Hybrid broussonetia papyrifera silage raw material treatment device

Abstract

The invention discloses a hybrid broussonetia papyrifera silage raw material processing device which comprises a conveying and drying mechanism, and a drying machine is mounted at the top of the conveying and drying mechanism and used for drying movably conveyed hybrid broussonetia papyrifera; the filament rubbing mechanism comprises a chopping section chamber and a filament rubbing chamber, and the bottom surface of the chopping section chamber inclines downwards towards the filament rubbing chamber in an arc shape; the packaging mechanism comprises a material opening self-sealing mechanism and a material guiding channel, a material falling opening is formed in the material guiding channel, the material opening self-sealing mechanism is installed at the material falling opening, the material guiding channel is connected with a packaging bag, and the packaging bag accommodates materials conveyed by the material guiding channel; wherein the conveying and drying mechanism is connected with one end of the rubbing mechanism, and the other end of the rubbing mechanism is connected with the packaging mechanism. The broussonetia papyrifera shredding device has the advantages that the broussonetia papyrifera can be cut after being dried and then shredded, and the broussonetia papyrifera can be packaged and stored after shredded.

Description

Technical Field

[0001] The invention belongs to a straw silage device, and in particular relates to a hybrid paper mulberry silage raw material processing device. Background Art

[0002] Paper mulberry ( Broussonetia papyrifera Broussonetia spp. is a perennial deciduous tree in the genus Broussonetia, Moraceae. Hybrid Broussonetia spp., a new Broussonetia variety cultivated by the Institute of Botany, Chinese Academy of Sciences, boasts numerous characteristics, including high yield, resistance to felling, and a high protein content. Hybrid Broussonetia spp. boasts lush branches and leaves, strong sprouting and tillering ability, a well-developed root system, and tolerance to salinity and barrenness. It is a pioneering species for afforestation in difficult sites and a preferred species for windbreaks, sand fixation, and soil erosion control. It is widely distributed across my country, growing in plains, hills, and mountains. Its white bast fiber is a high-quality raw material for papermaking. Its roots and seeds are both medicinal, and its sap can treat skin diseases. Its thick, smooth leaves are rich in crude protein, amino acids, and trace elements, surpassing the nutritional value of legumes, making it a high-quality plant protein feed. Furthermore, the bioactive ingredients in Broussonetia spp., such as flavonoids and alkaloids, have special functional benefits for animal health. Hybrid Broussonetia spp. is a treasure trove, combining ecological, economic, and social benefits, with broad market development prospects.

[0003] Hybrid paper mulberry leaves, due to their high protein content, can be used as an animal feed resource, alleviating the shortage of crude protein feed. Paper mulberry silage is a fermentation process that uses paper mulberry as a raw material to produce a highly nutritious feed. Studies have shown that silage fermentation can improve the feeding value of paper mulberry leaves. Currently, silage is an effective way to preserve the nutritional value of paper mulberry, but paper mulberry is difficult to dry. If not properly stored after harvest, its nutritional value will rapidly decline and may even rot and deteriorate. Summary of the Invention

[0004] The purpose of the present invention is to provide a hybrid paper mulberry silage raw material processing device in view of the defects of the prior art.

[0005] In order to achieve the above-mentioned purpose of the present invention, the following technical solutions are adopted: A hybrid paper silage raw material processing device includes a conveying and drying mechanism with a dryer installed on the top, the dryer is used to dry the hybrid paper silage that is being transported; a shredding mechanism includes a chopping section chamber and a shredding chamber, the bottom surface of the chopping section chamber is inclined downward in an arc shape toward the shredding chamber; a packaging mechanism includes a material port self-sealing mechanism and a material guiding channel, the material guiding channel is provided with a material drop port, the material port self-sealing mechanism is installed at the material drop port, the material guiding channel is connected to a packaging bag, and the packaging bag contains the material guided by the material guiding channel; wherein, the conveying and drying mechanism is connected to one end of the shredding mechanism, and the other end of the shredding mechanism is connected to the packaging mechanism.

[0006] Furthermore, the dryer includes a drying box, which is divided into a plurality of microwave heating drying chambers, each of which is equipped with a magnetron assembly, wherein a material port is provided at the bottom of each microwave heating drying chamber.

[0007] Furthermore, the hybrid paper mulberry silage raw material processing device of the present invention also includes an exhaust fan and a controller. The exhaust fan is installed in the drying box, and the controller is electrically connected to the exhaust fan and the drying box.

[0008] Furthermore, the silk kneading mechanism also includes a body support frame, the top of the body support frame is equipped with a silk kneading frame and a body, the bottom is equipped with a driving member, the silk kneading frame is equipped with a conveying mechanism, the body is provided with an inlet end and a discharge end, and the inlet end is connected to the conveying mechanism; the body is sequentially equipped with a feed roller, a limiting rod group, a chopping member, and a silk kneading member between the inlet end and the discharge end; wherein the chopping member is installed in the chopping section chamber, and the silk kneading member is installed in the silk kneading chamber and is higher than the chopping section member; the driving member is transmission-connected to the conveying mechanism, the feed roller, the chopping member, and the silk kneading member.

[0009] Furthermore, the silk kneading part includes a silk kneading shaft, on which a plurality of silk kneading flying discs are arranged in parallel at intervals along the axial direction, and a plurality of flying knives are distributed circumferentially at intervals on the silk kneading flying disc, and a plurality of short teeth are provided between adjacent flying knives; and a silk kneading knife, on which a plurality of silk kneading knives are distributed circumferentially at intervals on each silk kneading flying disc, and a plurality of side-by-side grooves are provided on the silk kneading knife along the length direction.

[0010] Furthermore, the shearing section includes a shear disc, a fifth axis and a shear. The two shear discs are arranged in parallel at intervals and connected by multiple shears, and the multiple shears are distributed at intervals around the circumference; wherein each shear disc is equipped with a fifth axis, and each shear is arc-shaped along the width direction and intersects with the fifth axis.

