On-line oil coating device for steel wire drawing and using method

Abstract

The invention relates to the technical field of steel wire production, and discloses a steel wire drawing online oiling device and a using method.The steel wire drawing online oiling device comprises a wiping box and an oiling box, the oiling box comprises a box body, a box cover, a second lock catch, a second handle, an oil dripping opening and a recycling box, the box body is hinged to the box cover through a hinge, and the second lock catch is fixedly connected to one side of the box cover; the second handle is fixedly connected to the top of the box cover, an oil dripping opening is formed in the top of the box cover, the box body and the box cover are filled with wool felts, the wool felts are always in the state of being soaked by oil, and straightening wheels are arranged on the left side of the wiping box and the right side of the oiling box. According to the steel wire oiling device, the wiping box and the oiling box are arranged, the steel wire is wiped before being oiled and then is oiled through the wool felt soaked with oil, the straightening wheels are arranged in front of the wiping box and behind the oiling box, it is guaranteed that the steel wire cannot be bent in the oiling process, and the steel wire oiling device is simple in use method and can be directly offline and installed after being oiled; processing time is short, and production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel wire production, and in particular to an online oiling device for steel wire drawing and a use method thereof. Background Art

[0002] In the construction field, steel wire is widely used in the suspension, support and reinforcement of structures such as bridges, buildings and scaffolding, providing stable support for various buildings and ensuring structural safety; in the manufacturing industry, steel wire is used as the basic raw material for products such as springs, screens, wire ropes, etc., and is invested in large quantities in the production of various mechanical equipment and tools; the automotive industry is also extremely dependent on steel wire, and the manufacturing of key components such as tires, suspension systems, brake lines, etc. cannot be separated from it.

[0003] In the steel wire drawing production process, oiling is an important process, the purpose of which is to prevent the surface oxidation of the steel wire and improve the surface quality and service life of the steel wire. The oil film formed by oiling can effectively isolate the contact between the air and the steel wire surface, prevent the steel wire from oxidation and rust, significantly improve the surface quality of the steel wire, and thus extend its service life in subsequent use.

[0004] However, there are currently two types of existing steel wire surface oiling devices: immersion and online oiling. The online oiling devices are also different and have the following problems:

[0005] 1. The current method is to put the processed steel wire into the lubricating oil pool for soaking for 8 hours, and then lift it out through the lifting device. The soaking time is long and the operation is inconvenient;

[0006] 2. The rolled steel wire coils are in different positions, and it is impossible to ensure uniform oiling in the lubricating oil pool. The oiling uniformity is poor, which can easily lead to the situation where some parts of the steel wire surface are not coated with oil or the amount of oil is too much. Summary of the Invention

[0007] In order to make up for the above shortcomings, the present invention provides an online oiling device for steel wire drawing and a method of use, aiming to provide a simple and easy-to-operate online oiling device and improve the uniformity of oiling of the steel wire.

[0008] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an online oiling device for wire drawing, comprising a wiping box and an oiling box, the wiping box is arranged on the left side of the oiling box, the oiling box comprises a box body, a box cover, a second lock, a second handle, an oil dripping port and a recovery box, the box body and the box cover are hingedly connected by a hinge, the second lock is fixedly connected to one side of the box cover, the second handle is fixedly connected to the top of the box cover, an oil dripping port is provided on the top of the box cover, the bottom of the box body is fixedly connected to the bottom of the recovery box, the interior of the box body and the box cover are filled with wool felt, and the wool felt is always in an oil-soaked state, and straightening wheels are provided on the left side of the wiping box and the right side of the oiling box.

[0009] As a further description of the above technical solution:

[0010] The wiping box includes a box body, a box cover, a lock buckle, a handle and wool felt. The box body and the box cover are hingedly connected by a hinge. The lock buckle is fixedly connected to one side of the box cover, and the handle is fixedly connected to the top of the box cover. The interiors of the box body and the box cover are filled with wool felt.

[0011] As a further description of the above technical solution:

[0012] One side of the wiping box and the oiling box is provided with an oiling groove for the steel wire to pass through.

[0013] As a further description of the above technical solution:

[0014] The outer side of the wool felt is provided with uniform convex strips.

[0015] As a further description of the above technical solution:

[0016] The oil dripping port is connected with an oil dripping pipe.

[0017] As a further description of the above technical solution:

[0018] The wiping box and the oiling groove of the oiling box are coaxially arranged in a straight line.

[0019] A method for using an online oiling device for steel wire drawing, comprising the following steps:

[0020] Step S1: First, the steel wire passes through the straightening wheel on the left side of the wiping box, then passes through the wiping box and the oiling tank in turn, and then passes through the straightening wheel on the right side of the oiling tank, and the steel wire is wound on the finished product reel;

[0021] Step S2: Sequentially close the cover of the wiping box and the cover of the oiling box, lock the first and second locks, and then open the oil dripping pipe;

[0022] Step S3: Start the finished product reel of the subsequent process. Under the traction of the finished product reel, the steel wire passes through the wiping box and the oiling box in turn, fully contacts with the wool felt soaked in oil, and completes the online oiling process.

