Aluminum bronze casting forming device with finished product detection function
Through the aluminum bronze casting molding device with finished product detection function, the problems of casting bias and pore defects in the aluminum bronze alloy casting process are solved, the finished product pass rate and material density are improved, and a stable and efficient casting process is achieved.
Patent Information
- Application Number
- CN202510507563.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-04-22
AI Technical Summary
In the casting process of aluminum bronze alloy, there are problems such as castings being easily deviated, pore defects and low pass rate of finished products, which are difficult to meet the requirements of large-scale production.
The aluminum bronze casting molding device with finished product detection function is adopted, including a smelting furnace, casting furnace, transport robot, buffer seat, air-cooling assembly, guidance assembly and inspection assembly. Through buffering, quantitative guidance and tempering type inspection, the stability of casting raw materials and finished product quality are ensured.
It effectively avoids the spilling of casting raw materials and the generation of bubbles, improves the density and toughness of the molding materials, and improves the yield rate of finished products.
Smart Images

Figure CN120394830A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of alloy casting, and specifically to an aluminum bronze casting and forming device with a finished product detection function. Background Art
[0002] Aluminum bronze is a popular metal alloy that has a series of advantages compared with other copper-based alloys. It is known for its excellent mechanical and physical properties, including high strength, corrosion resistance, and heat resistance, etc. Aluminum bronze is a copper-based alloy with aluminum as the main alloying element and is often used to manufacture parts such as gear blanks and threads. Aluminum bronze has good corrosion resistance, so it can be used to manufacture corrosion-resistant parts, such as propellers and valves.
[0003] With the improvement of the structural requirements of castings and the combination of the characteristics of various metals, a more refined and better casting process is needed. During the production process, there are often problems such as uneven tightness and high processing costs. The control of the pouring method and the fusion temperature must be very precise, which is very complicated for operators. Therefore, during the alloy casting process, problems such as easy deviation, easy generation of porosity defects in castings, and low qualified rate of finished products often occur, making it difficult to meet the requirements of large-scale production. Summary of the Invention
[0004] The purpose of the present invention is to provide an aluminum bronze casting and forming device with a finished product detection function to solve the problems raised in the prior art.
[0005] To achieve the above object, the present invention provides the following technical solutions: The casting and forming device includes a melting furnace and a casting furnace. A transfer crucible is provided at the outlet of the melting furnace. A transfer support is provided between the melting furnace and the casting furnace. A transfer manipulator and a transfer track are provided on the transfer support. The transfer manipulator is slidably connected to the transfer track. A forming die and a receiving nozzle are provided on the casting furnace. A buffer seat is provided on the receiving nozzle. The forming die is communicated with the receiving nozzle. An air-cooling component is provided on the forming die. A guiding component is provided inside the forming die. The guiding component is slidably connected to the forming die. A demolding arm is provided at the bottom of the forming die. A capturing component and a cleaning disk are provided on the demolding arm. A detection table is provided on the transfer support. A detection component is rotatably connected to the detection table. The detection component is electrically connected to the guiding component through a wire. First, the casting furnace needs to proportion and melt the casting raw materials. After melting is completed, the casting raw materials will be discharged into the transfer crucible. Subsequently, the transfer manipulator on the transfer support will capture the transfer crucible and, under the restriction of the transfer track, send it to the casting furnace. Under the action of the buffer seat, the transfer crucible will be tilted, and the casting raw materials will enter the receiving nozzle and the casting materials will be sent into the forming die. The guiding component operates, and under the action of the guiding component, the casting materials will be fully leveled. After waiting for forming, the forming die is opened, and the demolding arm drives the capturing component to move. The capturing component drives the formed aluminum bronze alloy cylinder to move to the detection table, and the detection component will perform density detection on the formed aluminum bronze alloy cylinder.