[0011] Furthermore, the packaging mechanism also includes a packaging body, including a cabin and a material guiding channel, the cabin and the material guiding channel are arranged in a straight line, the cabin is equipped with a telescopic driving member, the telescopic driving member is provided with a piston, and the piston is connected to the push plate in a transmission manner; a bracket, one end of the bracket is connected to the material guiding channel, and the other end is provided with a baffle; a bag clamping member, at least two bag clamping members are installed on the end of the material guiding channel close to the bracket; a material guiding pipe, one end of the material guiding pipe is installed at the material blanking port; and a material guiding hopper, the material guiding hopper is installed at the other end of the material guiding pipe; wherein, the push plate deviates from the material blanking port, squeezes the material blanking port self-sealing mechanism and moves into the cabin, and the material blanking port is opened; the push plate moves into the material guiding channel, and the material port self-sealing mechanism resets and closes the material blanking port.

[0012] Furthermore, the material port self-sealing mechanism includes a slide, which is installed on the side of the cabin and extends along the length direction of the cabin; a sealing plate, which passes through the side of the cabin and is inserted into the slide; a spring seat, which is installed on the cabin; a guide rod, on which at least one guide rod is installed in parallel and at intervals; a guide seat, which is installed on the sealing plate and sleeved on the guide rod; and a first spring, each guide rod is sleeved with a first spring, one end of the first spring is connected to the spring seat, and the other end is connected to the guide seat.

[0013] Furthermore, the hybrid paper mulberry silage material processing device of the present invention further comprises a protrusion, and a protrusion is installed on the bottom of one end of the sealing plate close to the push plate.

[0014] Furthermore, the bag clamp includes a storage tube; a fixed splint, which is fixedly installed on one end of the storage tube; a screw, one end of which is fixed in the storage tube and the other end is passed through the fixed splint; a second spring, which is sleeved on the screw, one end of which is located in the storage tube and the other end protrudes from the fixed splint; and a movable splint and a nut, which are sequentially sleeved on the screw, and the nut is screwed together with the screw.

[0015] The present invention has the following improvements over the prior art: 1. The present invention can complete drying during the transportation of hybrid paper mulberry, which can reduce the moisture required to be carried on the surface of the hybrid paper mulberry. After drying, the hybrid paper mulberry enters the silk-kneading mechanism for chopping and kneading. The bottom surface of the chopping chamber extends downward in an arc toward the silk-kneading chamber, which can make the hybrid paper mulberry segments in the chopping chamber fall into the silk-kneading chamber quickly, avoiding the accumulation of materials in the chopping chamber and causing blockage. The packaging mechanism under the silk-kneading mechanism directly unloads the filamentous fibers, and the filamentous fibers are packaged in the packaging mechanism to realize the silage of the hybrid paper mulberry.

[0016] ‌2. The kneading knife of the present invention has multiple side-by-side grooves on its side. The grooves can form additional stress concentration points. When the material passes through the blade, the edges of the grooves will increase the pulling and bending force on the straw fibers, promoting fiber breakage and separation. It is easier to achieve fine fiber crushing than the existing smooth blade. The side-by-side grooves can form multiple small kneading units on the blade. The material undergoes multiple local kneading when moving on the blade, which may reduce processing blind spots and improve overall uniformity. The multiple side-by-side groove structures can slow down the sliding speed of the material on the blade and extend the effective kneading time. At the same time, the turbulence generated by the grooves may promote the tumbling of the material to avoid agglomeration. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0018] Figure 1 This is a structural schematic diagram of a hybrid paper mulberry silage raw material processing device of the present invention; Figure 2 It is a structural diagram of the conveying and drying mechanism in the present invention; Figure 3 Schematic diagram of the structure of the kneading mechanism of the present invention; Figure 4 for Figure 3 A schematic diagram of a transmission connection structure between the middle feed roller, the chopping section and the kneading element; Figure 5 for Figure 3 A structural diagram of the middle kneading piece; Figure 6 This is a schematic diagram of a connection structure of the kneading knife and the kneading flying disc in the present invention; Figure 7 A structural diagram of the packaging mechanism of the present invention; Figure 8 This is a schematic diagram of the structure of the connection between the baffle and the spring, and the push plate and the telescopic drive member in the present invention; Figure 9 A schematic structural diagram of a bag clamping member in the present invention; Figure 10 This is a structural diagram of the packaging mechanism of the present invention without the guide hopper and the guide pipe installed; Names and serial numbers of components in the figure: 1- conveyor, 101- first conveyor belt, 1011- friction strip, 102- frame, 103- driving roller, 104- rotating shaft, 105- first driven pulley, 106- first transmission member, 107- first driving pulley, 108- first drive motor, 109- first driven roller, 2- dryer, 21- drying box, 211- microwave heating drying chamber, 2111- material port, 22- magnetron assembly; 3-control valve, 4-exhaust pipe, 5-exhaust fan; 6- rubbing mechanism, 61- rubbing frame, 62- rubbing driven roller, 63- side baffle, 64- plate conveyor belt, 65- machine body, 651- inlet end, 652- discharge end, 653- chopping section chamber, 654- rubbing chamber, 66- inclined baffle, 67- rubbing piece, 671- rubbing shaft, 672- rubbing knife, 673- rubbing flying disc, 6731- flying knife, 6732- short tooth, 68- chopping section piece, 681- chopping knife, 682- chopping knife disc, 69- upper feed roller, 691- pulling rod, 692- supporting plate, 693- shaft hole, 610- upper limit rod, 611- lower limit rod, 612- lower feed roller , 613-first rotor, 614-first redirecting wheel, 615-first shaft, 616-second rotor, 617-third rotor, 618-fourth rotor, 619-second shaft, 620-fifth rotor, 621-sixth rotor, 622-third shaft, 623-fourth shaft, 624-fifth shaft, 625-seventh rotor, 626-eighth rotor, 627-sixth shaft, 628-driving member, 6281-output shaft, 629-ninth rotor, 630-second transmission member, 631-seventh shaft, 632-eighth shaft, 633-second redirecting wheel, 634-body support frame, 635-kneading active roller; 7-packaging mechanism, 71-guide hopper, 72-guide tube, 73-first observation window, 74-packaging bag, 75-baffle, 76-first leg, 77-bracket, 78-guide roller, 79-bag clamp, 791-nut, 792-reinforcement sleeve, 793-movable splint, 794-screw, 795-second spring, 796-storage cylinder, 797-fixed splint, 710-second leg, 711-packaging body , 7110-feeding port, 7111-cabin, 7112-material guide channel, 71121-channel port, 713-second observation window, 714-slide, 715-push plate, 716-support, 717-guide sleeve, 718-telescopic drive member, 7181-piston, 719-frame, 720-bump, 721-sealing plate, 722-guide seat, 723-guide rod, 724-first spring, 725-spring seat; 8-Controller. DETAILED DESCRIPTION

