Shaped SPCS cavity wall assembly type combined system and construction method thereof

By standardizing the SPCS cavity wall assembly system, combined with BIM modeling and intelligent CNC machine processing, the problems of high labor intensity and difficult quality control in traditional construction have been solved, and efficient and safe construction has been achieved.

CN120625761APending Publication Date: 2025-09-12CHINA CONSTR THIRD BUREAU GRP (JIANGSU) CO LTD +2
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510766183.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-10
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Traditional construction is labor-intensive, has a long construction period, and is difficult to control in terms of quality. The sleeve grouting system in prefabricated buildings has problems such as leakage risk, low fault tolerance, low production efficiency, and heavy components.

Method used

The standardized SPCS cavity wall prefabricated combination system is adopted, including SPCS cavity walls, prefabricated ring reinforcement, height-adjustable base, composite slabs, support angle adjustment parts and adjustable support rods. Through BIM modeling and simulation, and the use of intelligent CNC machine tools to cut and process parts, a "cavity + overlap + cast-in-place" construction method is formed. Combined with the lifting, installation and pouring steps, precise support and connection are achieved.

Benefits of technology

It improves construction efficiency, reduces the number of joints, reduces material waste and lifting equipment costs, ensures construction safety, and realizes efficient and convenient building construction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120625761A_ABST
    Figure CN120625761A_ABST
Patent Text Reader

Abstract

The invention relates to a shaped SPCS cavity wall assembly type combined system and a construction method thereof. The shaped SPCS cavity wall assembly type combined system comprises an SPCS cavity wall, assembly type ring ribs, a height-adjustable base, a laminated plate, a supporting angle adjusting piece and an adjustable supporting rod. An SPCS cavity wall and a ground anchor are arranged on the laminated slab; fabricated ring ribs are arranged in the SPCS cavity wall, and supporting angle adjusting pieces are arranged on the upper side face and the lower side face of the SPCS cavity wall correspondingly. The group of adjustable supporting rods are respectively connected with the ground anchor piece and the supporting angle adjusting piece; the SPCS cavity wall and the laminated slab are connected through a height-adjustable base, and the side face is sealed through a sealing plate. And a group of lifting lugs are arranged at the upper end of the SPCS cavity wall. According to the method, BIM modeling is adopted to extract data, intelligent machine tool machining is adopted, an SPCS cavity wall assembly type combined system is formed, the construction procedures are greatly reduced, size control is accurate, the reinforcing mode is reliable, and the forming effect is good; the method not only has a good construction error-tolerant rate, but also guarantees the safety of construction workers, and improves the efficiency of building construction.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of cavity wall construction, and in particular to a standardized SPCS cavity wall assembly type combination system and a construction method thereof. Background Art

[0002] As society progresses, the construction industry's requirements for building efficiency and quality are increasing. Traditional construction relies primarily on manual block laying and concrete pouring, which is labor-intensive, has a long construction period, and is difficult to control. Compared with traditional cast-in-place structures, prefabricated buildings can achieve high efficiency, high quality, low resource consumption, and low environmental impact in building construction. Their development has broad potential and is an inevitable trend in the industrialization of construction, as well as the future direction of the construction industry. Currently, the most widely used and mature vertical connection system for prefabricated components is the sleeve grouting system. However, this system has many shortcomings in engineering practice, such as the high risk of leakage caused by continuous wall joints; the low installation tolerance due to the insertion of rebar into sleeves; the low production efficiency caused by the extension of rebar around the perimeter of the component; and the heavy and numerous components, which slows construction speed. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, the purpose of the present invention is to provide a standardized SPCS cavity wall assembly system and a construction method thereof.

