Ceramic production and processing device

Abstract

The utility model relates to a kind of ceramic production processing device, belong to ceramic forming technical field, to solve the problem that after making blank ends, need to be taken off from the formed blank body on turntable manually, it is easy to cause blank body deformation, and after blank body is taken off, operator still need to clean up the waste material remaining on turntable manually, forming mechanism in the application includes base, waste box is inlaid and slidably arranged on base, a pair of supports is fixedly arranged on base, the top surface of two supports is commonly fixedly arranged with mud shield, drive motor is also inlaid and fixedly arranged on base, pottery wheel is fixedly connected on the output shaft of drive motor, mud shield's circumferential outer wall is fixedly provided with electric cylinder, mud shield is provided with mud scraping subassembly, and the output end of electric cylinder is fixedly connected with mud scraping subassembly.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of ceramic forming, and particularly relates to a ceramic production and processing device. BACKGROUND

[0002] Ceramics are inorganic non-metallic materials made of natural clay and mineral raw materials through high-temperature calcination, and can become ceramic artworks after a series of process processing. The process flow of ceramic production can be roughly divided into steps of blank making, drying, sintering, glaze grinding and quality inspection. In the production and processing process of ceramics, forming is crucial. In addition, after high-temperature calcination, the ceramics will form a glaze on the surface, and the glaze at this time is rough or irregular, so the glaze needs to be processed again by a glaze grinding machine for shaping and defect elimination.

[0003] At present, the glaze grinding machine is widely used in the field of ceramic product production, but still has many defects, specifically as follows: in the ceramic production and processing process, blank making is first performed, but after the operator finishes blank making, the formed blank body needs to be manually taken off from the turntable, which is not only cumbersome to operate, but also easy to cause deformation of the blank body. In addition, after the blank body is taken off, the operator also needs to manually clean the waste left on the turntable, which is inconvenient to use. In addition, most of the current glaze grinding machines can only grind the glaze of regular shapes, and the irregular parts and dead angle parts need to be manually ground by personnel, and this process also involves the process of replacing the grinding head multiple times, which has the problems of low grinding efficiency and uneven grinding.

[0004] In view of the above problems, a ceramic production and processing device is provided. SUMMARY

[0005] The application aims to provide a ceramic production and processing device, which solves the problems that after blank making, the formed blank body needs to be manually taken off from the turntable, which is easy to cause deformation of the blank body, and after the blank body is taken off, the operator also needs to manually clean the waste left on the turntable. In addition, the application also solves the problems that the irregular parts and dead angle parts of the ceramics need to be manually ground by personnel, which has the problems of low grinding efficiency and uneven grinding.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a ceramic production and processing device, comprising a forming mechanism and a sintering mechanism, the forming mechanism comprises a base, a waste box is embedded and slidably arranged on the base, a pair of supports is fixedly arranged on the base, a mud guard is fixedly arranged on the top surface of the two supports, a drive motor is fixedly arranged on the base, the output shaft of the drive motor is rotatably arranged on the bottom surface of the mud guard, a potter's wheel is fixedly connected to the output shaft of the drive motor, and the potter's wheel is arranged inside the mud guard, an electric cylinder is fixedly arranged on the circumferential outer wall of the mud guard, the output end of the electric cylinder is slidably arranged on the circumferential outer wall of the mud guard, and a mud scraping assembly is arranged inside the mud guard; the output end of the electric cylinder is fixedly connected to the mud scraping assembly.

[0007] The mud scraping assembly comprises mounting rods fixedly installed symmetrically on the side walls of the inner cavity of the mud guard, slide channels are respectively formed in the opposite side walls of the two mounting rods, sliding blocks are respectively slidably installed in the inner parts of the two slide channels, the two sliding blocks are fixedly connected by a fixed rod, the fixed rod is fixedly connected to the output end of the electric cylinder, arc surfaces are respectively arranged at the ends of the two slide channels away from the sliding blocks, a top rod is fixedly installed on the inner wall of the side of the slide channel away from the arc surface, a limiting piece is elastically and slidably installed on the top surface of the inner cavity of the sliding block, a rotating shaft is rotatably installed on the side wall of the inner cavity of the sliding block, the side wall of the rotating shaft and the side wall of the inner cavity of the sliding block are elastically connected by a torsion spring, a tooth block is fixedly installed on the circumferential outer wall of the rotating shaft, the tooth block and the limiting piece can form a limiting relationship, a through groove is formed in the sliding block, the top rod can pass through the through groove, and a scraper is fixedly installed on the two rotating shafts.

[0008] Further, a ceramic production and processing device further comprises a rack and a motor one fixedly arranged on the rack, a rotating disc is rotatably arranged on the top surface of the rack, the bottom surface of the rotating disc is fixedly connected to the output shaft of the motor one, a plurality of clamping pieces are fixedly arranged on the top surface of the rotating disc, an installation cylinder is fixedly arranged on the top surface of the rack, a plurality of pairs of drive assemblies are slidably arranged on the installation cylinder, a plurality of pairs of lifting assemblies are slidably arranged on the plurality of pairs of drive assemblies, a mechanical arm one is fixedly arranged on one of the lifting assemblies in the horizontal direction, a mechanical arm two is fixedly arranged on the other lifting assembly, a grinding glaze assembly one is arranged on the mechanical arm one, and a grinding glaze assembly two is clamped on the mechanical arm two.

[0009] The grinding glaze assembly one comprises a fixed seat fixedly installed at the end of the mechanical arm one, a semicircular cylinder one is rotatably installed on the fixed seat, a winding roller is rotatably installed on the bottom surface of the inner cavity of the semicircular cylinder one, a motor two is fixedly and embeddedly installed on the fixed seat, the output shaft of the motor two is fixedly connected to the winding roller, a pair of electric telescopic columns are fixedly installed on the top surface of the fixed seat, a grinding piece one is arranged on the circumferential outer wall of the fixed seat, a semicircular grinding head one is embeddedly and slidably installed on the upper end of the fixed seat, a plurality of pairs of clamping pieces are fixedly installed on the side wall of the fixed seat, and a positioning assembly is embeddedly arranged on the bottom surface of the semicircular cylinder one.