[0019] In order to enable people skilled in the art to better understand the technical solutions in this application, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of this application. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of this application.

[0020] Example 1: like Figures 1 to 10As shown, a hybrid paper silage raw material processing device includes a conveying and drying mechanism 1, a kneading mechanism 6 and a packaging mechanism 7. A dryer 2 is installed on the top of the conveying and drying mechanism 1, and the dryer 2 is used to dry the hybrid paper silage that is transported; the kneading mechanism 6 includes a chopping section chamber 653 and a kneading chamber 654, and the bottom surface of the chopping section chamber 653 is inclined in an arc shape downward toward the kneading chamber 654; the packaging mechanism 7 includes a material port self-sealing mechanism and a material guide channel 7112, and the material guide channel 7112 is provided with a material drop port, and the material port self-sealing mechanism is installed at the material drop port, and the material guide channel 7112 is connected to a packaging bag 74, and the packaging bag 74 receives the material guided by the material guide channel 7112; wherein, the conveying and drying mechanism 1 is connected to one end of the kneading mechanism 6, and the other end of the kneading mechanism 6 is connected to the packaging mechanism 7.

[0021] The conveying and drying mechanism 1 can convey the hybrid paper mulberry and dry it at the same time. During drying, the moisture on the surface of the hybrid paper mulberry can be removed, and the moisture content of the filamentous fibers obtained by subsequent kneading can be reduced.

[0022] The silk-kneading mechanism 6 has the functions of chopping and kneading. The silk-kneading mechanism receives the hybrid paper mulberry sent by the conveying and drying mechanism, and chops the received hybrid paper mulberry in the chopping chamber. The short sections of hybrid paper mulberry obtained by chopping enter the silk-kneading chamber for kneading.

[0023] The packaging mechanism 7 receives the filamentous fibers discharged by the kneading mechanism and packages the filamentous fibers, thereby achieving filamentous fiber packaging and silage of the hybrid paper mulberry. It is understandable that the filamentous fibers of the hybrid paper mulberry can be fermented in the packaging bag.

[0024] The bottom surface of the chopping chamber 653 is inclined downward in an arc shape toward the kneading chamber 654, so that the hybrid paper mulberry cut in the chopping chamber is guided to the kneading chamber by the arc-shaped bottom surface, thereby avoiding the accumulation of the cut hybrid paper mulberry at the bottom of the chopping chamber and preventing the chopping chamber from being blocked.

[0025] like Figure 2As shown, the conveyor of the conveying and drying mechanism 1 includes a first conveyor belt 101, a friction strip 1011, a frame 102, a driving roller 103, a rotating shaft 104, a first driven wheel 105, a first transmission member 106, a first driving wheel 107, a first drive motor 108 and a first driven roller 109. The first driven roller 109 is rotatably mounted on one end of the frame 102, and the driving roller 103 is mounted on the other end. The first driven roller 109 and the driving roller 103 are connected to each other through the first conveyor belt 101. A plurality of transversely mounted friction strips 1011 are mounted on the first conveyor belt 101 along the length direction. The friction strips 1011 can increase the friction between the conveyor belt and the hybrid paper mulberry, which can help the conveyor belt drive the hybrid paper mulberry for transmission. The rotating shaft 104 is connected to the driving roller 103 and is fitted with a first driven pulley 105. The first drive motor 108 is provided with an output shaft, on which is fitted a first driving pulley 107. The first driving pulley 107 is in transmission connection with the first driven pulley 105 via a first transmission member 106. The operating mode is as follows: the first drive motor 108 drives the output shaft to rotate, which in turn drives the first driving pulley 107 to rotate. The first driving pulley 107 drives the first driven pulley 105 to rotate via the first transmission member 106. The first driven pulley 105 drives the rotating shaft 104 to rotate, which in turn drives the driving roller 108 to rotate, which in turn drives the first conveyor belt 101 to rotate.

[0026] Working method: The hybrid paper mulberry is dried by the conveying and drying mechanism 1 and then transported to the kneading mechanism 6. The chopping chamber 653 of the kneading mechanism 6 chops the transported hybrid paper mulberry. The short hybrid paper mulberry segments obtained by the chopping fall into the kneading chamber 654 for kneading. The kneading mechanism 6 discharges the kneaded filamentous fibers to the packaging mechanism 7. The packaging mechanism 7 receives the filamentous fibers and packs them to obtain packaged hybrid paper mulberry filamentous fibers, thus completing the silage of the hybrid paper mulberry.

