Dynamic energy storage system for tire factory

By building a plant-wide dynamic energy storage system, integrating multiple types of energy and utilizing intelligent control technology, the problems of low energy utilization efficiency and high carbon emissions in the tire manufacturing industry have been solved, efficient energy circulation and cross-workshop optimization have been achieved, and energy consumption and carbon emissions have been significantly reduced.

CN120593432APending Publication Date: 2025-09-05QINGDAO TAIFURUI ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510839098.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2025-09-05

AI Technical Summary

Technical Problem

The tire manufacturing industry faces problems such as low energy efficiency, high carbon emissions, repeated equipment investment, and serious energy efficiency loss. Existing energy storage devices have insufficient capacity and lack multi-energy integration capabilities, making them unable to cope with workshop load fluctuations.

Method used

Build a plant-wide dynamic energy storage system that integrates multiple energy sources such as solar energy, industrial waste heat, and off-peak electricity. Through integrated solar thermal-photovoltaic-wind devices, waste heat recovery networks, and multi-energy complementary energy storage units, combined with smart microgrids and fuzzy control algorithms, achieve intelligent energy regulation and cross-workshop optimization.

Benefits of technology

It improves the comprehensive energy utilization efficiency, reduces unit product energy consumption and carbon emissions, optimizes energy distribution and scheduling, and enhances the stability and reliability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a dynamic energy storage system for a tire factory, and the system achieves the dynamic balance of whole-plant-level energy through the cooperative work of a photo-thermal-photovoltaic-wind integrated collection system, a waste heat recovery network, a multi-energy complementary energy storage unit, a phase change energy storage device, an intelligent distribution pipe network, an intelligent control center, an electric heating system, an intelligent micro-grid module and a water supplementing system. The system integrates the functions of internal mixing, extrusion, molding, hot water and steam utilization or combined supply of a vulcanization workshop and the like, the comprehensive energy efficiency is high, and a green and efficient energy solution is provided for the tire industry.
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Description

Technical Field

[0001] The present invention relates to the technical field of industrial energy conservation, and is particularly suitable for dynamic energy storage systems in continuous production enterprises such as tire factories. Background Art

[0002] The tire manufacturing industry currently faces a significant energy bottleneck. Under the traditional production model, significant amounts of waste heat generated in high-temperature workshops like mixing and vulcanization are not effectively recovered, resulting in a generally lower than 50% overall plant-wide energy efficiency and a unit energy consumption of 0.5-0.7 tons of standard coal per tire. Furthermore, the company's heavy reliance on coal-fired steam boilers to meet process requirements has resulted in high carbon emissions, averaging 1.2-1.8 kg of CO2 per tire, far exceeding global carbon neutrality targets. This decentralized energy supply model also leads to duplicated equipment investment. The independently configured electric refrigeration system in the molding workshop consumes over 25% of the plant's total energy consumption, creating a significant conflict between heating and cooling and the heating needs of other workshops.

[0003] Existing technologies attempt to improve energy efficiency through waste heat recovery, but they suffer from fundamental flaws. For example, energy storage devices are insufficiently capacitive and lack multi-energy integration capabilities, making them unable to cope with workshop load fluctuations. Solar thermal and photovoltaic systems generally operate independently, with a combined conversion efficiency of less than 60%, failing to fully tap the potential of clean energy. More critically, existing solutions lack a precise workshop-level energy supply strategy. The energy waste rate of oil tank insulation in the mixing workshop exceeds 40%, and the mismatch between the cooling rollers and production speed in the extrusion workshop results in an energy efficiency loss of more than 25%. These technical bottlenecks have constrained the tire industry's green transformation process, and there is an urgent need to develop a plant-wide dynamic energy storage system to achieve intelligent regulation of energy flow and optimized cross-workshop configuration. Summary of the Invention

