used to provide power to drive the second conveyor belt 21. A number of groups of display screen placement plates 23 are arranged on the second conveyor belt 21 and are used to place the door lock display screen 7 during transportation. A round hole is opened in the middle of the display screen placement plate 23 for subsequent dust removal operations. The first fixed buckle 231 is fixedly installed at one end of the display screen placement plate 23 and is used to cooperate with the equipment program for positioning operations. The clamping fixed block 232 is fixedly installed on the display screen placement plate 23, on one side of the first fixed buckle 231. The second fixed block 233 is fixedly installed at the other end of the display screen placement plate 23 and is used in cooperation with the clamping fixed block 232 to clamp and position the door lock display screen 7;

[0042] Three groups of second fixed buckles 24 are arranged on both sides of the second conveyor belt 21 and are used to cooperate with the equipment program to fix the display screen placement plate 23 during sorting;

[0043] On both sides of the second conveyor belt 21, a display screen sorting component 3, a cleaning component 4, a power-on sorting component 5, and a clamping sorting component 6 are arranged. The display screen sorting component 3 includes a second fixed seat 31, a first telescopic cylinder 311, a first display screen detector 312, a third fixed seat 32, a second telescopic cylinder 321, a second display screen detector 322, a first camera 33, and a support box 34;

[0044] The support box 34 is placed on the ground of the production workshop. The second fixed seat 31 and the third fixed seat 32 are both fixedly installed on the support box 34 and are used to place two groups of display screen detectors. Slide rails are arranged on the tops of the two fixed seats. The first telescopic cylinder 311 is fixedly installed on the top of the second fixed seat 31, and the second telescopic cylinder 321 is fixedly installed on the top of the third fixed seat 32. The two telescopic cylinders are connected to the workshop air supply pipeline through hoses (not shown in the figure). The two telescopic cylinders are used to control the two groups of display screen detectors to move up and down reciprocally. The first display screen detector 312 is fixedly installed at the end of the first telescopic cylinder 311, and the second display screen detector 322 is fixedly installed at the end of the second telescopic cylinder 321. The two groups of display screen detectors can detect the door lock display screen 7 during transportation to detect whether it is damaged or cracked. Sliders are fixedly installed at the bottoms of the two groups of display screen detectors and are matched with the slide rails arranged on the tops of the two fixed seats;

[0045] The first camera 33 is fixedly installed on the second conveyor belt 21, on one side of the third fixed seat 32, and is used to cooperate with the equipment program to identify the damaged door lock display screen 7 for subsequent sorting;

[0046] The cleaning assembly 4 is arranged at the bottom of the support box 34. The cleaning assembly 4 includes a dust removal box 41, a first dust removal hose 411, a second dust removal hose 412, a first telescopic support 42, and a second telescopic support 421.

[0047] The dust removal box 41 is fixedly installed at the bottom of the support box 34 and is used for dust removal operation on the door lock display screen 7. An air pump (not shown in the figure) is built in the dust removal box 41 for air extraction and dust removal. The first telescopic support 42 and the second telescopic support 421 are horizontally arranged on the support box 34 in sequence and are located at the bottom of the second conveyor belt 21. The two groups of telescopic supports are connected to the workshop air supply pipeline through hoses. One end of the first dust removal hose 411 and the second dust removal hose 412 is connected to the dust removal box 41, and the other ends are respectively connected to the first telescopic support 42 and the second telescopic support 421. The positions of the two groups of telescopic supports correspond to the round holes opened in the middle of the display screen placement plate 23 and are used to cooperate with the equipment program to perform dust removal and cleaning operations on the door lock display screen 7.

[0048] The power-on sorting assembly 5 includes a fourth fixed seat 51, a display screen power detector 52, and a third telescopic cylinder 53.

[0049] The fourth fixed seat 51 is placed on the ground of the production workshop. The fourth fixed seat 51 is a hollow support seat. The third telescopic cylinder 53 is fixedly installed on the top of the fourth fixed seat 51. The display screen power detector 52 is connected to the third telescopic cylinder 53 and is used for power-on detection of the door lock display screen 7.

[0050] The clamping and sorting assembly 6 includes a sorting operation table 61, a sorting conveyor belt 62, a fifth fixed seat 63, a second moving slide rail 631, a second moving seat 632, a second clamping claw 633, a third motor 634, and a second camera 64.