[0006] A transfer seat is provided on the transfer manipulator. A transfer motor is provided inside the transfer seat. Teeth are provided on the transfer track. A transfer gear is provided at the output end of the transfer motor. The transfer gear meshes with the teeth on the transfer track. A transfer battery is provided inside the transfer seat. The transfer battery is electrically connected to the transfer motor. When the casting materials enter the transfer crucible, the transfer motor will drive the transfer gear to rotate. Under the restriction of the teeth on the transfer track, the transfer seat will move inside the transfer support, and the transfer battery will control the transfer speed of the transfer motor to make the casting materials in the transfer crucible fully stable and avoid dangerous accidents.
[0007] The buffer seat includes a receiving edge, which is sleeved on the receiving seat, and a buffer bar is slidably connected to the receiving edge, and a buffer thread rod is rotatably connected to the buffer bar. A buffer thread seat is provided on the receiving edge, and a speed change thread groove is provided in the buffer thread seat, and a buffer spring and a stop block are provided in the speed change thread groove. The two ends of the buffer spring respectively resist the speed change thread groove and the stop block, and a plurality of lubricating beads are hinged on the threads on the buffer thread rod. When the transfer crucible moves to the vicinity of the casting furnace, it first contacts the buffer bar. After the buffer bar is impacted, it will enter the speed change thread groove, and the threads on the buffer thread rod will resist the stop block. The stop block compresses the buffer spring. As the elastic force of the buffer spring gradually deepens, the dumping speed of the transfer crucible will also increase. Such a structure can fully ensure the stability of the casting raw material, and also allow the casting raw material to enter the forming mold more stably.
[0008] The forming mold includes a forming upper mold and a forming lower mold, the forming upper mold and the forming lower mold are rotationally connected through a rotating shaft, the forming lower mold is provided with a thermal insulation sheet, the guide assembly is provided on the forming upper mold, the air cooling assembly is provided on the forming lower mold, the receiving nozzle is connected to the forming upper mold, the forming upper mold is slidingly connected to the casting furnace, and a separation hydraulic rod is rotatably connected in the casting furnace, and the output end of the separation hydraulic rod is connected to the forming lower mold. The casting raw material enters from the forming upper mold into between the forming lower mold and the forming upper mold. As the casting raw material is continuously added, the guide assembly will also guide the continuous superposition of the casting raw material, and then the air cooling assembly is started. The air cooling assembly will cool the casting raw material so that the casting raw material can be formed as soon as possible. After waiting for it to be fully formed, the separation hydraulic rod will pull the forming lower mold to rotate and adjust the position of the forming upper mold at the same time to make demolding smoother.
[0009] The air cooling component includes an air cooling pipe and an air cooling motor. The output end of the air cooling motor is connected to the air cooling pipe. A cooling groove is provided in the molding lower mold. The air cooling pipe is connected to the cooling groove. An integrated circuit board is provided in the casting furnace. The integrated circuit board is electrically connected to the air cooling motor and the separation hydraulic rod through a wire. After the molding raw material fills the molding lower mold and the molding upper mold, the air cooling motor will drive the impeller in the air cooling pipe to rotate. The impeller drives the surrounding air to flow and is sent into the cooling groove in the molding lower mold. The cooling temperature will be transferred to the molding lower mold. As the molding raw material continues to form, the inheriting circuit board will collect quantitative information from the receiving nozzle and be responsible for adjusting the coordination between the guide component and the air cooling component.
[0010] The guiding component includes a guiding tube and a guiding motor. The guiding tube is arranged on the upper forming die. A guiding column slides inside the guiding tube. A guiding piece is arranged on the guiding column. A swing disk is arranged on the guiding column. A sliding disk is arranged at the output end of the guiding motor. A swing rocker is rotatably connected to the sliding disk. A telescopic rocker is slidably connected to the swing rocker. A lifting frame slides inside the casting furnace. The telescopic rocker is rotatably connected to the lifting frame and the swing disk. As the casting raw material continuously increases, the guiding motor will drive the sliding disk to rotate. The swing rocker on the sliding disk will swing accordingly. The swinging power is transmitted to the telescopic rocker, and the telescopic rocker will slide on the swing rocker, adapting to the rotation direction of the sliding disk. Subsequently, the telescopic rocker will drive the swing disk to swing reciprocally, so that the guiding column can rotate reciprocally. Driven by the guiding column, the guiding piece rotates in the cavity between the lower forming die and the upper forming die, thereby extruding and pushing the casting raw material, increasing the density of the casting raw material and also reducing the generation of bubbles in the formed material.