[0004] The present invention aims to build a dynamic energy storage system covering the entire factory. By integrating multiple energy sources such as solar energy, industrial waste heat and off-peak electricity, it can achieve efficient energy circulation and intelligent control of the entire tire production process. The system uses a solar thermal-photovoltaic-wind integrated device as the external energy input terminal, combined with a waste heat recovery network and a multi-energy complementary energy storage unit, to break through the limitations of independent energy supply in traditional workshops and establish cross-regional energy sharing and scheduling. It can achieve the coordinated optimization of deep utilization of waste heat in the mixing workshop, extrusion workshop, molding workshop, and vulcanization workshop and direct steam supply to the vulcanization workshop. Through intelligent microgrids and fuzzy control algorithms, energy distribution and dynamic balance on demand can be achieved, ultimately forming a green manufacturing energy solution.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] Solar thermal-photovoltaic-wind integrated collection system: Solar energy comprehensive utilization devices are arranged on the roofs of each workshop, including solar heating [1] vacuum tube collectors, solar power generation [2] crystalline silicon photovoltaic panels and wind power generation [3] Waste heat recovery network: Air source heat pumps [9, 10, 11, 12, 33] are installed in the mixing workshop [4], extrusion workshop [5], molding workshop [6], vulcanization workshop [7] and air compression pump room

[32] to collect the waste heat of the workshop [ 13] is converted into hot water

[38] and incorporated into the energy storage system

[40] ; Multi-energy complementary energy storage unit: the water in the circulation system is driven by a water pump

[44] and heated by solar energy, electric energy, air source heat pump, etc., and then the hot water is stored in a hot water buffer tank

[29] , and continues to receive solar energy and waste heat or generates steam through water source heat pump

[37] , steam heat pump

[30] and other equipment

[39] and is stored in a steam storage tank

[31] . The steam is then introduced from the steam storage tank

[31] into the vulcanization workshop[7]. , supplying heat to the vulcanizing machine

[26] ; phase change energy storage device

[27] system, storing heat energy of energy storage materials during off-peak electricity, solar power generation or heating, releasing heat energy during peak electricity, and heating the water medium in the energy storage system

[40] ; intelligent distribution pipe network

[43] : a ring network composed of insulated pipes, equipped with dynamic balancing valves [8], to achieve accurate distribution of heat energy in each workshop and each workstation; intelligent control center

[34] : based on the industrial Internet of Things platform, integrating electricity price prediction model and fuzzy control algorithm, optimizing energy distribution strategy in real time, and overall supervision of dynamic energy storage system

[40] ; electric heating system and control

[28] : using off-peak electricity price period to heat hot water or phase change energy storage material

[27] , to maintain stable water temperature of energy storage medium and system; intelligent microgrid module

[41] : lithium battery pack

[42] is charged during off-peak electricity period to ensure electricity supply and emergency power supply for all electrical appliances; water replenishment system: used to replenish water in the pipeline at any time, connected to municipal water or groundwater

[36] .

[0007] Preferably, the dynamic module of the mixing workshop [4] includes: a dedicated air source heat pump [9] for the mixing workshop to recover high-temperature hot air

[13] , and to produce hot water

[38] which is incorporated into the circulation pipeline of the energy storage system

[40] ; the energy storage system

[40] or the air source heat pump [9] provides multiple hot water outputs to the mixing workshop [4], such as heat preservation of the mixing workshop glue drying room

[21] , hot water for the mixing workshop isolation agent pre-mixing tank

[22] , heat preservation of the mixing workshop oil storage tank

[23] , and hot water for the mixing workshop bathroom

[14] ; the cold air

[20] generated by the air source heat pump in the mixing workshop can be collected into the cold air main pipeline or directly discharged to the workshop.

[0008] Preferably, the dynamic module of the extrusion workshop [5] includes: an air source heat pump

[10] dedicated to the extrusion workshop to recycle high-temperature hot air

[13] , and the generated hot water

[38] is incorporated into the circulation pipeline of the energy storage system

[40] ; the energy storage system

[40] or the air source heat pump

[10] dedicated to the extrusion workshop supplies hot water

[38] for the extrusion workshop bathroom

[16] and the spindle room

[17] to the extrusion workshop [5]; the air source heat pump

[10] can simultaneously supply cold air

[20] for the extrusion cooling line

[15] or the extrusion production line

[24] .