[0051] The sorting operation table 61 is placed on the ground of the production workshop. The sorting conveyor belt 62 is arranged on one side of the sorting operation table 61 and is used for collecting sorted defective products. The fifth fixed seat 63 is fixedly installed on the other side of the sorting operation table 61. The second moving slide rail 631 is arranged on the fifth fixed seat 63 and is used to cooperate with the second moving seat 632 for reciprocating left and right movement. The third motor 634 is fixedly installed on the second moving seat 632 and is used to provide power for movement. The second clamping claw 633 is arranged on the second moving seat 632 and is used to cooperate with the equipment program to sort defective door lock display screens 7. The second camera 64 is arranged on the sorting operation table 61 and is used to cooperate with the equipment program to identify defective door lock display screens 7 during sorting.

[0052] All the above components are powered by an external power supply for driving, and the three groups of telescopic cylinders are driven by compressed air provided by the workshop air supply pipeline.

[0053] All of the above components are equipped with device programs, which can control the opening and closing of the workshop air supply pipeline, the start and stop of three groups of motors, the start and stop of the built-in motor of the feeding and transporting platform 11, and the opening and closing of the air pump built in the dust removal box 41;

[0054] The workshop air supply pipeline, three groups of motors, the air pump built in the dust removal box 41, two groups of cameras, two groups of display detectors, the display power detector 52, and the built-in motor of the feeding and transporting platform 11 are all signal-connected to the device program.

[0055] Display sorting and transporting operation:

[0056] During the production process of the display screen of the intelligent door lock, phenomena such as display screen cracking and splitting may occur. When the staff needs to sort the display screens of the intelligent door lock, the staff turns on the external power supply, and the device program starts. The device program controls the start of the built-in motor of the feeding and transporting platform 11 and the start of the first motor 131. The staff can place the door lock display screen 7 to be sorted on the feeding placement plate 121. At this time, the device program controls the first motor 131 to rotate forward to drive the first moving seat 14 to move to the right along the first moving slide rail 132. When the first moving seat 14 moves to the rightmost side, the device program controls the first clamping claw 141 to move downward and perform a clamping operation on the door lock display screen 7. After the first clamping claw 141 clamps the door lock display screen 7, the device program controls the first motor 131 to rotate reversely to drive the first moving seat 14 to move to the left along the first moving slide rail 132. When the first moving seat 14 moves to the leftmost side, at this time, the first clamping claw 141 is exactly above the second conveyor belt 21. Then the device program controls the first clamping claw 141 to move downward to snap the door lock display screen 7 into the clamping fixing blocks 232 and the second fixing block 233 on the display screen placement plate 23 for fixing operation. Then the device program controls to enter the next sorting operation;

[0057] Through the combined use of the first moving seat 14 and the first clamping claw 141, the door locks to be sorted can be automatically clamped and placed, eliminating the need for manual placement one by one, reducing the workload of the staff, reducing the work burden of the staff, reducing the physical consumption of the staff during the sorting and conveying stage, and improving the work efficiency of subsequent work.

[0058] Display defect sorting operation:

[0059] After the above operations are completed, the device program controls the display screen defect sorting operation. The device program uses the first camera 33 to identify the position of the display screen placement board 23. When the second conveyor belt 21 transports the display screen placement board 23 backward to below the two groups of display screen detectors, the device program controls the second motor 22 to stop. Then, the device program controls the partial opening of the workshop air supply pipeline. The first telescopic cylinder 311 and the second telescopic cylinder 321 extend downward and drive the first display screen detector 312 and the second display screen detector 322 to move downward to above the display screen placement board 23 to detect the screen surface of the door lock display screen 7 to check whether there are cracks or the screen surface is broken. If there are cracks or the screen surface is broken, the device program records it in the device program through the first camera 33 for subsequent unified sorting. Then, the device program controls the closing of the workshop air supply pipeline and the starting of the second motor 22. The two telescopic cylinders drive the two display screen detectors to retract upward, and the display screen placement board 23 continues to be transported backward;

[0060] While the device program is performing the above display screen detection operation, the device program controls the dust removal operation. When the device program turns on the workshop air supply pipeline, the first telescopic bracket 42 and the second telescopic bracket 421 extend upward and drive the first dust removal hose 411 and the second dust removal hose 412 to move upward. When the two telescopic brackets extend to the maximum value, the two dust removal hoses are just below the middle circular hole of the display screen placement board 23. At this time, the device program controls the air pump inside the dust removal box 41 to start. Since the two display screen detectors cover above the display screen placement board 23, a semi-closed chamber is formed, which is convenient for the dust removal box 41 to perform the dust removal operation. The dust removal box 41 sucks the dust on the door lock display screen 7. If the screen surface of the door lock display screen 7 is broken, it can also suck the broken glass chips to prevent affecting the subsequent components;