[0011] A guiding hydraulic rod is arranged on the lifting frame. The output end of the guiding hydraulic rod is connected to the lifting frame, and the guiding hydraulic rod is fixedly connected to the casting furnace. A quantitative piece and a rotational speed sensor are rotatably connected inside the receiving nozzle. The rotational speed sensor is electrically connected to the guiding hydraulic rod through a wire. During guiding, the guiding hydraulic rod drives the lifting frame to slide. Through the cooperation between the quantitative piece and the rotational speed sensor, the current feeding speed is obtained, thereby controlling the lifting speed of the guiding hydraulic rod to ensure that the guiding piece moves on the surface of the casting raw material without hindering the casting raw material.
[0012] A heating column is arranged inside the testing table. An energizer is arranged inside the testing table. The energizer is electrically connected to the heating column through a wire. A transverse correction plate group and a longitudinal correction plate group are arranged on the testing table. The transverse correction plate group and the longitudinal correction plate group are symmetrically distributed with the heating column as the axis. A plurality of correction screws are rotatably connected to the testing table. Each correction screw is respectively connected to the corresponding transverse correction plate group and longitudinal correction plate group. By driving the transverse correction plate group and the longitudinal correction plate group to move through the correction screws, the aluminum bronze alloy cylinder is stably clamped, and it is ensured that the aluminum bronze alloy cylinder can be fully spaced from the heating column to avoid the problem of uneven heating. The energizer will stably heat the heater and transmit the heating information to the testing component for use as reference information.
[0013] The detection component includes a detection motor, which is arranged on the detection table. A detection frame is arranged on the output end of the detection motor. A detection arc plate is arranged on the detection frame. An infrared spectrometer is arranged on the detection arc plate. The infrared spectrometer is electrically connected to the guiding motor through a wire. After the aluminum bronze alloy cylinder is heated, the detection motor will drive the detection frame to rotate, and the detection arc plate on the detection frame will also rotate accordingly. The infrared spectrometer detects the heated aluminum bronze alloy cylinder. When there are bubbles in the aluminum bronze alloy cylinder, the color it presents can not only be detected by the infrared spectrometer but also be observed by the naked eye. At this time, according to the detected information, the guiding speed and the feeding speed of the guiding component are adjusted to fully adjust the yield rate of the subsequent finished products.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The present invention adopts a pouring component with a buffering function, and effectively stabilizes the casting raw materials in the pouring crucible by means of effective electronic control to avoid accidents. At the same time, the buffer seat structure is adopted to control the pouring speed, avoid the problem of spilling of casting raw materials caused by inconsistent speeds during the pouring process, and also reduce energy loss to a certain extent.
[0016] 2. The present invention adopts a structural component with a quantitative guiding type. Through quantitative detection and a reciprocating guiding component, the casting raw materials are extruded and pushed, increasing the density of the casting raw materials and also reducing the generation of bubbles in the formed materials. At the same time, under the action of the reciprocating component, the toughness of the alloy casting can be indirectly increased. [[ID=X]] [[ID=Y]]
[0017] [[ID=Z]]3. The present invention adopts a detection component with a tempering type. By reheating the alloy, the crystal problems on the alloy surface are removed, and according to the detected information, the guiding speed and the feeding speed of the guiding component are adjusted to fully adjust the yield rate of the subsequent finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional structure schematic diagram of the present invention;
[0019] Figure 2 is a front view structure schematic diagram of the present invention;
[0020] Figure 3 is a transverse sectional structure schematic diagram of the present invention;
[0021] Figure 4 is a schematic diagram of the internal structure of the casting furnace of the present invention;
[0022] Figure 5 is Figure 3 a schematic diagram of the enlarged structure of the partial A in
[0023] Figure 6 is Figure 3 a schematic structural diagram of the partial enlargement B in
[0024] Figure 7 a schematic structural diagram of the buffer seat of the present invention;
[0025] Figure 8 a schematic cross-sectional structural diagram of the guiding component of the present invention.