[0010] The enamel grinding assembly two comprises a semicylinder two fixedly installed at the end of the mechanical arm two, a plurality of pairs of clamping grooves are formed in the side wall of the semicylinder two, and a clamping piece and the clamping grooves can form a clamping relationship; a traction roller is fixedly installed on the bottom surface of the inner cavity of the semicylinder one; the semicylinder one is provided with a grinding piece two on the circumferential outer wall, and the composition structure and the connection mode of the grinding piece two are consistent with those of the grinding piece one; and the semicylinder one is embedded and slidingly installed with a semicircular grinding head two at the upper end portion.

[0011] The mounting cylinder comprises a cylinder body fixedly installed on the top surface of the rack, a plurality of annular grooves are formed in the side wall of the inner cavity of the cylinder body, and a ring-shaped sliding rail is fixedly installed on the bottom surface in the inner cavity of each annular groove; the driving assembly is slidingly installed on the ring-shaped sliding rail; and a stopper is fixedly installed at the end of the ring-shaped sliding rail.

[0012] Further, the driving assembly comprises a servo trolley slidingly installed on the ring-shaped sliding rail, and a vertical sliding groove is formed in the side wall of the servo trolley.

[0013] Further, the lifting assembly comprises an L-shaped bearing plate slidingly installed on the vertical sliding groove, the mechanical arm one and the mechanical arm two are fixedly installed on different L-shaped bearing plates respectively, a pair of electric push rods are fixedly installed on the side wall of the servo trolley, and the output ends of the two electric push rods are fixedly connected to the bottom surface of the L-shaped bearing plate.

[0014] Further, the semicylinder one comprises a semicylinder main body rotatingly installed on the fixed seat, and an installation groove is formed in the bottom surface of the semicylinder main body.

[0015] Further, the positioning assembly comprises a fixed ring fixedly installed on the side wall at the bottom of the inner cavity of the installation groove, a pair of electromagnets one are fixedly installed on the top surface of the fixed ring, a sliding ring is slidingly installed in the inner cavity of the installation groove, the top surface of the sliding ring and the top wall of the inner cavity of the installation groove are elastically connected through a spring, a pair of permanent magnets one are fixedly installed on the bottom surface of the sliding ring, the permanent magnets one are arranged in alignment with the electromagnets one, and a friction column is fixedly installed in the inner ring of the sliding ring.

[0016] Further, a hydraulic oil channel is formed in the inside of the semicylinder main body, the grinding piece one comprises a positioning ring and a plurality of installation plates fixedly installed on the circumferential side wall of the semicylinder main body respectively, a push plate is slidingly installed on the installation plate, a plurality of deformation keels are rotatingly installed between the push plate and the positioning ring, a push ring is fixedly installed on the side wall of the plurality of installation plates, a piston is fixedly installed on the side wall of the push ring through an L-shaped connecting rod, the piston is slidingly installed in the inner cavity of the hydraulic oil channel, a hydraulic telescopic column is fixedly installed in the inside of the semicylinder main body, the hydraulic telescopic column is in communication with the hydraulic oil channel, the output end of the hydraulic telescopic column is fixedly connected to the semicircular grinding head one, and a pair of magnetic holes are formed in the push ring.

[0017] Further, the electric telescopic column comprises a telescopic column body fixedly installed on the fixed base, and a permanent magnet two is fixedly installed at the output end of the telescopic column body.

[0018] Further, the mechanical arm two comprises a mechanical arm body, and a clamping claw is fixedly installed at the end of the mechanical arm body.

[0019] Further, the component structures and connection modes of the semicircular polishing head one and the semicircular polishing head two are consistent, and the outer surfaces of the semicircular polishing head one and the semicircular polishing head two are adaptively wrapped with flexible polishing materials, the outer surfaces of the plurality of deformation ribs are adaptively wrapped with flexible polishing materials, and the flexible polishing materials are annular and wrap the plurality of deformation ribs inside.

[0020] Compared with the prior art, the present application has the following advantages:

[0021] 1. The present application can cut the connection between the formed body and the upper surface of the pottery wheel after the body is formed, so that the formed body and the upper surface of the pottery wheel are separated, facilitating the removal of the formed body from the pottery wheel.

[0022] 2. After the body is removed, the back of the scraper is attached to the upper surface of the pottery wheel during the resetting of the scraper, and the residual waste on the upper surface of the pottery wheel is scraped off, facilitating the next use.

[0023] 3. The present application not only realizes local polishing of the glaze surface, but also adjusts the polishing area by adjusting the curvature of the deformation rib when local polishing is performed, causing over-polishing of other parts when local polishing is performed on defective parts.

[0024] 4. The present application uses the semicircular polishing head one and the semicircular polishing head two to polish the dead angle part of the glaze surface, and through the cooperation of local polishing and dead angle polishing, the polishing efficiency is improved, and the polishing head does not need to be frequently replaced, which is simple to operate.

[0025] 5. In the present application, a plurality of mechanisms for polishing are arranged in the vertical direction, which can simultaneously polish a plurality of regular glaze surfaces in the vertical direction of the ceramic, greatly improving the polishing efficiency compared with the traditional polishing machine.

[0026] 6. And the flexible polishing belt is pulled through the winding roller and the traction roller, so that the flexible polishing belt can be suitable for different curvatures of the regular glaze, and the adaptability is high, and through the cooperation with the servo trolley, the pressure of the flexible polishing belt on the glaze can be adjusted in real time, so as to ensure that the glaze is polished uniformly. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is the schematic diagram of the whole structure of the application;

[0028] Figure 2 It is the enlarged view of A of Figure 1

[0029] Figure 3 It is the enlarged view of B of Figure 1

[0030] Figure 4 It is the schematic diagram of the installation position of the glaze polishing assembly one of the application;

[0031] Figure 5 It is the schematic diagram of the three-dimensional structure of the glaze polishing assembly two of the application;

[0032] Figure 6 It is the schematic diagram of the three-dimensional structure of the installation cylinder of the application;

[0033] Figure 7 It is the schematic diagram of the three-dimensional structure of the glaze polishing assembly one of the application;

[0034] Figure 8 It is the enlarged view of C of Figure 7

[0035] Figure 9 It is the schematic diagram of the installation position of the positioning assembly of the application;

