Three-dimensional magnetic flux disc type motor with axial and radial mixed magnetic flux
Through the three-dimensional flux disc motor structure with axial radial hybrid magnetic flux, the problem of driving motor being difficult to miniaturize and lightweight under high power is solved, and the motor's high torque density and power density is realized, and it operates at a stable temperature is suitable for application scenarios with limited space.
Patent Information
- Application Number
- CN202510705884.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-26
AI Technical Summary
While ensuring high power, existing drive motors are difficult to achieve miniaturization and lightweighting, especially in application scenarios where space is limited, they cannot meet the needs.
A three-dimensional flux disc motor structure with axial radial mixed magnetic flux is adopted, including a stator mechanism and a rotor mechanism. The stator mechanism consists of a support member, an iron core, an axial winding and a radial winding. The rotor mechanism consists of an axial rotor and a radial rotor. Through the cooperation of axial and radial permanent magnets, a hybrid flux path is formed, combining a flat structure and a heat dissipation structure to improve the torque density and power density of the motor.
It realizes that while reducing the motor structure size, the power and torque density of the motor is improved, and the heat dissipation structure ensures that the motor operates at a stable temperature, which is suitable for high-power operation needs.
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Figure CN120546404A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of permanent magnet motors, and in particular relates to a three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux. Background Art
[0002] With the rapid development of society and the economy, the concepts of global energy transformation and sustainable development have become increasingly integrated into all industries. In this context, drive motors, as key technologies for converting electrical energy into mechanical energy, have seen a surge in research and development in recent years. This is especially true in modern transportation scenarios, where the trend toward unmanned, electrified, and intelligent transportation is driving higher demands on drive motor systems.
[0003] To ensure the drive motor's load capacity and acceleration performance, the related art requires not only a large motor structure but also a large-capacity and large-sized battery to maintain the drive motor's endurance. However, for some applications with limited installation space and limited load capacity, the drive motor in the related art clearly cannot meet the requirements of maintaining high power while also being small and lightweight. Summary of the Invention
[0004] In response to one or more of the above-mentioned defects or improvement needs in the prior art, the present invention provides a three-dimensional flux disk motor with axial-radial mixed magnetic flux, which not only ensures that the motor has higher power and higher torque density, making the motor suitable for high-power working requirements, but also can achieve lightweighting of the entire motor while reducing the structural size of the motor as much as possible.
[0005] To achieve the above objectives, the present invention provides a three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux, comprising: A stator mechanism, comprising a support member and a plurality of convex stators; A plurality of mounting positions are evenly arranged on the outer wall surface of the support member along the circumferential direction; Each of the convex stators includes an iron core, an axial winding, and a radial winding; the side wall surface of each iron core is fixedly mounted on the mounting position, and each of the iron cores is provided with axial stator teeth along the central axis of the support member, and each of the axial stator teeth is provided with an axial winding; the side wall surface of each of the iron cores facing away from the mounting position is provided with radial stator teeth, and the radial stator teeth are provided with radial windings; A rotor mechanism, the rotor mechanism comprising an axial rotor and a radial rotor; The axial rotor includes an axial rotating disk and a plurality of first permanent magnets. The axial rotating disks are arranged at intervals at one end of the iron core provided with the axial stator teeth. The first permanent magnets are arranged around the central axis and are evenly spaced along the circumferential direction on the end surface of the axial rotating disk facing the axial stator teeth. The radial rotor includes a radial turntable and a plurality of second permanent magnets. The radial turntable is coaxially sleeved on the outside of the support member. The second permanent magnets are evenly spaced along the circumferential direction on the inner wall surface of the radial turntable, and there is a gap between each second permanent magnet and the radial stator teeth.
[0006] As a further preferred embodiment of the present invention, the iron core is provided with axial stator teeth at both ends along the central axis; the rotor mechanism includes two axial rotors, which are respectively spaced apart at both ends of the iron core provided with the axial stator teeth.