[0027] In some optional embodiments, a dryer structure is provided. The dryer 2 includes a drying box 21, which is divided into a plurality of microwave-heated drying chambers 211. Each microwave-heated drying chamber 211 is equipped with a magnetron assembly 22. A material port 2111 is provided at the bottom of each microwave-heated drying chamber 211.

[0028] The magnetron assembly 22 includes at least one magnetron group. Each microwave heating and drying chamber can be equipped with 1, 2, 3 or 4 magnetron groups.

[0029] It should be noted that the magnetron group can evenly provide microwave heating to the microwave drying chamber, thereby facilitating uniform heating of the hybrid paper mulberry trees within the microwave drying chamber. The microwave drying chamber can heat the hybrid paper mulberry trees to a temperature of 60°C to 80°C. Of course, the desired heating temperature can be selected based on production needs.

[0030] In order to facilitate the rapid extraction of the water vapor generated by drying from the microwave heating drying chamber, an exhaust fan 5 and a controller 8 are additionally installed. The exhaust fan 5 is installed in the drying box 21, and the controller 8 is electrically connected to the exhaust fan 5 and the drying machine 2.

[0031] A way to install the exhaust fan 5: Figure 1 、 2 As shown, the drying box 21 is provided with an exhaust pipe 4, and the exhaust fan 5 is installed on the exhaust pipe 4. When the exhaust fan 5 is working, it extracts water vapor and air in the drying box through the exhaust pipe 4, and the water vapor can be extracted from the drying box.

[0032] To further control the opening and closing of the exhaust pipe, a control valve 3 is installed. Exhaust pipe 4 is also equipped with control valve 3. When control valve 3 is open, the exhaust pipe is open. When the control valve is closed, the exhaust pipe is closed, blocking the drying box from connecting to the exhaust fan.

[0033] The controller 8 can be used to control the operation of the exhaust fan 5 and the dryer 2.

[0034] In some optional embodiments, a structure of a kneading mechanism is provided. The kneading mechanism 6 also includes a body support frame 634, with a kneading frame 61 and a body 65 mounted on the top of the body support frame 634, and a driving member 628 mounted on the bottom. A conveying mechanism is mounted on the kneading frame 61, and the body 65 has an inlet end 651 and a discharge end 652, with the inlet end 651 connected to the conveying mechanism. A feed roller, a limiting rod group, a chopping member 68, and a kneading member 67 are sequentially mounted within the body 65 between the inlet end 651 and the discharge end 652. The chopping member 68 is mounted in the chopping chamber 653, and the kneading member 67 is mounted in the kneading chamber 654 and is higher than the chopping member 68. The driving member 628 is in transmission connection with the conveying mechanism, the feed roller, the chopping member 68, and the kneading member 67.

[0035] like Figure 3 、 4 As shown, the axis of the kneading element 67 is higher than the axis of the chopping element 68. This design, in which the chopping blade axis is lower than the kneading blade axis, allows the straw to fall directly into the kneading chamber after being chopped. This reduces straw loss during transport, ensures the integrity of the straw and its fibers, and thus improves the kneading effect. It also makes the straw processing process more continuous and efficient.

[0036] A structure of the conveying mechanism includes a silk kneading active roller 635, a silk kneading driven roller 62 and a plate conveyor belt 64. The silk kneading active roller 635 and the silk kneading driven roller 62 are installed in parallel on the silk kneading frame 61 at intervals. The silk kneading active roller 635 and the silk kneading driven roller 62 are connected by a plate conveyor belt 64, and the silk kneading active roller 635 is connected by a driving member 628.

[0037] The working mode of the conveying mechanism: the driving part 628 drives the active silk kneading roller 635 to rotate, the active silk kneading roller 635 drives the plate conveyor belt 64, and the plate conveyor belt 64 rotates with the assistance of the driven silk kneading roller 62. The plate conveyor belt 64 can drive the hybrid paper mulberry placed thereon to be transported.

[0038] In order to give the conveying mechanism a material guiding function, a side baffle 63 is additionally installed. Figure 3 As shown, side baffles 63 are installed on both sides of the conveying direction of the conveying mechanism. The side baffles 63 are installed on the shredding machine frame 61. The two side baffles 63 can prevent the hybrid paper mulberry transported on the conveying mechanism from falling from both sides.

[0039] like Figure 3 、 4 As shown, the feed rollers include an upper feed roller 69 and a lower feed roller 612 , and the upper feed roller 69 and the lower feed roller 612 are installed in parallel with each other.

[0040] The upper feed roller 69 and the lower feed roller 612 are both rotatably connected to the machine body 65 via a third shaft 622. The upper feed roller 69 and the lower feed roller 612 rotate in different directions. The upper feed roller 69 and the lower feed roller 612 interact with each other to clamp the hybrid paper mulberry trees conveyed from the conveyor mechanism and feed them into the restraining rod assembly. Supported by the restraining rod assembly, the hybrid paper mulberry trees extending into the chopping chamber 653 are cut into segments by the chopping member 68.

[0041] like Figure 3 、 4 As shown, the limiting rod assembly includes an upper limiting rod 610 and a lower limiting rod 611, which are installed in parallel with each other. The ends of the upper limiting rod 610 and the lower limiting rod 611 are installed on the machine body 65. The upper limiting rod 610 and the lower limiting rod 611 are used to support the hybrid paper mulberry in the chopping chamber 653 for chopping.

[0042] In order to limit the landing point of the material discharged from the discharge end, an inclined baffle 66 is additionally installed. The inclined baffle 66 is installed at the discharge end 652 and tilted downward. The material flying out of the discharge end 652 hits the inclined baffle 66 and falls toward the packaging mechanism, which can prevent the material from flying out of the packaging mechanism.

