Automatic assembly method and automatic assembly line for high-shear-resistance rivets

Through the automated assembly line and PLC programming control system, the automated assembly of high-shear rivets is achieved, solving the problems of low manual operation efficiency and inconsistent quality, improving production efficiency and product quality, and reducing labor costs.

CN120619790APending Publication Date: 2025-09-12GUIZHOU AEROSPACE PRECISION PRODS
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Patent Information

Application Number
CN202510953172.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

The existing assembly process of high-shear rivets relies on manual operation, resulting in low efficiency, inconsistent quality, high labor costs, and difficulty in meeting high-quality delivery requirements.

Method used

An automated assembly line is used, including a core rod loading unit, a ring loading unit, a rivet body loading and tightening unit, a defective product unloading unit, and a finished product unloading unit. Automated loading and unloading and assembly are achieved through a PLC programming control system, and a torque sensor is used to monitor the tightening torque and automatically screen out defective products.

Benefits of technology

It improves assembly quality consistency and efficiency, reduces workers' labor intensity, reduces labor costs, and meets high-quality delivery requirements.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses an automatic assembly method and an automatic assembly line for a high-shear-resistance rivet. The automatic assembly method comprises the following steps that S1, a core rod feeding unit is started; s2, a ring feeding unit is started; s3, a rivet body feeding and tightening unit is started; s4, product detection; and S5, a finished product discharging unit is started, a discharging mechanical arm is used for clamping the qualified high-shear-resistance rivet products and placing the qualified high-shear-resistance rivet products in a collecting material frame, the products are manually taken away after the collecting material frame is full, and automatic assembling of the high-shear-resistance rivet products is completed. According to the automatic assembly method and the automatic assembly line, the intelligent assembly technology is applied, the automatic design and the PLC automatic control technology are adopted, high-shear-resistance rivet product assembly automation is achieved, manual production is replaced with automatic equipment, the productivity utilization rate of existing equipment is effectively increased, the labor condition is improved, and the production efficiency is improved. The labor intensity is reduced, the stability and consistency of the product assembly quality are improved, the product production efficiency is improved, and the requirement for high-quality delivery of products is met.
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Description

Technical Field

[0001] The present invention relates to the field of intelligent manufacturing technology, and in particular to an automated assembly method and an automated assembly line for high-shear rivets. Background Art

[0002] Rivets are used to connect riveted parts by using their own deformation or interference. They are used in the aerospace field and generally use high shear rivets. Their product structure is as follows: Figures 1 to 4 As shown, the components of high-shear rivet products are mainly composed of a core rod, a ring, and a rivet body. The assembly process mainly relies on manual operation. The existing manual assembly method has the following main problems during the processing: during product assembly, the ring is manually inserted into the core rod, and then the rivet body is screwed into the core rod, and finally tightened on a drill press. The entire assembly process is completely manual. Due to the uncertainty of operator factors, the actual processing efficiency is very low. Although the assembly action is simple, the tightening process can easily cause the rivet body to be screwed in too tight or too loose, resulting in poor product quality consistency and reliability. At the same time, the assembly process requires multiple operators to perform collaborative processing according to the assembly steps, resulting in a large occupation of human resources and high labor costs. Since this assembly process is a labor-intensive process, it is easy to make it difficult to ensure the high-quality and timely delivery of products.

[0003] With the development of automation technology, there is an urgent need for an automated assembly line for automatic assembly, which can not only improve assembly quality and efficiency and reduce assembly costs, but also reduce the disadvantages caused by manual assembly errors and greatly reduce the labor intensity of workers, so as to improve assembly efficiency and product quality, thereby improving product production efficiency and meeting the requirements of high-quality product delivery. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to address the problems existing in the background technology, thereby providing an automated assembly line with automated loading and unloading, adopting automation technology to realize the automation of high shear resistant rivet product assembly, adopting automated equipment to replace manual production, shortening the product processing cycle, standardizing standard operations, improving the consistency and stability of product assembly processing quality, improving product production efficiency, and meeting the high-quality delivery requirements of products. Specifically, it provides an automated assembly method and automated assembly line for high shear resistant rivets.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: an automated assembly method for high shear resistance rivets, the automated assembly method comprising the following steps: S1. The core rod loading unit is activated. A core rod is manually loaded into the core rod vibrating plate loading device. After vibrating and loading, the core rod loading robot clamps the core rod to the assembly unit and places it in the cable mouth device on the cam divider. The cam divider drives the cable mouth device to the next processing position, waiting for ring assembly. S2. The ring loading unit is activated. Rings are manually fed into the ring vibrating plate. After vibratory loading, the ring feeding device pushes the rings to the loading point. The ring loading robot then picks up the rings and brings them to the assembly unit. They are placed in the cable mouth device on the cam divider and assembled with the core rod. After assembly is complete, the cable mouth device is driven by the cam divider to move to the next processing position, waiting for rivet assembly. S3. The rivet body loading and tightening unit is activated. The rivet body is manually fed into the rivet vibrating plate loading device. After vibrating and loading, the rivet body is picked up by the rivet loading and tightening robot and brought to the assembly unit. It is placed in the cable mouth device on the cam divider and then screwed into the core rod for assembly. The rivet loading and tightening robot rotates to tighten the rivet body and the core rod. During the tightening process, the torque is monitored in real time by a torque sensor. Defective products are screened based on the tightening torque. The cam divider then drives the cable mouth device to move to the unloading station. S4. Product inspection: The rivet loading and tightening robot in the rivet loading and tightening unit picks up defective products and places them on the conveyor line in the defective rivet unloading unit. The conveyor line then transports the defective products to a defective product bin for removal. S5. Start the finished product unloading unit, use the unloading robot to clamp the qualified high-shear rivet products and place them in the collection frame. When the collection frame is full, manually remove the products to complete the automatic assembly of the high-shear rivet products.

[0006] The present invention also discloses an automated assembly line for the automated assembly method of the above-mentioned high shear resistant rivets, wherein the automated assembly line comprises an installation operation box with supporting feet, a core rod loading unit, a ring loading unit, a rivet body loading and tightening unit, an unqualified rivet body unloading unit, an assembly unit, a finished product unloading unit and a PLC programming control system, wherein the core rod loading unit, the ring loading unit, the rivet body loading and tightening unit, the unqualified rivet body unloading unit, the assembly unit and the finished product unloading unit are all arranged on the installation operation box, wherein the assembly unit is located at the center of the installation operation box, the core rod loading unit is located on the left side of the assembly unit, and the rivet body loading and tightening unit is located on the right side of the assembly unit, and the ring loading unit and the unqualified rivet body unloading unit are arranged on the rivet body On both sides of the feeding and tightening unit, the finished product unloading unit is arranged on the installation operation box close to the side of the unqualified rivet body unloading unit; the PLC programming control system is set in the installation operation box, and is electrically connected to the core rod feeding unit, the ring feeding unit, the rivet body feeding and tightening unit, the unqualified rivet body unloading unit, the assembly unit and the finished product unloading unit respectively, and is used to intelligently control the operating status of the core rod feeding unit, the ring feeding unit, the rivet body feeding and tightening unit, the unqualified rivet body unloading unit, the assembly unit and the finished product unloading unit, so as to realize automatic loading and unloading and automatic assembly of the high shear resistant rivets to be assembled; and the product to be assembled is a high shear resistant rivet, and the high shear resistant rivet includes a core rod, a ring and a rivet body, and the ring and the rivet body are detachably arranged on the core rod.