[0009] Preferably, the dynamic module of the molding workshop [6] includes: a dedicated air source heat pump

[11] for the molding workshop to recycle high-temperature hot air

[13] , and produce hot water

[38] which is incorporated into the circulation pipeline of the energy storage system

[40] ; the energy storage system

[40] supplies hot water

[38] for the molding workshop bathroom

[18] to the molding workshop [6], and centrally receives cold air

[20] from the air source heat pumps of each workshop [4, 5, 7], so as to maintain the molding workshop at a lower temperature.

[0010] Preferably, the dynamic module of the vulcanization workshop [7] includes: a dedicated air source heat pump

[12] for the vulcanization workshop to recover high-temperature hot air

[13] , and the generated hot water

[38] is incorporated into the circulation pipeline of the energy storage system

[40] ; the energy storage system

[40] supplies hot water

[38] for the vulcanization workshop bathroom

[19] to the vulcanization workshop [7], and the hot water collected from each workshop is gradually heated through the entire energy storage system

[40] and collected in the storage tank

[29] . The hot water enters the steam heat pump

[30] and is converted into steam

[39] , which is stored in the steam storage tank

[31] to provide production heat for the vulcanizer

[26] ; as needed, the cold air

[20] generated by the air source heat pump can be introduced into the vulcanization workshop for cooling.

[0011] Preferably, the phase change energy storage device

[27] is composed of a steel container filled with phase change material; the heat exchange system is a spiral coil heat exchanger arranged inside the container, and the coil is made of stainless steel; the temperature control system is installed in the resistance temperature sensor on the top of the container and the electric heating rod at the bottom.

[0012] Preferably, the hot water generated by the air source heat pumps in each workshop of the multi-energy complementary energy storage unit is collected into the pipeline of the energy storage system

[40] , and the temperature of the hot water is raised to 80°C-100°C after multiple heating by solar heating [1], solar power generation [2], phase change energy storage device

[27] , water source heat pump

[37] , etc. During the collection process, heat is supplied to each process it passes through, and water is replenished through municipal water or groundwater

[36] according to usage.

[0013] Preferably, the intelligent distribution network

[43] can be intelligently regulated according to the heat energy requirements of each workshop, and can be manually controlled or regulated by an intelligent control center

[34] .

[0014] Preferably, the electric heating system and control

[28] comprises a controller and a heating element. The controller can activate the heating element during off-peak electricity price periods, thereby stabilizing the temperature of the heat medium in the phase change energy storage device

[27] or the water in the energy storage system

[40] within a set range.

[0015] Preferably, the intelligent control center

[34] can extract any data from the entire energy storage system and perform data analysis through an artificial intelligence entity to achieve the function of comprehensively regulating the entire system.

[0016] Preferably, the energy storage system

[40] can be used to collect or supply heat energy from the entire tire manufacturing process except for the workshop; the factory system oil storage tank

[35] can be heated, and the return water can be reintegrated into the energy storage system

[40] ; a compressor-specific air source heat pump

[33] can be set to recover heat in the compressor pump room

[32] , and the generated hot water can be incorporated into the energy storage system

[40] , and cold air

[20] can be introduced into the pump room for cooling.

[0017] Preferably, the integrated solar-thermal-photovoltaic-wind collection system uses upper photovoltaic panels for power generation and lower vacuum tube collectors, and the coupled heat exchange structure improves system efficiency.

[0018] The waste heat recovery network preferably features a three-stage heat exchange system with a system COP value ≥ industry standards. Air-source heat pumps are installed in the mixing workshop, extrusion workshop, molding workshop, vulcanization workshop, and air compression pump room. These air-source heat is converted into hot water through closed-loop piping and then fed into the energy storage system.

[0019] Preferably, the steam storage tank adopts a modular design, and the steam output pressure is adjustable. Superheated steam is generated by receiving solar energy and waste heat through a steam heat pump.

[0020] Preferably, the phase change energy storage device stores low-peak electricity and heat at night and has a long cycle life. Paraffin-expanded graphite composite materials, metal oxides, etc. may be used.