[0004] The present invention discloses a standardized SPCS cavity wall assembly system, comprising an SPCS cavity wall, assembled ring reinforcement, a height-adjustable base, a composite plate, a support angle adjustment member, and an adjustable support rod; the SPCS cavity wall and a ground anchor are provided on the composite plate; the assembled ring reinforcement is provided inside the SPCS cavity wall, and the upper and lower sides of the SPCS cavity wall are respectively provided with support angle adjustment members; a group of adjustable support rods are respectively connected to the ground anchor and the support angle adjustment member; the SPCS cavity wall and the composite plate are connected via a height-adjustable base, and the sides are sealed by a sealing plate; and a group of lifting ears are provided at the upper end of the SPCS cavity wall.

[0005] Furthermore, the SPCS cavity wall is connected by two single-sided prefabricated panels and assembled ring reinforcement, and then concrete is poured in the cavity between the two single-sided prefabricated panels of the SPCS cavity wall to form a wall.

[0006] Furthermore, the support angle adjustment member includes a threaded connection pair, a threaded rod, a connecting plate, an adjustable connecting seat and an adjustment plate; the threaded rod is vertically fixed on the connecting plate; the adjustment plate is connected to the threaded rod through a thread; the adjustable connecting seat is fixed under the adjustment plate; the threaded rod is connected to the adjustment plate through a threaded connection pair arranged in the adjustment plate.

[0007] Furthermore, the adjustable support rod includes a first adjustable support rod and a second adjustable support rod; the first adjustable support rod includes a first support rod body, a first threaded connecting rod, a first threaded sleeve and a length adjustment locking piece; the two ends of the first support rod body are respectively provided with threaded holes connected to the first threaded connecting rod; the first threaded connecting rod at the upper end is provided with a first threaded sleeve; the first threaded connecting rod at the lower end is respectively provided with a first threaded sleeve and a length adjustment locking piece from top to bottom; the second adjustable support rod includes a second support rod body, a second threaded sleeve and a second threaded connecting rod; the two ends of the second support rod body are respectively provided with threaded holes connected to the second threaded connecting rod, and the second threaded connecting rod is respectively provided with a second threaded sleeve.

[0008] Furthermore, the first support rod body includes an upper support rod and a lower support rod; the front end of the lower support rod is provided with a protruding rod, and the rear end of the upper support rod is provided with an inner hole corresponding to the protruding rod, and both the protruding rod and the inner hole are provided with limiting holes corresponding to the hole positions; the protruding rod is inserted into the inner hole, and is buckled at the connection part between the upper support rod and the lower support rod through an adjusting buckle, and is connected by a limiting pin passing through the adjusting buckle and the limiting hole.

[0009] Furthermore, the ground anchor includes an embedded steel plate, a support rod connecting seat, a first connecting shaft and a second connecting shaft; the embedded steel plate is embedded in the composite plate; a support rod connecting seat is fixed to the embedded steel plate; the first connecting shaft passes through the support rod connecting seat and the connecting hole at the lower end of the first support rod body to be connected, and the connecting hole at the upper end of the first support rod body is connected to the connecting hole of the adjustable connecting seat through the first connecting shaft of the same structure; the second connecting shaft passes through the connecting hole at the lower end of the support rod connecting seat and the second support rod body to be connected, and the connecting hole at the upper end of the second support rod body is connected to the connecting hole of the adjustable connecting seat through the second connecting shaft of the same structure.

[0010] Furthermore, the composite slab includes a prefabricated layer, a casting layer, anchoring steel bars, tensile steel bars and a surface layer; the prefabricated layer, anchoring steel bars and tensile steel bars are arranged and then cast to form a casting layer; a surface layer is provided on the upper surface of the casting layer.

[0011] Furthermore, the height-adjustable base includes a fixed base, a locking nut, an adjusting screw and an adjusting nut group; the lower end of the adjusting screw is provided with a fixed base and a locking nut, and the threaded rod is provided with an adjusting nut group.

[0012] Furthermore, the assembled ring reinforcement includes ring steel bars and cast-in-place longitudinal bars; multiple groups of cast-in-place longitudinal bars are arranged on the ring steel bars; the lifting lugs include round steel lifting lugs and embedded longitudinal bars; the embedded longitudinal bars are arranged in the SPCS cavity wall, and the round steel lifting lugs and a group of embedded longitudinal bars are fixed into a whole.