[0007] Furthermore, in the automated assembly line of the present invention, the core rod loading unit includes a core rod vibrating plate loading device and a core rod loading manipulator, the core rod loading manipulator is located outside the core rod vibrating plate loading device, and the core rod loading manipulator is used to clamp the core rod on the core rod vibrating plate loading device and bring it to the assembly unit; The ring feeding unit includes a ring vibrating plate, a ring feeding manipulator and a ring feeding device, wherein the ring vibrating plate and the ring feeding device are connected, and the ring feeding manipulator is located outside the ring feeding device, and the ring feeding manipulator is used to clamp the rings on the ring feeding device into the assembly unit; The rivet body feeding and tightening unit includes a rivet vibration plate feeding device, a rivet feeding and tightening robot and a torque sensor; the rivet feeding and tightening robot is located outside the rivet vibration plate feeding device, and the torque sensor is arranged in the rivet feeding and tightening robot. The rivet feeding and tightening robot is used to clamp the rivet body on the rivet vibration plate feeding device to the assembly unit, and the rivet feeding and tightening robot tightens the rivet body and the core rod; and the torque sensor is used to monitor the torque of the tightening process in real time; The unqualified rivet body unloading unit includes a conveyor line and a defective product box, and the defective product box is located at the output end of the conveyor line; The assembly unit includes a cam divider, a cable mouth device and a cable mouth seat, wherein the cable mouth seat is arranged in the cam divider, and the cable mouth device is installed on the cable mouth seat; The finished product unloading unit includes a unloading manipulator and a collecting frame, and the collecting frame is arranged below the unloading manipulator; The PLC programming control system is electrically connected to the core rod vibration plate loading device and the core rod loading robot in the core rod loading unit, the ring vibration plate, the ring loading robot and the ring feeding device in the ring loading unit, the rivet vibration plate loading device, the rivet loading and tightening robot and the torque sensor in the rivet body loading and tightening unit, the conveyor line in the unqualified rivet body unloading unit, the cam divider in the assembly unit, and the unloading robot in the finished product unloading unit.

[0008] Furthermore, in the automated assembly line of the present invention, the core rod vibrating plate loading device is used to transport the core rods to the loading point in a uniform posture, and the core rod loading robot is used to clamp the core rods into the cable mouth device on the cam divider, and the cable mouth device is driven by the cam divider to move to the next processing position to wait for the ring assembly; The ring vibrating plate is used to transport the rings to the ring feeding device in a uniform posture, and the ring feeding device pushes the rings to the loading point. Then, the ring feeding robot clamps the rings to the cable mouth device on the cam divider for assembly with the core rod. After the assembly is completed, the cable mouth device is driven by the cam divider to move to the next processing position to wait for the rivet body to be assembled. The rivet vibrating plate feeding device is used to transport the rivet body to the feeding point in a uniform posture. The rivet body is then clamped into the cable mouth device on the cam divider by the rivet feeding and screwing robot, and then screwed into the core rod for assembly. The rivet body and the core rod are tightened and fixed by the rivet feeding and screwing robot, and the torque is monitored in real time by the torque sensor. Unqualified products are screened according to the tightening torque. After the screening is completed, the cable mouth device is driven by the cam divider to move to the unloading station. The rivet feeding and screwing robot clamps the unqualified products to the conveyor line, and uses the conveyor line to transport the unqualified products to the defective product box to complete the removal of the unqualified products; The unloading manipulator is used to clamp the high shear resistance rivet products and place them in the collection frame. When the collection frame is full, the products are manually taken away. The PLC programming control system is used for intelligent control of the automated assembly line, realizing automatic loading and unloading, as well as automatic assembly of high shear-resistant rivet products.

[0009] Furthermore, the automated assembly line of the present invention is adopted, and the core rod vibration disk feeding device includes a circular vibration hopper, a linear guide rail, a core rod dividing device and a core rod clamping device. The circular vibration hopper is connected to the linear guide rail, the core rod dividing device is located at the output end of the linear guide rail, and the core rod clamping device is located at the output end of the core rod dividing device. The circular vibration hopper vibrates up and down and in a circumferential direction to vibrate the core rod put into the circular vibration hopper out, and the core rod moves in sequence along the linear guide rail to the core rod dividing device, and then the core rod is moved by the core rod dividing device to the core rod clamping device, waiting for the core rod feeding robot to clamp and feed the material; The core rod loading robot includes left and right slide cylinders, a lifting slide cylinder and a rotating finger cylinder. The left and right slide cylinders, the lifting slide cylinder and the rotating finger cylinder are all equipped with servo motors. The rotating finger cylinder is installed on the left and right slide cylinders through the lifting slide cylinder. The left and right slide cylinders and the lifting slide cylinder are driven by the servo motor to move, thereby realizing the up and down and left and right movement of the core rod loading robot, and the core rod is clamped and rotated 180° by the rotating finger cylinder.

[0010] Furthermore, the automated assembly line of the present invention is adopted, wherein the ring feeding device includes a ring pushing device and a ring dividing trough device, the ring pushing device is located on the ring dividing trough device, the ring vibrating plate queues the rings in a uniform posture and conveys them to the ring dividing trough device, the ring pushing device pushes the rings along the trough direction set by the ring dividing trough device to the loading position, and the ring loading robot clamps the ring products from the loading position of the ring dividing trough device for loading; The ring feeding robot includes a slide cylinder and a clamping hand, and the clamping hand is installed on the slide cylinder. The clamping hand is used to fix and clamp the ring for feeding, and the ring is moved and clamped to the rope mouth device on the cam divider through the slide cylinder.