[0043] The first structure of the kneading element is shown. The kneading element 67 includes a kneading shaft 671 and kneading knives 672. The kneading shaft 671 is provided with multiple kneading discs 673 spaced parallel to each other along the axial direction. The kneading discs 673 are circumferentially spaced with multiple kneading knives 6731, with multiple short teeth 6732 positioned between adjacent kneading knives 6731. Each kneading disc 673 is circumferentially spaced with multiple kneading knives 672, each having multiple grooves arranged side by side along its length.

[0044] like Figure 6As shown, the kneading knife 672, the flying knife 6731, and the short teeth 6732 form three levels of coordinated kneading. However, the existing kneading knife has the problem that a single tool only completes cutting or crushing, resulting in sharp cuts on the straw, residual hard nodules (such as the base of corn stalks), easy scratches on the mouths of livestock when eating, and low digestibility. The high-speed rotating flying knife 6731 can forcefully cut through the coarse and hard straw, quickly decompose the long stalks into short segments, and reduce the subsequent load. The short teeth 6732 are densely arranged and kneaded at a high frequency, completely tearing the fiber surface and destroying the lignin structure. The kneading knife 672 is an extension of the kneading flying disc 673, extending the processing path, and cutting the material longitudinally for a second time to form filamentous fibers.

[0045] The kneading knife 672 grows a kneading disc 673, and the cutting edge is directly exposed to the material flow, which can more efficiently grab and hook the incoming straw or other fiber materials, and prevent the materials from accumulating or slipping at the feed inlet.

[0046] The large-diameter flying knife 6731 provides powerful initial cutting force, quickly splitting the stems of hybrid paper mulberry, while the small-diameter short teeth 6732 assist in fine cutting. Combined with the high-speed rotating disc, it forms a "cutting-rubbing" compound effect, significantly improving processing efficiency.

[0047] The kneading blade 672 extends into a kneading disc 673, allowing the material to enter the kneading zone immediately after cutting. Short teeth 6732 knead and tear the fragments a second time, promoting fiberization. This prevents excessive material pulverization or the presence of large chunks during straw processing, ensuring uniform discharge and meeting subsequent processing or feed requirements.

[0048] Combined with centrifugal force or airflow assistance, the extended blade helps the material form a vortex in the crushing chamber, achieving multiple cycles of kneading and improving the consistency of the finished product.

[0049] The kneading knife 672 is extended with a kneading disc 673, which can adjust the rotation radius to prevent overload or blockage caused by the influx of coarse, hard or wet materials.

[0050] It is understandable that segmented processing avoids excessive crushing of materials, retains fiber length while destroying cell walls, which is beneficial for livestock digestion and absorption.

[0051] In some optional embodiments, a structure of the cutting segment is provided. Figure 3 、 4 As shown, the chopping section 68 includes a chopping disc 682, a fifth shaft 624 and a chopping blade 681. The two chopping discs 682 are arranged in parallel at intervals and connected by multiple chopping blades 681. The multiple chopping blades 681 are distributed at intervals around the circumference. Each chopping disc 682 is equipped with a fifth shaft 624. Each chopping blade is arc-shaped along the width direction and crosses the fifth shaft 624.

[0052] The shear is arc-shaped along the width direction, which can be installed on the circumferential edge of the shear disc, and can also help the shear to cut the hybrid paulownia trees.

[0053] like Figure 3 、 4 As shown, a transmission connection structure of the driving member 628 and the conveying mechanism, the feed roller, the chopping member 68, and the kneading member 67 is additionally installed with a ninth rotating wheel 629, a fifth shaft 627, an eighth rotating wheel 626, a seventh rotating wheel 625, a fifth shaft 624, a fourth shaft 623, a sixth rotating wheel 621, a first rotating wheel 613, a fourth rotating wheel 618, a second shaft 619, a fifth rotating wheel 620, a seventh shaft 631, a second rotating wheel 616, a third shaft 622, a first redirecting wheel 614, a first shaft 615, an eighth shaft 632, and a second redirecting wheel 633.

[0054] The driving member 628 has an output shaft 6281 , and a ninth rotating wheel 629 is mounted on the output shaft 6281 .

[0055] One end of the second shaft 619 is connected to the roller shaft of the active kneading roller 635, and the other end is installed with the fifth rotating wheel 620. The seventh shaft 631 is rotatably installed on the machine body 65, and the fourth rotating wheel 618 and the third rotating wheel 617 are mounted on the seventh shaft 631.

[0056] The third shaft 622 of the upper feed roller 69 is fitted with a second rotating wheel 616, while the third shaft 622 of the lower feed roller 612 is fitted with a fourth rotating wheel 618. A first shaft 615 is rotatably mounted on the machine body 65 near the upper feed roller 69 and fitted with a first redirecting wheel 614. An eighth shaft 632 is rotatably mounted on the machine body 65 near the lower feed roller 612 and fitted with a second redirecting wheel 633. The chopping element 68 is rotatably mounted on the machine body 65 at both ends via a fifth shaft 624, fitted with a seventh rotating wheel 625. The kneading element 67 is rotatably mounted on the machine body 65 at both ends via a fourth shaft 623, fitted with a sixth rotating wheel 621. A sixth shaft 627 is mounted on the machine body 65, located below the chopping element 68 and fitted with an eighth rotating wheel 626. The fourth rotating wheel 618 and the fifth rotating wheel 620 are connected via a chain or a transmission belt.

[0057] The second bend wheel 633 , the first rotating wheel 613 , the fourth rotating wheel 618 , the second rotating wheel 616 , the third rotating wheel 617 , the second rotating wheel 616 , the first bend wheel 614 , the seventh rotating wheel 625 , the sixth rotating wheel 621 , the eighth rotating wheel 626 and the ninth rotating wheel 629 are connected to each other via a second transmission member 630 .