[0007] As a further preferred embodiment of the present invention, the iron core is a fan-ring iron core, the inner ring wall surface of the fan-ring iron core is fixedly connected to the mounting position, and radial stator teeth are provided on the outer ring wall surface of the fan-ring iron core.
[0008] As a further preferred embodiment of the present invention, corner slots are provided at both ends of the iron core along the central axis.
[0009] As a further preferred embodiment of the present invention, the winding directions of the axial windings on the two axial stator teeth are opposite.
[0010] As a further preferred embodiment of the present invention, the radial stator teeth are radially extending extension plates provided on the outer ring wall surface of the sector-shaped iron core, and the extension direction of the extension plates is perpendicular to the inner wall surface of the radial turntable.
[0011] As a further preferred embodiment of the present invention, the support member includes a stator mounting plate and a fixing column extending along the central axis direction, the stator mounting plate is detachably mounted on the outer wall surface of the fixing column, and a plurality of mounting positions are provided on the outer ring wall surface of the stator mounting plate.
[0012] As a further preferred embodiment of the present invention, the first permanent magnet is an axially magnetized permanent magnet, and the second permanent magnet is a radially magnetized permanent magnet.
[0013] As a further preferred embodiment of the present invention, the top end surface and the bottom end surface of the radial turntable are respectively detachably fixedly connected to the two axial turntables.
[0014] As a further preferred embodiment of the present invention, at least one heat dissipation blade is provided on the radial turntable and / or the axial turntable, for forming heat dissipation wind for the stator mechanism during the rotation of the rotor mechanism.
[0015] In general, the above technical solutions conceived by the present invention have the following beneficial effects compared with the prior art: (1) The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux of the present invention includes a rotor mechanism and a stator mechanism. The stator mechanism includes an iron core, an axial winding and a radial winding. The side wall surface of each iron core is fixedly mounted on the mounting position, and each iron core is provided with axial stator teeth along the central axis of the support member, and each axial stator tooth is provided with an axial winding. The side wall surface of each iron core facing away from the mounting position is provided with radial stator teeth, and the radial stator teeth are provided with radial windings. The rotor mechanism includes an axial rotor and a radial rotor. The axial rotor includes an axial turntable and a plurality of first permanent magnets. The axial turntable is arranged at intervals at one end of the iron core provided with the axial stator teeth. Each first permanent magnet is arranged at uniform intervals along the circumferential direction on the end surface of the axial turntable facing the axial stator teeth around the central axis. The radial rotor includes a radial turntable and a plurality of second permanent magnets. The radial turntable is coaxially sleeved on the outside of the support member. Each second permanent magnet is arranged at uniform intervals along the circumferential direction on the inner wall surface of the radial turntable, and there is a gap between each second permanent magnet and the radial stator tooth. This three-dimensional flux disk motor not only ensures that the motor has high power and high torque density, making the motor suitable for high-power working requirements, but also can achieve lightweighting of the entire motor while reducing the motor structure size as much as possible.