[0011] Furthermore, the automated assembly line of the present invention is adopted, wherein the rivet vibration plate feeding device includes a rivet vibration plate, a rivet dividing device and a rivet clamping device, wherein the rivet dividing device is located at the output end of the rivet vibration plate, and the rivet clamping device is located at the output end of the rivet dividing device, and the rivet vibration plate is used to queue the rivet bodies in a uniform posture and convey them to the rivet dividing device, and the rivet dividing device moves the rivet bodies to the rivet clamping device, waiting for the rivet feeding and screwing robot to clamp and feed them; The rivet feeding and screwing robot includes a slide module, an electric rotary clamp and a torque tightening device. The electric rotary clamp and the torque tightening device are both installed on the slide module. The slide module is used to realize the left and right and up and down movement of the rivet feeding and screwing robot. The electric rotary clamp is used to clamp the rivet body to the cable mouth device on the cam divider, and rotate it into the core rod for assembly. The torque tightening device can adjust the tightening speed, and the torque tightening device can effectively solve the problem of core rod wear during the product tightening process.

[0012] Furthermore, the automated assembly line described in the present invention is adopted, and the cam divider includes a dividing plate body and a drive motor. The dividing plate body is divided into four workstations, and a cable mouth seat is provided at each workstation. The cable mouth device is fixedly installed in the cable mouth seat, and the cable mouth device is used to clamp the workpiece at each workstation. The drive motor is used to drive the cam divider input shaft to rotate, and the cam divider output shaft outputs intermittent motion to drive the dividing plate body to rotate 90° each time, thereby completing the automatic assembly operation of each workstation.

[0013] Furthermore, the automated assembly line described in the present invention is adopted, and the blanking robot includes a servo electric cylinder and a blanking finger cylinder. The servo electric cylinder is used to discharge the material in sections to avoid accumulation of high-shear rivets. The blanking finger cylinder is used to place the high-shear rivets in a collection frame. After the collection frame is full, the high-shear rivet products are manually taken away.

[0014] Furthermore, the automated assembly line of the present invention is adopted, and the PLC programming control system includes a touch screen, operation buttons, and a controller with industrial control software. The touch screen and operation buttons are both arranged on the side of the installation operation box, and the controller is arranged in the installation operation box. The touch screen and operation buttons are electrically connected to the controller respectively. The PLC programming control system is respectively connected to the core rod vibration disk feeding device and the core rod feeding manipulator in the core rod feeding unit, the ring vibration disk, the ring feeding manipulator and the ring feeding device in the ring feeding unit through the controller, and the rivet The rivet vibration plate loading device, the rivet loading and tightening robot and the torque sensor in the body loading and tightening unit, the conveyor line in the unqualified rivet body unloading unit, the cam divider in the assembly unit, and the unloading robot in the finished product unloading unit are electrically connected; the PLC programming control system is used for intelligent control of the automated assembly line through the controller, and the automatic loading and unloading, as well as the automatic assembly of high shear resistance rivet products are achieved through the cooperation of the core rod loading unit, the ring loading unit, the rivet body loading and tightening unit, the unqualified rivet body unloading unit, the assembly unit and the finished product unloading unit.

[0015] Compared with the prior art, the automated assembly method and automated assembly line of high shear-resistant rivets of the present invention have the following beneficial effects: through the configured core rod feeding unit, ring feeding unit, rivet body feeding and tightening unit, unqualified rivet body unloading unit, assembly unit and finished product unloading unit, under the action of the PLC programming control system, the use of a torque tightening device can effectively solve the problem of core rod wear during the product tightening process; the use of a torque sensor to achieve adjustable tightening torque and tightening speed, so that the optimal production parameters can be adjusted according to the surface condition of the product, and the manual screening method can be replaced by real-time monitoring of the assembly screw-in torque. , to screen out defective products; use rivet loading and screwing robots and conveyor lines to automatically remove unqualified products, replacing manual sorting to remove defective products; use the touch screen in the PLC programming control system and the automated control interface to directly call the product model, specification and length, so that the automated equipment can automatically switch the production program, greatly shortening the product changeover time; use servo robots to realize automatic loading and unloading and automatic assembly of products, and replace manual operation with machine equipment to achieve automated product assembly, unmanned and manual elimination, which greatly improves working conditions, reduces workers' labor intensity, reduces labor costs and improves product production efficiency.

[0016] It can be seen that by adopting the automated assembly method and automated assembly line described in the present invention, applying intelligent assembly technology, adopting automated design technology, and PLC automated control technology, the automation of high shear-resistant rivet product assembly can be achieved, and automated equipment can be used to replace manual production, effectively improving the capacity utilization rate of existing equipment, which not only improves working conditions and reduces labor intensity, but also improves the stability and consistency of product assembly quality, improves product production efficiency, and meets the requirements of high-quality product delivery. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be described in further detail below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic structural diagram of the processed product of the present invention; Figure 2 for Figure 1 A schematic structural diagram of the core rod; Figure 3 for Figure 1 A schematic structural diagram of the ring described in ; Figure 4 for Figure 1 A schematic structural diagram of the rivet body; Figure 5 This is a schematic diagram of the structure of the automated assembly line of the present invention; Figure 6 This is a structural schematic diagram of the core rod loading unit of the present invention; Figure 7Schematic diagram of the structure of the ring feeding unit of the present invention; Figure 8 This is a structural schematic diagram of the rivet body feeding and tightening unit of the present invention; Figure 9 This is a schematic structural diagram of the unqualified rivet blanking unit of the present invention; Figure 10 This is a schematic structural diagram of the assembly unit of the present invention; Figure 11 This is a structural diagram of the finished product unloading unit of the present invention; Figure 12 Schematic diagram of the PLC programming control system of the present invention; Figure 13 This is a schematic structural diagram of the core rod vibrating plate feeding device of the present invention; Figure 14 This is a structural diagram of the core rod loading robot of the present invention; Figure 15 It is a structural schematic diagram of the ring feeding device of the present invention; Figure 16 This is a schematic structural diagram of the ring feeding robot of the present invention; Figure 17 This is a structural diagram of the rivet vibration plate feeding device of the present invention; Figure 18 This is a structural diagram of the rivet feeding and screwing robot of the present invention; Figure 19 Schematic diagram of the structure of the cam divider of the present invention; Figure 20 This is a structural diagram of the blanking robot of the present invention; Figure 21 This is a structural diagram of the layout of the automated assembly line described in the present invention.