[0036] Figure 10 It is the enlarged view of D of Figure 9

[0037] Figure 11 It is the schematic diagram of the section of the glaze polishing assembly one of the application;

[0038] Figure 12 It is the enlarged view of E of Figure 11

[0039] Figure 13 It is the schematic diagram of the three-dimensional structure of the shaping mechanism and the sintering mechanism;

[0040] Figure 14 It is the side view of the shaping mechanism;

[0041] Figure 15 It is the schematic diagram of the three-dimensional structure of the mud scraping assembly;

[0042] ​​​​​Figure 16 The schematic diagram of the installation position of the sliding block;

[0043] Figure 17 The enlarged view of F of Figure 16

[0044] Figure 18 The enlarged view of G of Figure 17

[0045] Figure 19 The schematic diagram of the installation position of the top rod;

[0046] Figure 20 The enlarged view of H of Figure 19

[0047] In the figure: 1, rack; 2, motor one; 3, rotating disc; 4, clamping piece; 5, installation cylinder; 51, cylinder body; 52, annular groove; 53, annular sliding rail; 54, stop block; 6, driving assembly; 61, servo trolley; 62, vertical sliding groove; 7, lifting assembly; 71, L-shaped bearing plate; 72, electric push rod; 8, glaze grinding assembly one; 81, fixed seat; 82, half cylinder one; 821, half cylinder main body; 822, installation groove; 823, hydraulic oil channel; 83, winding roller; 84, motor two; 85, electric telescopic column; 851, telescopic column main body; 852, permanent magnet two; 86, grinding piece one; 861, installation plate; 862, positioning ring; 863, push plate; 864, deformation keel; 865, push ring; 866, piston; 867, hydraulic telescopic column; 868, magnetic hole; 87, half circular grinding head one; 88, clamping piece; 89, positioning assembly; 891, fixed ring; 892, electromagnet one; 893, sliding ring; 894, permanent magnet one; 895, friction column; 896, spring; 9, glaze grinding assembly two; 91, half cylinder two; 92, clamping groove; 93, traction roller; 94, grinding piece two; 95, half circular grinding head two; 10, mechanical arm one; 20, mechanical arm two; 201, mechanical arm main body; 202, clamping claw; 30, forming mechanism; 301, base; 302, waste box; 303, support; 304, mud shield; 305, driving motor; 306, pottery wheel; 307, electric cylinder; 308, mud scraping assembly; 3081, installation rod; 3082, sliding channel; 3083, camber surface; 3084, sliding block; 3085, fixed rod; 3086, top rod; 3087, limiting piece; 3088, rotating shaft; 3089, torsional spring; 3090, tooth block; 3091, scraper; 3092, through groove; 40, sintering mechanism. DETAILED DESCRIPTION

[0048] ​​​Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0049] In order to solve the technical problems that the formed blank needs to be manually taken off from the pottery wheel 306 after the end of the blank making, which is easy to cause the deformation of the blank, and the operator also needs to manually clean the waste left on the pottery wheel 306 after the blank is taken off, like Figures 13-20 As shown in the drawings, the following preferred technical solutions are provided:

[0050] As shown in the drawings, the following preferred technical solutions are provided: Figures 13-14 As shown in the drawings, the following preferred technical solutions are provided: A ceramic production and processing device, comprising a forming mechanism 30 and a sintering mechanism 40, the forming mechanism 30 is arranged to form a blank, the formed blank is dried, then sprayed with glaze, and then sent to the sintering mechanism 40 for sintering after the end of the glaze spraying, and then polished and trimmed to obtain a finished product. The forming mechanism 30 comprises a base 301, a waste box 302 is slidably embedded in the base 301, a part of waste will be generated during the forming of the blank, and the waste will flow into the waste box 302 for collection. When the waste box 302 reaches the maximum capacity, the worker can pull out the waste box 302 from the forming mechanism 30 for cleaning. A pair of supports 303 is fixedly arranged on the base 301, and a mud cover 304 is fixedly arranged on the top surfaces of the two supports 303. The supports 303 are used to support the mud cover 304, and the mud cover 304 is used to shield the splashing mud water during the forming of the blank.

[0051] The base 301 is further provided with a driving motor 305 embedded and fixed therein. An output shaft of the driving motor 305 penetrates through the bottom surface of the mud guard 304 and is rotatably arranged. A potter's wheel 306 is fixedly connected to the output shaft of the driving motor 305 and is arranged in the interior of the mud guard 304. During the process of forming the green body, the clay is first placed on the potter's wheel 306. The driving motor 305 is started to drive the potter's wheel 306 and the clay to rotate. During the rotation, the worker uses a tool to plasticize the clay. After the plasticization is completed, the formed green body is obtained. An electric cylinder 307 is fixedly arranged on the circumferential outer wall of the mud guard 304. An output end of the electric cylinder 307 penetrates through and is slidably arranged on the circumferential outer wall of the mud guard 304. A mud scraping assembly 308 is arranged in the interior of the mud guard 304. The output end of the electric cylinder 307 is fixedly connected to the mud scraping assembly 308. After the forming of the green body is completed, the driving motor 305 is turned off, so that the potter's wheel 306 and the clay stop rotating. Then, the electric cylinder 307 is started to drive the mud scraping assembly 308 to slide and abut against the upper surface of the potter's wheel 306, so as to separate the formed green body from the upper surface of the potter's wheel 306, thereby facilitating the taking of the formed green body from the potter's wheel 306.