[0016] (2) The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux of the present invention has a compact structure, high torque density and power density, and stable operation. It adopts a flattened stator mechanism and rotor mechanism to make the magnetic flux distributed along the axial direction of the motor, so as to ensure that the motor can have a shorter magnetic path, thereby significantly improving the efficiency of the motor while reducing magnetic loss. At the same time, since the motor as a whole is a flattened structure, the motor structure is more compact and the force arm length of the rotor mechanism can be increased, thereby significantly improving the motor output torque, and then greatly improving the power and torque density of the motor. At the same time, by adding radial stator teeth, radial windings and a second permanent magnet to the outside of the iron core, the torque and power density of the motor are significantly improved. In addition, combined with the heat dissipation structure set on the radial turntable and the axial turntable, the rotor mechanism can provide flowing heat dissipation air for the stator during rotation, ensuring that the motor can continue to operate in a stable temperature environment. It has good promotion prospects and reference value. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 2. It is a cross-sectional view of the overall structure of a three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to an embodiment of the present invention; Figure 2 3D magnetic flux disc motor with axial-radial mixed magnetic flux in the embodiment of the present invention; Figure 33D diagram of the stator structure of the three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to the embodiment of the present invention; Figure 4 1. It is an exploded view of the internal structure of a three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to an embodiment of the present invention; Figure 5 3D magnetic flux disk motor with axial-radial mixed magnetic flux in the embodiment of the present invention; Figure 6 3D magnetic flux disk motor with axial-radial mixed magnetic flux in the embodiment of the present invention; In all the drawings, the same reference numerals represent the same technical features, specifically: 1. Iron core; 2. Radial stator teeth; 3. Axial winding; 4. Radial winding; 5. Stator mounting plate; 6. First bolt hole; 7. Axial turntable; 8. First permanent magnet; 9. Axial heat sink ring; 10. Radial turntable; 11. Second permanent magnet; 12. Radial heat sink ring; 13. Second bolt hole. DETAILED DESCRIPTION
[0018] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to illustrate the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0021] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0022] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0023] Example: See also Figures 1 to 6 The three-dimensional flux disk motor with axial-radial mixed flux in the preferred embodiment of the present invention can not only ensure that the motor has higher power and higher torque density, making the motor suitable for high-power working requirements, but also can achieve lightweighting of the entire motor while reducing the structural size of the motor as much as possible.
[0024] Specifically, if Figures 1 to 6 As shown in the preferred embodiment of the present application, the three-dimensional flux disk motor includes a stator mechanism and a rotor mechanism. The stator mechanism includes a support member and a plurality of convex stators. The support member serves as the mounting base for the convex stators. During actual use of the motor, the position of the support member is relatively fixed. Furthermore, a plurality of mounting locations are evenly arranged along the circumference on the outer wall surface of the support member for securing the convex stators.
[0025] Furthermore, each convex stator includes an iron core 1, an axial winding 3, and a radial winding 4. The sidewall of each iron core 1 is fixedly mounted on the mounting position of the support member. Simultaneously, each iron core 1 is provided with axial stator teeth along the central axis of the support member, and axial windings 3 are provided on the axial positioning teeth, thereby enabling the axial windings 3 to form an induced magnetic field along the axial direction when energized. Furthermore, radial stator teeth 2 are provided on the sidewall of each iron core 1 facing away from the mounting position, and radial windings 4 are provided on the radial stator teeth 2, thereby enabling the radial windings 4 to form an induced magnetic field along the radial direction when energized.
[0026] Further preferably, the rotor mechanism includes an axial rotor and a radial rotor. The axial rotor includes an axial turntable 7 and a plurality of first permanent magnets 8. The axial turntable 7 is spaced apart at one end of the iron core 1 where the axial stator teeth are provided. Furthermore, the first permanent magnets 8 are evenly spaced circumferentially around the central axis on the end surface of the axial turntable 7 facing the axial stator teeth, thereby forming an axial magnetic field above the axial stator teeth. When the radial winding 4 is energized, the magnetic field generated by the energized axial winding 3 and the first permanent magnets 8 can drive the axial rotor mechanism to rotate relative to the stator mechanism, thereby converting electrical energy into mechanical energy.
[0027] Furthermore, the radial rotor includes a radial turntable 10 and a plurality of second permanent magnets 11. The radial turntable 10 is coaxially sleeved on the outside of the support member. At the same time, the second permanent magnets 11 are evenly spaced along the circumferential direction on the inner wall surface of the radial turntable 10, and there is a gap between each second permanent magnet 11 and the radial stator teeth 2.
[0028] In actual use, the three-dimensional flux disk motor in this application uses a three-dimensional flux permanent magnet array to achieve higher torque density by adding the number of pole pairs under the same volume, and the structural form of the axial flux motor enables it to utilize space more effectively and reduce the axial length, thereby further improving the torque density.