[0019] As shown in the figure: 1- high shear resistant rivet, 2- core rod, 3- ring, 4- rivet body, 5- core rod loading unit, 6- ring loading unit, 7- rivet body loading and tightening unit, 8- unqualified rivet body unloading unit, 9- assembly unit, 10- finished product unloading unit, 11- PLC programming control system, 12- core rod vibration disk loading device, 13- core rod loading manipulator, 14- ring vibration disk, 15- ring loading manipulator, 16- ring feeding device, 17- rivet vibration disk loading device, 18- rivet loading and screwing manipulator, 19- torque sensor, 20- conveyor line, 21- defective product box, 22- cam divider, 23- cable mouth device, 24- cable Nozzle seat, 25- unloading robot, 26- material collection frame, 27- touch screen, 28- operation button, 29- circular vibration hopper, 30- linear guide, 31- core rod dividing device, 32- core rod clamping device, 33- left and right slide cylinder, 34- lifting slide cylinder, 35- rotating finger cylinder, 36- ring pushing device, 37- ring dividing trough device, 38- slide cylinder, 39- clamping hand, 40- rivet vibration plate, 41- rivet dividing device, 42- rivet clamping device, 43- slide module, 44- electric rotary clamp, 45- torque tightening device, 46- indexing plate body, 47- drive motor, 48- servo electric cylinder, 49- unloading finger cylinder. DETAILED DESCRIPTION

[0020] The following describes the implementation of the present invention through specific embodiments. People skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0021] It should be noted that the structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology, and are not used to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", and "right" quoted in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of the implementation of the present invention without substantially changing the technical content.

[0022] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "provided with" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; and direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention.

[0023] It should be noted that the term "comprise" or any other variation is intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus. Example 1

[0024] like Figures 5 to 20 As shown, this embodiment provides an automated assembly line for an automated assembly method for high shear resistant rivets, the automated assembly line comprising an installation operation box with support feet, a core rod loading unit 5, a ring loading unit 6, a rivet body loading and tightening unit 7, an unqualified rivet body unloading unit 8, an assembly unit 9, a finished product unloading unit 10 and a PLC programming control system 11, the core rod loading unit 5, the ring loading unit 6, the rivet body loading and tightening unit 7, the unqualified rivet body unloading unit 8, the assembly unit 9 and the finished product unloading unit 10 are all arranged on the installation operation box, wherein the assembly unit 9 is located at the center of the installation operation box, the core rod loading unit 5 is located on the left side of the assembly unit 9, and the rivet body loading and tightening unit 7 is located on the right side of the assembly unit 9, the ring loading unit 6 and the unqualified rivet body unloading unit 8 are arranged on the rivet body loading and tightening unit on both sides of the tightening unit 7, and the finished product unloading unit 10 is arranged on the installation operation box near the side of the unqualified rivet body unloading unit 8; the PLC programming control system 11 is arranged in the installation operation box, and is electrically connected to the core rod loading unit 5, the ring loading unit 6, the rivet body loading and tightening unit 7, the unqualified rivet body unloading unit 8, the assembly unit 9 and the finished product unloading unit 10 respectively, for intelligently controlling the operating states of the core rod loading unit 5, the ring loading unit 6, the rivet body loading and tightening unit 7, the unqualified rivet body unloading unit 8, the assembly unit 9 and the finished product unloading unit 10, so as to realize automatic loading and unloading and automatic assembly of the high shear resistant rivet 1 to be assembled; wherein, the product to be assembled is a high shear resistant rivet 1, and the high shear resistant rivet 1 comprises a core rod 2, a ring 3 and a rivet body 4, and the ring 3 and the rivet body 4 are detachably arranged on the core rod 2.

[0025] Furthermore, in the automated assembly line of the present invention, the core rod loading unit 5 includes a core rod vibrating plate loading device 12 and a core rod loading manipulator 13. The core rod loading manipulator 13 is located outside the core rod vibrating plate loading device 12. The core rod loading manipulator 13 is used to clamp the core rod 2 on the core rod vibrating plate loading device 12 to the assembly unit 9. The ring feeding unit 6 includes a ring vibrating plate 14, a ring feeding robot 15 and a ring feeding device 16. The ring vibrating plate 14 and the ring feeding device 16 are connected, and the ring feeding robot 15 is located outside the ring feeding device 16. The ring feeding robot 15 is used to clamp the rings 3 on the ring feeding device 16 into the assembly unit 9; The rivet body feeding and tightening unit 7 includes a rivet vibration plate feeding device 17, a rivet feeding and tightening robot 18 and a torque sensor 19; the rivet feeding and tightening robot 18 is located outside the rivet vibration plate feeding device 17, and the torque sensor 19 is arranged in the rivet feeding and tightening robot 18. The rivet feeding and tightening robot 18 is used to clamp the rivet body 4 on the rivet vibration plate feeding device 17 to the assembly unit 9, and the rivet feeding and tightening robot 18 tightens the rivet body 4 and the core rod 2; and the torque sensor 19 is used for real-time monitoring of the torque during the tightening process; The unqualified rivet body unloading unit 8 includes a conveyor line 20 and a defective product box 21, and the defective product box 21 is located at the output end of the conveyor line 20; The assembly unit 9 includes a cam divider 22, a cable mouth device 23 and a cable mouth seat 24. The cable mouth seat 24 is arranged in the cam divider 22, and the cable mouth device 23 is installed on the cable mouth seat 24. The finished product unloading unit 10 includes a unloading robot 25 and a collecting frame 26, and the collecting frame 26 is arranged below the unloading robot 25; The PLC programming control system 11 is electrically connected to the core rod vibration disk loading device 12 and the core rod loading robot 13 in the core rod loading unit 5, the ring vibration disk 14, the ring loading robot 15 and the ring feeding device 16 in the ring loading unit 6, the rivet vibration disk loading device 17, the rivet loading and tightening robot 18 and the torque sensor 19 in the rivet body loading and tightening unit 7, the conveyor line 20 in the unqualified rivet body unloading unit 8, the cam divider 22 in the assembly unit 9, and the unloading robot 25 in the finished product unloading unit 10.

[0026] Furthermore, in the automated assembly line of the present invention, the core rod vibrating plate loading device 12 is used to transport the core rods 2 to the loading point in a uniform posture, and the core rod loading robot 13 is used to clamp the core rods 2 into the cable mouth device 23 on the cam divider 22. The cable mouth device 23 is driven by the cam divider 22 to move to the next processing position to wait for the assembly of the ring 3; The ring vibrating plate 14 is used to transport the rings 3 to the ring feeding device 16 in a uniform posture, and the ring feeding device 16 pushes the rings 3 to the loading point. Then, the ring loading robot 15 clamps the rings 3 to the cable mouth device 23 on the cam divider 22 for assembly with the core rod 2. After the assembly is completed, the cable mouth device 23 is driven by the cam divider 22 to move to the next processing position to wait for the rivet body 4 to be assembled; The rivet vibrating plate feeding device 17 is used to transport the rivet body 4 to the feeding point in a uniform posture. The rivet body 4 is then clamped by the rivet feeding and screwing robot 18 to the cable mouth device 23 on the cam divider 22, and then screwed into the core rod 2 for assembly. The rivet body 4 and the core rod 2 are tightened and fixed by the rivet feeding and screwing robot 18, and the torque is monitored in real time by the torque sensor 19. Unqualified products are screened according to the tightening torque. After the screening is completed, the cable mouth device 23 is driven by the cam divider 22 to move to the unloading station. The rivet feeding and screwing robot 18 clamps the defective products to the conveyor line 20, and uses the conveyor line 20 to convey the defective products to the defective product box 21 to complete the removal of the defective products; The unloading manipulator 25 is used to clamp the high shear resistant rivet 1 product and place it in the collecting material frame 26. When the collecting material frame 26 is full, the product is manually taken away; The PLC programming control system 11 is used for intelligent control of the automated assembly line, realizing automatic loading and unloading, and automatic assembly of the high shear resistant rivet 1 product.