[0013] The present invention also provides a method for constructing a standardized SPCS cavity wall assembly system, which is carried out according to the following steps: S1: The load-bearing parameters and component sizes of each standardized SPCS cavity wall are decomposed according to the building design indicators, and BIM modeling is carried out using REVIT 3D software to form a standardized SPCS cavity wall construction and assembly system; S2: Based on the BIM model, simulation is carried out and materials, structures and dimensions that do not meet the requirements are modified, and then simulation is repeated until the standard requirements are met; S3: Extract the model data of BIM modeling and generate each part drawing and specific construction steps; S4: Programming is performed based on the part drawing, imported into the CNC machine tool, and then the parts with specified size and shape are accurately cut and processed; S5: Assemble the parts according to the specific construction steps, and then install, pour and support the SPCS cavity wall.

[0014] Furthermore, in step S5, when constructing the SPCS cavity wall on the bottom floor, the composite plate is first set, and then the ground anchor is installed. Then the SPCS cavity wall is hoisted and placed on the height-adjustable base. After the height is adjusted by the height-adjustable base, it is sealed by the sealing plate. Then, the first adjustable support rod is installed, and the support angle of the first adjustable support rod is adjusted by the support angle adjustment member; then the second adjustable support rod is installed, and the support angle of the second adjustable support rod is fine-tuned by the support angle adjustment member, and the support angle can be adjusted by the first threaded connecting rod, the length adjustment locking member, and the second threaded connecting rod to ensure that the SPCS cavity wall is in a vertical position; then the SPCS cavity wall is poured, and after the concrete in the SPCS cavity wall reaches the specified strength, the sealing plate, the first adjustable support rod, the second adjustable support rod, the support angle adjustment member and the ground anchor are removed in sequence to complete the construction.

[0015] In summary: the present invention adopts BIM modeling and simulation to improve the rationality of the design, and then extracts data, and uses intelligent CNC machine tools to cut and process a SPCS cavity wall prefabricated combination system with precise size and shape, forming a "cavity + overlap + cast-in-place" construction method. Through the lifting and installation of the SPCS cavity wall, the first adjustable support rod and the second adjustable support rod provide support for the casting of the SPCS cavity wall, ensuring the quality of casting, greatly saving the construction process, precise size control, reliable reinforcement method, and good molding effect; and the SPCS cavity wall has a light weight and can be produced in larger sizes, effectively reducing the number of joints between prefabricated components and cast-in-place structures, while facilitating transportation and construction, effectively reducing the cost of selecting lifting and hoisting equipment, and reducing material waste. At the same time, the SPCS cavity wall is connected in the form of an intermediate cavity, and the prefabricated ring reinforcement is used as the skeleton, which is convenient for vertical centering and installation, and convenient construction. There are no reserved expenditure steel bars at the four ends of the SPCS cavity wall, which has a good construction fault tolerance rate and ensures the safety of construction workers, thereby improving the efficiency of construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the SPCS cavity wall assembly system structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the composite plate structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the anchor structure of the present invention.

[0019] Figure 4 This is a schematic diagram of the first adjustable support rod structure of the present invention.

[0020] Figure 5 This is a schematic diagram of the second adjustable support rod structure of the present invention.

[0021] Figure 6 This is a structural schematic diagram of the support angle adjustment member of the present invention.

[0022] Figure 7 This is a structural schematic diagram of the height-adjustable base of the present invention.

[0023] Figure 8 It is a schematic diagram of the assembled ring reinforcement structure of the present invention.

[0024] Figure 9 This is a schematic diagram of the lifting lug structure of the present invention.

[0025] Figure 10 This is a structural diagram of an implementation scheme of the first support rod body.