[0029] Specifically, the torque formula of an axial flux motor is usually expressed as:
[0030] K is the axial flux motor constant, p is the number of pole pairs, is the air gap flux density (T), is the armature current density (A / m), is the effective rotor area (m²) The torque formula of the radial flux motor can be simplified as:
[0031] is the motor constant of the radial flux motor, is the air gap flux density (T), is the armature current density (A / m), L is the effective length of the motor, and r is the rotor radius The volume V of the axial flux motor can be approximately expressed as:
[0032] Therefore, the torque density T d It can be expressed as:
[0033] Because A r It can be expressed as πR 2 ,therefore
[0034] The volume 𝑉 of the radial flux motor can be approximately expressed as:
[0035] Therefore, the torque density T d It can be expressed as:
[0036] Comparing the two formulas, the axial flux motor can achieve higher torque density within the same volume by increasing the number of pole pairs p. In addition, the structural design of the axial flux motor allows for more efficient use of space and reduces the axial length L, further improving torque density.
[0037] Furthermore, axial flux motors improve torque and power density by increasing the number of pole pairs. The disc-shaped structure allows for more pole pairs to be arranged. Axial flux motors can be designed to be shorter, thus improving torque and power density.
[0038] Specifically, the output power P can be expressed as
[0039] in is the angular velocity of the motor, and its relationship with the speed n (rpm) is
[0040] Axial flux motor
[0041] After simplification:
[0042] Radial flux motor:
[0043] It can be seen from the formula that the axial flux motor can achieve higher power density in the same volume by increasing the number of pole pairs p and increasing the speed n.
[0044] Furthermore, in a preferred embodiment of the present application, axial stator teeth are provided at both ends of the core 1 along its central axis. Accordingly, the rotor mechanism includes two axial rotors, spaced apart at the ends of the core 1 where the axial stator teeth are provided. Consequently, a magnetic field provided by the first permanent magnet 8 exists at both ends of the core 1. Preferably, the first permanent magnet 8 is magnetized axially, and the second permanent magnet 11 is magnetized radially. Further preferably, the induced magnetic flux generated by energizing the axial winding 3 enters the core 1, while the induced magnetic flux generated by energizing the radial winding 4 flows out of the core 1; alternatively, the induced magnetic flux generated by energizing the axial winding 3 flows out of the core 1, while the induced magnetic flux generated by energizing the radial winding 4 enters the core 1.
[0045] During actual use, the magnetic flux starts from the first permanent magnet 8 located at both ends of the axis, passes through the gap between the first permanent magnet 8 and the iron core 1, and enters the axial ends of the iron core 1. After passing through the iron core 1, the magnetic flux flows out from the radial stator teeth 2. After passing through the radial air gap, the outflowing magnetic flux flows radially into the second permanent magnet 11. Then, the magnetic flux flows out through the second permanent magnet 11 and enters the radial turntable 10 (radial outer rotor yoke) tangentially. Then, it flows out from the radial turntable 10 and passes through the radial air gap. It enters the adjacent iron core 1 from the radial stator teeth 2 of the adjacent convex stator, and then returns to the first permanent magnet 8 axially through the axial gap, thereby forming a loop and realizing axial-radial mixed magnetic flux.
[0046] Further preferably, in a preferred embodiment of the present application, the core 1 is a sector-ring core 1, the center of the outer ring wall of the sector-ring core 1 being located on the central axis, and correspondingly, the center of the inner ring wall of the sector-ring core 1 also being located on the central axis. Preferably, the inner ring wall of the sector-ring core 1 is fixedly connected to a mounting position on the support member, and correspondingly, radial stator teeth 2 are provided on the outer ring wall of the sector-shaped core 1. Further preferably, the cores 1 are evenly spaced along the annular arrangement, thereby forming an annular stator ring.
[0047] In more detail, in a preferred embodiment of the present application, corner grooves are provided on the peripheries of both end surfaces of the iron core 1 along the central axis.