[0061] After the above sorting operation is completed, the device program controls the power-on sorting operation. At this time, the display screen placement board 23 is transported backward to the display screen power detector 52. Then, the device program controls the starting of the second motor 22 and the partial opening of the workshop air supply pipeline. The third telescopic cylinder 53 extends downward and drives the display screen power detector 52 to move downward to perform the power-on detection operation on the door lock display screen 7. If the door lock display screen 7 can be powered on and displayed normally, the device program controls the next clamping and sorting operation. If the door lock display screen 7 cannot be powered on and displayed, the device program records the error signal and sends it to the staff. The interval between the power-on sorting component 5 and the clamping and sorting component 6 is relatively small. The device program only needs to record it and perform subsequent sorting through the second camera 64;

[0062] By using two groups of display screen detectors in cooperation with the device program, it is possible to detect and sort the screen surface of the door lock display screen 7 during the conveying process, record defective products in the device program, and at the same time remove the dust adhering to the door lock display screen 7 during sorting, reducing the time for subsequent manual dust removal, simplifying the production process, and also removing the broken glass chips on the broken door lock display screen 7 to prevent damage to the remaining components and avoid staff touching the broken glass chips and getting injured. After the suction is completed, the door lock display screen 7 is powered on and sorted, and the door lock display screens 7 that cannot be powered on normally are recorded, facilitating subsequent sorting operations, eliminating the need for manual power-on testing one by one, reducing production processes, and lowering the production costs of the factory, which can effectively improve the production efficiency of the factory.

[0063] Clamping and sorting operation:

[0064] After the above operations are completed, the device program controls the clamping and sorting operation. The device program detects and locates the recorded defective products through the second camera 64, and then controls the third motor 634 to start. The third motor 634 rotates forward to drive the second moving seat 632 to move left along the second moving slide rail 631. When the second moving seat 632 moves to the leftmost side, the device program controls the second clamping claw 633 to move downward and clamp the defective door lock display screen 7. After the second clamping claw 633 clamps the door lock display screen 7, the device program controls the third motor 634 to rotate in reverse to drive the second moving seat 632 to move right along the second moving slide rail 631. When the second moving seat 632 moves to the leftmost side, at this time the second clamping claw 633 is exactly above the sorting conveyor belt 62, and then the device program controls the second clamping claw 633 to move downward to place the defective door lock display screen 7 on the sorting conveyor belt 62 for centralized collection;

[0065] By using the second camera 64, the second clamping claw 633 in cooperation with the device program, it is possible to automatically sort the defective products recorded in the device program without manual sorting, avoiding the phenomenon of missed sorting, ensuring the accuracy of sorting, reducing the workload of staff, and enabling centralized storage of defective products during sorting, facilitating staff to count the quantity and reducing the processes during sorting.