[0023] The present invention has the following beneficial effects:

[0024] 1. In the present invention, a wiping box and an oiling box are first provided to wipe the steel wire before oiling it, and then the steel wire is oiled using wool felt soaked in oil. A straightening wheel is provided in front of the wiping box and behind the oiling box to ensure that the steel wire will not bend during the oiling process. The device is simple to use and can achieve automatic oiling of the steel wire by pulling the finished product reel. After oiling, the steel wire can be directly taken off the line for installation, which shortens the processing time and improves production efficiency.

[0025] 2. In the present invention, by filling the oil coating box with wool felt soaked in oil and providing convex strips on the contact surface between the wool felt and the steel wire, the contact area with the steel wire is increased, and the surface of the steel wire can be evenly coated with lubricating oil, effectively avoiding the situation where some parts are not coated with oil or there is too much oil, thereby improving the oil coating quality of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a structural schematic diagram of an online oiling device for steel wire drawing and a method of use thereof proposed by the present invention;

[0027] Figure 2 A schematic diagram of a wool felt for an online oiling device for steel wire drawing and a method of using the same proposed by the present invention;

[0028] Figure 3 A schematic diagram of an oiling tank for an online oiling device for steel wire drawing and a method of use thereof proposed in the present invention;

[0029] Figure 4 This is a cross-sectional view of a wool felt for an online oiling device for steel wire drawing and a method of using the same proposed by the present invention.

[0030] Legend:

[0031] 1. Wipe box; 101. Box body; 102. Box cover; 2. Oiling tank; 201. Box body; 202. Box cover; 3. Oil drip tube; 4. Oil drip port; 5. Steel wire; 6. Straightening wheel; 7. Handle 1; 8. Lock 1; 9. Recovery box; 10. Wool felt; 11. Raised strip; 12. Oiling tank; 13. Handle 2; 14. Lock 2. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Example 1, with reference to Figure 1 and Figure 2 , a steel wire drawing online oiling device, including a wiping box 1 and an oiling box 2, the wiping box 1 is arranged on the left side of the oiling box 2, the oiling box 2 includes a box body 201, a box cover 202, a lock 2 14, a handle 2 13, an oil dripping port 4 and a recovery box 9, the box body 201 and the box cover 202 are hingedly connected by a hinge, the lock 2 14 is fixedly connected to one side of the box cover 202, and is used to lock the box cover 202 with the box body 201 to ensure that the box cover 202 will not be opened at will during the oiling process, the handle 2 13 is fixedly connected to the top of the box cover 202, which is convenient for the operator to open and close the box cover 202, and the top of the box cover 202 is provided with an oil dripping port 4, which drips oil The port 4 is connected to an oil dripping pipe 3 for adding lubricating oil to the box body 201. The bottom of the box body 201 is fixedly connected to the bottom of the recovery box 9. The recovery box 9 is used to recover excess lubricating oil during the oiling process to avoid waste. The interior of the box body 201 and the box cover 202 are filled with wool felt 10, and the wool felt 10 is always in an oil-soaked state. The good oil absorption and permeability of the wool felt 10 are utilized to achieve uniform oiling of the steel wire 5. Straightening wheels 6 are provided on the left side of the wiping box 1 and the right side of the oiling box 2. The straightening wheels 6 are used to straighten the steel wire 5 so that the steel wire remains in a straight state when entering the wiping box and the oiling box, thereby ensuring the consistency of the oiling effect.

[0034] The wiping box 1 includes a box body 101, a box cover 102, a lock buckle 8, a handle 7 and a wool felt 10. The box body 101 and the box cover 102 are hingedly connected by a hinge. The lock buckle 8 is fixedly connected to one side of the box cover 102, and the handle 7 is fixedly connected to the top of the box cover 102. The interior of the box body 101 and the box cover 102 are filled with wool felt 10. The wiping box 1 is used to pre-wipe and preliminarily oil the steel wire 5, remove impurities on the surface of the steel wire 5, and prepare for subsequent oiling in the oiling box 2.

[0035] Example 2, reference Figure 3 and Figure 4One side of the wiping box 1 and the oiling box 2 is provided with an oiling groove 12 for the steel wire to pass through. The oiling grooves 12 of the wiping box 1 and the oiling box 2 are coaxial in a straight line, ensuring that the steel wire 5 can pass through the wiping box 1 and the oiling box 2 smoothly, and fully contact with the wool felt 10 during the passage process to achieve uniform oiling. The outer side of the wool felt 10 is provided with uniform convex strips 11. The design of the convex strips 11 can increase the contact area between the wool felt 10 and the steel wire 5, further improving the uniformity of the oiling.