[0026] In the figure: 1, melting furnace; 2, casting furnace; 3, transfer crucible; 4, transfer bracket; 5, transfer manipulator; 501, transfer seat; 502, transfer motor; 503, transfer gear; 504, transfer battery; 6, transfer track; 7, forming die; 701, upper forming die; 702, lower forming die; 704, heat insulation sheet; 705, separating hydraulic rod; 8, receiving nozzle; 9, buffer seat; 901, receiving edge; 903, buffer strip; 904, buffer threaded rod; 905, buffer threaded seat; 906, variable-speed thread groove; 907, buffer spring; 908, blocking block; 909, quantitative sheet; 910, rotational speed sensor; 10, air-cooling component; 1001, air-cooling pipe; 1002, air-cooling motor; 1003, cooling tank; 1004, integrated circuit board; 11, guiding component; 1101, guiding pipe, 1102, guiding motor; 1103, guiding column; 1104, guiding piece; 1105, swinging disc; 1106, sliding disc; 1107, swinging rocker; 1108, telescopic rocker; 1109, lifting frame; 1110, guiding hydraulic rod; 12, demolding arm; 13, cleaning disc; 14, detection table; 1401, heating column; 1402, energizer; 1403, transverse correction plate group; 1404, longitudinal correction plate group; 1405, correction screw; 15, detection component; 1501, detection motor; 1502, detection frame; 1503, detection arc plate; 1504, infrared spectrometer. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] Embodiment: As Figures 1-8As shown in the figure, the present invention provides a technical solution. The casting and molding device includes a melting furnace 1 and a casting furnace 2. A transfer crucible 3 is provided at the outlet of the melting furnace 1. A transfer support 4 is arranged between the melting furnace 1 and the casting furnace 2. A transfer manipulator 5 and a transfer track 6 are provided on the transfer support 4. The transfer manipulator 5 is slidably connected to the transfer track 6. A molding die 7 and a receiving nozzle 8 are provided on the casting furnace 2. A buffer seat 9 is provided on the receiving nozzle 8. The molding die 7 is communicated with the receiving nozzle 8. An air-cooling component 10 is provided on the molding die 7. A guiding component 11 is arranged inside the molding die 7. The guiding component 11 is slidably connected to the molding die 7. A demolding arm 12 is provided at the bottom of the molding die 7. A capturing component and a cleaning tray 13 are provided on the demolding arm 12. A detection table 14 is provided on the transfer support 4. A detection component 15 is rotatably connected to the detection table 14. The detection component 15 is electrically connected to the guiding component 11 through a wire. First, the casting furnace 2 needs to proportion and melt the casting raw materials. After melting is completed, the casting raw materials will be discharged into the transfer crucible 3. Subsequently, the transfer manipulator 5 on the transfer support 4 will capture the transfer crucible 3 and, under the restriction of the transfer track 6, send it to the casting furnace 2. Under the action of the buffer seat 9, the transfer crucible 3 will be tilted, and the casting raw materials will enter the receiving nozzle 8 and the casting materials will be sent into the molding die 7. The guiding component 11 operates, and under the action of the guiding component 11, the casting materials will be fully leveled. After waiting for molding, the molding die 7 is opened, and the demolding arm 12 drives the capturing component to move. The capturing component drives the formed aluminum bronze alloy cylinder to move to the detection table 14, and the detection component 15 will perform density detection on the formed aluminum bronze alloy cylinder.
[0029] A transfer seat 501 is provided on the transfer manipulator 5. A transfer motor 502 is arranged inside the transfer seat 501. Teeth are provided on the transfer track 6. A transfer gear 503 is provided at the output end of the transfer motor 502. The transfer gear 503 meshes with the teeth on the transfer track 6. A transfer battery 504 is arranged inside the transfer seat 501. The transfer battery 504 is electrically connected to the transfer motor 502. After the casting materials enter the transfer crucible 3, the transfer motor 502 will drive the transfer gear 503 to rotate. Under the restriction of the teeth on the transfer track 6, the transfer seat 501 will move inside the transfer support 4, and the transfer battery 504 will control the transfer speed of the transfer motor 502 to make the casting materials in the transfer crucible 3 fully stable and avoid dangerous accidents.