[0021] Preferably, the intelligent distribution layer adopts a ring-shaped pipe network, which is composed of insulated pipes with low heat loss rate, is equipped with a dynamic balancing valve, has a short response time, and has high temperature control accuracy, so as to realize accurate distribution of heat energy.

[0022] Preferably, the control center is equipped with an industrial Internet of Things platform, an integrated electricity price prediction model, and a fuzzy control algorithm to optimize energy distribution. Based on this platform, intelligent control of the entire system is achieved.

[0023] Preferably, the oil tank insulation system includes a spiral coil heat exchanger, which is coiled around the outside of the oil tank to form a closed loop; a temperature adaptive control algorithm, which dynamically adjusts the flow rate of the insulation medium based on the ambient temperature; and an infrared thermal imaging monitoring device, which detects the temperature field distribution on the surface of the oil tank in real time.

[0024] Preferably, the intelligent control center sets the spindle room temperature uniformity deviation to ≤±1°C, and controls it in conjunction with the moisture content of the steel cord. The cooling roller cold air supply system includes a closed-cycle refrigeration circuit with a cold air recovery rate of ≥85%;

[0025] Preferably, the molding workshop adopts centralized cooling, centrally receiving cold air from heat pumps in each workshop to maintain a temperature of 22-26°C.

[0026] Preferably, the vulcanization workshop performs steam conversion, and the steam supply system includes a pressure compensation device to maintain steam pressure fluctuation ≤±0.05MPa; a steam quality online monitoring module to detect temperature, pressure and dryness in real time; and a steam supply strategy that intelligently matches the production schedule to dynamically adjust the steam flow.

[0027] Preferably, the vacuum tube of the photothermal device adopts nano-ceramic coating, and the photothermal conversion efficiency is increased to 82%.

[0028] Preferably, the inclination angle of the photovoltaic panel matches the local latitude (error ±1°), and the average annual power generation increases by 15%. Preferably, the waste heat recovery module vulcanization workshop heat pump is equipped with an economizer, and the COP value is increased to 5.2. The mixing workshop is equipped with an air pretreatment system (dust removal + dehumidification).

[0029] As a preference, the steam energy storage tank in the energy storage system adopts pressure-temperature dual parameter control, which greatly improves the energy storage density.

[0030] Preferably, the phase change energy storage device is added with a graphene thermal conductivity enhancer, which accelerates the thermal response speed by 40%.

[0031] As a preference, the energy storage medium uses thermal oil, and the operating temperature range is extended to 180-220°C.

[0032] Preferably, the intelligent distribution network insulation pipe adopts polyurethane foam and aluminum foil reflective layer.

[0033] Preferably, the dynamic balancing valve is equipped with a servo motor, and the response time is shortened to 10 seconds.

[0034] Preferably, the pipe network is provided with an ultrasonic flow meter with a flow measurement accuracy of ±1.5%.

[0035] Preferably, the AI ​​fault diagnosis module is set up, and the self-diagnosis accuracy rate is ≥98%.

[0036] Preferably, the temperature fluctuation of the oil tank in the mixing workshop is ≤±0.5°C, and energy consumption is reduced by 60%.

[0037] Preferably, the online monitoring of steam quality in the vulcanization workshop is intelligently matched with production scheduling.

[0038] Preferably, the response time of the backup circuit in the vulcanization workshop is ≤5 minutes.

[0039] Preferably, the intelligent control extension function multi-objective optimization algorithm balances energy saving rate, cost and carbon emissions to support carbon trading data docking and 5G remote monitoring.

[0040] Preferably, the real-time diagnosis accuracy of the intelligent control extended function device status is ≥98%

[0041] As a preference, the auxiliary system electric heating system is provided with an over-temperature protection device (operating temperature 230°C)

[0042] Preferably, the auxiliary system smart microgrid is configured with a fast switching switch (switching time ≤ 20ms)

[0043] As a preference, the auxiliary system is equipped with a remote operation and maintenance platform, which supports real-time monitoring via mobile phone APP.