[0036] Example 3, reference Figure 1-4 A method for using an online oiling device for steel wire drawing comprises the following steps:

[0037] Step S1: First, the steel wire 5 passes through the straightening wheel 6 located on the left side of the wiping box 1, then passes through the wiping box 1 and the oiling tank 12 in sequence, and then passes through the straightening wheel 6 located on the right side of the oiling tank 2, and the steel wire 5 is wound on the finished product reel. This step completes the installation of the steel wire 5 and prepares for oiling;

[0038] Step S2: Sequentially close the cover 101 of the wiping box 1 and the cover 202 of the oiling tank 2, and tighten the lock buckle 1 7 and the lock buckle 2 14. Then, open the oil dripping pipe 3 to ensure that the device is in a sealed state to prevent the lubricating oil from leaking, and start adding lubricating oil to the oiling tank 2.

[0039] Step S3: Start the finished product reel of the subsequent process. Under the traction of the finished product reel, the steel wire 5 passes through the wiping box 1 and the oiling box 2 in turn, and is fully in contact with the oil-soaked wool felt 10 to complete the online oiling process. The steel wire 2 is moved in the device through the traction of the finished product reel to realize the automation of the oiling process.

[0040] Working principle: When using this device, first, pass the steel wire 5 through the straightening wheel 6 located on the left side of the wiping box 1 to ensure that the steel wire 5 is straightened and then passes through the wiping box 1 and the oiling tank 2 in turn, and then passes through the straightening wheel 6 located on the right side of the oiling tank 2, and finally winds the steel wire 5 on the finished reel; then, cover the box cover 102 of the wiping box 1 and the box cover 202 of the oiling tank 2 in turn, and use lock buckle 1 7 and lock buckle 2 14 to lock them to prevent the box cover 102 and the box cover 202 from opening during the oiling process, then open the oil drip pipe 3, add lubricating oil to the oiling tank 2, so that the wool felt 10 in the box body 201 remains soaked in oil; finally, start the finished reel of the subsequent process, the finished reel starts to rotate and pulls the steel wire 5, and the steel wire 5 is fully in contact with the wool felt 10 soaked in oil when passing through the wiping box 1 and the oiling tank 2, completing the online oiling process.

[0041] During the oiling process, the operator can regularly check the amount of lubricating oil recovered in the recovery box 9. When it reaches a certain amount, the recovered lubricating oil can be filtered and reused to further save costs. At the same time, the status of the wool felt 10 should be checked regularly. If the wool felt 10 is damaged or has too much oil that affects the oiling effect, it should be replaced in time.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An online oiling device for steel wire drawing, comprising a wiping box (1) and an oiling box (2), characterized in that: The wiping box (1) is arranged on the left side of the oiling box (2), and the oiling box (2) includes a box body (201), a box cover (202), a second lock (14), a second handle (13), an oil dripping port (4) and a recovery box (9). The box body (201) and the box cover (202) are hingedly connected by hinges. The second lock (14) is fixedly connected to one side of the box cover (202), the second handle (13) is fixedly connected to the top of the box cover (202), and the top of the box cover (202) is provided with an oil dripping port (4). The bottom of the box body (201) is fixedly connected to the bottom of the recovery box (9). The interiors of the box body (201) and the box cover (202) are filled with wool felt (10), and the wool felt (10) is always in an oil-soaked state. Straightening wheels (6) are provided on the left side of the wiping box (1) and the right side of the oiling box (2).

2. The online oiling device for steel wire drawing according to claim 1, characterized in that: The wiping box (1) comprises a box body (101), a box cover (102), a lock buckle (8), a handle (7) and wool felt (10), wherein the box body (101) and the box cover (102) are hingedly connected via a hinge, the lock buckle (8) is fixedly connected to one side of the box cover (102), the handle (7) is fixedly connected to the top of the box cover (102), and the interiors of the box body (101) and the box cover (102) are filled with wool felt (10).

3. The online oiling device for steel wire drawing according to claim 1, characterized in that: One side of the wiping box (1) and the oiling box (2) is provided with an oiling groove (12) for the steel wire (5) to pass through.

4. The online oiling device for steel wire drawing according to claim 1, characterized in that: The outer side of the wool felt (10) is provided with uniform convex strips (11).

5. The online oiling device for steel wire drawing according to claim 1, characterized in that: The oil dripping port (4) is connected to an oil dripping pipe (3).

6. The online oiling device for steel wire drawing according to claim 1, characterized in that: The wiping box (1) and the oiling tank (2) of the oiling tank (12) are coaxially located in a straight line.

7. A method for using an online oiling device for steel wire drawing, comprising the online oiling device for steel wire drawing according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step S1: First, the steel wire (5) passes through the straightening wheel (6) located on the left side of the wiping box (1), then passes through the wiping box (1) and the oiling tank (12) of the oiling tank (2) in sequence, and then passes through the straightening wheel (6) located on the right side of the oiling tank (2), and the steel wire (5) is wound on the finished product reel; Step S2: sequentially close the cover (102) of the wiping box (1) and the cover (202) of the oiling box (2), lock the first lock (7) and the second lock (14), and then open the oil dripping tube (3); Step S3: The finished product reel of the subsequent process is started. Under the traction of the finished product reel, the steel wire (5) passes through the wiping box (1) and the oiling box (2) in sequence, and is fully contacted with the wool felt (10) soaked in oil, completing the online oiling process.

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