[0026] in: Composite slab 1; precast layer 11; casting layer 12; anchoring steel bars 13; tensile steel bars 14; surface layer 15; Ground anchor 2; embedded steel plate 21; support rod connecting seat 22; first connecting shaft 23; second connecting shaft 24; First adjustable support rod 3; first support rod body 31; first threaded connecting rod 32; first threaded sleeve 33; stop pin 34; adjustment buckle 35; length adjustment locking member 36; upper support rod 311; lower support rod 312; protruding rod 313; stop hole 314; Second adjustable support rod 4; second support rod body 41; second threaded sleeve 42; second threaded connecting rod 43; Support angle adjustment member 5; threaded connection pair 51; threaded rod 52; connecting plate 53; adjustable connecting seat 54; adjusting plate 55; Height-adjustable base 6; fixed base 61; locking nut 62; adjusting screw 63; adjusting nut assembly 64; Closing plate 7; Prefabricated ring reinforcement 8; ring reinforcement 81; cast-in-place longitudinal reinforcement 82; SPCS cavity wall 9; Lifting eye 10; round steel lifting eye 101; embedded longitudinal reinforcement 102. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] like Figures 1 to 10As shown, a standardized SPCS cavity wall prefabricated combination system includes an SPCS cavity wall 9, prefabricated ring reinforcement 8, a height-adjustable base 6, a composite plate 1, a support angle adjustment member 5 and an adjustable support rod; the composite plate 1 is provided with an SPCS cavity wall 9 and a ground anchor 2; the SPCS cavity wall 9 is provided with a prefabricated ring reinforcement 8, and the upper and lower sides of the SPCS cavity wall 9 are respectively provided with support angle adjustment members 5; a group of adjustable support rods are respectively connected to the ground anchor 2 and the support angle adjustment member 5; the SPCS cavity wall 9 is connected to the composite plate 1 through a height-adjustable base 6, and the side is sealed by a sealing plate 7; a group of lifting ears 10 are provided at the upper end of the SPCS cavity wall 9. By installing prefabricated ring reinforcement 8 in the cavity of the SPCS cavity wall 9 on site, the upper and lower walls are quickly connected. Concrete is poured in the cavity to form a superimposed load-bearing body, creating a "cavity + overlap + cast-in-place" construction structure, ensuring structural integrity, safety and stability. The SPCS cavity wall 9 can serve as a formwork during the structural construction process, greatly reducing the workload of on-site formwork support and removal. In addition, there is no reserved reinforcement at the ends of the four sides of the SPCS cavity wall, which not only has a good construction fault tolerance rate, but also ensures the safety of construction workers and improves construction efficiency.

[0029] As a preferred embodiment, the SPCS cavity wall 9 is connected with two single-sided prefabricated page panels and assembled ring reinforcement 8, and then concrete is poured in the cavity between the two single-sided prefabricated page panels of the SPCS cavity wall 9 to form a wall.

[0030] As a preferred embodiment, Figure 6 As shown, the support angle adjustment member 5 includes a threaded connection pair 51, a threaded rod 52, a connecting plate 53, an adjustable connecting seat 54 and an adjusting plate 55; a threaded rod 52 is vertically fixed on the connecting plate 53; an adjusting plate 55 is connected to the threaded rod 52 by a thread; an adjustable connecting seat 54 is fixed under the adjusting plate 55; the threaded rod 52 is connected to the adjusting plate 55 by a threaded connection pair 51 arranged in the adjusting plate 55, and the support angle of the support angle adjustment member 5 and the first adjustable support rod 3 and the second adjustable support rod 4 can be achieved by adjusting the connection position of the adjusting plate 55 and the threaded connection pair 51 and the threaded rod 52, thereby achieving the optimal supporting force.