[0044] Preferably, expanded graphite (15% by mass) is added to the material and process phase change energy storage material to enhance energy storage stability.

[0045] Preferably, the material and process air source heat pump heat exchanger is made of titanium alloy, which greatly improves the corrosion resistance.

[0046] As a preference, the steam energy storage tank is provided with a three-level pressure protection (mechanical pressure relief valve) for safety and environmental protection.

[0047] →Electric regulating valve→Controller interlock)

[0048] As a preference, the safety and environmental protection system is equipped with a CO2 concentration monitoring and alarm device (threshold

[0049] 1000ppm)

[0050] Preferably, the waste heat recovery module is provided with an odor treatment system in terms of safety and environmental protection.

[0051] Preferably, the electric control circuit is provided with overcurrent, overvoltage and leakage protection devices to ensure electricity safety.

[0052] The system has the following beneficial effects

[0053] (1) Significant energy-saving effect

[0054] This invention fully utilizes natural energy sources such as solar energy, air heat energy, and waste heat, reducing dependence on traditional electricity. The air energy recovery hot water bathing system uses high-temperature workshop air to produce hot water, greatly reducing energy consumption and saving production costs.

[0055] (2) Improving the working environment

[0056] The air energy recovery hot water bathing system produces hot water while simultaneously exhausting cold air, lowering the temperature in the workshop and improving worker comfort. Furthermore, the system reduces noise and heat pollution during operation, creating a better working environment.

[0057] (3) Efficient use of water resources

[0058] The closed water circulation system wastes less water, reduces the use of municipal water, improves the utilization efficiency of water resources, and realizes the recycling of water resources.

[0059] (4) High system stability

[0060] Solar panels equipped with energy storage devices can power equipment on cloudy days or at night, ensuring stable system operation. Dedicated air-source heat pumps in each workshop feature heat recovery and conversion control modules that automatically adjust operating power based on hot water demand, ensuring a stable hot water supply.

[0061] (5) Strong coordination of multiple energy types

[0062] Incorporating energy storage cabinets into the system allows for charging during low-price periods and powering equipment like rooftop water pumps during peak periods, significantly reducing electricity costs. In the event of insufficient solar power or grid failure, the energy storage cabinets can provide emergency power, ensuring stable system operation and maintaining the proper functioning of subsystems such as the power water circulation system and the specialized air-source heat pump for internal mixing. Furthermore, the battery energy storage cabinets work in conjunction with other system components to optimize energy distribution and improve energy efficiency. They also incorporate a variety of safety and intelligent management features, enhancing the reliability and cost-effectiveness of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS

[0063] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0064] Figure 1 Dynamic energy storage system in tire factories;

[0065] Description of reference numerals:

[0066] 1. Solar heating; 2. Solar power generation; 3. Wind power generation; 4. Mixing workshop; 5. Extrusion workshop; 6. Molding workshop; 7. Vulcanization workshop; 8. Dynamic balancing valve; 9. Air source heat pump for mixing workshop; 10. Air source heat pump for extrusion workshop; 11. Air source heat pump for molding workshop; 12. Air source heat pump for vulcanization workshop; 13. Hot air; 14. Bathroom in mixing workshop; 15. Extrusion cooling line; 16. Bathroom in extrusion workshop; 17. Nail room; 18. Bathroom in molding workshop; 19. Bathroom in vulcanization workshop; 20. Air conditioning; 21. Glue drying room in mixing workshop ; 22. Pre-mixing tank for isolating agent in mixing workshop; 23. Oil storage tank in mixing workshop; 24. Extrusion production line; 25. Molding machine; 26. Vulcanizing machine; 27. Phase change energy storage device; 28. Electric heating system and control; 29. ​​Hot water buffer tank; 30. Steam heat pump; 31. Steam storage tank; 32. Compressor pump room; 33. Air source heat pump for compressor; 34. Intelligent control center; 35. System oil storage tank; 36. Municipal water or groundwater; 37. Water source heat pump; 38. Hot water; 39. Steam; 40. Energy storage system; 41. Smart microgrid module; 42. Lithium battery

[0067] Pool group; 43. Intelligent distribution network; 44. Water pump; DETAILED DESCRIPTION

[0068] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or terminal device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or terminal device. In the absence of further restrictions, elements defined by the phrase "include..." or "includes..." do not exclude the presence of additional elements in the process, method, article or terminal device that includes the elements. In addition, in this article, "greater than", "less than", "exceed" and the like are understood to exclude the number itself; "above", "below", "within" and the like are understood to include

[0070] Original number.