[0030] The buffer seat 9 includes a receiving edge 901, which is sleeved on the receiving seat. A buffer bar 903 is slidably connected to the receiving edge. A buffer threaded rod 904 is rotatably connected to the buffer bar 903. A buffer threaded seat 905 is provided on the receiving edge. A speed change thread groove 906 is provided in the buffer threaded seat 905. A buffer spring 907 and a stop block 908 are provided in the speed change thread groove 906. The two ends of the buffer spring 907 respectively abut the speed change thread groove 906 and the stop block 908. A plurality of lubricating beads are hinged on the thread on the buffer threaded rod 904. When the transfer crucible 3 moves to the vicinity of the casting furnace 2, it first contacts the buffer bar 903. After the buffer bar 903 is impacted, it will enter the speed change thread groove 906, and the thread on the buffer thread rod 904 will rest on the stop block 908. The stop block 908 compresses the buffer spring 907. As the elastic force of the buffer spring 907 gradually increases, the pouring speed of the transfer crucible 3 will also increase. The use of such a structure can fully ensure the stability of the casting raw material, and also allow the casting raw material to enter the forming mold 7 more stably.
[0031] The forming mold 7 includes a forming upper mold 701 and a forming lower mold 702, the forming upper mold 701 and the forming lower mold 702 are rotatably connected through a rotating shaft, a thermal insulation sheet 704 is provided on the forming lower mold 702, a guide assembly 11 is provided on the forming upper mold 701, an air cooling assembly 10 is provided on the forming lower mold 702, a receiving nozzle 8 is communicated with the forming upper mold 701, the forming upper mold 701 is slidably connected to the casting furnace 2, a separating hydraulic rod 705 is rotatably connected in the casting furnace 2, and the output end of the separating hydraulic rod 705 is connected to the forming lower mold 702 is connected, and the casting material enters between the molding lower mold 702 and the molding upper mold 701 from the molding upper mold 701. As the casting material is continuously added, the guide component 11 will also guide the continuous superposition of the casting material, and then start the air cooling component 10. The air cooling component 10 will cool the casting material so that the casting material can be molded as soon as possible. After waiting for it to be fully molded, the separation hydraulic rod 705 will pull the molding lower mold 702 to rotate, and at the same time adjust the position of the molding upper mold 701 to make demoulding smoother.
[0032] The air-cooling component 10 includes an air-cooling pipe 1001 and an air-cooling motor 1002. The output end of the air-cooling motor 1002 is communicated with the air-cooling pipe 1001. A cooling groove 1003 is opened in the forming lower die 702, and the air-cooling pipe 1001 is communicated with the cooling groove 1003. An integrated circuit board 1004 is arranged in the casting furnace 2, and the integrated circuit board 1004 is electrically connected to the air-cooling motor 1002 and the separating hydraulic rod 705 through wires. After the casting raw material fills the forming lower die 702 and the forming upper die 701, the air-cooling motor 1002 will drive the impeller in the air-cooling pipe 1001 to rotate. The impeller drives the surrounding air to flow and is sent into the cooling groove 1003 in the forming lower die 702. The cooling temperature will be transferred into the forming lower die 702. As the casting raw material is continuously formed, the inherited circuit board will collect the quantitative information transmitted from the receiving nozzle 8 and be responsible for adjusting the coordinated work between the guiding component 11 and the air-cooling component 10.