[0031] As a preferred embodiment, Figure 4 and Figure 5As shown, the adjustable support rod includes a first adjustable support rod 3 and a second adjustable support rod 4; the first adjustable support rod 3 includes a first support rod body 31, a first threaded connecting rod 32, a first threaded sleeve 33 and a length adjustment locking piece 36; the two ends of the first support rod body 31 are respectively provided with threaded holes connected to the first threaded connecting rod 32; the first threaded connecting rod 32 at the upper end is provided with a first threaded sleeve 33; the first threaded connecting rod 32 at the lower end is respectively provided with a first threaded sleeve 33 and a length adjustment locking piece 36 from top to bottom; the second adjustable support rod 4 includes a second support rod body 41, a second threaded sleeve 42 and a second threaded connecting rod 43; the two ends of the second support rod body 41 are respectively provided with threaded holes connected to the second threaded connecting rod 43, and the second threaded connecting rod 43 is respectively provided with a second threaded sleeve 42.

[0032] As a preferred embodiment, Figure 10 As shown, the first support rod body 31 includes an upper support rod 311 and a lower support rod 312; the front end of the lower support rod 312 is provided with a protruding rod 313, and the rear end of the upper support rod 311 is provided with an inner hole corresponding to the protruding rod 313, and the protruding rod 313 and the inner hole are both provided with limiting holes 314 of corresponding hole positions; the protruding rod 313 is inserted into the inner hole, and is buckled at the connection part between the upper support rod 311 and the lower support rod 312 through the adjusting buckle 35, and is connected by the limiting pin 34 passing through the adjusting buckle 35 and the limiting hole 314. The SPCS cavity wall is supported by the first adjustable support rod 3 and the second adjustable support rod 4. A ruler is used to detect at 20 cm from the wall end. The adjustment direction is determined based on the detection results. Then, coarse adjustment is performed by the upper support rod 311 and the lower support rod 312 of the first support rod body 31. Then, fine adjustment is performed by rotating the first threaded connecting rod 32 and the second threaded connecting rod 43 until the acceptance standard is met. The allowable error of verticality needs to be less than 5 mm.

[0033] As a preferred embodiment, Figure 3As shown, the ground anchor 2 includes an embedded steel plate 21, a support rod connecting seat 22, a first connecting shaft 23 and a second connecting shaft 24; the embedded steel plate 21 is embedded in the composite plate 1; a support rod connecting seat 22 is fixed on the embedded steel plate 21; the first connecting shaft 23 passes through the support rod connecting seat 22 and the connecting hole at the lower end of the first support rod body 31 to be connected, and the connecting hole at the upper end of the first support rod body 31 is connected to the connecting hole of the adjustable connecting seat 54 through the first connecting shaft 23 of the same structure; the second connecting shaft 24 passes through the support rod connecting seat 22 and the connecting hole at the lower end of the second support rod body 41 to be connected, and the connecting hole at the upper end of the second support rod body 41 is connected to the connecting hole of the adjustable connecting seat 54 through the second connecting shaft 24 of the same structure. An adjustable support system is formed by the support rod connecting seat 22, the first connecting shaft 23, the second connecting shaft 24, the first adjustable support rod 3, the second adjustable support rod 4 and the support angle adjustment member 5, thereby achieving the verticality requirements of the SPCS cavity wall installation and pouring.

[0034] As a preferred embodiment, Figure 2 As shown, the composite slab 1 includes a prefabricated layer 11, a casting layer 12, anchoring steel bars 13, tensile steel bars 14 and a surface layer 15; the prefabricated layer 11, anchoring steel bars 13 and tensile steel bars 14 are arranged and then cast to form a casting layer 12, thereby improving the compressive strength and tensile strength of the composite slab 1; a surface layer 15 is provided on the upper surface of the casting layer 12; the surface layer 15 is provided with a cement-based insulation layer located on the upper layer and a bonding reinforcement layer located on the lower layer.

[0035] As a preferred embodiment, Figure 7 As shown, the height-adjustable base 6 comprises a fixed base 61, a locking nut 62, an adjusting screw 63, and an adjusting nut assembly 64. The lower end of the adjusting screw 63 is provided with the fixed base 61 and locking nut 62, while the threaded rod portion is provided with the adjusting nut assembly 64. SPCS cavity walls are typically provided with spacers, with a surface elevation tolerance of 3mm. This method is both inconvenient in terms of accuracy and installation. Therefore, the height-adjustable base 6 facilitates installation and adjustment, and the elevation tolerance can be strictly controlled within a higher precision range.