[0071] Taking the above example as an example, the method is as follows:

[0072] A tire factory with an annual output of 3 million tires has applied the dynamic energy storage system of the present invention to achieve intelligent control of energy flow throughout the factory and optimized configuration across workshops. The system configuration includes a 20,000 m2 solar thermal-photovoltaic integrated device (photothermal conversion efficiency 78%, photovoltaic panel efficiency 22%), 12 waste heat recovery heat pumps (each with a heating capacity of 150kW and a COP of 4.8), 8 steam energy storage tanks (each with a capacity of 1000kWh) and 500m 3 Phase change energy storage device (energy storage density 200kWh / m 3 ). The photovoltaic panels on the upper layer of the solar thermal-photovoltaic device generate electricity to meet 78% of the electricity demand of the heat pump, and the vacuum tube collectors on the lower layer generate an average of 1200GJ of heat per day (equivalent to saving 140 tons of standard coal). The waste heat recovery network covers workshops such as mixing, extrusion, molding, and vulcanization. Through heat exchange technology, waste heat is converted into 50-70°C hot water and incorporated into the energy storage system. The phase change energy storage device stores low-valley electric heat at night and releases energy during the day to ensure that the water temperature of the entire energy storage system is constant during peak periods. At the same time, the lithium battery storage device releases the electric energy stored in the valley electricity to heat the water. It is finally stored in the hot water storage tank. In the process of gathering within the system, it meets the hot water needs for bathing in various workshops and the hot water needs of processes, such as mixing and drying rooms for glue, mixing and pre-mixing isolation agent hot water, extrusion nail rooms, etc. The hot water continues to be heated by a water source heat pump or a steam heat pump to convert the hot water into steam and store it in a steam storage tank. The total capacity of the steam energy storage tank is 8MWh, which can provide 150℃ superheated steam (pressure 1.0MPa) directly to the vulcanizing machine. The water lost in the system is replenished through the municipal pipeline network or well water. In addition, the entire energy storage system can also partially supply the energy needs outside its system, such as supplying the insulation of the oil tanks and pipelines in the entire plant. The entire system is adjusted through the master control, and the data of each node can be called at any time, and the optimal solution is generated through AI processing for overall coordination. The overall energy efficiency of the system is increased to 82%, the energy consumption per unit product is reduced from 0.6 tons of standard coal / bar to 0.28 tons of standard coal / bar, and the annual CO2 emissions are reduced by 75.9% to 1,400 tons. The molding workshop is cooled by a centralized cooling system (total air volume 120,000 m 3 / h) maintains a constant temperature of 22-26°C. Spiral coil heat exchangers (90% heat exchange efficiency) are used to insulate oil tanks in the mixing workshop, reducing energy consumption by 60%. The closed-loop cooling system for the cooling rolls in the extrusion workshop has an 85% air recovery rate, increasing cooling efficiency by 30%. This system saves 12 million yuan in energy costs annually, with a payback period of just 2.5 years.

[0073] In the above technical solution, the dynamic energy storage system provided by the present invention has the following beneficial effects:

[0074] (1) Significant energy-saving effect

[0075] This invention fully utilizes natural energy sources such as solar energy, air heat energy, and waste heat, reducing dependence on traditional electricity. The air energy recovery hot water bathing system uses high-temperature workshop air to produce hot water, greatly reducing energy consumption and saving production costs.

[0076] (2) Improving the working environment

[0077] The air energy recovery hot water bathing system produces hot water while simultaneously exhausting cold air, lowering the temperature in the workshop and improving worker comfort. Furthermore, the system reduces noise and heat pollution during operation, creating a better working environment.