[0048] In addition, in a preferred embodiment of the present application, the winding directions of the axial windings 3 on the two axial stator teeth of the same iron core 1 are opposite, so that the direction of the induced magnetic field generated by the two axial windings 3 being energized flows into the iron core 1 at the same time or the direction of the induced magnetic field generated by the two axial windings 3 being energized flows out of the iron core 1 at the same time.
[0049] Furthermore, in a preferred embodiment of the present application, the radial stator teeth 2 are radially extending extension plates disposed on the outer annular wall of the sector-shaped core 1. The extension direction of the extension plates is perpendicular to the inner wall of the radial turntable 10, thereby enabling the radial windings 4 wound on the extension plates to face the second permanent magnets 11 disposed on the radial turntable 10. Preferably, the extension plates are flat plate-like structures that are parallel to the end face of the core 1 on which the axial windings 3 are disposed. Furthermore, the extension plates are disposed at the center of the outer annular wall of the core 1.
[0050] Furthermore, in a preferred embodiment of the present application, the support structure includes a stator mounting plate 5 and a fixing post extending along the central axis. The stator mounting plate 5 is removably mounted on the outer wall surface of the fixing post, and the relative position of the fixing post remains unchanged. Furthermore, a plurality of mounting locations are provided on the outer annular surface of the stator mounting plate 5. The core 1 is removably fixed to the mounting locations on the outer periphery of the stator mounting plate 5 via a connecting assembly.
[0051] Further preferably, in a preferred embodiment of the present application, the connecting assembly includes a plurality of first bolt holes 6 formed on the inner ring wall surface of the iron core 1. Correspondingly, second bolt holes 13 radially penetrating the disc body are formed on the stator mounting plate 5. The positions of the first bolt holes 6 on the iron core 1 correspond to the positions of the second bolt holes 13 on the stator mounting plate 5.
[0052] During actual use, the spatial position of the iron core 1 relative to the stator mounting plate 5 is first adjusted so that the first bolt hole 6 on the iron core 1 can correspond to the position of the second bolt hole 13 on the stator mounting plate 5. On this basis, a bolt is inserted into the second bolt hole 13 on the side of the stator mounting plate 5 away from the iron core 1, and then the bolt is screwed in until the bolt enters the first bolt hole 6 on the iron core 1 and the second bolt hole 13 on the stator mounting plate 5 at the same time, thereby realizing a detachable connection between the iron core 1 and the stator mounting plate 5.
[0053] In more detail, in a preferred embodiment of the present application, two first bolt holes 6 are provided at axial intervals on the inner ring wall surface of the iron core 1. Correspondingly, two second bolt holes 13 are also provided at longitudinal intervals on the mounting position of the stator mounting plate 5 corresponding to a single iron core 1, to ensure that the iron core 1 can be stably fixed on the stator mounting plate 5.
[0054] Furthermore, in a preferred embodiment of the present application, the radial turntable 10 is a cylindrical structure, and correspondingly, the axial turntable 7 is an annular structure. The top and bottom surfaces of the radial turntable 10 are respectively detachably fixedly connected to the two axial turntables 7. Preferably, the radial turntable 10 is fixed to the outer ring edge of the axial turntable 7, thereby forming an annular receiving groove between the two axial turntables 7 and the radial turntable 10. Preferably, the radial turntable 10 and / or the axial turntable 7 are fixedly connected to the rotation output shaft so that the rotation of the rotor is transmitted through the rotation output shaft.
[0055] During actual use, each convex stator is fixed on the supporting member. At the same time, each convex stator is embedded in the accommodating groove, and an axial gap and a radial gap are formed between the axial ends and radial ends of the convex stator and the axial groove wall and groove bottom of the accommodating groove respectively.