[0036] As a preferred embodiment, Figure 8 and Figure 9 As shown, the assembled ring reinforcement 8 includes a ring reinforcement 81 and a cast-in-place longitudinal reinforcement 82; a plurality of groups of cast-in-place longitudinal reinforcement 82 are provided on the ring reinforcement 81; the lifting lug 10 includes a round steel lifting lug 101 and embedded longitudinal reinforcement 102; the embedded longitudinal reinforcement 102 is provided in the SPCS cavity wall 9, and the round steel lifting lug 101 and a group of embedded longitudinal reinforcement 102 are fixed into a whole.

[0037] The present invention also provides a method for constructing a standardized SPCS cavity wall assembly system, which is carried out according to the following steps: S1: The load-bearing parameters and component sizes of each standardized SPCS cavity wall are decomposed according to the building design indicators, and BIM modeling is carried out using REVIT 3D software to form a standardized SPCS cavity wall construction and assembly system; S2: Based on the BIM model, simulation is carried out and materials, structures and dimensions that do not meet the requirements are modified, and then simulation is repeated until the standard requirements are met; S3: Extracts BIM model data and generates drawings of individual parts and specific construction steps. Construction equipment uses the BIM model database to fully analyze the 3D model, accurately identifying all components in the model and obtaining dimensional parameters such as length, width, and height. Furthermore, by querying component attributes, it can obtain the component's material type and related parameters, such as the density and compressive strength of the wall material, providing detailed parameter guidance for subsequent construction. S4: Programming is performed based on the part drawing, imported into the CNC machine tool, and then the parts with specified size and shape are accurately cut and processed; S5: Assemble parts according to specific construction steps, then install, cast, and support the SPCS cavity wall. Construction equipment will determine the interface bonding relationship and mechanical action sequence between prefabricated components based on the coordinate positions and weights in the BIM model database. Combined with the load curve parameters of lifting equipment such as cranes, the equipment's load capacity range is determined. Construction equipment uses a topological sorting algorithm to sort the prefabricated components, calculating a feasible component assembly sequence and corresponding support system material and dimensional information that meets interface constraints and equipment capabilities. This creates an editable construction method and process. For example, the BIM model is modularized and split according to building blocks to determine component dimensions and cast-in-place section dimensions, and components are numbered and marked with installation directions, thereby increasing construction speed and significantly reducing installation errors. For example, the position and specifications of adjustable support rods are determined based on component type and force calculations, and the structure of the adjustable support rods is then used to improve installation convenience.

[0038] As a preferred embodiment, in step S5, if Figure 1As shown, during the construction of the SPCS cavity wall on the bottom floor, the composite plate 1 is first set, and then the ground anchor 2 is installed. Then the SPCS cavity wall 9 is hoisted and placed on the height-adjustable base 6. After the height is adjusted by the height-adjustable base 6, it is sealed by the sealing plate 7. Then the first adjustable support rod 3 is installed, and the support angle of the first adjustable support rod 3 is adjusted by the support angle adjustment member 5; then the second adjustable support rod 4 is installed, and the support angle of the second adjustable support rod 4 is fine-tuned by the support angle adjustment member 5. The support angle can be adjusted by the first threaded connecting rod 32, the length adjustment locking member 36 and the second threaded connecting rod 43 to ensure that the SPCS cavity wall 9 is in a vertical position; then the SPCS cavity wall 9 is poured. After the concrete in the SPCS cavity wall 9 reaches the specified strength, the sealing plate 7, the first adjustable support rod 3, the second adjustable support rod 4, the support angle adjustment member 5 and the ground anchor 2 are removed in sequence to complete the construction.