[0058] It is understandable that if Figure 3 、 4As shown, the third wheel 617, the first redirecting wheel 614 and the second redirecting wheel 633 interact to achieve the opposite rotation direction of the first wheel 613 and the second wheel 616. After the first wheel 613 and the second wheel 616 rotate in opposite directions, the hybrid paper mulberry can be clamped and fed into the feed roller.

[0059] It is also understandable that if Figure 3 、 4 As shown, the interaction between the first redirecting wheel 614 and the eighth rotating wheel 626 causes the sixth rotating wheel 621 and the seventh rotating wheel 625 to rotate in opposite directions, thereby causing the chopping element 68 and the kneading element 67 to rotate in opposite directions. The fifth shaft 624 is installed at a lower height than the fourth shaft 623, and the bottom surface of the chopping chamber 653 extends downward in an arc toward the kneading chamber 654. This allows the hybrid paper mulberry segments in the chopping chamber to fall quickly into the kneading chamber, reducing the risk of clogging.

[0060] In some optional embodiments, a structure of a packaging mechanism is provided. Figure 7-9 As shown, the packaging mechanism 7 further includes a packaging body 711 , a bracket 77 , a bag clamping member 79 , a material guiding tube 72 and a material guiding hopper 71 . The packaging machine body 711 includes a cabin 7111 and a material guiding channel 7112, and the cabin 7111 and the material guiding channel 7112 are arranged in a straight line. The cabin 7111 is equipped with a telescopic driving member 718, and the telescopic driving member 718 is provided with a piston 7181, and the piston 7181 is transmission-connected to the push plate 715; one end of the bracket 77 is connected to the material guiding channel 7112, and the other end is provided with a baffle 75; at least two bag clamps 79 are installed on the end of the material guiding channel 7112 close to the bracket 77; one end of the material guiding pipe 72 is installed at the material outlet 7110; the material hopper 71 is installed at the other end of the material guiding pipe 72; wherein, the push plate 715 deviates from the material outlet 7110, squeezes the material outlet self-sealing mechanism and moves into the cabin 7111, and the material outlet 7110 opens; the push plate 715 moves into the material guiding channel 7112, and the material outlet self-sealing mechanism resets to close the material outlet 7110.

[0061] In order to facilitate observation of the material dropping condition of the material guide tube 72, a first observation window 73 is additionally installed. Figure 7 As shown, a first observation window 73 is installed on the side of the guide tube 72. The material dropping situation in the guide tube 72 can be easily viewed through the first observation window.

[0062] In order to facilitate viewing of the material in the material guide channel 7112, a second observation window 713 is provided. Figure 7 As shown, a second observation window 713 is installed on the material guiding channel 7112. The material in the material guiding channel 7112 can be easily viewed through the second observation window 713.

[0063] A supporting structure of the bracket 77 is additionally installed with a first leg 76 and a second leg 710. The first leg 76 is installed at the bottom of one end of the bracket 77, and the second leg 710 is installed at the bottom of the other end. The first leg 76 and the second leg 710 jointly support the bracket 77.

[0064] like Figure 7 、 10 As shown, multiple guide rollers 78 are mounted in parallel and at intervals along the length of the top of the bracket 77. The ends of the guide rollers 78 are rotatably mounted to the bracket 77 via roller shafts. The material guide channel 7112 is a square tube structure. The filamentous fibers discharged through the material guide channel are in a block-like shape. The multiple guide rollers facilitate the movement of the block-like filamentous fibers within the packaging bag 74.

[0065] It should be noted that one, two or three bag clamps 79 may also be installed on the baffle 75. The bag clamps 79 on the guide channel 7112 and the baffle 75 clamp the packaging bag 74, which can better fix the packaging bag to the top surface of the bracket 77.

[0066] like Figure 7 、 10 As shown, a frame 719 is installed in the cabin 7111, and the frame 719 is used to support and install the telescopic drive component 718.

[0067] In order to provide the piston with a guiding function, a guide sleeve 717 is added, which is sleeved on the piston 7181 and mounted on the support 716. The support 716 is mounted on the frame 719.

[0068] To facilitate the insertion of the packaging bag 74 over the opening 71121 of the material guide channel 7112, a gap is created between the material guide channel 7112 and the bracket 77. Therefore, a spacer is installed between the material guide channel 7112 and the bracket 77. The spacer prevents the material guide channel from contacting the top surface of the bracket, creating a gap and allowing the packaging bag to be inserted over the opening of the material guide channel.

[0069] like Figure 7 、 8 As shown, a structure of a material mouth self-sealing mechanism. The material mouth self-sealing mechanism includes a slide 714, a sealing plate 721, a spring seat 725, a guide rod 723, a guide seat 722 and a first spring 724. The slide 714 is installed on the side of the cabin 7111 and extends along the length direction of the cabin 7111. The sealing plate 721 passes through the side of the cabin 7111 and is inserted into the slide 714, and the sealing plate 721 can slide relative to the slide 714. The spring seat 725 is installed on the cabin 7111; at least one guide rod 723 is installed on the spring seat 725 in parallel and at intervals; the guide seat 722 is installed on the sealing plate 721 and is sleeved on the guide rod 723; each guide rod 723 is sleeved with a first spring 724, one end of the first spring 724 is connected to the spring seat 725, and the other end is connected to the guide seat 722.

[0070] The number of guide rods 723 installed can be 2, 3 or 4, etc. The guide rods can prevent the first spring from bending when being squeezed.

[0071] The number of the first springs 724 can be 2, 3 or 4, etc. The first spring pushes the sealing plate 721 to return to the blanking opening, thereby automatically closing the blanking opening.

[0072] In order to further increase the contact area between the push plate and the sealing plate, a bump 720 is installed. A bump 720 is installed at the bottom of the sealing plate 721 near the push plate 715. The bump 720 can increase the contact area between the sealing plate 721 and the push plate, which can help the push plate push the sealing plate toward the cabin.