[0056] Furthermore, in a preferred embodiment of the present application, a plurality of first permanent magnets 8 are disposed on the end surface of the axial turntable 7 facing the iron core 1, evenly spaced along the circumferential direction. Preferably, the first permanent magnets 8 are fan-shaped magnetic steel structures, and the inner ring sidewalls of the first permanent magnets 8 are aligned with the inner ring sidewalls of the axial turntable 7. Further preferably, the number of first permanent magnets 8 is different from the number of iron cores 1. Further preferably, ten first permanent magnets 8 are disposed on the axial turntable 7, and accordingly, the stator mechanism is provided with twelve iron cores 1.
[0057] Further preferably, in the preferred embodiment of the present application, a plurality of second permanent magnets 11 are arranged evenly spaced along the circumferential direction on the inner ring wall surface of the radial turntable 10 facing the iron core 1. Preferably, the second permanent magnets 11 are also a magnetic steel structure in the shape of a fan ring, and the second permanent magnets 11 extend in the axial direction. Further preferably, the second permanent magnets 11 are arranged in the middle position of the inner wall surface of the radial turntable 10 to ensure that the second permanent magnets 11 can be aligned with the radial stator teeth 2 arranged on the iron core 1. Preferably, the number of second permanent magnets 11 is different from the number of iron cores 1. Further preferably, ten second permanent magnets 11 are arranged on the radial turntable 10, and correspondingly, the stator mechanism is provided with twelve iron cores 1.
[0058] Furthermore, in a preferred embodiment of the present application, at least one heat dissipation blade is provided on the radial turntable 10 and / or the axial turntable 7 so as to form heat dissipation wind for the stator mechanism during the rotation of the rotor mechanism.
[0059] Further preferably, in the preferred embodiment of the present application, a plurality of heat dissipation blades arranged along a ring are provided on the axial turntable 7, thereby forming an axial heat dissipation ring 9 on the axial turntable 7. Preferably, the axial heat dissipation ring 9 is arranged in the area between the outer ring of the axial turntable 7 and the outer ring wall of the first permanent magnet 8, so as to ensure that the axial turntable 7 can not only provide a stable installation base for the first permanent magnet 8, but also form a corresponding heat dissipation area on the axial turntable 7, thereby enabling the axial rotor to simultaneously dissipate heat for the stator mechanism during rotation.
[0060] In more detail, in a preferred embodiment of the present application, heat dissipation rings are provided on both axial turntables 7, thereby forming a heat dissipation duct arranged along the axial direction on the rotor structure.
[0061] Furthermore, in a preferred embodiment of the present application, a plurality of heat dissipation blades arranged in a ring are provided on the radial turntable 10, thereby forming a radial heat dissipation ring 12 on the radial turntable 10. Preferably, the radial rotor is provided with heat dissipation rings on both axial sides of the second permanent magnet 11, thereby ensuring that the radial rotor can provide stable support for the second permanent magnet 11 while also forming a corresponding heat dissipation area on the radial turntable 10, so that during the rotation of the radial rotor, the radial heat dissipation ring 12 arranged along the circumferential direction can be used to introduce the airflow into the receiving groove along the circumferential direction, thereby forming a circulation in the space, and then promoting the mixing and convection of the air, and further improving the heat dissipation efficiency.
[0062] Further preferably, in the preferred embodiment of the present application, each heat dissipation blade is arranged obliquely within the heat dissipation ring. Simultaneously, each heat dissipation blade is arranged parallel and spaced apart, thereby ensuring that the rotation of the heat dissipation blades can generate cooling air flowing along the axial direction, thereby effectively achieving efficient heat dissipation of the stator. Preferably, the heat dissipation blades on the two axial rotating disks 7 face in the same or opposite directions.