[0052] As shown in Figures 15-20 The mud scraping assembly 308 comprises mounting rods 3081 symmetrically and fixedly mounted on the side walls in the interior of the mud guard 304. Slide channels 3082 are respectively formed in the opposite side walls of the two mounting rods 3081. Sliding blocks 3084 are respectively slidably mounted in the interiors of the two slide channels 3082. The two sliding blocks 3084 are fixedly connected through a fixing rod 3085. The fixing rod 3085 is fixedly connected to the output end of the electric cylinder 307. Arc surfaces 3083 are respectively arranged at the ends of the two slide channels 3082 away from the sliding blocks 3084. A top rod 3086 is fixedly mounted on the inner wall of the slide channel 3082 away from the arc surface 3083. Limiting pieces 3087 are elastically and slidably mounted on the top surfaces in the interiors of the sliding blocks 3084. Rotation shafts 3088 are rotatably mounted on the side walls in the interiors of the sliding blocks 3084. The side walls of the rotation shafts 3088 are elastically connected to the side walls in the interiors of the sliding blocks 3084 through torsional springs 3089. Tooth blocks 3090 are fixedly mounted on the circumferential outer walls of the rotation shafts 3088. The tooth blocks 3090 can form a limiting relationship with the limiting pieces 3087. Through grooves 3092 are formed in the sliding blocks 3084. The top rod 3086 can pass through the through grooves 3092. Scrapers 3091 are fixedly mounted on the two rotation shafts 3088.

[0053] Specifically, as shown in Figure 15As shown, when the blank is formed and needs to be taken down, the driving motor 305 is closed, so that the potter's wheel 306 and the clay stop rotating, and then the electric cylinder 307 drives the fixed rod 3085 and the two sliding blocks 3084 to slide on the slide 3082. Under the positioning action of the torsional spring 3089, the scraper 3091 is in the initial state of being horizontal and flush with the upper surface of the potter's wheel 306. When the sliding block 3084 slides, it will synchronously drive the scraper 3091 to slide not far from the upper surface of the potter's wheel 306, thereby cutting the connection between the formed blank and the upper surface of the potter's wheel 306, so as to separate the formed blank from the upper surface of the potter's wheel 306, facilitating the taking down of the formed blank from the potter's wheel 306. Due to the strong torsion of the torsional spring 3089, the scraper 3091 will not overturn during use, thereby enabling the scraper 3091 to cut the connection between the formed blank and the upper surface of the potter's wheel 306 neatly.

[0054] When the cutting of the formed blank by the scraper 3091 is completed, the electric cylinder 307 continues to elongate, so that the scraper 3091 contacts the arc surface 3083. Under the guidance of the arc surface 3083, the scraper 3091 will overturn slightly upwards, as shown in Figures 16-18 During the overturning of the scraper 3091, the shaft 3088 will synchronously rotate counterclockwise, and the gear block 3090 will extrude the limiting piece 3087 during the counterclockwise rotation of the shaft 3088, so that the limiting piece 3087 is retracted upwards. When the gear block 3090 passes the limiting piece 3087, the limiting piece 3087 is automatically reset downwards under the elastic action, thereby limiting the gear block 3090. At this time, the torsional spring 3089 is in the torsional state and generates a torsion force, so that the gear block 3090 and the limiting piece 3087 are firmly attached to each other. At the same time, the electric cylinder 307 starts to reset, which will move the overturned scraper 3091 through the fixed rod 3085 and the two sliding blocks 3084. The back of the overturned scraper 3091 will be attached to the upper surface of the potter's wheel 306, thereby scraping the residual waste on the upper surface of the potter's wheel 306, facilitating the next use.

[0055] As shown in Figures 17-20 When the electric cylinder 307 is completely reset, the top rod 3086 will pass through the through slot 3092 and contact the limiting piece 3087, as shown in Figure 19 The protruding part at the end of the top rod 3086 will lift the limiting piece 3087 upwards, so that the limiting piece 3087 is retracted upwards, thereby canceling the limiting action of the limiting piece 3087 on the gear block 3090. Under the action of the torsion force of the torsional spring 3089, the shaft 3088 and the scraper 3091 are driven to rotate clockwise, so that the scraper 3091 returns to the initial horizontal state, ready for the next use.

[0056] With the above settings, after the blank is formed, the connection between the formed blank and the upper surface of the ceramic wheel 306 can be cut by the scraper 3091, so that the formed blank is separated from the upper surface of the ceramic wheel 306, making it easier to remove the formed blank from the ceramic wheel 306. In addition, during the process of resetting the scraper 3091 after the blank is removed, the flipping effect of the scraper 3091 makes the back of the scraper 3091 adhere to the upper surface of the ceramic wheel 306, thereby scraping off the waste material remaining on the upper surface of the ceramic wheel 306, which is convenient for the next use.

[0057] To address the issue of multiple regular glaze surfaces on ceramic surfaces in the vertical direction, existing glaze grinding machines still grind the regular parts of the glaze sequentially from bottom to top or top to bottom, skipping irregular glaze surfaces and then processing them manually or separately later. This is a rather cumbersome technical problem. Figures 1-12 As shown, the following preferred technical solutions are provided:

[0058] like Figures 1-2 As shown, a ceramic production and processing device further includes a frame 1 and a motor 2 fixedly mounted on the frame 1. A turntable 3 is rotatably mounted on the top surface of the frame 1, and the bottom surface of the turntable 3 is fixedly connected to the output shaft of the motor 2. Several clamping parts 4 are fixedly mounted on the top surface of the turntable 3. The frame 1 is used to support and fix many components. When glazing ceramics, the ceramics are first placed on the turntable 3, then clamped by the clamping parts 4, and then the motor 2 is started to drive the turntable 3, the clamping parts 4 and the ceramics to rotate at high speed, providing the preconditions for subsequent glazing of ceramics.

[0059] A mounting cylinder 5 is fixedly installed on the top surface of the frame 1. Several pairs of drive components 6 are slidably installed on the mounting cylinder 5. The drive components 6 can adaptively adjust the position of each component on the mounting cylinder 5 according to the shape and size of the ceramic to maintain a better glazing effect. Lifting components 7 are slidably installed on each pair of drive components 6. In the horizontal direction, a robotic arm 10 is fixedly installed on one lifting component 7, and a robotic arm 20 is fixedly installed on the other lifting component 7. The lifting components 7 are used to adjust the vertical height of robotic arms 10 and 20 to obtain a better glazing effect. A glazing component 8 is installed on robotic arm 10, and a glazing component 9 is held on robotic arm 20. Through the cooperation of glazing component 8 and glazing component 9, not only can regular glaze surfaces of ceramics be glazed, but also irregular glaze surfaces and dead corners can be glazed without manual polishing, which has high flexibility of use.