[0033] The guiding component 11 includes a guiding pipe 1101 and a guiding motor 1102. The guiding pipe 1101 is arranged on the forming upper die 701. A guiding column 1103 slides in the guiding pipe 1101. A guiding piece 1104 is arranged on the guiding column 1103. A swinging disc 1105 is arranged on the guiding column 1103. A sliding disc 1106 is arranged on the output end of the guiding motor 1102. A swinging rocker 1107 is rotatably connected to the sliding disc 1106. A telescopic rocker 1108 is slidably connected to the swinging rocker 1107. A lifting frame 1109 is slidably connected in the casting furnace 2. The telescopic rocker 1108 is rotatably connected to the lifting frame 1109, and the telescopic rocker 1108 is rotatably connected to the swinging disc 1105. As the casting raw material continuously increases, the guiding motor 1102 will drive the sliding disc 1106 to rotate. The swinging rocker 1107 on the sliding disc 1106 will swing accordingly. The swinging power is transmitted to the telescopic rocker 1108, and the telescopic rocker 1108 will slide on the swinging rocker 1107 to adapt to the rotation direction of the sliding disc 1106. Subsequently, the telescopic rocker 1108 will drive the swinging disc 1105 to swing reciprocally, so that the guiding column 1103 can rotate reciprocally. Driven by the guiding column 1103, the guiding piece 1104 rotates in the cavity between the forming lower die 702 and the forming upper die 701, thereby extruding and pushing the casting raw material, increasing the density of the casting raw material and also reducing the generation of bubbles in the formed material.
[0034] A guiding hydraulic rod 1110 is provided on the lifting frame 1109. The output end of the guiding hydraulic rod 1110 is connected to the lifting frame 1109. The guiding hydraulic rod 1110 is fixedly connected to the casting furnace 2. A metering piece 909 and a rotational speed sensor 910 are rotatably connected inside the receiving nozzle 8. The rotational speed sensor 910 is electrically connected to the guiding hydraulic rod 1110 through a wire. While guiding, the guiding hydraulic rod 1110 drives the lifting frame 1109 to slide. Through the cooperation between the metering piece 909 and the rotational speed sensor 910, the current feeding speed is obtained, so as to control the lifting speed of the guiding hydraulic rod 1110, ensuring that the guiding piece 1104 moves on the surface of the casting raw material without obstructing the casting raw material.
[0035] A heating column 1401 is provided inside the inspection table 14. An electric energizer 1402 is provided inside the inspection table 14. The electric energizer 1402 is electrically connected to the heating column 1401 through a wire. A transverse correction plate group 1403 and a longitudinal correction plate group 1404 are provided on the inspection table 14. The transverse correction plate group 1403 and the longitudinal correction plate group 1404 are symmetrically distributed with the heating column 1401 as the axis. A plurality of correction screws 1405 are rotatably connected to the inspection table 14. Each correction screw 1405 is respectively connected to the corresponding transverse correction plate group and the longitudinal correction plate group 1404. The transverse correction plate group 1403 and the longitudinal correction plate group 1404 are driven to move by the correction screws 1405, so as to stably clamp the aluminum bronze alloy cylinder and ensure that there is sufficient distance between the aluminum bronze alloy cylinder and the heating column 1401, avoiding the problem of uneven heating. And the electric energizer 1402 will stably heat the heater and transmit the heating information into the detection assembly 15 for use as reference information.
[0036] The detection assembly 15 includes a detection motor 1501. The detection motor 1501 is provided on the inspection table 14. A detection frame 1502 is provided at the output end of the detection motor 1501. A detection arc plate 1503 is provided on the detection frame 1502. An infrared spectrometer 1504 is provided on the detection arc plate 1503. The infrared spectrometer 1504 is electrically connected to the guiding motor 1102 through a wire. After the aluminum bronze alloy cylinder is heated, the detection motor 1501 will drive the detection frame 1502 to rotate, and the detection arc plate 1503 on the detection frame 1502 will also rotate accordingly. The infrared spectrometer 1504 detects the heated aluminum bronze alloy cylinder. When there are bubbles in the aluminum bronze alloy cylinder, the color presented will not only be detected by the infrared spectrometer 1504, but also can be observed by the naked eye. At this time, according to the detected information, the guiding speed and the feeding speed of the guiding assembly 11 are adjusted, and the subsequent finished product yield can be fully adjusted.