[0063] The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux in the present invention has a compact structure, high torque density and power density, and stable operation. By adopting a flattened stator mechanism and rotor mechanism, the magnetic flux is distributed along the axial direction of the motor to ensure that the motor can have a shorter magnetic path, thereby significantly improving the efficiency of the motor while reducing magnetic loss. At the same time, since the motor as a whole is a flattened structure, the motor structure is more compact and the arm length of the rotor mechanism can be increased, thereby significantly improving the motor output torque, and then greatly improving the power and torque density of the motor. At the same time, by adding radial stator teeth 2, radial windings 4 and second permanent magnets 11 to the outside of the iron core 1, the torque and power density of the motor are significantly improved. In addition, combined with the heat dissipation structure provided on the radial turntable 10 and the axial turntable 7, the rotor mechanism can provide flowing heat dissipation air for the stator during rotation, ensuring that the motor can continue to operate in a stable temperature environment, and has good promotion prospects and reference value.
[0064] It will be easily understood by those skilled in the art that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux, characterized in that: include: A stator mechanism, comprising a support member and a plurality of convex stators; A plurality of mounting positions are evenly arranged on the outer wall surface of the support member along the circumferential direction; Each of the convex stators includes an iron core, an axial winding, and a radial winding; the side wall surface of each iron core is fixedly mounted on the mounting position, and each of the iron cores is provided with axial stator teeth along the central axis of the support member, and each of the axial stator teeth is provided with an axial winding; the side wall surface of each of the iron cores facing away from the mounting position is provided with radial stator teeth, and the radial stator teeth are provided with radial windings; A rotor mechanism, the rotor mechanism comprising an axial rotor and a radial rotor; The axial rotor includes an axial rotating disk and a plurality of first permanent magnets. The axial rotating disks are arranged at intervals at one end of the iron core provided with the axial stator teeth. The first permanent magnets are arranged around the central axis and are evenly spaced along the circumferential direction on the end surface of the axial rotating disk facing the axial stator teeth. The radial rotor includes a radial turntable and a plurality of second permanent magnets. The radial turntable is coaxially sleeved on the outside of the support member. The second permanent magnets are evenly spaced along the circumferential direction on the inner wall surface of the radial turntable, and there is a gap between each second permanent magnet and the radial stator teeth.
2. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to claim 1, wherein: The iron core is provided with axial stator teeth at both ends along the central axis; the rotor mechanism comprises two axial rotors, which are respectively arranged at intervals at the two ends of the iron core provided with the axial stator teeth.
3. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to claim 2, wherein: The iron core is a fan-shaped iron core, the inner ring wall surface of the fan-shaped iron core is fixedly connected to the mounting position, and radial stator teeth are arranged on the outer ring wall surface of the fan-shaped iron core.
4. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to any one of claims 1 to 3, wherein: Corner slots are provided at both ends of the iron core along the central axis.
5. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to claim 2 or 3, wherein: The winding directions of the axial windings on the two axial stator teeth are opposite.
6. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to claim 3, wherein: The radial stator teeth are radially extending extension plates provided on the outer ring wall surface of the sector-shaped iron core, and the extension direction of the extension plates is perpendicular to the inner wall surface of the radial turntable.
7. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to any one of claims 1 to 3, wherein: The support member includes a stator mounting plate and a fixing column extending along the central axis. The stator mounting plate is detachably sleeved on the outer wall surface of the fixing column. The outer ring wall surface of the stator mounting plate is provided with a plurality of mounting positions.
8. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to any one of claims 1 to 3, wherein: The first permanent magnet is an axially magnetized permanent magnet, and the second permanent magnet is a radially magnetized permanent magnet.
9. The three-dimensional magnetic flux disk motor with axial-radial mixed magnetic flux according to claim 2 or 3, wherein: The top end surface and the bottom end surface of the radial turntable are respectively detachably fixedly connected to the two axial turntables.
10. The three-dimensional magnetic flux disk motor with axial-radial hybrid magnetic flux according to any one of claims 1 to 3, wherein: At least one heat dissipation blade is provided on the radial rotating disk and / or the axial rotating disk, and is used to form heat dissipation wind for the stator mechanism during the rotation of the rotor mechanism.
Citation Information
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Axial-radial hybrid flux permanent magnet machine
CN104883018A
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