[0060] like Figure 7As shown, the enamel grinding assembly 8 includes a fixed seat 81 fixedly installed at the end of the mechanical arm 10, a semi-cylinder 82 is rotatably installed on the fixed seat 81, a winding roller 83 is rotatably installed on the bottom surface of the inner cavity of the semi-cylinder 82, a flexible polishing belt (not shown in the figure) is wound on the winding roller 83, a motor 84 is fixedly installed on the fixed seat 81, the output shaft of the motor 84 is fixedly connected with the winding roller 83, the motor 84 drives the winding roller 83 to rotate, realizes winding and loosening of the flexible polishing belt (not shown in the figure) on the winding roller 83, can adjust the length of the flexible polishing belt (not shown in the figure), is used for grinding enamel of a large area of ceramics of different shapes and sizes, a pair of electric telescopic columns 85 are symmetrically fixedly installed on the top surface of the fixed seat 81, a polishing piece 86 is arranged on the circumferential outer wall of the fixed seat 81, the electric telescopic columns 85 are used to drive the polishing piece 86 to deform, and then realize grinding enamel of local positions of the ceramic, a semi-circular polishing head 87 is slidably installed in the upper end of the fixed seat 81, and is used for grinding enamel of dead angle positions of the ceramic, a plurality of clamping pieces 88 are fixedly installed on the side wall of the fixed seat 81, and the like Figure 9 and Figure 10 As shown, a positioning assembly 89 is embedded on the bottom surface of the semi-cylinder 82, which is used to limit the semi-cylinder 82 to achieve the limiting effect, so as to control the rotation and stillness of the semi-cylinder 82 on the fixed seat 81.

[0061] As shown in the figure, Figure 5 The enamel grinding assembly 9 includes a semi-cylinder 91 fixedly installed at the end of the mechanical arm 20, a plurality of clamping grooves 92 are formed in the side wall of the semi-cylinder 91, and the clamping pieces 88 and the clamping grooves 92 can be clamped together. When the clamping pieces 88 are clamped into the clamping grooves 92, the semi-cylinder 82 and the semi-cylinder 91 can form a complete cylinder, which is the basis for subsequent local grinding and grinding of dead angle positions of the ceramic. A traction roller 93 is fixedly installed on the bottom surface of the inner cavity of the semi-cylinder 82. The free end of the above-mentioned flexible polishing belt (not shown in the figure) is connected to the traction roller 93. When grinding the ceramic, the flexible polishing belt (not shown in the figure) on the winding roller 83 is loosened to an appropriate length, and then the winding roller 83, the traction roller 93 and the driving assembly 6 are cooperatively arranged, so that the flexible polishing belt (not shown in the figure) is in contact with the ceramic. Since the ceramic rotates with the motor 2, when the flexible polishing belt (not shown in the figure) is in contact with the ceramic, the grinding effect can be achieved. The polishing piece 94 is arranged on the circumferential outer wall of the semi-cylinder 82, and the composition structure and connection mode of the polishing piece 94 and the polishing piece 86 are consistent. The polishing piece 94 is arranged to grind the local position of the ceramic. The semi-circular polishing head 95 is slidably installed in the upper end of the semi-cylinder 82, which is also used for grinding the dead angle position of the ceramic.

[0062] As shown in the figure, Figure 6As shown, the mounting cylinder 5 comprises a cylinder body 51 fixedly mounted on the top surface of the rack 1, a plurality of annular grooves 52 are formed in the side wall of the inner cavity of the cylinder body 51, and an annular sliding rail 53 is fixedly mounted on the bottom surface of the inner cavity of each annular groove 52. The driving assembly 6 is slidingly mounted on the annular sliding rail 53, and a stop block 54 is fixedly mounted at the end of the annular sliding rail 53, which is used for limiting the driving assembly 6 and preventing the driving assembly 6 from being separated from the annular sliding rail 53.

[0063] The driving assembly 6 comprises a servo trolley 61 slidingly mounted on the annular sliding rail 53, and a vertical sliding groove 62 is formed in the side wall of the servo trolley 61.

[0064] The lifting assembly 7 comprises an L-shaped load-bearing plate 71 slidingly mounted on the vertical sliding groove 62, and the first mechanical arm 10 and the second mechanical arm 20 are fixedly mounted on different L-shaped load-bearing plates 71, respectively. A pair of electric push rods 72 are fixedly mounted on the side wall of the servo trolley 61, and the output ends of the two electric push rods 72 are fixedly connected to the bottom surface of the L-shaped load-bearing plate 71. The vertical height of the first mechanical arm 10 and the second mechanical arm 20 can be controlled by adjusting the extension length of the electric push rod 72, so as to adapt to different sizes and shapes of ceramics and ensure better glazing effect.

[0065] Specifically, as shown in Figure 1 When glazing the ceramic, first place the ceramic on the turntable 3, then clamp the ceramic by the clamping piece 4, and then start the motor 1 to drive the turntable 3, the clamping piece 4 and the ceramic to rotate at high speed, as shown in Figures 9-10 At this time, the semi-cylinder 82 is in a state of motion interference with the fixed seat 81, so the semi-cylinder 82 cannot rotate on the fixed seat 81, then as shown in Figure 7 Start the motor 2 to drive the winding roller 83 to rotate, and loosen the flexible polishing belt (not shown in the figure) on the winding roller 83. When the flexible polishing belt (not shown in the figure) is loosened to an appropriate length, start the two servo trolleys 61 on the same annular sliding rail 53 to move in opposite directions, which will cause the winding roller 83 on the first mechanical arm 10 and the traction roller 93 on the second mechanical arm 20 to pull the flexible polishing belt (not shown in the figure), and then make the flexible polishing belt (not shown in the figure) adhere to the glaze surface of the ceramic. Since the ceramic is rotating at high speed, when the flexible polishing belt (not shown in the figure) contacts the glaze surface, the glazing effect can be achieved.