[0039] The present invention adopts BIM modeling and simulation to improve the rationality of design, and then extracts data, and uses intelligent CNC machine tools to cut and process an SPCS cavity wall assembly combination system with precise size and shape, forming a "cavity + overlap + cast-in-place" construction method. Through the lifting and installation of the SPCS cavity wall, the first adjustable support rod 3 and the second adjustable support rod 4 provide support for the casting of the SPCS cavity wall, ensuring the quality of casting, greatly saving the construction process, precise size control, reliable reinforcement method, and good molding effect; and the SPCS cavity wall has a light weight and can be produced in larger sizes, effectively reducing the number of joints between prefabricated components and cast-in-place structures, while facilitating transportation and construction, effectively reducing the cost of selecting lifting and hoisting equipment, and reducing material waste. At the same time, the SPCS cavity wall is connected in the form of an intermediate cavity, and the assembled ring reinforcement 8 is used as a skeleton, which is convenient for vertical centering and installation, and convenient construction. There is no reserved expenditure steel bar at the ends of the four sides of the SPCS cavity wall, which has a good construction fault tolerance rate and ensures the safety of construction workers, thereby improving the efficiency of building construction.

[0040] Although the above describes and illustrates the specific embodiments of the present invention in detail, it should be pointed out that: we can make various equivalent changes and modifications to the above embodiments based on the concept of the present invention, and the functional effects produced therefrom still do not exceed the spirit covered by the specification, and should all be within the scope of protection of the present invention.

Claims

1. A standardized SPCS cavity wall assembly system, characterized by: It includes an SPCS cavity wall, prefabricated ring reinforcement, a height-adjustable base, a composite plate, a support angle adjustment member and an adjustable support rod; the SPCS cavity wall and a ground anchor are arranged on the composite plate; the SPCS cavity wall is provided with prefabricated ring reinforcement, and the upper and lower sides of the SPCS cavity wall are respectively provided with support angle adjustment members; a group of adjustable support rods are respectively connected to the ground anchor and the support angle adjustment member; the SPCS cavity wall and the composite plate are connected through a height-adjustable base, and the sides are sealed by a sealing plate; a group of lifting ears are provided at the upper end of the SPCS cavity wall.

2. A standardized SPCS cavity wall assembly system according to claim 1, characterized in that: The SPCS cavity wall is connected by two single-sided prefabricated panels and assembled ring reinforcement, and then concrete is poured in the cavity between the two single-sided prefabricated panels of the SPCS cavity wall to form a wall.

3. The standardized SPCS cavity wall assembly system according to claim 1 is characterized by: The support angle adjustment member includes a threaded connection pair, a threaded rod, a connecting plate, an adjustable connecting seat and an adjustment plate; the threaded rod is vertically fixed on the connecting plate; the adjustment plate is connected to the threaded rod through a thread; the adjustable connecting seat is fixed under the adjustment plate; the threaded rod is connected to the adjustment plate through a threaded connection pair arranged in the adjustment plate.

4. The standardized SPCS cavity wall assembly system according to claim 3 is characterized by: The adjustable support rod includes a first adjustable support rod and a second adjustable support rod; the first adjustable support rod includes a first support rod body, a first threaded connecting rod, a first threaded sleeve and a length adjustment locking piece; the two ends of the first support rod body are respectively provided with threaded holes connected to the first threaded connecting rod; the first threaded connecting rod at the upper end is provided with a first threaded sleeve; the first threaded connecting rod at the lower end is respectively provided with a first threaded sleeve and a length adjustment locking piece from top to bottom; the second adjustable support rod includes a second support rod body, a second threaded sleeve and a second threaded connecting rod; the two ends of the second support rod body are respectively provided with threaded holes connected to the second threaded connecting rod, and the second threaded connecting rod is respectively provided with a second threaded sleeve.

5. The standardized SPCS cavity wall assembly system according to claim 4 is characterized by: The first support rod body includes an upper support rod and a lower support rod; the front end of the lower support rod is provided with a protruding rod, and the rear end of the upper support rod is provided with an inner hole corresponding to the protruding rod, and both the protruding rod and the inner hole are provided with limiting holes corresponding to the hole positions; the protruding rod is inserted into the inner hole, and is buckled at the connection part between the upper support rod and the lower support rod through an adjusting buckle, and is connected by a limiting pin passing through the adjusting buckle and the limiting hole.