[0078] (3) Efficient use of water resources

[0079] The closed water circulation system wastes less water, reduces the use of municipal water, improves the utilization efficiency of water resources, and realizes the recycling of water resources.

[0080] (4) High system stability

[0081] Solar panels equipped with energy storage devices can power equipment on cloudy days or at night, ensuring stable system operation. Dedicated air-source heat pumps in each workshop feature heat recovery and conversion control modules that automatically adjust operating power based on hot water demand, ensuring a stable hot water supply.

[0082] (5) Strong coordination of multiple energy types

[0083] Incorporating energy storage cabinets into the system allows for charging during low-price periods and powering equipment like rooftop water pumps during peak periods, significantly reducing electricity costs. In the event of insufficient solar power or grid failure, the energy storage cabinets can provide emergency power, ensuring stable system operation and maintaining the proper functioning of subsystems such as the power water circulation system and the specialized air-source heat pump for internal mixing. Furthermore, the battery energy storage cabinets work in conjunction with other system components to optimize energy distribution and improve energy efficiency. They also incorporate a variety of safety and intelligent management features, enhancing the reliability and cost-effectiveness of the entire system.

[0084] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. Tire factory dynamic energy storage system, characterized by: include: Solar thermal-photovoltaic-wind integrated collection system: solar energy comprehensive utilization devices are arranged on the roofs of each workshop, including solar heating [1] vacuum tube collectors, solar power generation [2] crystalline silicon photovoltaic panels and wind power generation [3]; waste heat recovery network: air source heat pumps [9, 10, 11, 12, 33] are installed in the mixing workshop [4], extrusion workshop [5], molding workshop [6], vulcanization workshop [7] and air compression pump room [32], and the workshop waste heat [1 3] is converted into hot water [38] and incorporated into the energy storage system [40]; Multi-energy complementary energy storage unit: the water in the circulation system is driven by a water pump [44] and heated by solar energy, electric energy, air source heat pump, etc., and then the hot water is stored in a hot water buffer tank [29], and continues to receive solar energy and waste heat or generates steam through water source heat pump [37], steam heat pump [30] and other equipment [39] and is stored in a steam storage tank [31]. The steam is introduced from the steam storage tank [31] into the vulcanization workshop [7] to supply vulcanizing machine [26] heating; phase change energy storage device [27] system, which uses off-peak electricity and solar green electricity to heat the energy storage material to store thermal energy, releases the thermal energy in the energy storage material during peak electricity, and heats the water medium in the energy storage system [40]; intelligent distribution pipe network [43]: a ring network composed of insulated pipes, equipped with dynamic balancing valves [8], to achieve accurate distribution of thermal energy in each workshop and each workstation; intelligent control center [34]: based on the industrial Internet of Things platform, integrating electricity price prediction model and fuzzy control algorithm, optimizing energy distribution strategy in real time, and overall supervision of dynamic energy storage system [40]; electric heating system and control [28]: using off-peak electricity price period to heat hot water or phase change energy storage material [27], to maintain stable water temperature in the energy storage medium and system; intelligent microgrid module [41]: lithium battery pack [42] is charged during off-peak electricity period to ensure electricity supply for all electrical appliances and emergency power supply; water replenishment system: used to replenish water in the pipeline at any time, connected to municipal water or groundwater [36].

2. The tire factory dynamic energy storage system according to claim 1 is characterized in that The dynamic module of the mixing workshop [4] includes: a dedicated air source heat pump [9] for the mixing workshop to recycle high-temperature hot air [13], and to produce hot water [38] which is incorporated into the circulation pipeline of the energy storage system [40]; the energy storage system [40] or the air source heat pump [9] provides multiple hot water outputs to the mixing workshop [4] to ensure the heat preservation of the mixing workshop glue drying room [21], the hot water of the mixing workshop isolation agent pre-mixing tank [22], the heat preservation of the mixing workshop oil storage tank [23], and the hot water of the mixing workshop bathroom [14]; the cold air [20] generated by the air source heat pump in the mixing workshop can be collected into the cold air main pipeline or directly discharged to the workshop.