[0066] The above setting mode can polish the regular parts of the ceramic glaze surface. There are multiple regular glaze surfaces in the vertical direction of the ceramic glaze surface, and the existing glazing machine still polishes the regular parts of the glaze surface from bottom to top or from top to bottom in sequence. When encountering irregular glaze surfaces, it first skips, and then handles it through manual or machine separately, which is relatively cumbersome. Figure 1As shown, in the present application, a plurality of enamel grinding mechanisms are arranged in the vertical direction, which can simultaneously grind the regular glaze of the ceramic in the vertical direction, greatly improving the grinding efficiency compared with the traditional grinding machine, and through the traction of the winding roller 83 and the traction roller 93, the flexible polishing belt (not shown in the figure) can use different curvatures of the regular glaze, and the adaptability is stronger, and through the cooperation with the servo trolley 61, the pressure of the flexible polishing belt (not shown in the figure) on the glaze can be adjusted in real time, to ensure uniform grinding.

[0067] In order to solve the irregular parts and dead angle parts of the ceramic, manual grinding is required, which has the technical problems of low grinding efficiency and uneven grinding, such as Figures 7-12 As shown, the following preferred technical solutions are provided:

[0068] As shown, Figures 9-10 The semicircular cylinder one 82 includes a semicircular cylinder body 821 rotatably installed on the fixed seat 81, and an installation groove 822 is formed in the bottom surface of the semicircular cylinder body 821.

[0069] As shown, Figure 10 The positioning assembly 89 includes a fixed ring 891 fixedly installed on the side wall of the inner cavity of the installation groove 822, a pair of electromagnets one 892 is fixedly installed on the top surface of the fixed ring 891, a sliding ring 893 is slidingly installed in the inner cavity of the installation groove 822, the top surface of the sliding ring 893 and the top wall of the inner cavity of the installation groove 822 are elastically connected through a spring 896, a pair of permanent magnets one 894 is fixedly installed on the bottom surface of the sliding ring 893, and the permanent magnets one 894 and the electromagnets one 892 are aligned, a friction column 895 is fixedly installed in the inner ring of the sliding ring 893, in the initial state, under the elastic force of the spring 896, the bottom friction surface of the friction column 895 abuts against the side wall of the fixed seat 81, which will interfere with the rotation of the semicircular cylinder body 821, so that the semicircular cylinder body 821 cannot rotate on the fixed seat 81, when the electromagnets one 892 is energized, the repulsive force between the electromagnets one 892 and the permanent magnets one 894 is generated, thereby pushing the sliding ring 893 and the friction column 895 to move upward together, thereby making the bottom friction surface of the friction column 895 away from the side wall of the fixed seat 81, and making the friction surface at the top of the friction column 895 abut against the bottom surface of the winding roller 83, at this time, under the action of friction, when the winding roller 83 rotates, it will drive the semicircular cylinder body 821 to rotate on the fixed seat 81.

[0070] As shown, Figure 8 , Figures 11-12As shown, the inside of the semi-cylindrical body 821 is provided with a hydraulic oil channel 823, the polishing piece one 86 includes a positioning ring 862 and a plurality of mounting plates 861 fixedly installed on the circumferential side wall of the semi-cylindrical body 821, a push plate 863 is slidingly installed on the mounting plate 861, a plurality of deformation keels 864 are rotatably installed between the push plate 863 and the positioning ring 862, a push ring 865 is fixedly installed on the side wall of the plurality of mounting plates 861, a piston 866 is fixedly installed on the side wall of the push ring 865 through an L-shaped connecting rod, the piston 866 is slidingly installed in the inner cavity of the hydraulic oil channel 823, a hydraulic telescopic column 867 is fixedly installed in the inside of the semi-cylindrical body 821, the hydraulic telescopic column 867 is in communication with the hydraulic oil channel 823, the output end of the hydraulic telescopic column 867 is fixedly connected with the semi-circular polishing head one 87, and a pair of magnetic holes 868 are formed in the push ring 865.

[0071] As shown in Figure 11 , the electric telescopic column 85 includes a telescopic column body 851 fixedly installed on the fixed seat 81, and a permanent magnet two 852 is fixedly installed at the output end of the telescopic column body 851, and the permanent magnet two 852 is aligned with the magnetic hole 868.

[0072] As shown in Figure 5 , the mechanical arm two 20 includes a mechanical arm body 201, and a clamping jaw 202 is fixedly installed at the end of the mechanical arm body 201, and the clamping jaw 202 clamps the glaze polishing assembly two 9.

[0073] The semi-circular polishing head one 87 and the semi-circular polishing head two 95 have the same structure and connection mode, and the outer surfaces of the semi-circular polishing head one 87 and the semi-circular polishing head two 95 are adaptively wrapped with flexible polishing materials, the outer surfaces of the plurality of deformation keels 864 are adaptively wrapped with flexible polishing materials, and the flexible polishing materials are annular and wrap the plurality of deformation keels 864 inside.

[0074] Specifically, when local glaze polishing or dead angle glaze polishing is required, as shown in Figure 10 , in the initial state, the bottom friction surface of the friction column 895 abuts against the side wall of the fixed seat 81, which interferes with the rotation of the semi-cylindrical body 821, so that the semi-cylindrical body 821 cannot rotate on the fixed seat 81, as shown in Figures 6-7 , at this time, the motor two 84 is started to drive the winding roller 83 to rotate, and the flexible polishing belt (not shown in the figure) released is wound, at the same time, the two servo trolleys 61 on the same annular slide rail 53 move towards each other, when the distance between the two servo trolleys 61 is relatively close, the glaze polishing assembly one 8 and the glaze polishing assembly two 9 are adjusted in position by the mechanical arm one 10 and the mechanical arm two 20 respectively, so that the glaze polishing assembly one 8 and the glaze polishing assembly two 9 are in complete alignment, as shown in Figure 5 and Figure 7As shown, when the first semi-cylinder 82 comes into contact with the second semi-cylinder 91, the snap-fit ​​part 88 will be inserted into the inside of the slot 92 and form a snap-fit ​​relationship with the slot 92. At this time, the first semi-cylinder 82 and the second semi-cylinder 91 are combined into a complete cylinder, and the winding roller 83, the traction roller 93 and the flexible grinding belt (not shown in the figure) are housed inside it.