[0027] Furthermore, the automated assembly line described in the present invention is adopted, and the core rod vibration disk loading device 12 includes a circular vibration hopper 29, a linear guide rail 30, a core rod dividing device 31 and a core rod clamping device 32. The circular vibration hopper 29 is connected to the linear guide rail 30, and the core rod dividing device 31 is located at the output end of the linear guide rail 30, while the core rod clamping device 32 is located at the output end of the core rod dividing device 31. The circular vibration hopper 29 vibrates up and down and in a circumferential direction to vibrate out the core rod 2 put into the circular vibration hopper 29, and the core rod 2 moves along the linear guide rail 30 in sequence to the core rod dividing device 31, and then the core rod dividing device 31 moves the core rod 2 to the core rod clamping device 32, waiting for the core rod loading robot 13 to clamp and load the material.

[0028] Furthermore, the automated assembly line described in the present invention is adopted, and the core rod loading robot 13 includes a left and right slide cylinder 33, a lifting slide cylinder 34 and a rotating finger cylinder 35. The left and right slide cylinder 33, the lifting slide cylinder 34 and the rotating finger cylinder 35 are all equipped with servo motors. The rotating finger cylinder 35 is installed on the left and right slide cylinders 33 through the lifting slide cylinder 34. The left and right slide cylinders 33 and the lifting slide cylinder 34 are driven by the servo motor to move, thereby realizing the up and down and left and right movement of the core rod loading robot 13, and the core rod 2 is clamped and rotated 180° by the rotating finger cylinder 35.

[0029] Furthermore, the automated assembly line described in the present invention is adopted, and the ring feeding device 16 includes a ring pushing device 36 and a ring dividing trough device 37. The ring pushing device 36 is located on the ring dividing trough device 37, and the ring vibration disk 14 queues the rings 3 in a uniform posture and transports them to the ring dividing trough device 37. The ring pushing device 36 pushes the rings 3 along the trough direction set by the ring dividing trough device 37 to the loading position, and the ring loading robot 15 clamps the ring 3 products from the loading position of the ring dividing trough device 37 for loading.

[0030] Furthermore, the automated assembly line described in the present invention is adopted, and the ring loading robot 15 includes a slide cylinder 38 and a clamping hand gripper 39, and the clamping hand gripper 39 is installed on the slide cylinder 38. The clamping hand gripper 39 is used to fix and clamp the ring 3 for loading, and the ring 3 is moved and clamped to the rope mouth device 23 on the cam divider 22 through the slide cylinder 38.

[0031] Furthermore, the automated assembly line of the present invention is adopted, and the rivet vibration plate feeding device 17 includes a rivet vibration plate 40, a rivet dividing device 41 and a rivet clamping device 42, wherein the rivet dividing device 41 is located at the output end of the rivet vibration plate 40, and the rivet clamping device 42 is located at the output end of the rivet dividing device 41. The rivet vibration plate 40 is used to queue the rivet bodies 4 in a uniform posture and convey them to the rivet dividing device 41. The rivet dividing device 41 moves the rivet bodies 4 to the rivet clamping device 42, waiting for the rivet feeding and screwing robot 18 to clamp and feed them. Furthermore, the automated assembly line described in the present invention is adopted, and the rivet loading and screwing robot 18 includes a slide module 43, an electric rotary clamp 44 and a torque tightening device 45. The electric rotary clamp 44 and the torque tightening device 45 are both installed on the slide module 43, and the left and right and up and down movements of the rivet loading and screwing robot 18 are realized through the slide module 43. The electric rotary clamp 44 is used to clamp the rivet body 4 to the rope mouth device 23 on the cam divider 22, and rotate it to screw into the core rod 2 for assembly. The torque tightening device 45 can adjust the tightening speed, and the torque tightening device 45 effectively solves the problem of core rod wear during the product tightening process.

[0032] Furthermore, the automated assembly line of the present invention is adopted, and the cam divider 22 includes a dividing plate body 46 and a drive motor 47. The dividing plate body 46 is divided into four workstations, and a cable mouth seat 24 is provided at each workstation. The cable mouth device 23 is fixedly installed in the cable mouth seat 24. The cable mouth device 23 is used to clamp the workpiece at each workstation. The drive motor 47 is used to drive the input shaft of the cam divider 22 to rotate, and the output shaft of the cam divider 22 outputs intermittent motion to drive the dividing plate body 46 to rotate 90° each time, thereby completing the automatic assembly operation of each workstation.

[0033] Furthermore, the automated assembly line described in the present invention is adopted, and the blanking robot 25 includes a servo electric cylinder 48 and a blanking finger cylinder 49. The servo electric cylinder 48 is used to discharge the material in sections to avoid the accumulation of high shear rivets 1. The blanking finger cylinder 49 is used to blank the high shear rivets 1 and place them in the collection frame 26. After the collection frame 26 is full, the high shear rivet 1 products are manually taken away.