[0073] It should be noted that the height and width of the material guide channel can be 30 to 50 cm, and the length can be set to 1 to 1.2 meters. The length and width of the material opening can be 30 to 50 cm. It is understood that the specifications of the material opening can be as follows: when the width of the material guide channel is 30 cm, the width of the material opening can be 30 cm, and the length can be 40 cm. When the width of the material guide channel is 40 cm, the width of the material opening can be 40 cm, and the length can be 40 cm. When the width of the material guide channel is 50 cm, the width of the material opening can be 50 cm, and the length can be 50 cm.

[0074] How the packaging mechanism works: In the initial state, the material opening self-sealing mechanism is disengaged from the material opening 7110 on the material guide channel, leaving the material opening 7110 open. At this point, the sealing plate compresses the first spring 724, causing it to undergo elastic compression deformation. The first spring 724 exerts a supporting force on the sealing plate. The packaging bag 74 is placed through the bag opening over the channel opening 71121 of the material guide channel 7112 and is clamped by the bag clamp 79, which stretches the packaging bag 74 along the top surface of the bracket 77.

[0075] The filamentous fibers discharged from the kneading mechanism 6 fall into the guide hopper 71 , and the filamentous fibers in the guide hopper 71 are guided into the drop opening 7110 through the guide pipe 72 , and then fall into the guide channel 7112 through the drop opening 7110 .

[0076] As the telescopic drive member 718 drives the piston 7181 to extend toward the material guide channel 7112, the piston 7181 drives the push plate 715 to move the material guide channel 7112. The push plate 715 pushes the filamentary fibers falling from the material outlet 7110 into the material guide channel 7112. As the piston extends, the push plate 715 pushes the filamentary fibers along the material guide channel 7112 toward the channel opening 71121. The materials enter the packaging bag 74 through the channel opening 71121, and the packaging bag 74 collects the filamentary fibers discharged from the channel opening. The first spring 724 pushes the sealing plate 721 to follow the push plate 715, and the sealing plate 721 gradually covers the material outlet 7110. When piston 7181 pushes push plate 715 through the bottom of material opening 7110 and completely enters material guide channel 7112, sealing plate 721 completely blocks material opening 7110, preventing material guide tube 72 from communicating with material guide channel 7112, and the material in the material guide tube stops falling downward. This prevents the push plate from returning to its original position and entering the cabin, dragging filamentous fibers into the cabin.

[0077] When piston 7181 extends to a set stroke, it retracts and resets, driving push plate 715 to move in the opposite direction and reset. When push plate 715 moves to abut sealing plate 721, it drives sealing plate 721 toward cabin 7111, gradually separating sealing plate 721 from material outlet 7110. As sealing plate 721 moves, it compresses first spring 724 to produce elastic deformation. When push plate 715 pushes sealing plate 721 completely away from material outlet 7110, telescopic drive member 718 pushes push plate 715 in the opposite direction toward material guide channel 7112. This cycle is repeated, allowing continuous packaging of hybrid paper mulberry filamentous fibers.

[0078] After the packaging bag 74 is filled with an appropriate amount of filamentous fibers, the clamping effect of the bag clamp 79 on the packaging bag can be released, the packaging bag 74 can be removed from the bracket 77, and the bag opening of the packaging bag can be tied and sealed, and the hybrid paper mulberry can be silaged.

[0079] In some optional embodiments, a bag holder structure is provided. The bag holder 79 includes a storage tube 796, a fixed clamp 797, a screw 794, a second spring 795, a movable clamp 793, and a nut 791. The fixed clamp 797 is fixedly mounted on one end of the storage tube 796; one end of the screw 794 is fixed in the storage tube 796, and the other end passes through the fixed clamp 797; the second spring 795 is sleeved on the screw 794, with one end located in the storage tube 796 and the other end protruding from the fixed clamp 797; the movable clamp 793 and the nut 791 are sequentially sleeved on the screw 794, and the nut is screwed together with the screw 794.

[0080] In order to facilitate the nut to push the movable splint to move, a reinforcement sleeve 792 is added. The movable splint 793 is provided with a through hole for sleeve-connecting the screw 794, and the reinforcement sleeve 792 is installed at the through hole of the movable splint 793. During installation, the reinforcement sleeve and the movable splint are sleeved on the screw.

[0081] How the bag clamp works: Twist the nut 791, and the nut 791 moves along the screw 794. When it moves and contacts the reinforcement sleeve 792, it pushes the reinforcement sleeve 792 and the movable splint 793 to move. When the movable splint 793 moves and touches the second spring 795, it squeezes the second spring 795 toward the storage tube 796. When the nut 791 is tightened, the movable splint 793 and the fixed splint 797 realize the clamping function. The bag opening of the packaging bag is clamped between the movable splint 793 and the fixed splint 797, so that the packaging bag can be fixedly connected to the material guide channel.

[0082] When the nut 791 is loosened, the second spring 795 produces elastic deformation due to compression, which exerts a supporting force on the movable splint 793. Therefore, when the nut moves away from the fixed splint 797, the second spring 795 pushes the movable splint 793 to follow the movement, which facilitates the separation of the movable splint and the fixed splint, and can quickly release the clamped packaging bag.

[0083] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. However, obvious variations or modifications derived therefrom remain within the scope of protection of the present invention.

Claims

1. A hybrid paper mulberry silage raw material processing device, characterized by: include A conveying and drying mechanism (1) is provided with a dryer (2) installed on the top, wherein the dryer (2) is used for drying the hybrid paper mulberry trees that are transported in a moving manner; The silk kneading mechanism (6) comprises a chopping section chamber (653) and a silk kneading chamber (654), wherein the bottom surface of the chopping section chamber (653) is inclined in an arc shape downward toward the silk kneading chamber (654); The packaging mechanism (7) comprises a material opening self-sealing mechanism and a material guiding channel (7112), wherein the material guiding channel (7112) is provided with a material drop opening, the material opening self-sealing mechanism is installed at the material drop opening, the material guiding channel (7112) is connected to the packaging bag (74), and the packaging bag (74) receives the material guided by the material guiding channel (7112); The conveying and drying mechanism (1) is connected to one end of the shredded silk mechanism (6), and the other end of the shredded silk mechanism (6) is connected to the packaging mechanism (7).