[0075] like Figure 10 As shown, the electromagnet 892 generates a repulsive force on the permanent magnet 894, pushing the slip ring 893 and the friction column 895 upward together. This causes the bottom friction surface of the friction column 895 to disengage from the side wall of the fixed base 81, and the top friction surface of the friction column 895 to contact the bottom surface of the take-up roller 83. At this time, under the action of friction, when the take-up roller 83 rotates, it will drive the semi-cylindrical body 821 to rotate on the fixed base 81. Figure 8 and Figure 11 As shown, the electric telescopic column 85 is then extended. After the permanent magnet 852 is inserted into the magnetic hole 868, it pushes the push ring 865 and the push plate 863 to slide on the mounting plate 861, causing the middle of several deformable keels 864 to bulge outward synchronously. Since the composition and connection method of the grinding part 94 and the grinding part 86 are the same, under the pushing force of the push plate 863, the grinding part 94 will undergo the same shape change as the grinding part 86. Since the outer surface of several deformable keels 864 is adaptively wrapped with flexible grinding material (not shown in the figure), when the middle of the deformable keel 864 bulges, it will synchronously drive the flexible grinding material (not shown in the figure) to bulge outward. At this time, the semi-cylindrical body 821 will rotate with the winding roller 83. At this time, the second motor 84 synchronously drives the take-up roller 83, the semi-cylindrical body 821 to rotate, and the second grinding component 94 and the first grinding component 86 to rotate at high speed. When the flexible grinding material (not shown in the figure) on the outer surface of the deformable keel 864 comes into contact with the ceramic glaze, the glaze can be locally ground. Moreover, by controlling the extension length of the electric telescopic column 85, the curvature of the protrusion in the middle of the deformable keel 864 can be adjusted. The larger the curvature, the smaller the grinding area, and vice versa. When grinding the glaze locally, the grinding area can be adjusted, which is more flexible and avoids the phenomenon of over-polishing other parts when grinding defective parts due to a large contact area, which is conducive to improving the grinding effect.

[0076] like Figure 12As shown, when the push ring 865 moves, the L-shaped connecting rod drives the piston 866 to slide in the hydraulic oil channel 823, extruding the hydraulic oil in the hydraulic oil channel 823, and then the hydraulic telescopic column 867 drives the semicircular polishing head one 87 to extend outward. Since the polishing assembly two 9 has the same mechanism, the semicircular polishing head two 95 will extend outward synchronously with the semicircular polishing head one 87. Since the semicircular cylinder one 82 and the semicircular cylinder two 91 have been completely contacted and clamped, the semicircular polishing head one 87 and the semicircular polishing head two 95 form a complete polishing head. Since the outer surfaces of the semicircular polishing head one 87 and the semicircular polishing head two 95 are adaptively wrapped with flexible polishing materials (not shown in the figure), when the semicircular polishing head one 87 and the semicircular polishing head two 95 rotate at high speed with the semicircular cylinder one 82 and the semicircular cylinder two 91, they can be used to polish the dead angle part of the glaze surface.

[0077] Through the above setting, not only the local polishing of the glaze surface can be realized, but also the polishing area can be adjusted by adjusting the curvature of the deformed keel 864 when local polishing is performed. When local polishing is performed on the defective part, the phenomenon of over-polishing of other parts occurs. In addition, the semicircular polishing head one 87 and the semicircular polishing head two 95 are used to polish the dead angle part of the glaze surface. Through the cooperation of local polishing and dead angle position polishing, the polishing efficiency can be improved, and the polishing head does not need to be frequently replaced during the whole process, which is simple to operate. Local polishing of the irregular part of the glaze surface and polishing of the dead angle position do not require manual polishing, further improving the efficiency and uniformity of polishing.

[0078] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0079] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A ceramic production processing apparatus comprising a forming mechanism (30) and a sintering mechanism (40), characterized by: The forming mechanism (30) includes a base (301), a waste box (302) is arranged in the base (301) and slides, a pair of supports (303) are fixedly arranged on the base (301), the top surfaces of the two supports (303) are jointly fixedly provided with a mud shield (304), a driving motor (305) is fixedly arranged in the base (301), the output shaft of the driving motor (305) penetrates through the bottom surface of the mud shield (304) and rotates, a potter's wheel (306) is fixedly connected to the output shaft of the driving motor (305), and the potter's wheel (306) is arranged in the mud shield (304), an electric cylinder (307) is fixedly arranged on the circumferential outer wall of the mud shield (304), the output end of the electric cylinder (307) penetrates through the circumferential outer wall of the mud shield (304) and slides, a mud scraping assembly (308) is arranged in the mud shield (304), and the output end of the electric cylinder (307) is fixedly connected to the mud scraping assembly (308); The mud scraping assembly (308) includes mounting rods (3081) which are symmetrically fixedly installed on the side walls in the inner cavity of the mud shield (304), slide channels (3082) are respectively arranged in the opposite side walls of the two mounting rods (3081), sliding blocks (3084) are respectively slidably arranged in the inner portions of the two slide channels (3082), the two sliding blocks (3084) are fixedly connected through a fixing rod (3085), the fixing rod (3085) is fixedly connected to the output end of the electric cylinder (307), arc surfaces (3083) are respectively arranged at the ends of the two slide channels (3082) away from the sliding blocks (3084), a top rod (3086) is fixedly installed on the inner wall of the slide channel (3082) away from the arc surface (3083), a limiting piece (3087) is elastically and slidably arranged on the top surface in the inner cavity of the sliding block (3084), a rotating shaft (3088) is rotatably arranged on the side wall in the inner cavity of the sliding block (3084), the side wall of the rotating shaft (3088) is elastically connected to the side wall in the inner cavity of the sliding block (3084) through a torsion spring (3089), a tooth block (3090) is fixedly installed on the circumferential outer wall of the rotating shaft (3088), the tooth block (3090) can be limited by the limiting piece (3087), a through groove (3092) is arranged in the sliding block (3084), the top rod (3086) can pass through the through groove (3092), and a scraper (3091) is jointly fixedly installed on the two rotating shafts (3088).