[0034] Furthermore, the automated assembly line of the present invention is adopted, and the PLC programming control system 11 includes a touch screen 27, an operation button 28, and a controller with industrial control software. The touch screen 27 and the operation button 28 are both arranged on the side of the installation operation box, and the controller is arranged in the installation operation box. The touch screen 27 and the operation button 28 are electrically connected to the controller respectively. The PLC programming control system 11 is respectively connected to the core rod vibration disk feeding device 12 and the core rod feeding manipulator 13 in the core rod feeding unit 5, the ring vibration disk 14, the ring feeding manipulator 15 and the ring feeding device 16 in the ring feeding unit 6 through the controller, and the rivet The rivet vibration disk loading device 17, the rivet loading and tightening robot 18 and the torque sensor 19 in the body loading and tightening unit 7, the conveyor line 20 in the unqualified rivet body unloading unit 8, the cam divider 22 in the assembly unit 9, and the unloading robot 25 in the finished product unloading unit 10 are electrically connected; the PLC programming control system 11 is used for intelligent control of the automated assembly line through the controller, and through the cooperation of the core rod loading unit 5, the ring loading unit 6, the rivet body loading and tightening unit 7, the unqualified rivet body unloading unit 8, the assembly unit 9 and the finished product unloading unit 10, the automatic loading and unloading, and automatic assembly of the high shear resistance rivet 1 product are realized. Example 2

[0035] like Figure 21 As shown, this embodiment provides an automated assembly method for high shear resistance rivets, the automated assembly method comprising the following steps: S1. Activate the core rod loading unit 5 and manually insert the core rod 2 into the core rod vibrating plate loading device 12. After vibrating and loading, the core rod loading robot 13 picks up the core rod 2 and brings it to the assembly unit 9. It is placed in the cable mouth device 23 on the cam divider 22. The cam divider 22 drives the cable mouth device 23 to the next processing position, waiting for the ring 3 to be assembled. S2. The ring loading unit 6 is activated, and the rings 3 are manually fed into the ring vibrating plate 14 for vibratory loading. The rings 3 are then pushed to the loading point by the ring feeding device 16. The ring loading robot 15 then picks up the rings 3 and places them in the cable mouth device 23 on the cam divider 22. The rings are then assembled with the core rod 2. After assembly is complete, the cable mouth device 23 is driven by the cam divider 22 to move to the next processing position, waiting for the rivet body 4 to be assembled. S3. The rivet body feeding and tightening unit 7 is started. The rivet body 4 is manually fed into the rivet vibrating plate feeding device 17. After vibrating and loading, the rivet body 4 is clamped by the rivet feeding and tightening robot 18 and placed in the assembly unit 9. The rivet body 4 is then screwed into the core rod 2 by screwing. The rivet feeding and tightening robot 18 rotates to tighten the rivet body 4 and the core rod 2. During the tightening process, the torque is monitored in real time by the torque sensor 19. Defective products are screened based on the tightening torque. The cam divider 22 then drives the cable mouth device 23 to move to the unloading station. S4. Product inspection: Defective products are picked up by the rivet loading and tightening robot 18 in the rivet loading and tightening unit 7 and placed on the conveyor line 20 in the unloading unit 8. The conveyor line 20 then transports the defective products to the defective product bin 21, where they are removed. S5. Start the finished product unloading unit 10, use the unloading robot 25 to clamp the qualified high shear rivet 1 product and place it in the collection material frame 26. After the collection material frame 26 is full, the product is manually taken away to complete the automatic assembly of the high shear rivet 1 product.

[0036] By adopting the automated assembly method described in the present invention, under the premise of meeting the conditions for safe use, according to the assembly quality requirements of the high shear rivet 1 product, the original manual assembly is replaced with an automated assembly method, the tightening torque and the tightening speed are adjustable, the assembly screw-in torque is monitored in real time to realize the screening of defective products, and the real-time monitoring of faults and abnormal alarms are realized. The component products of the high shear rivet 1 are automatically loaded and unloaded and assembled, so as to meet the quality requirements of high-quality delivery and improve product production efficiency.

[0037] It can be seen that the automated assembly method and automated assembly line of high shear resistant rivets described in the present invention are adopted. Through the configured core rod feeding unit 5, ring feeding unit 6, rivet body feeding and tightening unit 7, unqualified rivet body unloading unit 8, assembly unit 9 and finished product unloading unit 10, under the action of the PLC programming control system 11, the use of a torque tightening device can effectively solve the problem of core rod wear during the product tightening process; the use of a torque sensor to achieve adjustable tightening torque and adjustable tightening speed, so that the optimal production parameters can be debugged according to the surface state of the product, and the real-time monitoring of the assembly screw-in torque replaces the manual screening method to achieve Screening of defective products; using rivet loading and screwing robots and conveyor lines to automatically remove unqualified products, replacing manual sorting and removal of defective products; using the touch screen 27 in the PLC programming control system 11, using the automated control interface to directly call the product model, specification and length, realizing automatic switching of production programs by automated equipment, greatly shortening the product changeover time; using servo robots to realize automatic loading and unloading and automatic assembly of products, replacing manual operation with machine equipment to achieve automated product assembly, unmanned and manual elimination, greatly improving working conditions, reducing workers' labor intensity, reducing labor costs, and improving product production efficiency.

[0038] To sum up, by adopting the automated assembly method and automated assembly line described in the present invention, applying intelligent assembly technology, adopting automated design technology, and PLC automated control technology, the automation of high shear-resistant rivet product assembly is realized, and automated equipment replaces manual production, effectively improving the capacity utilization rate of existing equipment, which not only improves working conditions and reduces labor intensity, but also improves the stability and consistency of product assembly quality, improves product production efficiency, and meets the requirements of high-quality product delivery.

[0039] Other aspects of the present invention that are not described in detail are all conventional techniques known to those skilled in the art.

[0040] The protection scope of the present invention is not limited to the technical solutions disclosed in the specific implementation methods. The above description is only a preferred implementation method of the present invention and does not limit the present invention. Any minor modifications, equivalent replacements and improvements made based on the technical solutions of the present invention should be included in the protection scope of the technical solutions of the present invention.

Claims

1. An automated assembly method for high shear resistance rivets, characterized by: The automated assembly method comprises the following steps: S1. Start the core rod loading unit (5), manually put the core rod (2) into the core rod vibrating disk loading device (12), and after vibrating and loading, the core rod loading robot (13) clamps the core rod (2) to the assembly unit (9), places it in the cable mouth device (23) on the cam divider (22), and uses the cam divider (22) to drive the cable mouth device (23) to move to the next processing position, waiting for the ring (3) to be assembled; S2. Start the ring feeding unit (6), manually put the ring (3) into the ring vibrating disk (14) for vibratory feeding, push the ring (3) to the feeding point through the ring feeding device (16), and then the ring feeding manipulator (15) clamps the ring (3) into the assembly unit (9), places it in the cable mouth device (23) on the cam divider (22), and assembles it with the core rod (2). After the assembly is completed, the cable mouth device (23) is driven by the cam divider (22) to move to the next processing position, waiting for the rivet body (4) to be assembled; S3. Start the rivet body feeding and tightening unit (7), manually put the rivet body (4) into the rivet vibration disk feeding device (17) and after vibrating and loading, the rivet feeding and tightening manipulator (18) clamps the rivet body (4) into the assembly unit (9), places it in the cable mouth device (23) on the cam divider (22), and then screws it into the core rod (2) for assembly. The rivet feeding and tightening manipulator (18) performs a rotational motion to tighten and fix the rivet body (4) and the core rod (2). During the tightening process, the torque is monitored in real time by the torque sensor (19), and the unqualified products are screened according to the tightening torque. Then, the cable mouth device (23) is driven by the cam divider (22) to move to the unloading station; S4. Product inspection: using the rivet feeding and tightening manipulator (18) in the rivet body feeding and tightening unit (7) to clamp the unqualified products to the conveyor line (20) in the unqualified rivet body unloading unit (8), and then convey the unqualified products to the defective product box (21) through the conveyor line (20) to complete the removal of unqualified products; S5. Start the finished product unloading unit (10), use the unloading robot (25) to clamp the qualified high shear resistant rivet (1) products and place them in the collection frame (26). After the collection frame (26) is full, the products are manually taken away to complete the automatic assembly of the high shear resistant rivet (1) products.