[0037] Working principle: In the casting furnace 2, the mold raw materials are proportioned and melted. After melting is completed, the mold raw materials will be discharged into the transfer crucible 3. After a certain amount is discharged, the transfer manipulator 5 on the transfer bracket 4 will capture the transfer crucible 3. The transfer motor 502 will drive the transfer gear 503 to rotate. Under the restriction of the teeth on the transfer track 6 by the transfer gear 503, the transfer seat 501 will move within the transfer bracket 4 and be sent above the casting furnace 2. Under the action of the buffer seat 9, the transfer crucible 3 will be tilted. When the transfer crucible 3 moves near the casting furnace 2, it will first come into contact with the buffer strip 903. After being impacted, the buffer strip 903 will enter the variable-speed thread groove 906, and the threads on the buffer screw rod 904 will abut against the blocking block 908, thereby realizing the speed of pouring the mold raw materials. The mold raw materials will enter the receiving nozzle 8 and the mold materials will be sent into the forming die 7. The mold raw materials enter between the forming lower die 702 and the forming upper die 701. As the mold raw materials are continuously added, the guiding motor 1102 drives the sliding disk 1106 to rotate, and the swing rocker 1107 on the sliding disk 1106 will swing accordingly. The swing power is transmitted to the telescopic rocker 1108, and then the telescopic rocker 1108 will drive the swing disk 1105 to swing reciprocally. The guiding piece 1104 rotates in the cavity between the forming lower die 702 and the forming upper die 701 under the drive of the guiding column 1103. The guiding hydraulic rod 1110 drives the lifting frame 1109 to slide. Through the cooperation between the quantitative piece 909 and the rotational speed sensor 910, after molding, the forming die 7 is opened, the demolding arm 12 drives the capture assembly to move, the capture assembly drives the formed aluminum bronze alloy cylinder to move to the transfer rod, and it is transported to the inspection table 14. The inspection motor 1501 will drive the inspection frame 1502 to rotate, and the inspection arc plate 1503 on the inspection frame 1502 will also rotate accordingly. The infrared spectrometer 1504 inspects the heated aluminum bronze alloy cylinder.
[0038] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An aluminum bronze casting and forming device with a finished product detection function, characterized in that: The casting and forming device includes a melting furnace (1) and a casting furnace (2). A transfer crucible (3) is provided at the outlet of the melting furnace (1). A transfer support (4) is arranged between the melting furnace (1) and the casting furnace (2). A transfer manipulator (5) and a transfer track (6) are provided on the transfer support (4). The transfer manipulator (5) is slidably connected to the transfer track (6). A forming die (7) and a receiving nozzle (8) are provided on the casting furnace (2). A buffer seat (9) is provided on the receiving nozzle (8). The forming die (7) is communicated with the receiving nozzle (8). An air-cooling component (10) is provided on the forming die (7). A guiding component (11) is arranged inside the forming die (7). The guiding component (11) is slidably connected to the forming die (7). A demolding arm (12) is provided at the bottom end of the forming die (7). A capturing component and a cleaning disk (13) are provided on the demolding arm (12). A detection table (14) is provided on the transfer support (4). A detection component (15) is rotatably connected to the detection table (14). The detection component (15) is electrically connected to the guiding component (11) through a wire.
2. The aluminum bronze casting and forming device with a finished product detection function according to claim 1, wherein: A transfer seat (501) is provided on the transfer manipulator (5). A transfer motor (502) is arranged inside the transfer seat (501). Teeth are provided on the transfer track (6). A transfer gear (503) is provided at the output end of the transfer motor (502). The transfer gear (503) meshes with the teeth on the transfer track (6). A transfer battery (504) is arranged inside the transfer seat (501). The transfer battery (504) is electrically connected to the transfer motor (502).
3. The aluminum bronze casting and forming device with a finished product detection function according to claim 1, characterized in that: The buffer seat (9) includes a receiving edge (901). The receiving edge (901) is sleeved on the receiving nozzle (8). A buffer bar (903) is slidably connected to the receiving edge (901). A buffer threaded rod (904) is rotatably connected to the buffer bar (903). A buffer threaded seat (905) is provided on the receiving edge. A variable-speed threaded groove (906) is arranged inside the buffer threaded seat (905). A buffer spring (907) and a resisting block (908) are arranged inside the variable-speed threaded groove (906). Two ends of the buffer spring (907) respectively abut against the variable-speed threaded groove (906) and the resisting block (908). A plurality of lubricating beads are hinged to the thread on the buffer threaded rod (904).