2. The ceramic production and processing apparatus of claim 1, wherein: Also include the rack (1) and fixedly arranged on the motor (2) of the rack (1), the top surface of the rack (1) is rotatably provided with a turntable (3), and the bottom surface of the turntable (3) is fixedly connected with the output shaft of the motor (2), a plurality of clamping pieces (4) are fixedly arranged on the top surface of the turntable (3), a mounting cylinder (5) is fixedly arranged on the top surface of the rack (1), a plurality of pairs of driving assemblies (6) are slidably arranged on the mounting cylinder (5), a plurality of pairs of lifting assemblies (7) are slidably arranged on the plurality of pairs of driving assemblies (6), and one of the lifting assemblies (7) is fixedly arranged on the horizontal direction. A mechanical arm (10) is fixedly arranged on the other lifting assembly (7), a mechanical arm (20) is fixedly arranged on the other lifting assembly (7), a grinding enamel assembly (8) is arranged on the mechanical arm (10), and a grinding enamel assembly (9) is clamped on the mechanical arm (20). The grinding enamel assembly (8) comprises a fixed seat (81) fixedly installed at the end of the mechanical arm (10), a half cylinder (82) rotatably installed on the fixed seat (81), a winding roller (83) rotatably installed on the bottom surface of the inner cavity of the half cylinder (82), a motor (84) fixedly installed on the fixed seat (81), the output shaft of the motor (84) is fixedly connected with the winding roller (83), a pair of electric telescopic columns (85) are symmetrically fixedly installed on the top surface of the fixed seat (81), a polishing piece (86) is arranged on the circumferential outer wall of the fixed seat (81), a half circular polishing head (87) is slidably installed in the upper end of the fixed seat (81), a plurality of pairs of clamping pieces (88) are fixedly installed on the side wall of the fixed seat (81), and a positioning assembly (89) is embedded on the bottom surface of the half cylinder (82). The grinding enamel assembly (9) comprises a half cylinder (91) fixedly installed at the end of the mechanical arm (20), a plurality of pairs of clamping grooves (92) are formed in the side wall of the half cylinder (91), the clamping pieces (88) and the clamping grooves (92) can be connected, a traction roller (93) is fixedly installed on the bottom surface of the inner cavity of the half cylinder (82), a polishing piece (94) is arranged on the circumferential outer wall of the half cylinder (82), the polishing piece (94) and the polishing piece (86) are identical in structure and connection mode, and a half circular polishing head (95) is slidably installed in the upper end of the half cylinder (82). The mounting cylinder (5) comprises a cylinder body (51) fixedly installed on the top surface of the rack (1), a plurality of annular grooves (52) are formed in the side wall of the inner cavity of the cylinder body (51), a plurality of annular sliding rails (53) are fixedly installed on the bottom surface of the inner cavity of the annular grooves (52), and the driving assembly (6) is slidably installed on the annular sliding rail (53).

3. The apparatus of claim 2, wherein: The driving assembly (6) comprises a servo trolley (61) slidably installed on the annular sliding rail (53), and a vertical sliding groove (62) is formed in the side wall of the servo trolley (61).

4. The apparatus of claim 3, wherein: The lifting assembly (7) comprises L-shaped bearing plates (71) slidingly installed on vertical sliding grooves (62), the first mechanical arm (10) and the second mechanical arm (20) are fixedly installed on different L-shaped bearing plates (71) respectively, a pair of electric push rods (72) are fixedly installed on the side wall of the servo trolley (61), and the output ends of the two electric push rods (72) are fixedly connected on the bottom surface of the L-shaped bearing plate (71).

5. The apparatus of claim 2, wherein: The semi-cylinder one (82) comprises a semi-cylinder main body (821) rotatably installed on the fixed seat (81), and an installation groove (822) is formed in the bottom surface of the semi-cylinder main body (821).

6. The apparatus of claim 5, wherein: The positioning assembly (89) comprises a fixed ring (891) fixedly installed on the side wall of the inner cavity bottom of the installation groove (822), a pair of electromagnets one (892) fixedly installed on the top surface of the fixed ring (891), a sliding ring (893) slidingly installed in the inner cavity of the installation groove (822), the top surface of the sliding ring (893) and the top wall of the inner cavity of the installation groove (822) being elastically connected through a spring (896), a pair of permanent magnets one (894) fixedly installed on the bottom surface of the sliding ring (893), and the permanent magnets one (894) being aligned with the electromagnets one (892), and a friction column (895) fixedly installed in the inner ring of the sliding ring (893).

7. The apparatus of claim 5, wherein: The inside of the semi-cylinder main body (821) is provided with a hydraulic oil channel (823), the polishing piece one (86) comprises a positioning ring (862) and a plurality of installation plates (861) fixedly installed on the circumferential side wall of the semi-cylinder main body (821) respectively, a push plate (863) slidingly installed on the installation plate (861), a plurality of deformation keels (864) rotatably installed between the push plate (863) and the positioning ring (862), a push ring (865) fixedly installed on the side wall of the plurality of installation plates (861), a piston (866) fixedly installed on the side wall of the push ring (865) through an L-shaped connecting rod, the piston (866) slidingly installed in the inner cavity of the hydraulic oil channel (823), a hydraulic telescopic column (867) fixedly installed in the inside of the semi-cylinder main body (821), the hydraulic telescopic column (867) being in communication with the hydraulic oil channel (823), the output end of the hydraulic telescopic column (867) being fixedly connected with the semi-circular polishing head one (87), and a pair of magnetic holes (868) formed in the push ring (865).

8. The apparatus of claim 7, wherein: The electric telescopic column (85) comprises a telescopic column main body (851) fixedly installed on the fixed seat (81), and a permanent magnet two (852) fixedly installed on the output end of the telescopic column main body (851), the permanent magnet two (852) being aligned with the magnetic hole (868).

9. The apparatus of claim 2, wherein: The second mechanical arm (20) comprises a mechanical arm main body (201), and a clamping jaw (202) fixedly installed at the end of the mechanical arm main body (201), the clamping jaw (202) clamping the second enamel polishing assembly (9).

10. The apparatus of claim 7, wherein: The structure and connection mode of the first semicircular polishing head (87) and the second semicircular polishing head (95) are consistent, and the outer surfaces of the first semicircular polishing head (87) and the second semicircular polishing head (95) are adaptively wrapped with flexible polishing materials. The outer surfaces of the plurality of deformation keels (864) are adaptively wrapped with flexible polishing materials, and the flexible polishing materials are annular and wrap the plurality of deformation keels (864) inside.

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