2. An automated assembly line for the automated assembly method of the high shear rivet according to claim 1, characterized in that: The automated assembly line comprises an installation operation box with supporting feet, a core rod loading unit (5), a ring loading unit (6), a rivet body loading and tightening unit (7), an unqualified rivet body unloading unit (8), an assembly unit (9), a finished product unloading unit (10) and a PLC programming control system (11), wherein the core rod loading unit (5), the ring loading unit (6), the rivet body loading and tightening unit (7), the unqualified rivet body unloading unit (8), the assembly unit (9) and the finished product unloading unit (10) are all arranged on the installation operation box, wherein the assembly unit (9) is located at the center of the installation operation box, the core rod loading unit (5) is located on the left side of the assembly unit (9), and the rivet body loading and tightening unit (7) is located on the right side of the assembly unit (9), the ring loading unit (6) and the unqualified rivet body unloading unit (8) are arranged on both sides of the rivet body loading and tightening unit (7), and the finished product unloading unit (10) is arranged on the left side of the assembly unit (9). The PLC programming control system (11) is placed on an installation operation box close to a side of a non-conforming rivet body blanking unit (8); the PLC programming control system (11) is arranged in the installation operation box and is electrically connected to the core rod loading unit (5), the ring loading unit (6), the rivet body loading and tightening unit (7), the non-conforming rivet body blanking unit (8), the assembly unit (9) and the finished product blanking unit (10) respectively, and is used for intelligently controlling the operating states of the core rod loading unit (5), the ring loading unit (6), the rivet body loading and tightening unit (7), the non-conforming rivet body blanking unit (8), the assembly unit (9) and the finished product blanking unit (10), so as to realize automatic loading and unloading and automatic assembly of the high shear resistant rivet (1) to be assembled; wherein the product to be assembled is a high shear resistant rivet (1), and the high shear resistant rivet (1) comprises a core rod (2), a ring (3) and a rivet body (4), and the ring (3) and the rivet body (4) are detachably arranged on the core rod (2).

3. The automated assembly line according to claim 2, characterized in that: The core rod loading unit (5) comprises a core rod vibrating disk loading device (12) and a core rod loading manipulator (13), wherein the core rod loading manipulator (13) is located outside the core rod vibrating disk loading device (12), and the core rod loading manipulator (13) is used to clamp the core rod (2) on the core rod vibrating disk loading device (12) into the assembly unit (9); The ring feeding unit (6) includes a ring vibrating disk (14), a ring feeding manipulator (15) and a ring feeding device (16), wherein the ring vibrating disk (14) and the ring feeding device (16) are connected, and the ring feeding manipulator (15) is located outside the ring feeding device (16), and the ring feeding manipulator (15) is used to clamp the ring (3) on the ring feeding device (16) into the assembly unit (9); The rivet body feeding and tightening unit (7) includes a rivet vibration disk feeding device (17), a rivet feeding and tightening manipulator (18) and a torque sensor (19); the rivet feeding and tightening manipulator (18) is located outside the rivet vibration disk feeding device (17), and the torque sensor (19) is arranged in the rivet feeding and tightening manipulator (18); the rivet feeding and tightening manipulator (18) is used to clamp the rivet body (4) on the rivet vibration disk feeding device (17) into the assembly unit (9), and the rivet feeding and tightening manipulator (18) tightens the rivet body (4) and the core rod (2) to fix them; and the torque sensor (19) is used to monitor the torque of the tightening process in real time; The unqualified rivet body unloading unit (8) comprises a conveyor line (20) and a defective product box (21), wherein the defective product box (21) is located at the output end of the conveyor line (20); The assembly unit (9) comprises a cam divider (22), a cable mouth device (23) and a cable mouth seat (24), wherein the cable mouth seat (24) is arranged in the cam divider (22), and the cable mouth device (23) is installed on the cable mouth seat (24); The finished product unloading unit (10) comprises an unloading manipulator (25) and a collecting frame (26), wherein the collecting frame (26) is arranged below the unloading manipulator (25); The PLC programming control system (11) is electrically connected to the core rod vibrating disk loading device (12) and the core rod loading manipulator (13) in the core rod loading unit (5), the ring vibrating disk (14), the ring loading manipulator (15) and the ring feeding device (16) in the ring loading unit (6), the rivet vibrating disk loading device (17), the rivet loading and tightening manipulator (18) and the torque sensor (19) in the rivet body loading and tightening unit (7), the conveying line (20) in the unqualified rivet body unloading unit (8), the cam divider (22) in the assembly unit (9), and the unloading manipulator (25) in the finished product unloading unit (10).

4. The automated assembly line according to claim 3, characterized in that: The core rod vibrating disk loading device (12) is used to transport the core rod (2) to the loading point in a uniform posture, and the core rod loading manipulator (13) is used to clamp the core rod (2) to the cable mouth device (23) on the cam divider (22), and the cable mouth device (23) is driven by the cam divider (22) to move to the next processing position to wait for the ring (3) to be assembled; The ring vibrating disk (14) is used to transport the rings (3) to the ring feeding device (16) in a uniform posture, and the rings (3) are pushed to the loading point by the ring feeding device (16). Then, the ring loading manipulator (15) clamps the rings (3) to the cable mouth device (23) on the cam divider (22) for assembly with the core rod (2). After the assembly is completed, the cable mouth device (23) is driven by the cam divider (22) to move to the next processing position to wait for the rivet body (4) to be assembled; The rivet vibrating plate feeding device (17) is used to transport the rivet body (4) to the feeding point in a uniform posture, and then the rivet body (4) is clamped by the rivet feeding and screwing manipulator (18) to the cable mouth device (23) on the cam divider (22), and then screwed into the core rod (2) for assembly, and the rivet feeding and screwing manipulator (18) tightens the rivet body (4) and the core rod (2) and fixes them, and the torque is monitored in real time by the torque sensor (19), and the unqualified products are screened according to the tightening torque. After the screening is completed, the cable mouth device (23) is driven by the cam divider (22) to move to the unloading station; The rivet feeding and screwing manipulator (18) clamps the unqualified products to the conveyor line (20), and uses the conveyor line (20) to convey the unqualified products to the defective product box (21), thereby completing the removal of the unqualified products; The unloading manipulator (25) is used to clamp the high shear resistance rivet (1) product and place it in the collecting frame (26). After the collecting frame (26) is full, the product is manually taken away; The PLC programming control system (11) is used for intelligent control of an automated assembly line, realizing automatic loading and unloading, as well as automatic assembly of high shear resistance rivet (1) products.