6. A standardized SPCS cavity wall assembly system according to claim 4, characterized in that: The ground anchor includes an embedded steel plate, a support rod connecting seat, a first connecting shaft and a second connecting shaft; the embedded steel plate is embedded in the composite plate; the support rod connecting seat is fixed to the embedded steel plate; the first connecting shaft passes through the support rod connecting seat and the connecting hole at the lower end of the first support rod body to be connected, and the connecting hole at the upper end of the first support rod body is connected to the connecting hole of the adjustable connecting seat through the first connecting shaft of the same structure; the second connecting shaft passes through the connecting hole at the lower end of the support rod connecting seat and the second support rod body to be connected, and the connecting hole at the upper end of the second support rod body is connected to the connecting hole of the adjustable connecting seat through the second connecting shaft of the same structure.

7. The standardized SPCS cavity wall assembly system according to claim 1, characterized in that: The composite slab includes a prefabricated layer, a casting layer, anchoring steel bars, tensile steel bars and a surface layer; the prefabricated layer, anchoring steel bars and tensile steel bars are arranged and then cast to form a casting layer; a surface layer is provided on the upper surface of the casting layer.

8. The standardized SPCS cavity wall assembly system according to claim 1, characterized in that: The height-adjustable base includes a fixed base, a locking nut, an adjusting screw and an adjusting nut group; the lower end of the adjusting screw is provided with a fixed base and a locking nut, and the threaded rod is provided with an adjusting nut group.

9. The standardized SPCS cavity wall assembly system according to claim 1, characterized in that: The assembled ring reinforcement includes ring steel bars and cast-in-place longitudinal bars; multiple groups of cast-in-place longitudinal bars are arranged on the ring steel bars; the lifting lugs include round steel lifting lugs and embedded longitudinal bars; the embedded longitudinal bars are arranged in the SPCS cavity wall, and the round steel lifting lugs and a group of embedded longitudinal bars are fixed into a whole.

10. A method for constructing a standardized SPCS cavity wall assembly system according to any one of claims 1 to 9, characterized in that: Follow these steps: S1: The load-bearing parameters and component sizes of each standardized SPCS cavity wall are decomposed according to the building design indicators, and BIM modeling is carried out using REVIT 3D software to form a standardized SPCS cavity wall construction and assembly system; S2: Based on the BIM model, simulation is carried out and materials, structures and dimensions that do not meet the requirements are modified, and then simulation is repeated until the standard requirements are met; S3: Extract the model data of BIM modeling and generate each part drawing and specific construction steps; S4: Programming is performed based on the part drawing, imported into the CNC machine tool, and then the parts with specified size and shape are accurately cut and processed; S5: Assemble the parts according to the specific construction steps, and then carry out the installation, pouring and support construction of the SPCS cavity wall; in step S5, when constructing the SPCS cavity wall on the bottom floor, first set the composite plate, then install the ground anchor, and then hoist the SPCS cavity wall and place it on the height-adjustable base. After adjusting the height by the height-adjustable base, seal it with the sealing plate, and then install the first adjustable support rod, and adjust the support angle of the first adjustable support rod by the support angle adjustment member; then install the second adjustable support rod, and fine-tune the support angle of the second adjustable support rod by the support angle adjustment member, and adjust the support angle by the first threaded connecting rod, the length adjustment locking member, and the second threaded connecting rod to ensure that the SPCS cavity wall is in a vertical position; then pour the SPCS cavity wall, and after the concrete in the SPCS cavity wall reaches the specified strength, remove the sealing plate, the first adjustable support rod, the second adjustable support rod, the support angle adjustment member and the ground anchor in sequence to complete the construction.

Citation Information

Cited By

  • Verticality adjusting device for vertical PC component of fabricated building

    CN121451761A