4. An aluminum bronze casting and forming device with a finished product detection function according to claim 3, characterized in that: The forming die (7) includes a forming upper die (701) and a forming lower die (702). The forming upper die (701) and the forming lower die (702) are rotatably connected by a rotating shaft. A heat insulation sheet (704) is provided on the forming lower die (702). The guiding assembly (11) is provided on the forming upper die (701). The air cooling assembly (10) is provided on the forming lower die (702). The receiving nozzle (8) is communicated with the forming upper die (701). The forming upper die (701) is slidably connected to the casting furnace (2). A separating hydraulic rod (705) is rotatably connected in the casting furnace (2). The output end of the separating hydraulic rod (705) is connected to the forming lower die (702).
5. An aluminum bronze casting and forming device with a finished product detection function according to claim 4, characterized in that: The air cooling assembly (10) includes an air cooling pipe (1001) and an air cooling motor (1002). The output end of the air cooling motor (1002) is communicated with the air cooling pipe (1001). A cooling groove (1003) is formed in the forming lower die (702). The air cooling pipe (1001) is communicated with the cooling groove (1003). An integrated circuit board (1004) is provided in the casting furnace (2). The integrated circuit board (1004) is electrically connected to the air cooling motor (1002) and the separating hydraulic rod (705) through wires.
6. The aluminum bronze casting and forming device with a finished product detection function according to claim 5, characterized in that: The guiding assembly (11) includes a guiding pipe (1101) and a guiding motor (1102). The guiding pipe (1101) is provided on the forming upper die (701). A guiding column (1103) slides in the guiding pipe (1101). A guiding piece (1104) is provided on the guiding column (1103). A swinging disc (1105) is provided on the guiding column (1103). A sliding disc (1106) is provided on the output end of the guiding motor (1102). A swinging rocker (1107) is rotatably connected to the sliding disc (1106). A telescopic rocker (1108) is slidably connected to the swinging rocker (1107). A lifting frame (1109) is slidably connected in the casting furnace (2). The telescopic rocker (1108) is rotatably connected to the lifting frame (1109) and the swinging disc (1105).
7. An aluminum bronze casting and forming device with a finished product detection function according to claim 6, characterized in that: A guiding hydraulic rod (1110) is provided on the lifting frame (1109). The output end of the guiding hydraulic rod (1110) is connected to the lifting frame (1109). The guiding hydraulic rod (1110) is fixedly connected to the casting furnace (2). A quantitative piece (909) and a rotational speed sensor (910) are rotatably connected in the receiving nozzle (8). The rotational speed sensor (910) is electrically connected to the guiding hydraulic rod (1110) through a wire.
8. An aluminum bronze casting forming device with a finished product detection function according to claim 7, characterized in that: A heating column (1401) is arranged inside the detection table (14), and an energizer (1402) is arranged inside the detection table (14). The energizer (1402) is electrically connected to the heating column (1401) through a wire. A transverse correction plate group (1403) and a longitudinal correction plate group (1404) are arranged on the detection table (14). The transverse correction plate group (1403) and the longitudinal correction plate group (1404) are symmetrically distributed with the heating column (1401) as the axis. A plurality of correction screws (1405) are rotatably connected to the detection table (14), and each correction screw (1405) is respectively connected to the corresponding transverse correction plate group (1403) and longitudinal correction plate group (1404).
9. An aluminum bronze casting and forming device with a finished product detection function according to claim 8, characterized in that: A detection motor (1501) is arranged on the detection assembly (15), and the detection motor (1501) is arranged on the detection table (14). A detection frame (1502) is arranged at the output end of the detection motor (1501). A detection arc plate (1503) is arranged on the detection frame (1502). An infrared spectrometer (1504) is arranged on the detection arc plate (1503). The infrared spectrometer (1504) is electrically connected to the guiding motor (1102) through a wire.
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