5. The automated assembly line according to claim 4, characterized in that: The core rod vibrating disk feeding device (12) includes a circular vibrating hopper (29), a linear guide rail (30), a core rod distributing device (31) and a core rod clamping device (32). The circular vibrating hopper (29) is connected to the linear guide rail (30). The core rod distributing device (31) is located at the output end of the linear guide rail (30), and the core rod clamping device (32) is located at the output end of the core rod distributing device (31). The circular vibrating hopper (29) vibrates in the up-down and circumferential directions to vibrate the core rod (2) put into the circular vibrating hopper (29). The core rod (2) moves in sequence along the linear guide rail (30) to the core rod distributing device (31). Then, the core rod distributing device (31) moves the core rod (2) to the core rod clamping device (32) to wait for the core rod feeding robot (13) to clamp and feed the material. The core rod feeding manipulator (13) includes left and right slide cylinders (33), a lifting slide cylinder (34) and a rotating finger cylinder (35). The left and right slide cylinders (33), the lifting slide cylinder (34) and the rotating finger cylinder (35) are all equipped with servo motors. The rotating finger cylinder (35) is installed on the left and right slide cylinders (33) through the lifting slide cylinder (34). The left and right slide cylinders (33) and the lifting slide cylinder (34) are driven by the servo motor to move, thereby realizing the up and down and left and right movements of the core rod feeding manipulator (13). The core rod (2) is clamped and rotated 180 degrees by the rotating finger cylinder (35).

6. The automated assembly line according to claim 4, characterized in that: The ring feeding device (16) includes a ring pushing device (36) and a ring dividing trough device (37), wherein the ring pushing device (36) is located on the ring dividing trough device (37), and the ring vibrating disk (14) queues the rings (3) in a uniform posture and conveys them to the ring dividing trough device (37), wherein the ring pushing device (36) pushes the rings (3) along the trough direction set by the ring dividing trough device (37) to the loading position, and the ring loading manipulator (15) clamps the rings (3) from the loading position of the ring dividing trough device (37) and loads the products; The ring feeding manipulator (15) includes a slide cylinder (38) and a clamping hand (39), wherein the clamping hand (39) is installed on the slide cylinder (38), and the clamping hand (39) is used to fix and clamp the ring (3) for feeding, and move the ring (3) to the rope mouth device (23) on the cam divider (22) through the slide cylinder (38).

7. The automated assembly line according to claim 4, characterized in that: The rivet vibrating disk feeding device (17) includes a rivet vibrating disk (40), a rivet distributing device (41) and a rivet clamping device (42), wherein the rivet distributing device (41) is located at the output end of the rivet vibrating disk (40), and the rivet clamping device (42) is located at the output end of the rivet distributing device (41), and the rivet vibrating disk (40) is used to queue and transport the rivet bodies (4) in a uniform posture to the rivet distributing device (41), and the rivet distributing device (41) moves the rivet bodies (4) to the rivet clamping device (42) to wait for the rivet feeding and screwing robot (18) to clamp and feed the rivet bodies; The rivet feeding and screwing manipulator (18) includes a slide module (43), an electric rotating clamp (44) and a torque tightening device (45). The electric rotating clamp (44) and the torque tightening device (45) are both installed on the slide module (43). The left and right and up and down movements of the rivet feeding and screwing manipulator (18) are realized by the slide module (43). The electric rotating clamp (44) is used to clamp the rivet body (4) to the cable mouth device (23) on the cam divider (22), and rotate and screw it into the core rod (2) for assembly. The torque tightening device (45) can adjust the tightening speed, and the torque tightening device (45) effectively solves the problem of core rod wear during the product tightening process.

8. The automated assembly line according to claim 4, characterized in that: The cam divider (22) includes a dividing plate body (46) and a driving motor (47). The dividing plate body (46) is divided into four workstations, and each workstation is provided with a cable mouth seat (24). The cable mouth device (23) is fixedly installed in the cable mouth seat (24). The cable mouth device (23) is used to clamp the workpiece at each workstation. The driving motor (47) is used to drive the input shaft of the cam divider (22) to rotate. The output shaft of the cam divider (22) outputs intermittent motion to drive the dividing plate body (46) to rotate 90 degrees each time, thereby completing the automatic assembly operation of each workstation.

9. The automated assembly line according to claim 4, characterized in that: The blanking manipulator (25) includes a servo electric cylinder (48) and a blanking finger cylinder (49). The servo electric cylinder (48) is used to discharge the material in sections to avoid the accumulation of high shear resistant rivets (1). The blanking finger cylinder (49) is used to place the high shear resistant rivets (1) in a collecting frame (26). After the collecting frame (26) is full, the high shear resistant rivets (1) products are manually taken away.

10. The automated assembly line according to claim 4, characterized in that: The PLC programming control system (11) includes a touch screen (27), an operation button (28), and a controller with industrial control software. The touch screen (27) and the operation button (28) are both arranged on the side of the installation operation box, and the controller is arranged in the installation operation box. The touch screen (27) and the operation button (28) are respectively electrically connected to the controller. The PLC programming control system (11) is respectively connected to the core rod vibration disk feeding device (12) and the core rod feeding manipulator (13) in the core rod feeding unit (5), the ring vibration disk (14), the ring feeding manipulator (15) and the ring feeding device (16) in the ring feeding unit (6), the rivet body feeding and tightening unit (7) through the controller. The vibrating plate feeding device (17), the rivet feeding and tightening manipulator (18) and the torque sensor (19), the conveying line (20) in the unqualified rivet body unloading unit (8), the cam divider (22) in the assembly unit (9), and the unloading manipulator (25) in the finished product unloading unit (10) are electrically connected; the PLC programming control system (11) is used for intelligent control of the automated assembly line through a controller, and the automatic loading and unloading of high shear resistance rivet products (1) and automatic assembly are achieved through the cooperation of the core rod feeding unit (5), the ring feeding unit (6), the rivet body feeding and tightening unit (7), the unqualified rivet body unloading unit (8), the assembly unit (9) and the finished product unloading unit (10).

Citation Information

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