3. The tire factory dynamic energy storage system according to claim 1 is characterized in that The dynamic module of the extrusion workshop [5] includes: an air source heat pump [10] dedicated to the extrusion workshop to recycle high-temperature hot air [13], and produce hot water [38] which is incorporated into the circulation pipeline of the energy storage system [40]; the energy storage system [40] or the air source heat pump [10] dedicated to the extrusion workshop supplies hot water [38] for the bathroom [16] of the extrusion workshop and hot water [38] for the spindle room [17] to the extrusion workshop [5]; the air source heat pump [10] can also supply cold air [20] for the extrusion cooling line [15] or the extrusion production line [24].

4. The tire factory dynamic energy storage system according to claim 1, characterized in that The dynamic module of the molding workshop [6] includes: a dedicated air source heat pump [11] for the molding workshop to recycle high-temperature hot air [13], and produce hot water [38] which is incorporated into the circulation pipeline of the energy storage system [40]; the energy storage system [40] supplies hot water [38] for the molding workshop bathroom [18] to the molding workshop [6], and centrally receives cold air [20] from the air source heat pumps of each workshop [4, 5, 7], so as to maintain the molding workshop at a lower temperature.

5. The tire factory dynamic energy storage system according to claim 1 is characterized in that The dynamic module of the vulcanization workshop [7] includes: a dedicated air source heat pump [12] for the vulcanization workshop to recycle high-temperature hot air [13], and the generated hot water [38] is incorporated into the circulation pipeline of the energy storage system [40]; the energy storage system [40] supplies hot water [38] for the vulcanization workshop bathroom [19] to the vulcanization workshop [7]; the hot water collected from each workshop is gradually heated by the entire energy storage system [40] and collected in the storage tank [29], and the hot water enters the steam heat pump [30] and is converted into steam [39], which is stored in the steam storage tank [31] to provide production heat for the vulcanizer [26]; as needed, the cold air [20] generated by the air source heat pump can be introduced into the vulcanization workshop for cooling.

6. The tire factory dynamic energy storage system according to claim 1, characterized in that The phase change energy storage device [27] is composed of a steel container filled with phase change material; the heat exchange system is a spiral coil heat exchanger arranged inside the container, and the coil is made of stainless steel; the temperature control system is installed in the resistance temperature sensor on the top of the container and the electric heating rod at the bottom.

7. The tire factory dynamic energy storage system according to claim 1, characterized in that The hot water generated by the air source heat pumps in each workshop of the multi-energy complementary energy storage unit is collected into the pipeline of the energy storage system [40]. After multiple heating processes such as solar heating [1], solar power generation [2], phase change energy storage device [27], and water source heat pump [37], the temperature of the hot water is raised to 80°C-100°C. During the collection process, heat is supplied to each process it passes through. At the same time, water is replenished through municipal water or groundwater [36] according to usage.

8. The tire factory dynamic energy storage system according to claim 1 is characterized in that The intelligent distribution network[43] can be intelligently regulated according to the heat energy requirements of each workshop, and can be controlled manually or by the intelligent control center[34].

9. The tire factory dynamic energy storage system according to claim 1, characterized in that An electric heating system and control [28] comprises a controller and a heating element. The controller can activate the heating element during off-peak electricity price periods to stabilize the temperature of the heat medium in the phase change energy storage device [27] or the water in the energy storage system [40] within a set range.

10. The tire factory dynamic energy storage system according to claim 1, characterized in that The intelligent control center [34] can extract any data from the entire energy storage system and perform data analysis through an artificial intelligence entity to achieve the function of comprehensively regulating the entire system.

11. The tire factory dynamic energy storage system according to claim 1, characterized in that The energy storage system [40] can be fed into or supplied to the outside of the entire tire manufacturing process except for the workshop; the factory system oil storage tank [35] can be heated, and the return water can be reintegrated into the energy storage system [40]; a compressor-specific air source heat pump [33] can be set to recover the heat in the compressor pump room [32], and the generated hot water can be incorporated into the energy storage system [40], and cold air [20] can be introduced into the pump room for cooling.