2. The hybrid paper mulberry silage material processing device according to claim 1, characterized in that: The dryer (2) comprises a drying box (21), wherein the drying box (21) is divided into a plurality of microwave heating drying chambers (211), each microwave heating drying chamber (211) is equipped with a magnetron assembly (22), and a material opening (2111) is provided at the bottom of each microwave heating drying chamber (211).

3. The hybrid paper mulberry silage material processing device according to claim 2, characterized in that: It also includes an exhaust fan (5) and a controller (8), wherein the exhaust fan (5) is installed in the drying box (21), and the controller (8) is electrically connected to the exhaust fan (5) and the drying machine (2).

4. The hybrid paper mulberry silage material processing device according to claim 1, characterized in that: The kneading mechanism (6) also includes A machine body support frame (634), wherein a kneading frame (61) and a machine body (65) are mounted on the top of the machine body support frame (634), and a driving member (628) is mounted on the bottom. A conveying mechanism is mounted on the kneading frame (61), and the machine body (65) is provided with an inlet end (651) and a discharge end (652), and the inlet end (651) is connected to the conveying mechanism; A feed roller, a limiting rod group, a chopping member (68), and a kneading member (67) are sequentially installed in the machine body (65) between the inlet end (651) and the discharge end (652); The chopping member (68) is installed in the chopping chamber (653), and the kneading member (67) is installed in the kneading chamber (654) and is higher than the chopping member (68). The driving member (628) is in transmission connection with the conveying mechanism, the feeding roller, the chopping member (68), and the kneading member (67).

5. The hybrid paper mulberry silage material processing device according to claim 4, characterized in that: The kneading member (67) includes A kneading shaft (671) is provided with a plurality of kneading flying discs (673) spaced in parallel along the axial direction, a plurality of flying knives (6731) are distributed circumferentially at intervals on the kneading flying discs (673), and a plurality of short teeth (6732) are provided between adjacent flying knives (6731); and The kneading knives (672) are provided with a plurality of kneading knives (672) distributed at intervals on the circumference of each kneading flying disc (673), and the kneading knives (672) are provided with a plurality of grooves arranged side by side along the length direction.

6. The hybrid paper mulberry silage material processing device according to claim 4, characterized in that: The chopping section member (68) includes a chopping disc (682), a fifth shaft (624) and a chopping blade (681). The two chopping discs (682) are arranged in parallel at intervals and connected by a plurality of chopping blades (681). The plurality of chopping blades (681) are distributed at intervals around the circumference. Each chopping disc (682) is equipped with a fifth shaft (624). Each chopping blade is arc-shaped along the width direction and intersects with the fifth shaft (624).

7. The hybrid paper mulberry silage material processing device according to claim 1, characterized in that: The packaging mechanism (7) also includes The packaging machine body (711) includes a cabin (7111) and a material guide channel (7112), wherein the cabin (7111) and the material guide channel (7112) are arranged in a straight line. The cabin (7111) is equipped with a telescopic driving member (718), and the telescopic driving member (718) is provided with a piston (7181). The piston (7181) is in driving connection with the push plate (715); a bracket (77), one end of the bracket (77) being connected to the material guide channel (7112), and the other end being provided with a baffle (75); Bag clamping members (79), at least two bag clamping members (79) are installed on one end of the material guide channel (7112) close to the bracket (77); A material guide pipe (72), one end of which is mounted on the material drop opening; and A material guide hopper (71), the material guide hopper (71) being mounted on the other end of the material guide pipe (72); The push plate (715) deviates from the blanking port, squeezes the blanking port self-sealing mechanism and moves into the cabin (7111), and the blanking port is opened; the push plate (715) moves into the material guide channel (7112), and the blanking port self-sealing mechanism resets and closes the blanking port.

8. The hybrid paper mulberry silage material processing device according to claim 1 or 7, characterized in that: The material opening self-sealing mechanism includes A slideway (714) is installed on the side of the cabin (7111) and extends along the length of the cabin (7111); A sealing plate (721), the sealing plate (721) passing through the side of the cabin (7111) and inserted into the slideway (714); a spring seat (725), the spring seat (725) being mounted on the cabin (7111); A guide rod (723), wherein at least one guide rod (723) is installed in parallel and at intervals on the spring seat (725); A guide seat (722), the guide seat (722) is mounted on the sealing plate (721) and sleeved on the guide rod (723); and A first spring (724) is sleeved on each guide rod (723), one end of the first spring (724) is connected to the spring seat (725), and the other end is connected to the guide seat (722).

9. The hybrid paper mulberry silage material processing device according to claim 8, characterized in that: It also includes a protrusion (720), and the protrusion (720) is installed on the bottom of one end of the sealing plate (721) close to the push plate (715).

10. The hybrid paper mulberry silage material processing device according to claim 1 or 7, characterized in that: The bag holder (79) comprises Storage tube (796); A fixed splint (797), the fixed splint (797) being fixedly mounted on one end of the storage tube (796); a screw rod (794), one end of the screw rod (794) being fixed in the storage tube (796) and the other end being passed through a fixing splint (797); A second spring (795), the second spring (795) is sleeved on the screw (794), one end of the second spring is located in the storage tube (796), and the other end protrudes from the fixed clamping plate (797); and A movable splint (793) and a nut (791) are sequentially sleeved on the screw rod (794), and the nut is screwed together with the screw rod (794).

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