[0066] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent door lock production efficient sorting device, including a feeding conveyor component (1), characterized in that: The feeding and conveying assembly (1) is placed on the floor of the production workshop. The feeding and conveying assembly (1) includes a feeding transport table (11), a first conveyor belt (12), a feeding placement plate (121), a first fixed seat (13), a first motor (131), a first moving slide rail (132), a first moving seat (14), and a first clamping claw (141). The feeding transport table (11) is placed on the floor of the production workshop. A sorting and conveying assembly (2) is arranged on one side of the feeding transport table (11). The sorting and conveying assembly (2) includes a second conveyor belt (21), a second motor (22), a display placement plate (23), a first fixed buckle (231), a clamping and fixing block (232), a second fixed block (233), and a second fixed buckle (24). The second conveyor belt (21) is placed on the floor of the production workshop and is located on one side of the feeding transport table (11). The two sides of the second conveyor belt (21) are equipped with a display screen sorting assembly (3), a cleaning assembly (4), a power-on sorting assembly (5), and a clamping and sorting assembly (6) as supporting components. The display screen sorting assembly (3) includes a second fixed seat (31), a first telescopic cylinder (311), a first display screen detector (312), a third fixed seat (32), a second telescopic cylinder (321), a second display screen detector (322), a first camera (33), and a support box (34). The support box (34) is placed on the floor of the production workshop. Both the second fixed seat (31) and the third fixed seat (32) are fixedly installed on the support box (34). Slide rails are arranged on the tops of the two groups of fixed seats. The first telescopic cylinder (311) is fixedly installed on the top of the second fixed seat (31). The second telescopic cylinder (321) is fixedly installed on the top of the third fixed seat (32). The first display screen detector (312) is fixedly installed at the end of the first telescopic cylinder (311). The second display screen detector (322) is fixedly installed at the end of the second telescopic cylinder (321). Sliders are fixedly installed at the bottoms of the two groups of display screen detectors and are matched with the slide rails arranged on the tops of the two groups of fixed seats. The first camera (33) is fixedly installed on the second conveyor belt (21) and is located on one side of the third fixed seat (32). The clamping and sorting assembly (6) includes a sorting operation table (61), a sorting conveyor belt (62), a fifth fixed seat (63), a second moving slide rail (631), a second moving seat (632), a second clamping claw (633), a third motor (634), and a second camera (64). The sorting operation table (61) is placed on the ground of the production workshop. The sorting conveyor belt (62) is arranged on one side of the sorting operation table (61). The fifth fixing seat (63) is fixedly installed on the other side of the sorting operation table (61). The second moving slide rail (631) is arranged on the fifth fixing seat (63). The third motor (634) is fixedly installed on the second moving seat (632). The second clamping claw (633) is arranged on the second moving seat (632). The second camera (64) is arranged on the sorting operation table (61). The cleaning component (4) is arranged at the bottom of the support box (34). The cleaning component (4) includes a dust removal box (41), a first dust removal hose (411), a second dust removal hose (412), a first telescopic support (42), and a second telescopic support (421). The dust removal box (41) is fixedly installed at the bottom of the support box (34). The first telescopic support (42) and the second telescopic support (421) are arranged horizontally on the support box (34) in sequence, at the bottom of the second conveyor belt (21). The two sets of telescopic supports are connected to the workshop air supply pipeline through hoses. One end of the first dust removal hose (411) and the second dust removal hose (412) is connected to the dust removal box (41), and the other end is respectively connected to the first telescopic support (42) and the second telescopic support (421). The two sets of telescopic supports correspond to the positions of the round holes opened in the middle of the display screen placement plate (23).

2. The high-efficiency sorting device for the production of intelligent door locks according to claim 1, wherein: The first conveyor belt (12) is arranged on the feeding transport table (11). A number of feeding placement plates (121) are fixedly installed on the first conveyor belt (12). The first fixing seat (13) is fixedly installed on one side of the feeding transport table (11). A slide rail is arranged on the first fixing seat (13). The first motor (131) is arranged on the first fixing seat (13). The first moving slide rail (132) is fixedly installed on the first fixing seat (13). The first moving seat (14) is slidably connected to the first moving slide rail (132). The first clamping claw (141) is arranged on the first moving seat (14). The bottom of the first moving seat (14) is provided with a slider that matches the slide rail arranged on the first fixing seat (13).

3. An efficient sorting device for the production of intelligent door locks according to claim 2, characterized in that: A number of door lock display screens (7) are placed on the number of feeding placement plates (121).

4. An efficient sorting device for the production of intelligent door locks according to claim 1, characterized in that: The second motor (22) is fixedly installed at the bottom of the second conveyor belt (21). A number of display screen placement plates (23) are arranged on the second conveyor belt (21). Round holes are opened in the middle of the display screen placement plates (23).

5. An efficient sorting device for the production of intelligent door locks according to claim 1, characterized in that: The first fixed buckle (231) is fixedly installed at one end of the display screen placement plate (23). The clamping and fixing block (232) is fixedly installed on the display screen placement plate (23), on one side of the first fixed buckle (231). The second fixed block (233) is fixedly installed at the other end of the display screen placement plate (23), and is used in cooperation with the clamping and fixing block (232).

6. The high-efficiency sorting device for the production of intelligent door locks according to claim 1, characterized in that: Three groups of the second fixed buckles (24) are arranged on both sides of the second conveyor belt (21).

7. An efficient sorting device for the production of intelligent door locks according to claim 1, characterized in that: The energized sorting assembly (5) includes a fourth fixed seat (51), a display power detector (52), and a third telescopic cylinder (53); The fourth fixed seat (51) is placed on the floor of the production workshop, and the fourth fixed seat (51) is a hollow support seat.

8. An efficient sorting device for the production of intelligent door locks according to claim 7, characterized in that: The third telescopic cylinder (53) is fixedly installed on the top of the fourth fixed seat (51), and the display power detector (52) is connected to the third telescopic cylinder (53).

Citation Information

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